GE FANUC Wiring Diagram PDF

FANUC WIRING DIAGRAM
TABLE OF CONTENTS
1.0 WRG-0126 .............................................................................................................................................................................................................................. 3
1.1 MP12_OMM_FANUC_CNT ................................................................................................................................................................................................ 3
2.0 WRG-0127 ..............................................................................................................................................................................................................................4
2.1 TS27_PROBE_FANUC ......................................................................................................................................................................................................4
3.0 WRG-0133 ..............................................................................................................................................................................................................................5
3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ SHT1 ....................................................................................................................................................5
3.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2 ...............................................................................................................................................................6
4.0 WRG-0136 ..............................................................................................................................................................................................................................7
4.1 FANUC NC4 PROBE ..........................................................................................................................................................................................................7
5.0 WRG-0140 ..............................................................................................................................................................................................................................8
5.1 OR 01_DRAWING STANDARDS AND INDEX ..................................................................................................................................................................8
5.2 C02_OPERATOR STATIONS COMMUNICATION 1 LINE OVERVIEW ............................................................................................................................9
5.3 E01_230VAC POWER DISTRIBUTION ...........................................................................................................................................................................10
5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL .........................................................................................................................................................11
5.5 E170_115VAC POWER DISTRIBUTION_SHT1 ..............................................................................................................................................................12
5.9 E180_24VDC POWER DISTRIBUTION ...........................................................................................................................................................................16
5.10 E300_DRIVES POWER SUPPLY WIRING DETAIL ......................................................................................................................................................17
5.11 E350_DRIVES CNC CONTROL WIRING DETAIL .........................................................................................................................................................18
5.12 E400_SPINDLE AMP DRIVE WIRING DETAIL .............................................................................................................................................................19
5.13 E450_SERVO AMP DRIVE WIRING DETAIL FOR X, Y, Z AXIS ..................................................................................................................................20
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MAN_0128_R1
FADAL MACHINING CENTERS

5.14 E600_OPTIONAL SERVO AMP DRIVE WIRING DETAIL FOR A & B AXIS MOTORS ..............................................................................................21
5.15 E801_INPUT CARD FOR C001 BOARD_SHT1 ..........................................................................................................................................................22
5.18 E804_C001 BOARD JUMPER SETUP DETAIL ...........................................................................................................................................................25
5.19 E805_IMPUT CARD FOR C003 BOARD_SHT1 ..........................................................................................................................................................26
5.22 E808_C003 BOARD JUMPER SETUP DETAIL ...........................................................................................................................................................29
5.23 E809_C004 BOARD JUMPER SETUP DETAIL_SHT1 ...............................................................................................................................................30
5.24 E810_C004 BOARD JUMPER SETUP DETAIL_SHT2 ...............................................................................................................................................31
5.25 E850_OUTPUT CARD FOR C001 BOARD_SHT1 ......................................................................................................................................................32
5.29 E854_OUTPUT CARD FOR C004-1 BOARD_SHT1 ...................................................................................................................................................36
5.30 E855_OUTPUT CARD FOR C004-1 BOARD ..............................................................................................................................................................37
SEPTEMBER 2005
ii

1.0 WRG-0126
2.0 WRG-0127
3.0 WRG-0133
4.0 WRG-0136
5.0 WRG-0140
1 of 38
MAN_0128_R1

1.0 WRG-0126_A
1.1 MP12_OMM_FANUC_CNT
NOTE:
1. SET SWITCH SW2 (#3) IN MI12 INTERFACE UNIT
TO THE AUTO START POSITION
SEPTEMBER 2005
2 of 38

2.0 WRG-0127_A
2.1 TS27_PROBE_FANUC
3 of 38
MAN_0128_R1

3.0 WRG-0133_D
3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ SHT1
850CR2 is added for CE.
Fanuc side:
6 Pos Male Connector, Molex 03-09-1064 (WIR-0052)
Sockets, Molex 02-09-1204 18-22 awg (WIR-0056) qty=6
Interlock side:
6 Pos Female Connector, Molex 03-09-2062 (WIR-0051)
Pins, Molex 02-09-2118 18-22 awg (WIR-0544) qty=6
+24V
RED
RED
BLACK
BLACK
33
23
S34
Sentrol GE
INT-22.5R1-24
MULTI #9
RED/BLK 20 AWG
PINK 20 AWG
WHITE
BROWN
GREEN
YELLOW
S22
850CR2
1 2
SAFETY RESET
Fanuc DATC Arm - E855
5 6
180CR2
180K54
INTERFACE
BOARD
C004-1
4
855E19
855FU3
855J19
855M3
A1
OL
855M19A
A2
96
This circuit has the following functions:

OVERRIDE PRESSED
1. Estop shuts down:
OVERRIDE PRESSED
ENABLE
all drives (180CR2 3&4),
ENABLE
all outputs to: motors, pumps, and air solenoids.
2. Do not allow door to unlock if:
spindle is on or moving (standstill monitor and PLC),
axes in motion (PLC),
tool changer in motion (PLC),
pallet changer in motion (PLC).
3. When door is open: drives and tool changer arm (or slide) are disabled.
(drives: 180CR2 3&4 and PLC; tool changer: safety relay and PLC)
Requires manual override to allow axis or spindle movement, then only at reduced feeds and speeds.
No tool change allowed with door open (PLC and safety relay).
Chip conveyor is off unless unless Enable is pressed and held.
4. When tool cage door is open, disables tool magazine (PLC).
Requires manual override (PLC) to allow movement with door open.
DATC TOOL ARM

FORWARD
95
JUMPER
5
855E23
855FU4
855J23
855M4
A1
DATC TOOL ARM

REVERSE
A2
YELLOW
802DV2
GRN 802E11
25
25
X5.0
WHT
WHT 802E15
26
26
UNLOCK DELAY
INPUT C001 BD
SOURCING INPUTS
GRN
FRONT DOOR LOCK
SPARE
INTERFACE
BOARD
+24V
DATC/ATC REV
FRONT DOOR INPUTS E802
DATC/ATC FWD
SPINDLE ROTATING
180F52
180J54
RED
PCB-0321
Fadal
180F52
UNLOCK DOOR
Y9.3
K5
FRONT DOOR N.C.
FRONT DOOR N.C.
WHITE/BLK 20 AWG
RED/BLK 20 AWG
+24V
DOOR UNLOCK OUTPUT E856

OUTPUT C004-2
BOARD
Y10.1 35
RED/BLK 20 AWG
INTERFACE
BOARD
180K54
856SOL2
35
2A
DOOR UNLOCK
SEPTEMBER 2005
RED/BLK 20 AWG
Standstill monitor:
1. Prevent opening of door while spindle is moving.
2. Second monitor could be set to stop machine if
maximum rpm-while-doors-open is exceeded.
4 of 38
24V POWER
ENABLE
STATUS
UNLOCK
+24V
J1
5V POWER
R22
FRONT DOOR N.O.
X5.1
FRONT DOOR N.O.
DOOR
802DV1
BRN
SPINDLE
SENSOR
COM
BLK
MULTI #11
S35
34
Reduced Feeds and Speeds Limit:

Spindle rpm and axis feed rates are limited
when this input is open.
OUTPUT C004-1
BOARD
4
MULTI #10
BLACK
BELDEN 8451 OR EQUIV. 2-CONDUCTOR
Y9.2
14
Contacts shown in door open state.
180C8
GREEN
Safety Relay Door Interlocks:

Controlled by door interlock contacts.
Outputs:
Disables spindle and axis movement.
(Can be bypassed by Door Override circuit.)
Activates reduced feeds and speeds when door is open.
Disables tool changer arm (or slide) when door is open.
(Cannot be overridden.)
WHITE/BLK 20 AWG
WHITE
24
S14
S13
GREEN
Do Not Use
S14 & S33 Channel 1 input, active hi (closed)

S22 Channel 2 input, active lo (open)
S24 Channel 2 input, active hi (closed)
A2
WHITE
MULTI #8
S34 Falling edge Reset

S35 Rising edge Reset
Manual Start - S34 to S35 with a NO switch.
Auto Start - connect S35 to S33.
RED/BLK 20 AWG
Fanuc side:
4-Pin Plug, Amp 350779-1 (WIR-1298)
Sockets, Amp 350689-1 (WIR-1296) qty=4
Interlock side:
4-Pin Female Connector, Amp 350780-1 (WIR-1297)
Pins, Amp 350690-1 (WIR-1299) qty=4
RED
Do Not Use
S13 + output
S23 - output
Euchner
TP3-4121A024PG
S33
S24
S23
856SOL2
13
A1
Contacts shown in door closed

state.
BELDEN 8451 OR EQUIV. 2-CONDUCTOR
Reference numbers are to Quad drawing 4365-CAD (21 Oct 04).
J2
FWD
REV
SPARE

3.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2
855FU1
855E11
855J11
855M1
A1
OL
855M11A
A2
96
95
DATC TOOL MAGAZINE

FORWARD
180F52
180C8
Y9.0
180J54
180K54
INTERFACE
BOARD
C004-1
OUTPUT C004-1
BOARD
JUMPER
Y9.1
855FU2
855E15
855J15
855M2
A1
1
5
2
6
10
3
7
11
4
8
12
14
13
DATC TOOL MAGAZINE

REVERSE
A2
+24V
ATC
CANNON PLUG
ATC
CANNON PLUG
805DV3
H
1
ATC FAULT
SWITCH
C003 BREAKOUT
BOARD
44
INPUT C003 BD
SOURCING INPUTS
805E19
44
X7.2
ATC Fault
When there is a DATC the ATC Fault input is not used

and so may be used to signal the PLC that tool magzine
is disabled.
4 Pole 24 VDC relay and socket

Omron MY4N-DC24 and PY14-02
ELE-1110 and ELE-0406
or equivalent
Fanuc side:
6 Pos Male Connector, Molex 03-09-1064 (WIR-0052)
Sockets, Molex 02-09-1204 18-22 awg (WIR-0056) qty=6
Interlock side:
6 Pos Female Connector, Molex 03-09-2062 (WIR-0051)
Pins, Molex 02-09-2118 18-22 awg (WIR-0544) qty=6
180F52
180J54
180F52
Fanuc ATC Fault Input - E805
180F52
Fanuc DATC Tool Magazine - E855
TOOL DOOR and REMOTE TURRET INPUTS E802
+24V
1
802SS1
INTERFACE
BOARD
Switch open when door is

closed.
29
29
X5.4
802E31
30
30
X5.5
802E35
31
31
X5.6
32
32
X5.7
Tool Magazine Door Interlock

ELE-1504
Omron D4DS-35FS or equivalent
Switch closed when door

is closed.
INPUT C001 BD
SOURCING INPUTS
802E27
802SS2
Tool Door Override Switch
Normally Closed Contact, Idec HW-F01 (ELE-0094) (qty=1)
Normally Open Contacts, Idec HW-F10 (ELE-0093) (qty=3)
Momentary Switch Operator, Idec ABFW-200 (ELE-0670)
White Switch Cap, Idec ABW-2B-W (ELE-1068)
802SS3
Turret CW and CCW Remote Switches
Normally open contact, Idec HW-F10 (ELE-0093)

Momentary Switch Operator, Idec ABFW-200 (ELE-0670)
Green Switch Cap, Idec ABW-2B-G (ELE-0669)
802SS4
6
802E39
Note changes in types

of switches.
4
If Tool Inserter is in place, the tool magazine
cannot be moved.
If the Tool Door is open, the Override must be
pressed to move the tool magazine.
Tool Inserter Interlock

Open when tool inserter is
present.
Reference numbers are to Quad drawing 4365-CAD (21 Oct 04).
5 of 38
MAN_0128_R1

4.0 WRG-0136_A
4.1 FANUC NC4 PROBE
SET SWITCH 3 OF SW1 TO POSITION ON

SET SWITCH 1 OF SW2 TO POSITION ON
SEPTEMBER 2005
6 of 38

5.0 WRG-0140
5.1 OR 01_DRAWING STANDARDS AND INDEX
7 of 38
MAN_0128_R1

5.2 C02_OPERATOR STATIONS COMMUNICATION 1 LINE OVERVIEW
SEPTEMBER 2005
8 of 38

5.3 E01_230VAC POWER DISTRIBUTION
9 of 38
MAN_0128_R1

5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL
INPUT
VOLTAGE
190
200
210
230
240
250
260
340
350
360
380
390
400
410
440
450
460
480
490
500
501
JUMPER
AC INPUT
NONE
2-7
2-5
2-6
2-6
2-5
2-5
NONE
3-7
3-5
3-6
3-6
3-5
3-5
NONE
4-7
4-5
4-6
4-6
4-5
4-5
2
8
6
7
8
7
8
3
8
6
7
8
7
8
4
8
6
7
8
7
8
SEPTEMBER 2005
NOTE: - TRANSFORMER JUMPERS HAVE TO BE SET

ACCORDING TO THE VOLTAGE SHOWED
IN THE TABLE 1.
10 of 38

5.5 E170_115VAC POWER DISTRIBUTION_SHT1
11 of 38
MAN_0128_R1

SEPTEMBER 2005
12 of 38

13 of 38
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SEPTEMBER 2005
14 of 38

5.9 E180_24VDC POWER DISTRIBUTION
15 of 38
MAN_0128_R1

5.10 E300_DRIVES POWER SUPPLY WIRING DETAIL
SEPTEMBER 2005
16 of 38

5.11 E350_DRIVES CNC CONTROL WIRING DETAIL
17 of 38
MAN_0128_R1

5.12 E400_SPINDLE AMP DRIVE WIRING DETAIL
WYE-DELTA
SEPTEMBER 2005
18 of 38

5.13 E450_SERVO AMP DRIVE WIRING DETAIL FOR X, Y, Z AXIS
19 of 38
MAN_0128_R1

5.14 E600_OPTIONAL SERVO AMP DRIVE WIRING DETAIL FOR A & B AXIS MOTORS
SEPTEMBER 2005
20 of 38

5.15 E801_INPUT CARD FOR C001 BOARD_SHT1
21 of 38
MAN_0128_R1

SEPTEMBER 2005
22 of 38

23 of 38
MAN_0128_R1

5.18 E804_C001 BOARD JUMPER SETUP DETAIL
SEPTEMBER 2005
24 of 38

5.19 E805_IMPUT CARD FOR C003 BOARD_SHT1
25 of 38
MAN_0128_R1

SEPTEMBER 2005
26 of 38

27 of 38
MAN_0128_R1

5.22 E808_C003 BOARD JUMPER SETUP DETAIL
SEPTEMBER 2005
28 of 38

5.23 E809_C004 BOARD JUMPER SETUP DETAIL_SHT1
29 of 38
MAN_0128_R1

5.24 E810_C004 BOARD JUMPER SETUP DETAIL_SHT2
SEPTEMBER 2005
30 of 38

5.25 E850_OUTPUT CARD FOR C001 BOARD_SHT1
31 of 38
MAN_0128_R1

SEPTEMBER 2005
32 of 38

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SEPTEMBER 2005
34 of 38

5.29 E854_OUTPUT CARD FOR C004-1 BOARD_SHT1
35 of 38
MAN_0128_R1

5.30 E855_OUTPUT CARD FOR C004-1 BOARD
SEPTEMBER 2005
36 of 38

37 of 38
MAN_0128_R1

SEPTEMBER 2005
38 of 38

GE FANUC Wiring Diagram PDF

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FANUC WIRING DIAGRAM

FADAL MACHINING CENTERS

FANUC WIRING DIAGRAM

FANUC WIRING DIAGRAM

FADAL MACHINING CENTERS

FANUC WIRING DIAGRAM

FADAL MACHINING CENTERS

850CR2 is added for CE.

Fanuc DATC Arm - E855

This circuit has the following functions:

DATC TOOL ARM

DATC TOOL ARM

FRONT DOOR LOCK

FRONT DOOR INPUTS E802

FRONT DOOR N.C.

FRONT DOOR N.C.

DOOR UNLOCK OUTPUT E856

FRONT DOOR N.O.

Reduced Feeds and Speeds Limit:

Contacts shown in door open state.

Safety Relay Door Interlocks:

S14 & S33 Channel 1 input, active hi (closed)

S34 Falling edge Reset

Contacts shown in door closed

BELDEN 8451 OR EQUIV. 2-CONDUCTOR

Reference numbers are to Quad drawing 4365-CAD (21 Oct 04).

FANUC WIRING DIAGRAM

DATC TOOL MAGAZINE

DATC TOOL MAGAZINE

When there is a DATC the ATC Fault input is not used

4 Pole 24 VDC relay and socket

Fanuc ATC Fault Input - E805

Fanuc DATC Tool Magazine - E855

TOOL DOOR and REMOTE TURRET INPUTS E802

Switch open when door is

Tool Magazine Door Interlock

Switch closed when door

Normally open contact, Idec HW-F10 (ELE-0093)

Note changes in types

Tool Inserter Interlock

Reference numbers are to Quad drawing 4365-CAD (21 Oct 04).

FADAL MACHINING CENTERS

SET SWITCH 3 OF SW1 TO POSITION ON

FANUC WIRING DIAGRAM

FADAL MACHINING CENTERS

FANUC WIRING DIAGRAM

FADAL MACHINING CENTERS

NOTE: - TRANSFORMER JUMPERS HAVE TO BE SET

FANUC WIRING DIAGRAM

FADAL MACHINING CENTERS

FANUC WIRING DIAGRAM

FADAL MACHINING CENTERS

FANUC WIRING DIAGRAM

FADAL MACHINING CENTERS

FANUC WIRING DIAGRAM

FADAL MACHINING CENTERS

FANUC WIRING DIAGRAM

FADAL MACHINING CENTERS

FANUC WIRING DIAGRAM

FADAL MACHINING CENTERS

FANUC WIRING DIAGRAM

FADAL MACHINING CENTERS

FANUC WIRING DIAGRAM