Standard Time System

Tank Container

TABLE OF CONTENTS
TABLE OF CONTENTS ............................................................................................................................................ 1
TABLE OF REVISIONS ............................................................................................................................................ 3
CONFIRMATION OF RECEIPT .............................................................................................................................3
GENERAL REMARKS .............................................................................................................................................. 4
0.0 MISCELLANEOUS .............................................................................................................................................. 5
0.1 PREPARATION TIME.............................................................................................................................5
0.2 CLEANING .............................................................................................................................................5
0.3 DECALS AND ISO-MARKING. ..............................................................................................................6
0.4 MISCELLANEOUS. ................................................................................................................................6
0.5 CHECKING ISO DIMENSION. ...............................................................................................................7
1.0 TOP........................................................................................................................................................................ 8
1.1 TOP CROSSMEMBER -- REPLACEMENT.............................................................................................8
1.2 TOP CROSSMEMBER SECTIONING. .................................................................................................8
1.3 SUPPORT RAIL -- REPLACEMENT / STRAIGHTENING ......................................................................8
1.4 MANHOLE -- REPLACEMENT ..............................................................................................................9
1.5 GANGWAY REPLACEMENT / STRAIGHTENING.............................................................................9
2.0 ENDS ................................................................................................................................................................... 10
2.1 END TOP RAIL -- REPLACEMENT......................................................................................................10
2.2 END TOP RAIL INSERT / STRAIGHTENING. ...................................................................................10
2.3 END TOP RAIL -- SECTIONING...........................................................................................................10
2.4 END BOTTOM RAIL -- REPLACEMENT. ............................................................................................11
2.5 END BOTTOM RAIL INSERT / STRAIGHTENING. ..........................................................................11
2.6 END BOTTOM RAIL -- SECTIONING..................................................................................................11
2.7 CORNER POST - REPLACEMENT. ......................................................................................................12
2.8 CORNER POST INSERT / STRAIGHTENING....................................................................................12
2.9 CORNER CASTING -- REPLACEMENT...............................................................................................12
2.10 SUPPORT RIB PLATE -- REPLACEMENT .........................................................................................13
3.0 SIDES................................................................................................................................................................... 14
3.1 SIDE TOP RAIL -- REPLACEMENT. ....................................................................................................14
3.2 SIDE TOP RAIL INSERT / STRAIGHTENING. ..................................................................................14
3.3 SIDE TOP RAIL -- SECTIONING. .........................................................................................................14
3.4 SIDE BOTTOM RAIL -- REPLACEMENT. ...........................................................................................15
3.5 SIDE BOTTOM RAIL INSERT / STRAIGHTENING. .........................................................................15
3.6 SIDE BOTTOM RAIL -- SECTIONING. ................................................................................................15
3.7 SIDE POST -- REPLACEMENT.............................................................................................................16
3.8 SIDE POST -- SECTIONING .................................................................................................................16
3.9 BEARER -- REPLACEMENT ................................................................................................................16
3.10 DIAGONAL BRACE -- REPLACEMENT............................................................................................16

2009
Revision A
Revised : 2009-nov

MODE 10
Tank Container

Page 1
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Standard Time System

Tank Container

4.0 VALVES .............................................................................................................................................................. 17

4.1 BOTTOM VALVE. ................................................................................................................................17
4.2 FOOT VALVE. ......................................................................................................................................17
4.3 REMOTE ASSEMBLY ..........................................................................................................................17
4.4 PRESSURE RELIEF VALVE .................................................................................................................17
4.5 AIR LINE VALVE .................................................................................................................................18
4.6 VALVE BOX .........................................................................................................................................18
5.0 UNDERSTRUCTURE......................................................................................................................................... 19
5.1 BOTTOM CROSSMEMBER -- REPLACEMENT ..................................................................................19
5.2 BOTTOM CROSSMEMBER -- SECTIONING.......................................................................................19
5.3 SUPPORT RAILREPLACEMENT / STRAIGHTENING ....................................................................19
REQUEST OF CHANGE / NEW STS CODE. ........................................................................................................ 20

2009
Revision A
Revised : 2009-nov

MODE 10
Tank Container

Page 2
of 20

Standard Time System

Tank Container

TABLE OF REVISIONS
Chapter No.

Revision No

Revision Date

Sign.

May 2000
TABLE OF CONTENTS
TABLE OF REVISION
GENERAL REMARKS
0.0 MISCELLANEOUS
1.0 ROOF
2.0 FRONT
3.0 SIDES
4.0 REAR
5.0 DOORS
6.0 FLOOR
7.0 UNDERSTRUCTURE

A
A
A
A
A
A
A
A
A
A
A

pse
pse
pse
pse
pse
pse
pse
pse
pse
pse
pse

Confirmation of receipt
As confirmation of receipt of STS mode 10 this page must be returned to CENEQUEMR,TEC with e-mail to
CENEQUEMRTEC@MAERSK.COM.
Please fill out below and return:
Date______________________________
Location __________________________
Department________________________
Confirm hereby receipt of STS, mode 10, December 2001, chapter: All
Signed by ________________________(user ID)
In case you distribute to other locations/departments please add these locations below:
Cc___________________________

Cc___________________________

Cc___________________________

Cc___________________________

Final, if you have any comments, request for codes, request to changes etc., please do not hesitate to apply same on
attached sheet, page 31 and forward to CENEMR,TEC on above adress.

December 2001
Revision A
Revised : 2002-01-23

MODE 10
Tank Container

Page 3
of 20

Standard Time System

Tank Container

GENERAL REMARKS
All estimations of man-hours are based on high cube containers and include:
MIG welding when joining steel parts.
3 coat paint system
Estimation of repairs which includes use of spare parts such as corner casting corner post crossmember
header sill and top/bottom rail, asume spare parts delivered in correct size and shape.
Time for manufacturing of spare parts shall bee included in the price for spare parts.

Glossary of terms
Replace :
Reinstallation :
Doubler plate :
Reinforcement/
gusset plate :
Stiffener :
Section :
Splice :
Insert :

Remove damaged part and install new part.

Remove sound part and install same part in previous position.
Plate or angle which add thickness to a part of a structure such as header/sill
Same as doubler plate
Plate which add strength to the formed part of a structure such as header/sill
A piece of a structure such as: top/bottom rail floor locking rod.
A section which is connected to the structure with plates (e.g. ALU-container)
A part worked in a structure such as: top/bottom rail corner post header/sill etc.

December 2001
Revision A
Revised : 2002-01-23

MODE 10
Tank Container

Page 4
of 20

CPH
Reference

Size
LxW
(in mm)

Description

Standard Time System

Tank
Manhours
Max.
per
STS
Pieces piece
Code

0.0 MISCELLANEOUS

0.1 PREPARATION TIME

0A

Job with a process time of less than or equal to 2

hours.

0.1

0003

0A

Job with a process time of more than 2 hours but

less than or equal to 8 hours.

0.3

0005

0A

Job with a process time of more than 8 hours but

less than or equal to 24 hours.

0.6

0008

0A

Job with a process time of more than 24 hours but

less than or equal to 40 hours.

0.9

0011

0A

Job with a process time of more than 40 hours

1.2

0014

***

Total labor cost and hours

9997

***

Total repair shop material

9998

***

Total owner supplied parts

9999

0.2 CLEANING
***

Remove cargo label. per piece

0.1

0986

All other cleaning please see chapter General

instruction in Policy Manual.

***

Partial blasting/repainting (only after CPHs

approval)

2.0

0918

***

Mechanical cleaning (scrap off paint/glue) (Only

after CPHs approval)

2.0

0919

***

Sales tax (Only after CPHs approval)

2009
Revision A
Revised : 2009-nov

MODE 10
Tank Container

0976

Page 5
of 20

CPH
Reference

Size
LxW
(in mm)

Description

Standard Time System

Tank
Manhours
Max.
per
STS
Pieces piece
Code

0.3 DECALS AND ISO-MARKING.

8B

Replace decal of type 4 letters e.g. MAEU

0.2

0951

8B

Replace decal of digit type (per 3 digits)

0.2

0952

8B

Replace ckeck decal

0.1

0953

8B

Replace U.I.C. decal

0.1

0954

8C

Replace Star Door Logo

0.1

0955

***

Replace Miscellaneous markings

0.2

0959

8A

Paint marking of Side Star Logo

0,7

0961

8A

Paint marking of Side Letter

0.2

0962

8A

Painting repair of part of letter

0.1

0963

Re-install data plate. (per piece)

0.2

0985

Emergency repair.

0.5

0802

Handling and trucking charge.

0.0

0917

Replace document box

0.2

6721

Replace temperature gauge

0,1

6722

= < 500

0.2

7891

> 500

0.3

7892

10.03

0.4 MISCELLANEOUS.

***
10.02
***
10.05

Weld and paint cuts or cracks.

***

Tank presure test

8100

***

Replace gusset plate. (leased boxes only)

0.5

7920

***

Straighten gusset plate. (leased boxes only)

0.1

7981

***

Straighten/re-weld gusset plate. (leased boxes

only)

0.2

7982

2009
Revision A
Revised : 2009-nov

MODE 10
Tank Container

Page 6
of 20

CPH
Reference

Size
LxW
(in mm)

Description

Standard Time System

Tank
Manhours
Max.
per
STS
Pieces piece
Code

0.5 CHECKING ISO DIMENSION.

5B

Checking ISO dimension

(3 measurements - Roof, front and side)

2009
Revision A
Revised : 2009-nov

MODE 10
Tank Container

0.3

9200

Page 7
of 20

CPH
Reference

Standard Time System

Tank
Manhours
Max.
per
STS
Pieces piece
Code

Size
LxW
(in mm)

Description

1.0 TOP

1.1 TOP CROSSMEMBER -- REPLACEMENT.

4.01

0.6

1121

600

0.4

1151

1200

0.5

1152

Replace top crossmember

(Remove damaged crossmember --- install new
crossmember - masking and painting)

1.2 TOP CROSSMEMBER SECTIONING.

4.01

Replace top crossmember section.

(including masking and painting)

1.3 SUPPORT RAIL -- REPLACEMENT / STRAIGHTENING

Support between end top rail and side top rail
4.02

***

Replace support rail

(Remove damaged support rail --- install new
support rail - masking and painting)

0.4

1221

Straighten support rail

0.1

1281

December 2001
Revision A
Revised : 2002-01-23

MODE 10
Tank Container

Page 8
of 20

CPH
Reference

Size
LxW
(in mm)

Description

Standard Time System

Tank
Manhours
Max.
per
STS
Pieces piece
Code

1.4 MANHOLE REPLACEMENT

(including masking and painting if necessary)
4.05

Replace Manhole Lid

0.3

1321

4.05

Replace Gasket for manhole lid

0.3

1322

4.05

Replace Hinge Pin for manhole lid

0.2

1323

4.05

Replace Bracket for hinge pin

0.1

1324

4.05

Replace Lock for manhole lid

0.1

1325

4.05

Replace Bracket for lock

0.1

1326

4.07

Replace Manhole Box

1.7

1621

4.07

Replace Lid for manhole box

0.2

1622

4.07

Straighten Manhole Box

0.1

1681

4.07

Straighten Lid for manhole box

0.1

1682

< 600

0.2

1521

600 to 1200

0.3

1522

> 1200

0.4

1523

0.1

1581

1.5 GANGWAY REPLACEMENT / STRAIGHTENING

(including masking and painting if necessary)
4.06

4.06

Replace Gangway

Straighten Gangway

December 2001
Revision A
Revised : 2002-01-23

MODE 10
Tank Container

Page 9
of 20

CPH
Reference

Size
LxW
(in mm)

Description

Standard Time System

Tank
Manhours
Max.
per
STS
Pieces piece
Code

2.0 ENDS

2.1 END TOP RAIL -- REPLACEMENT.

5.04

1.8

2421

150

0.9

2441

300

1.0

2442

450

1.0

2443

600

1.1

2444

900

1.3

2445

1200

1.5

2446

1500

1.7

2447

0.1

2481

0.8

2451

Replace End Top Rail

(Remove damaged end top rail --- install new end
top rail - masking and painting )

2.2 END TOP RAIL INSERT / STRAIGHTENING.

5.00

***

Manufacture and install insert (material thickness

5 mm)
(including masking and painting)

Straighten Top End Rail

2.3 END TOP RAIL -- SECTIONING.

5.04

Replace End Top Rail section

(including masking and painting)

December 2001
Revision A
Revised : 2002-01-23

MODE 10
Tank Container

1200

Page 10
of 20

CPH
Reference

Size
LxW
(in mm)

Description

Standard Time System

Tank
Manhours
Max.
per
STS
Pieces piece
Code

2.4 END BOTTOM RAIL -- REPLACEMENT.

5.04

1.8

2521

150

0.9

2541

300

1.0

2542

450

1.0

2543

600

1.1

2544

900

1.3

2545

1200

1.5

2546

1500

1.7

2547

0.1

2581

0.8

2551

Replace End Bottom Rail

(Remove damaged end bottom rail--- install new
end bottom rail- masking and painting

2.5 END BOTTOM RAIL INSERT / STRAIGHTENING.

5.00

***

Manufacture and install insert (material thickness

5 mm)
(including masking and painting)

Straighten Bottom End Rail

2.6 END BOTTOM RAIL -- SECTIONING.

5.04

Replace End Bottom Rail section

(including masking and painting)

December 2001
Revision A
Revised : 2002-01-23

MODE 10
Tank Container

1200

Page 11
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CPH
Reference

Size
LxW
(in mm)

Description

Standard Time System

Tank
Manhours
Max.
per
STS
Pieces piece
Code

2.7 CORNER POST - REPLACEMENT.

5.03

2.2

2521

150

1.0

2641

300

1.1

2642

450

1.2

2643

600

1.4

2644

900

1.6

2645

1200

1.9

2646

1500

2.1

2647

0.5

2681

1.3

2721

Replace Corner Post --- exclucive castings

(Remove damaged corner post--- install new corner
post - masking and painting)

2.8 CORNER POST INSERT / STRAIGHTENING.

5.00

5.03

Manufacture and install insert (material thickness

6 mm)
(including masking and painting)

Straighten Corner Post

2.9 CORNER CASTING -- REPLACEMENT.

5.03

Replace Corner Casting

(Remove damaged corner casting --- install new
corner casting - masking and painting)

December 2001
Revision A
Revised : 2002-01-23

MODE 10
Tank Container

Page 12
of 20

CPH
Reference

Size
LxW
(in mm)

Description

Standard Time System

Tank
Manhours
Max.
per
STS
Pieces piece
Code

2.10 SUPPORT RIB PLATE -- REPLACEMENT

Support between corner post and end rails

Replace Support Rib Plate

(Remove damaged rib plate --- install new rib plate masking and painting)

0.5

2221

***

Straighten Support Rib Plate

0.1

2281

***

Alignment of frame to ISO standard

0.5

2381

5.01

December 2001
Revision A
Revised : 2002-01-23

MODE 10
Tank Container

Page 13
of 20

CPH
Reference

Size
LxW
(in mm)

Description

Standard Time System

Tank
Manhours
Max.
per
STS
Pieces piece
Code

3.0 SIDES

3.1 SIDE TOP RAIL -- REPLACEMENT.

7.01

1.8

3421

150

0.9

3441

300

1.0

3442

450

1.0

3443

600

1.1

3444

900

1.3

3445

1200

1.5

3446

1500

1.7

3447

0.1

3481

600

1.1

3451

900

1.1

3452

1200

1.2

3453

1800

1.7

3454

2400

2.1

3455

Replace Side Top Rail

(Remove damaged side top rail --- install new side
top rail - masking and painting )

3.2 SIDE TOP RAIL INSERT / STRAIGHTENING.

5.00

***

Manufacture and install insert (material thickness

5 mm)
(including masking and painting)

Straighten Side Top Rail

3.3 SIDE TOP RAIL -- SECTIONING.

7.01

Replace Side Top Rail section

(including masking and painting)

December 2001
Revision A
Revised : 2002-01-23

MODE 10
Tank Container

Page 14
of 20

CPH
Reference

Size
LxW
(in mm)

Description

Standard Time System

Tank
Manhours
Max.
per
STS
Pieces piece
Code

3.4 SIDE BOTTOM RAIL -- REPLACEMENT.

7.02

2.0

3521

150

1.0

3541

300

1.1

3542

450

1.2

3543

600

1.4

3544

900

1.6

3545

1200

1.9

3546

1500

2.1

3547

0.1

3581

600

1.4

3551

900

1.4

3552

1200

1.5

3553

1800

2.0

3554

2400

2.5

3555

Replace Side Bottom Rail

(Remove damaged side bottom rail --- install new
enside bottom rail - masking and painting )

3.5 SIDE BOTTOM RAIL INSERT / STRAIGHTENING.

5.00

***

Manufacture and install insert (material thickness

6 mm)
(including masking and painting)

Straighten Side Bottom Rail

3.6 SIDE BOTTOM RAIL -SECTIONING.

7.01

Replace Side Bottom Rail section

(including masking and painting)

December 2001
Revision A
Revised : 2002-01-23

MODE 10
Tank Container

Page 15
of 20

CPH
Reference

Size
LxW
(in mm)

Description

Standard Time System

Tank
Manhours
Max.
per
STS
Pieces piece
Code

3.7 SIDE POST -- REPLACEMENT

7.03

0.4

3121

< 1200

0.6

3151

> 1200

0.7

3152

Replace Bearer
(Remove damaged besrer --- install new besrer masking and painting )

1.5

3321

Straighten Bearer

0.1

3381

Replace Diagonal Brace

(Remove damaged brace --- install new brace masking and painting )

0.5

3221

Straighten Diagolan Brace

0.1

3281

Replace Side Post

(Remove damaged side post --- install new side
post - masking and painting )

3.8 SIDE POST -- SECTIONING

7.03

Replace Side Bottom Rail section

(including masking and painting)

3.9 BEARER -- REPLACEMENT

7.05

***

3.10 DIAGONAL BRACE -- REPLACEMENT

7.04

***

December 2001
Revision A
Revised : 2002-01-23

MODE 10
Tank Container

Page 16
of 20

CPH
Reference

Size
LxW
(in mm)

Description

Standard Time System

Tank
Manhours
Max.
per
STS
Pieces piece
Code

4.0 VALVES

4.1 BOTTOM VALVE.

8.01

Replace Bottom Valve

0.2

6121

8.01

Replace O ring and main seal in Bottom Valve

0.1

6122

8.01.

Replace two O rings at spindle for Bottom Valve

0.2

6123

8.01

Replace connecting flange with blind flange

0.2

6124

4.2 FOOT VALVE.

8.01

Replace Foot Valve

0.2

6221

8.01

Replace O ring in Foot Valve

0.2

6222

Replace Wire for remote assembly

0.2

6821

Replace bracket for Wire

0.1

6822

8.01

Replace Bearing Bracket for remote assembly

0.2

6823

8.01

Replace Handle for remote assembly

0.2

6824

4.3 REMOTE ASSEMBLY

(including painting if necessary)
8.01
***

4.4 PRESSURE RELIEF VALVE

8.02

Replace Pressure Relief Valve and envelope seal

0.1

6321

8.02

Replace O ring/spring/presure plate/vacuum

poppet for pressure relief valve
(Dismounting of valve - replace damaged items e.g
O rings, springs - remounting of valve)

0.2

6322

December 2001
Revision A
Revised : 2002-01-23

MODE 10
Tank Container

Page 17
of 20

CPH
Reference

Size
LxW
(in mm)

Description

Standard Time System

Tank
Manhours
Max.
per
STS
Pieces piece
Code

4.5 AIR LINE VALVE

8.03

Replace Air Line Valve

0.2

6421

4.6 VALVE BOX

4.07

Replace Valve Box

(including masking and painting)

1.7

6621

4.07

Replace Lid for valve box

0.2

6622

4.07

Straighten Valve Box

0.1

6681

4.07

Straighten Lid for valve box

0.1

6682

December 2001
Revision A
Revised : 2002-01-23

MODE 10
Tank Container

Page 18
of 20

CPH
Reference

Size
LxW
(in mm)

Description

Standard Time System

Tank
Manhours
Max.
per
STS
Pieces piece
Code

5.0 UNDERSTRUCTURE

5.1 BOTTOM CROSSMEMBER -- REPLACEMENT

4.01

Replace bottom crossmember

(Remove damaged crossmember --- install new
crossmember - masking and painting )

0.7

7121

5.2 BOTTOM CROSSMEMBER -- SECTIONING

4.01

Replace bottom crossmember section

(including masking and painting

600

7151

7152

1200

5.3 SUPPORT RAILREPLACEMENT / STRAIGHTENING

Support between end bottom rail and side bottom rail

4.02

***

Replace support rail

(Remove damaged support rail --- install new
support rail - masking and painting )

0.4

7221

Straighten support rail

0.1

7281

December 2001
Revision A
Revised : 2002-01-23

MODE 10
Tank Container

Page 19
of 20

Standard Time System

Tank

Request of change / new STS code.

This page must be forwarded to CENEMRTEC case you request changes in codes or request new STS code.

Requesting office:
Telex address:
Name and initials:
New STS code

yes

Revised STS code

no

Code requested for modes:

00
01
02

03

04

05

(code number)

06

Description of work:

Size (in mm):

Pieces:

Suggested Man-hours:

Page:

For CENEQUEMR,TEC use only

Suggested STS Manual Description
Suggested RKRP D escription
Suggested WMNR Description
CENEMR comments:

2009
Revision A
Revised : 2009-nov

MODE 10
Tank Container

Page 20
of 20