Professional Documents
Culture Documents
FPF32C106128UA-7X
UC Model
AEP Model
UK Model
Koria Model
Contents
1. Outline
1.1 Out view ------------------------------------------------------------------------------ 1
1.2 Feature -------------------------------------------------------------------------------- 2
1.3 Specification
1.3.1 Functional specification ------------------------------------------------------ 2
1.3.2 Display quality specification ------------------------------------------------- 3
1.3.3 I/O Interface specification ---------------------------------------------------- 4
4. Problem analysis
4.1 Outline of Repair Flow ---------------------------------------------------------4.2 Outline of PDP Module Repair Flow -----------------------------------------4.3 Checking the Product Requested for Repair ---------------------------------4.4 Operation Test Procedure -------------------------------------------------------4.5 Fault Symptom -------------------------------------------------------------------4.6 Failure analysis procedure
4.6.1 Procedure of no screen (Power supply) ----------------------------------4.6.2 Vertical line/Vertical bar analysis procedure ----------------------------4.6.3 Horizontal line/Horizontal bar --------------------------------------------4.7 Failure Analysis using a personal computer
4.7.1 Connection a Computer ----------------------------------------------------4.7.2 Preparing a Computer -------------------------------------------------------
24
25
28
29
30
33
40
44
45
45
1.
Out line
The module is a plasma display module which can be designed in there is no fan in addition to a general
feature of the plasma display such as a flat type, lightness, and high-viewing-angle and terrestrial
magnetism.
448
399.36
715.68
Pixel pitch(horizontal)
0.84mm
R G B R G B R G B
R G B R G B R G B
R G B R G B R G B
0.39 mm
Pixelpitch(Vertical)
R G B R G B R G B
R G B R G B R G B
R G B R G B R G B
-1-
0.28mm
1.2 Feature
1. For high definition television by ALIS method
2. For FAN Less design(Low consumption electric power)
3. Thin Depth and Lightness
4.
1.3
Specification
NO
UA-1x
784 x 448 x 65.5 mm
13 kg
715.68 x 399.36 mm
(32inch: 16:9)
16:9
852 x 1024 pixel
0.84(H) x 0.39(V) mm
0.28(H) x 0.39(V) mm
Module size
Weight
Display size
1
2
3
Aspect ratio
Resolution
Pixel pitch
Sub pixel pitch
4
5
6
7
Color
Grayscale (standard)
BrightNess
9
10
11
500:1 (TYP.)
Video signal
(RGB each color)
Dot clock (max)
12
LVDS (8bit)
13
52 MHz
14
50KHz (LVDS)
15
Input voltage/current
16
100-120/200-240VAC
4.0-1.7A 50/60Hz
17
18
19
20
21
22
1W
25dB(A) orless
0 - 55C
0 - 55C
20 - 85%RH (no condensation)
20 - 80%RH (no condensation)
Display panel
Chromaticity
Coordinates
Contrast
Data signal
Sync Signal
Powersupply
Noise
Guarantee
environment
Specification
UA-6x
+3.3/+5/+70-90/+
30-70VDC
0.05/6/ 2.5 /2A
It is made to give priority when there is a delivery specification according to the customer.
-2-
7x
900cd/
(typ.)
(0.300,0.300)
(typ.)
900:1
(typ.)
50Hz1.960
1.7
/70Hz1.5Hz
(LVDS)
+3.3/+5/+70-90/
+30-65VDC
0.05/6/ 2.5 /2A
Non-extinguish
ing cell defect
Flickering cell
defect
High intensity
cell defect
Brightness
variation
Color variation
Specification
NO
1
2
Size(HxV)
(subpixel)
UA-1x
15 or less
2 or less
(However,1 continuousness or less)
1x2 or less,
Or 2x1 or less
6 or less
(each color 2 or less)
Each color 2 cells max
(However,1 continuousness or less)
5 or less
UA-6x
UA-7x
Number on inside of
Non-extinguishing cell defect
0
20 or less
10
10 or less
11
X: Average 0.015
y: Average 0.015
Note: It is made to give priority when there is a delivery specification according to the customer.
-3-
1.3.3
I/0
Interface Specification
Item
Signal Name
Reflection
signal
Timing
Signal
RXIN0RXIN0+
RXIN1RXIN1+
RXIN2RXIN2+
RXIN3RXIN3+
Number
of
signals
I/O
Input
LVDS
Differe
ntial
Clock
RXCLKINRXCLKIN+
1
1
Input
LVDS
Differe
ntial
Power down
Signal
PDWN
Input
LVTTL
SDA
I/O
Communication
Content of definition
Differential serial data signal.
1
1
1
1
1
1
1
1
Display
Data
MPU
Comm
unicati
on/
Control
Form
LVTTL
(I2C)
SCL
I/O
CPUGO
Input
LVTTL
PDPGO
Input
LVTTL
Control
IRQ
Output LVTTL
-4-
Signal name
Symbol
Number
of signals
RXIN0RXIN0+
1
1
RXIN1RXIN1+
1
1
RXIN2RXIN2+
1
1
Video signal
Timing signal
Transmission line
RXIN3RXIN3+
1
1
RXCLKINRXCLKIN+
1
1
_______
BLANK
-5-
(3)
Item
Original
Display
signal
(before
LVDS
transmitta
nce)
Signal name
Video signal
(digital RGB)
Data Clock
DATA-R
DATA-G
DATA-B
DCLK
Number
of
signals
8
8
8
Input/
output
Input
Input
Horizontal sync
signal
_____
Hsync
Input
Vertical sync
signal
_____
Vsync
Input
PARITY
Input
Input
Parity signal
Blanking signal
BLANK
-6-
Signal name
Pin No.
Signal name
RXIN0-
GND
RXIN0+
SCL
RXIN1-
GND
RXIN1+
SDA
RXIN2-
10
GND
11
RXIN2+
12
CPUGO
13
RXCLKIN-
14
PDPGO
15
RXCLKIN+
16
IRQ
17
RXIN3-
18
PDWN
19
RXIN3+
20
GND
[Conforming connector]
Housing: DF13-20DS-1.25C
Contact: DF-2630SCF
Symbol
Pin No.
Symbol
1
2
3
VAUX
N.C
GND
1
2
3
4
AC(L)
N.C
AC(N)
N.C
5
N.C
6
F.G
[Conforming connector]
Housing: VHR-06N (or M)
Contact: SVH-21T-P1.1
[Conforming connector]
Housing: VHR-03N (or M)
Contact: SVH-21T-P1.1
Symbol
1
Vpr1
2
N.C.
3
Vpr2
4
N.C.
5
GND
[Conforming connector]
Housing: XHP-5
Contact: SXH-001T-P0.6
-7-
CN6: B6B-PH-SM3-TB(JST)
CN23: B10PS-VH(JST)
CN33: B9PS-VH(JST)
Pin No.
Symbol
Pin No.
Symbol
Pin No.
Symbol
Vpr2
Va
Vcc
N.C.
N.C.
GND
3
4
5
6
GND
GND
N.C.
Vcc
3
4
5
6
7
8
9
10
Vcc
GND
GND
GND
N.C.
Vs
Vs
Vs
3
4
5
6
7
8
9
GND
GND
GND
N.C.
Vs
Vs
Vs
[Conforming connector]
Housing: PHR-6
Contact: SPH-002T-P0.5L
[Conforming connector]
Housing: VHR-10N
Contact: SVH-21T-P1.1
CN42: B7B-PH-SM3-TB(JST)
CN52: B7B-PH-SM3-TB(JST)
Pin No.
Symbol
Pin No.
Symbol
Va
Va
N.C.
N.C.
N.C.
N.C.
GND
GND
GND
GND
N.C.
N.C.
Vcc
Vcc
[Conforming connector]
Housing: PHR-7
Contact: SPH-002T-P0.5L
[Conforming connector]
Housing: VHR-9N
Contact: SVH-21T-P1.1
[Conforming connector]
Housing: PHR-7
Contact: SPH-002T-P0.5L
-8-
CN7: 00 6200 520 330 000 [ZIF Right Angle Connector](kyousera elco)
Pin No.
Symbol
Pin No.
Symbol
1
2
3
4
5
6
7
8
9
10
N.C.
N.C.
N.C.
N.C.
GND
VSAGO
GND
VCEGO
GND
PFCGO
11
12
13
14
15
16
17
18
19
20
GND
Vra
GND
Vrs
GND
Iak
GND
Vak
GND
Vsk
-9-
2.
2. 1
The work procedures shown with the Note indication are important for ensuring the safety of the
product and the servicing work. Be sure to follow these instructions.
At all times other than when adjusting and checking the product, be sure to turn OFF the main
POWER switch and disconnect the power cable from the power source of the display (jig or the
display itself) during servicing.
To prevent electric shock and breakage of PC board, start the servicing work at least 30 seconds after the
main power has been turned off. Especially when installing and removing the power supply PC board
and the SUS PC board in which high voltages are applied, start servicing at least 2 minutes after the
main power has been turned off.
While the main power is on, do not touch any parts or circuits other than the ones specified.
The high voltage power supply block within the PDP module has a floating ground. If any
connection other than the one specified is made between the measuring equipment and the high
voltage power supply block, it can result in electric shock or activation of the leakage-detection
circuit breaker.
When installing the PDP module in, and removing it from the packing carton, be sure to have at least two
persons perform the work while being careful to ensure that the flexible printed-circuit cable of the PDP
module does not get caught by the packing carton.
When the surface of the panel comes into contact with the cushioning materials, be sure to confirm
that there is no foreign matter on top of the cushioning materials before the surface of the panel comes
into contact with the cushioning materials. Failure to observe this precaution may result in the surface
of the panel being scratched by foreign matter.
When handling the circuit PC board, be sure to remove static electricity from your body before
handling the circuit PC board.
Be sure to handle the circuit PC board by holding the such large parts as the heat sink or transformer.
Failure to observe this precaution may result in the occurrence of an abnormality in the soldered areas.
Failure to observe this precaution may result in problems resulting from scratches on the parts, the
deformation of parts, and short-circuits due to residual electric charge.
Routing of the wires and fixing them in position must be done in accordance with the original routing
and fixing configuration when servicing is completed.
All the wires are routed far away from the areas that become hot (such as the heat sink). These
wires are fixed in position with the wire clamps so that the wires do not move, thereby ensuring
that they are not damaged and their materials do not deteriorate over long periods of time.
Therefore, route the cables and fix the cables to the original position and states using the wire
clamps.
Verify that the peripherals of the serviced points have not undergone any deterioration during
servicing. Also verify that the screws, parts and cables removed for servicing purposes have all
been returned to their proper locations in accordance with the original setup.
-10-
Y-SUS board
Panel chassis
PSU board *1
Product label
Serial Id label
X-SUS board
Scan module
Signal
cable
Ps cable
ADM1
ADM2
ADM3
ADM4
ADM5
ADM6
ADM7
PSU
Signal cable
XBB
Address module(ADM)
ABUSL board
ABUSR board
LOGIC board
The figure shows the article number in the parts information table of clause 7.
*1:Power supply(jig)
-11-
X
B
B
S
D
M
X-SUS B.
X-SUS
EVEN SW
X-SCAN
EVEN SW
Y-SCAN
EVEN SW
S
D
M
Y-SUS
ODD SW
Y-SCAN
ODD SW
X
B
B
X-SUS
ODD SW
X-SCAN
ODD SW
ABUSR B.
ABUSL B
POS /NEG
RESET SW
CN51
POS
RESET SW
CN41
CN31
CN21
TIMMING ROM
LOGIC B.
CN3
CN2
SCAN CONTROLLER
OSC
24MHz
SIGNAL
INPUT
DATA CONVERTER
DATA PROCESSOR
CN1
LVDS
comp.
RGB
GAIN
DITHER
/ERR DIF.
SUB FIELD
PRC.
MEMORY
CN5
CONTROLLER
CN4
MPU
V-SYNC cont.
I2 C
Analog SW
OSC
OSC
50MHz
SCI.
ailure DET.
OSC
80MHz
EEPROM
APC cont.
FLASH
D/A
I/O
8MHz
CN7
-12-
PFCgo
Vsago
Vcego
Vrs
Vra
Vrw
Vrx
FRAME
MEMORY
Y-SUS B.
Y-SUS
EVEN SW
S
D
M
X
B
B
Y-SCAN
EVEN SW
Y-SUS
ODD SW
Y-SCAN
ODD SW
X-SUS
EVEN SW
X-SCAN
EVEN SW
S
D
M
X
B
B
ADM1
POS/NEG
ADM2
ADM3
ADM4
ADM5
ADM6
Vcc 5V
Va 55V
Vcc 5V
X-SCAN
ODD SW
ADM7
POS
ABUSR B.
ABUSL B
RESET SW
X-SUS
ODD SW
RESET SW
Va 55V
Va
Vw 160V
Vb -5V
CN32
CN52
5V
YFVCC2
YFVE2
VE
17V
17V
17V
DC/DC
CONVERTER
D/A
CPUgo
PDPgo
Vs 80V
Vra
Vrs
Vrw
Vrx
17V
YFVE1
XFVCC1
Vcc 5V
Vs 80V
RST
Vrst
LOGIC B.
5V
VEW
17V
XFVE1
XFVE2
VE
17V
17V
17V
DC/DC
CONVERTER
Vcc 5V
CN6
CN33
XFVCC2
5V
MPU
Vpr2 3.3V
45V
DC/DC
CONVERTER
FVE5H
5V
Vcc 5V
Vx
-5V
CN22
CN42
Vxwgo
YFVCC1
Vb
Vs 80V
CN23
AC100 240V
10A
PFC
380V
55V
Va
CN61
Vsago
CN65
5V
Vcc
Servce
SW
CN68
Vcego
Vs
80V
CN67
PFCgo
Vpr2
Vpr1
5/3.3V
Control
PFCgo
Vsago
Vcego
CN66
3.3V
5V
Vsago
CN64
Vra Vrs
PSU B. *1
-13-
3.3 Function
3.3.1 Logic board Function
(1) Data Processor
z
adjustment (1/2.2/2.4/2.6/2.8)
(4) MPU
z
Synchronous detection
System control
(5) EEPROM
z
-14-
Sub Data
Address bit
00
7-0
7
01
02
Symbol
Item
Function
Setting [hex]
RANGE
INITIAL value
00 ~ FF
01UA1x/6x
02UA7x
MAPVER
address MAP
Version
ERRF
update of Error
Flag
0: Not updated
1: Updated
OHRF
update of
Operation Hours
Flag
0: Not updated
1: Updated
PSDF
Power Shut
Down Flag
0: Not detected
1: Detected
4-0
CNDC
Condition Code
Error Code
00~FF
00
7-0
ERRC
continuously.
03
7-0
OHRH
Operation Hours
Higher bits
00~FF
00
04
7-0
OHRL
Operation Hours
Lower bits
00~FF
00
0: The single
color display
is switched
every 2
seconds. A
total of 8
colors are
displayed.
1: All white
(Different
from actual
white.)
0: Displaying
the input
signal
1: Displaying
the built-in
pattern
0: Blank
1: Displaying
the input
signal
PATSEL
Selecting
patterns
PATON
Built-in pattern
display is set to
ON.
ADEN
Address
data
enable
DSPPRT
DiSPlay
PaRiTy
20
-15-
0~1
0~1
1UA1x/6x
0:Emits light by
LOW
1:Emits light by
High
1UA7x
Setting [hex]
Sub Data
Address bit
Symbol
Item
20
2
IFON
Interface power
supply ON
PDPON
High voltage
power supply
ON
Function
Switches the interface power ON/OFF.
Use this item when you want turn ON the
main power of the interface side only when
the PDPON is set to 0. This setting is
invalid when PDPON is set to 1.
Switches ON/OFF the high voltage power
supply of PDP.
RANGE
INITIAL value
0: Power OFF
1: Power ON
0: Power OFF
1: Power ON
0~1
Symbol
Item
Function
Setting[hex]
RANGE
INITIAL value
7-5
0~7
0UA1x/6x
7-6
0~7
0UA7x
CCFMD
Color correction
mode
DCBON
0: Luminance
has priority.
1: Gradation
has priority
Dynamic Color
Balance
0: OFF
1: ON
HAON
Heat APC
function
21
0: OFF
1: ON
0~1
22
CCFON
Color correction
CCFORM
Color correction
format
Item
Function
5-3
Sub
DSETEN
Data
set
enable
Data
Symbol
0: Invalid
1: Valid
0: OFF
1: ON
0: NTSC
1: EBU
0~7
Setting [hex]
-16-
0
0
Addre
ss
bit
Reverse correction level is set.
The setup 7 is the test mode. Do not select
the setup 7.
22
2-0
GAMSEL
Selecting the
reverse
correction
23
7-0
CONTRAS
T
Peak luminance
24
7-0
R-RATIO
R ratio
25
7-0
G-RATIO
G ratio
26
7-0
B-RATIO
B ratio
ERRRST
Sub
ERRS
00~FF
FF
00~FF
FF
00~FF
FF
0: Normal
1: IRQ signal
clear
0: Normal
1: ERRF
flag clear
0~1
0UA1x/6x
Clearing the
OHRF flag
0: Normal
1: OHRF
flag clear
Clearing the
PSDF flag
0: Normal
1: PSDF
flag
clear
0: Latest error
1: Previous
error
2:
|
E:
F:Oldest error
27
3-0
FF
PSDRST
00~FF
Clearing the
ERRF flag
OHRRST
0: OFF
1: 1.0 th power
2: 2.2 nd
power
3: 2.4 th power
4: 2.6 th power
5: 2.8 th power
6: USER
7: TEST
IRQRST
28
INITIAL
value
RANGE
Error code
selection
0~3
PWMP
Power Maximam
peek control
When password
is set
0:OFF 1:ON
Data
Symbol
Item
Function
7-6
0UA7x
0UA1x/6x
0UA7x
Setting [hex]
-17-
Addre
ss
bit
6
28
5-4
PWMAX
Maximum power
consumption
0: 0W
1: +10W
2: +20W
3: +30W
PWMP
=1
0: 20W
1: 10W
2: 0W
3: +10W
2UA1x/6x
Maximum power
consumption
3-0
0-F
Password of peak
electric power
setting
51: Permission
of PWMP
ON
Another:
Prohibition
Ps-Tank PoWer
The maximum
electric power
setting:
The maximum
over electric power
from +10W
7-0
PWM
PASS
PsTPW
2D
7-0
PsTTM
Ps-Tank TiMe
31
7-0
GAM00
Reverse
correction DC
7-2
<no use>
1-0
GAM01
[9: 8]
7-0
GAM01
[7: 0]
Reverse
coefficient 01
7-3
<no use>
Reverse
correction 02
Item
Function
34
0: 20W
1: 10W
2: 0W
3: +10W
PWMP
=0
33
0UA7x
PWMAX
7-0
32
0-3
5-4
29
2C
INITIAL
value
RANGE
2-0
GAM02
[10: 8]
35
7-0
GAM02
[7: 0]
Sub
Data
Symbol
2UA7x
FFUA7x
00-FF
1EUA7x
00-FF
3CUA7x
00~FF
1F
00~FF
00
00~FF
04
00~FF
00
00~FF
24
Setting [hex]
-18-
Addre
ss
36
37
bit
7-4
<no use>
3-0
GAM03
[11:8]
Reverse
correction 03
7-0
7-4
38
3-0
39
7-0
7-5
3A
3B
3C
3D
3E
3F
40
41
42
43
Sub
4-0
7-1
GAM03
[7: 0]
-
<no use>
GAM04
Reverse
correction 04
[11: 8]
GAM04
[7: 0]
-
<no use>
GAM05
Reverse
correction 05
<no use>
<no use>
7-1
GAM06
GAM06
Reverse
correction 06
[7: 1]
<no use>
<no use>
7-2
GAM07
[12: 8]
GAM07
Reverse
correction 07
[7: 2]
-
<no use>
7-5
<no use>
7-2
GAM08
[12: 8]
GAM08
Reverse
correction 08
[7: 2]
-
<no use>
7-6
<no use>
7-4
GAM09
[13: 8]
GAM09
Reverse
correction 09
00
00~FF
A7
00~FF
01
00~FF
12
00~FF
01
00~FF
9A
00~FF
02
00~FF
40
00~FF
03
00~FF
04
00~FF
04
00~FF
F0
1-0
5-0
00~FF
1-0
4-0
58
7-5
4-0
00~FF
[7: 1]
[12: 8]
00
GAM05
[12: 8]
00-FF
7-5
4-0
INITIAL
value
RANGE
[7: 4]
3-0
<no use>
Data
Symbol
Item
Function
Setting [hex]
-19-
Addre
ss
bit
7-6
44
45
46
47
48
<no use>
GAM10
Reverse
correction 10
[7: 4]
Reverse
correction 10
3-0
<no use>
7-6
<no use>
5-0
7-4
5-0
7-4
4C
4D
4E
4F
50
51
Sub
GAM11
[13: 8]
GAM11
Reverse
correction 11
[7: 4]
<no use>
7-6
<no use>
7-4
4B
GAM10
49
4A
[13: 8]
3-0
5-0
GAM12
[13: 8]
GAM12
Reverse
correction 12
[7: 4]
-
<no use>
7-6
<no use>
7-4
GAM13[1
3: 8]
GAM13[7:
Reverse
correction 13
4]
3-0
<no use>
7-6
<no use>
5-0
7-4
GAM14[1
3: 8]
GAM14[7:
Reverse
correction 14
4]
3-0
<no use>
<no use>
7-4
GAM15[1
3: 8]
GAM15[7:
Reverse
correction 15
4]
3-0
<no use>
<no use>
6-0
7-5
GAM16[1
4: 8]
GAM16[7:
Reverse
correction 16
<no use>
Data
Symbol
Item
00~FF
60
00~FF
0A
00~FF
50
00~FF
0D
00~FF
D0
00~FF
16
00~FF
A0
00~FF
21
00~FF
E0
00~FF
2F
00~FF
90
00~FF
40
00~FF
00
Reverse coefficient
Input
Output value of 256 [LSB]
5]
4-0
07
7-6
5-0
00~FF
3-0
5-0
INITIAL
value
RANGE
Function
Setting [hex]
-20-
Addre
ss
bit
E5
7-0
UVrs
USER Vrs
7-0
UVra
USER Vra
7-3
<no use>
E6
RCLVr
UVrs/UVra
RECALL
EWRVr
UVrs/UVra
Write
7-1
DSET
Data setup
FE
FF
0
00~AA
INITIAL
value
Adjusted in
factory
Adjusted in
factory
RANGE
Setting Vrs voltage
Standard equation: Vrs=2.99*UVrs/255
Setting Vra voltage
Standard equation: Vra=2.99*UVra/255
Be sure to use the display with the setting
fixed to 0.
Resetting the UVrs, UVra in both of
register and EEPROM to the initial value
by setting RCLVr to 1.
This setting automatically returns to 0 after
resetting the UVrs,Uvra.
Storing the UVrs,UVra
in register to
EEPROM by setting EWRVr to 1.
This setting automatically returns to 0 after
resetting the UVrs,Uvra.
Be sure to use the display with the setting
fixed to 0.
Be sure to use the display with the setting
fixed to 0.
When the DSETEN setting is 1, setting
this bit causes all the register setups that
have been set up to now, to be reflected to
the operation status of this product. They
are reflected from the next field after this
bit is accepted.
-21-
00~AA
0:Normal
1:UVrs,UVra
initialized
0:Normal
1:UVrs,UVra
stored
in EEPROM
0: Normal
1: Execute
3.3.2
3.3.3
3.3.4
-22-
Vw
Vx
Vs
Va
Vex
Vey
Vcc
Vpr1
Vpr2
PSU
Heat
sink
Vx
Vs
Va
Vex
Vey
Vcc
Vpr
Vau
x
Overvoltage
Stop(no latch)
Overcurrent
Delay Latch
Overvoltage
Stop(no latch)
Overcurrent
Delay Latch
Overvoltage
Latch
Low voltage
Latch
Overcurrent
Delay Latch
Overvoltage
Latch
Low voltage
Latch
Overcurrent
Delay Latch
Overvoltage
Stop(no latch)
Overcurrent
Voltage
pendency
(no latch)
Overvoltage
Latch
Overcurrent
Delay Latch
Overvoltage
Latch
Delay Latch
Delay Latch
Latch
Voltage pendency
Overcurrent
Overcurrent
Overvoltage
Vaux
Vw,
Reactivation
condition when
abnormal content is
excluded
AC
PFCgo
Re-turni
Reset
ng on
Overcurrent
(Note 2)
Temperature
(no latch
Latch
-23-
4.
Problem Analysis
4. 1
Client claim
Repair product
and Claim contents match
Y
Product block/PDP module block
Locating cause of problem
Product
manufacturer
(Repair center)
Y
Is PDP module block
Defective ?
PC board replacement/Parts
replacement
Y
Is the Panel defective ?
Y
N
Operation normal ?
Repair center
Recheck problem
description
Panel replacement/IC
module replacement
N
PC board
unacceptable (NG) ?
PC board
replacement/Parts
replacement
N
Processing to prevent recurrence
Packing/Shipment
Installation in product
Product
manufacturer
(Repair center)
Client
End of repair
-24-
Heat run
Operation normal ?
Does ID of
returned product agree with ID
of actual
No
Yes
Appearance check
Yes
Appearance unacceptable
(NG) ?
No
Yes
Repair of appearance
requested ?
No
Yes
No
Yes
Check description of
repair request.
Contents match ?
No
Yes
-25-
Yes
Adjustment (Chapter 6)
No
3
No
Problem repaired?
Yes
Warranty test (Running)
End of repair
Shipment
-26-
No
Problem recurs ?
Yes
Problem recurs ?
No
Yes
-27-
1 01 001A1
01A
Version No.: 01 ~ 99
A ~ Z (excluding I and O)
Lot No.: 001 ~ 999
A ~ Z (excluding I and O)
1~3
Production week code: 01 ~ 53
Production year (low digit): 0 ~ 9
Product code: N5A ,P5A and S5A model 32 H1 type
Module product label
The module serial ID number and the serial ID number of the completed chassis (product requested for
repair) are usually the same when the product is brought in for repair for the first time.
(2) Checking serial ID number of constituent PC boards (12 digits)
The serial ID number of the module constituent PC boards has the following structure.
The serial ID number is shown on the bar code label that is attached to each PC board.
GG 1 01
0001
01A
Version No.: 01 ~ 99
A ~ Z (excluding I and O)
Lot No.: 0001 ~ Z9999
Production week code: 01 ~ 54
Production year (low digit): 0 ~ 9,A~ K(10-20)
Product code: GG X-SUS board
: GJ Y-SUS board
: GE ABUSR board
: GD ABUSL board
: GF LOGIC board
: -- PSU board
-28-
(2) Affix to the stand (jig) the module requested for repair.
(3) Connect LOGIC board connector CN1 of the module to the Interface board
(jig) CN5 with the dedicated signal cable.
(4) Connect the AC power cable to the module requested for repair.
(6) Select the signal used when a problem occurs, or an all white pattern.
(7) Set the PDP go switch on the Interface board (jig) to ON.
(The main power of the module is turned on.)
CN1
CN5
PDPgo
ON
OFF
-29-
Fault contents
Entire screen
does not light.
Suspected
fault
location
Analysis
procedure
and measure
X-SUS
Y-SUS
Panel chassis
LOGIC
ABUSL
ABUSR
Refer to
Chapter 4.6.1
LOGIC
Replace
Fault status
Vertical line
LOGIC board
Panel chassis
LOGIC
Vertical bar
Horizontal
line
Panel chassis
Replace panel
chassis
Panel chassis
ABUSL
ABUSR
LOGIC
Refer to
Chapter 4.6.2
Above boards
are connected.
ABUSL
ABUSR
LOGIC
Chapter 4.6.2
Refer to
Refer to
Chapter 4.6.2
Above boards
are connected.
Panel chassis
Replace panel
chassis
X-SUS
Y-SUS
-30-
Replace
X-SUS
Y-SUS
NO
Fault contents
Horizontal bar
Fault status
Bar width of 1/8 or
multiples of 1/8 of the
screen height, is displayed.
Suspected
fault
location
Analysis
procedure
and measure
Panel chassis
Replace panel
chassis
10
11
Image burn-in
Panel chassis
Y-SUS
X-SUS
ABCDEFG
Panel
chassis
Stains
Panel
chassis
13
Flicker
Connector
Chrominance
is abnormal
15 Sync is
disturbed
18
Picture
distorted
19
Steps of
gradation are
skipped
Chapter 4.6.3
Above boards
are connected.
12
14
Refer to
LOGIC
LOGIC
-31-
Perform all
white heat run.
After
judgment,
replace panel
chassis
Perform all
white heat run.
After
judgment,
replace panel
chassis
Reconnecting
of connector
and cable, or
exchanges the
cable.
Replace
LOGIC board
Replace
LOGIC board
LOGIC
Replace
LOGIC board
LOGIC
Replace
LOGIC board
NO
Fault contents
20
Abnormal
Fault status
sound
Suspected
fault
location
Analysis
procedure
and measure
PSU
X-SUS
Y-SUS
Locate cause
of abnormality
(Core is broken,
and viewing.
or transformer
Replace the
is abnormal.)
cause of
from listening
problem.
21
Control on
external
LOGIC
Replace
LOGIC board
communicatio changed.
n is abnormal
-32-
PC for analysis
Connected?
Analysis using PC
Chapter 4.7
N
Remove CN6 (LOGIC)
Turn on AC power.
PSU board is
defective.
STANDBY power
supply has
abnormality.
PSU board
Vpr2 (3.3V) exists?
LOGIC board is
defective.
Y
STANDBY power supply (MPU
Turn off the AC power.
Remove the following power connectors
(4 locations):
CN 23 (X-SUS
CN 33 (Y-SUS)
CN 42 (ABUSR)
CN 52 (ABUSL)
power supply)
short-circuit.
system
has
End of analysis
-33-
X-SUS board
CN23 3 4 pins or
CN23 6 8 pins
CN23
3 : Vcc
4 : GND
6 : GND
8 : Vs
CN33
1 : Vcc
2 : GND
5 : GND
7 : Vs
X-SUS board is
defective.
are shorted.
Y-SUS board
CN33 1 2 pins or
CN33 5 7 pins are
shorted.
Y
Remove SDM from the
following (2) connectors.
CN 34 and CN 35
Y-SUS board
CN33 1 2 pins or
CN33 5 7 pins
are shorted.
SDM is defective
(Panel chassis is
defective.)
Y-SUS board is
defective.
ABUSL board
CN52 1 4 pins or
CN52 5 7 pins
CN52
1 : Va
4 : GND
5 : GND
7 : Vcc
are shorted.
ABUSL board
CN52 1 4 pins or
CN52 5 7 pins
are shorted.
ADM is defective
(Panel chassis is
defective.)
ADM chip/Flexible shorted
ABUSL board is
defective.
Power supply circuit has a short-circuit.
End of analysis
-34-
ABUSL board
CN42 1 4 pins or
CN42
1 : Va
4 : GND
5 : GND
7 : Vcc
CN42 5 7 pins
are shorted.
ABUSL board
CN42 1 4 pins or
CN42 5 7 pins
are shorted.
ADM is defective
(Panel chassis is
defective.)
ADM chip/Flexible shorted
ABUSR board is
defective.
Power supply circuit has short-circuit.
Turn on AC power.
End of analysis
PSU board
Vcc (5V) exists?
LOGIC board is
defective.
End of analysis
3
-35-
PSU board
Vcc (5V) exists?
ABUSR board is
defective.
Logic buffer circuit has abnormality.
Y
Turn off the AC power.
Connect CN 52(ABUSL).
Turn on AC power.
PSU board
Vcc (5V) exists ?
ABUSL board is
defective.
Logic buffer circuit has abnormality.
PSU board
Vcc (5V) exists ?
X-SUS board is
defective.
DC/DC power supply circuit or control logic
circuit has abnormality.
Y
Turn off the AC power.
Connect CN 33(Y-SUS).
Turn on AC power.
N
PSU board
Vcc (5V) exists ?
Y-SUS board is
defective.
DC/DC power supply circuit or control logic circuit
has abnormality.
Remove ADM 1 - 8
End of analysis
-36-
Turn on AC power.
PSU board
Va (50V) exists ?
ADM is defective
(Panel chassis is
defective.)
PSU board
Va (50V) exists ?
ABUSR board
is defective.
ABUSL board
Disconnect connector CN52.
Turn on AC power.
PSU board
Va (50V) exists ?
ABUSL board
is defective.
Power supply system (capacitor, etc.,)
has abnormality.
End of analysis
5
-37-
PSU board
Vs(80V) exists
PSU board
(Vsa block) is
defective.
(Panel chassis is
defective.)
N
Turn off the AC. power
Turn off the AC power.
Connect Y-SUS board.
Disconnect connector CN33.
Turn on AC power
PSU board
Vs (80V) exists
End of analysis
Y-SUS board
(reset block) is defective.
N
Turn off the AC power.
A1
-38-
A2
B1
B2
SDM is faulty.
(Panel chassis is
defective.)
Turn on AC power.
Y
PSU board Vs
/Vccis output
XBB is faulty
(Panel chassis is
defective.)
X-SUS board
is defective.
Y-SUS board
is defective.
X-SUS board
is defective.
End of analysis
B1
A1
-39-
4. 6. 2
Signal cable is
defective.
N
Y
ADM is defective.
(Panel chassis is
defective.)
N
Turn on the main power.
Y
One vertical line
End of analysis
Tap lightly on ADM flexible
heat-melted junction.
N
Any changes?
Heat-melted junction is
defective (Panel chassis
is defective.)
End of analysis
-40-
Y
Y
LOGIC board is
Voltage exists at
ABUSL board CN 52.
defective.
N
Turn off the main power.
Disconnect CN52 from ABUSL board.
Turn on the main power.
Voltage exists at
CN52 of PSU Side?
connection
(LOGIC board is
defective.)
Voltage exists at
ABUSR board CN42?
LOGIC board is
defective.
N
Turn off the main power.
Disconnect CN42 from ABUSL board.
Turn on the main power.
Voltage exists at
CN42 of PSU Side?
End of analysis
-41-
Vertical line of
different color?
Normal?
ABUSL board is
defective.
N
Turn off the main power.
Replace LOGIC board (Backup part)
Turn on the main power.
Y
LOGIC board is
Normal?
defective.
N
Turn off the main power.
Replace LOGIC ~ ABUSL signal cable.
Turn on the main power.
Signal cable is
Normal?
defective.
N
ADM is defective.
(Panel chassis is
defective.)
End of analysis
-42-
Y
Normal?
ABUSR board is
defective.
N
Turn off the main power.
Replace LOGIC board (Backup part).
Turn on the main power.
Y
LOGIC board is
Normal?
defective.
N
Turn off the main power.
Replace signal cables LOGIC ~ ABUSR.
Turn on the main power.
Y
Normal?
Signal cable is
defective.
N
ADM is defective.
(Panel chassis is
defective.)
Panel is defective.
(Panel chassis is
defective.)
Turn off the main power.
End of analysis
-43-
4.6.3
Horizontal bar
N
Y
Normal?
X-SUS board is
defective.
N
Turn off the main power.
Replace X-SUS0 board (Defective product).
Replace Y-SUS board (Backup parts)
Turn on the main power.
Normal?
Y-SUS board is
defective.
Panel chassis is
defective.
End of analysis
-44-
4.7
4.7.1
Connecting a computer
(1)
(2)
Connect the RS-232C terminal of the computer to the RS-232C terminal of the interface board.
(3)
Turn on the main power to the interface board. (Red LED goes on.)
4.7.2
Preparing a computer
(1)
(2)
Set the PDPgo switch on the interface board to ON and turn on the main power to the module.
(3)
(4)
Main menu
-45-
4.7.3
Select the problem analysis menu from the main menu using the key or key and press
<ENTER> key to start the program.
32H2
Main menu
-46-
(2) Check the error code (hexadecimal number) from the Latest error code read-out menu and locate the
faulty position from the following table.
32H2
**_Condition code
Latest error code
Previous error Code
2nd previous error code
3rd previous error code
4th previous error code
5th previous error code
6th previous error code
7th previous error code
8th previous error code
9th previous error code
10th previous error code
11th previous error code
12th previous error code
13th previous error code
14th previous error code
15th previous error code
Error code clear / execute
:**
:**
:**
:**
:**
:**
:**
:**
:**
:**
:**
:**
:**
:**
:**
:**
:**
(Hex)
(Hex)
(Hex)
(Hex)
(Hex)
(Hex)
(Hex)
(Hex)
(Hex)
(Hex)
(Hex)
(Hex)
(Hex)
(Hex)
(Hex)
(Hex)
(Hex)
the order.
RETURN
EXIT
Select RETURN using the key or key and press <ENTER> key to start the program, then the
screen returns to the menu screen.
*
When EXIT is selected, the screen returns to the WINDOWS or DOS screen.
-47-
LOGIC
02
LOGIC
Contents
(1)
STANDBY power is stopped
(2)
LOGIC
LOGIC
PSU
06
X-SUS
Y-SUS
18
LOGIC
19
LOGIC
LOGIC
1C
1D
LOGIC
1E
LOGIC
X-SUS
25
LOGIC
X-SUS
X-SUS
ADM1 - 8 PSU
LOGIC
26
X-SUS
LOGIC
28
X-SUS
LOGIC
29
X-SUS
2A
X-SUS
LOGIC
2C
X-SUS
LOGIC
2D
X-SUS
LOGIC
30
X-SUS
LOGIC
31
X-SUS
LOGIC
34
X-SUS
LOGIC
35
X-SUS
LOGIC
39
Panel
LOGIC
3B
X-SUS
Panel
LOGIC
Y-SUS
LOGIC
Y-SUS
44
Y-SUS
45
46
Y-SUS
LOGIC
4C
Y-SUS
LOGIC
4D
Y-SUS
LOGIC
50
Y-SUS
LOGIC
51
Y-SUS
LOGIC
54
Y-SUS
LOGIC
55
Y-SUS
LOGIC
59
Panel
LOGIC
5B
Y-SUS
Panel
LOGIC
SDM
Panel
LOGIC
LOGIC
LOGIC
5D
61
PSU
62
64
65
X-SUS
Y-SUS
66
68
X-SUS
69
6A
6C
6D
X-SUS
Y-SUS
(5)
(6)
(7)
PSU temperature has
probably increased
UA-7x
24
(4)
PSU
04
1F
(3)
Remarks
PSU
X-SUS
Y-SUS
PSU
LOGIC
X-SUS
Y-SUS
X-SUS
Y-SUS
LOGIC
X-SUS
Y-SUS
Y-SUS
X-SUS
LOGIC
X-SUS
Y-SUS
X-SUS
LOGIC
LOGIC
X-SUS
Y-SUS
LOGIC
X-SUS
Y-SUS
-48-
ERR Detect
code position
( board)
81
PSU
Contents
Remarks
(2)
(3)
(4)
(5)
PSU
82
ADM1 - 8 PSU
99
LOGIC
9B
LOGIC
9D
LOGIC
(6)
(7)
LOGIC
LOGIC
A5
ADM1
ADM1
PSU
A9
ADM2
ADM2
PSU
LOGIC
AD
ADM3
ADM3
PSU
LOGIC
B1
ADM4
ADM4
PSU
LOGIC
B5
ADM5
ADM5
PSU
LOGIC
B9
ADM6
ADM6
PSU
LOGIC
BD
ADM7
ADM7
PSU
LOGIC
C5
ADM8
ADM8
PSU
LOGIC
E2
LOGIC
X-SUS
Y-SUS
PANEL
E2
PSU
PSU
LOGIC
-49-
ABUS-L ABUS-R
LOGIC
Excess current is
detected in ACCC
operation.
It can possibly occur
depending on screen
display.
Tightening torque
M3
M4
*
*
The encircled numbers indicate the item numbers of the constituent parts described in item 7.
-50-
5.2
Note
(1)XBB clamping
This is picked up
by the finger.
(2)
(3)
(4)
Pull off the BUS-XU/XD horizontally. Disconnect the connectors (CN24, CN25).
Release the lock of the FPC connector (CN21) and disconnect the signal cable.
Disconnect the cables from the VH connectors (CN22, CN23).
(2)CN25
Pull off
(4)CN22
(2)CN24
(4)CN23
Pull off
(3)CN21
51-
Note
* On handling the FPC connector
To release the lock, release it by gently flipping it
with the nail of the thumb or forefinger.
Never pinch the lock lever with fingers or hook on
it (especially with a fingernail). Doing so might
damage the lock lever.
(5)
(6
52-
5.3
Note
(4)CN32
(2)CN35
Pull off
(4)CN33
(3)CN31
(2)CN34
Pull off
(1)screw*2
Note
* On handling the FPC connector
To release the lock, release it by gently flipping it
with the nail of the thumb or forefinger.
Never pinch the lock lever with fingers or hook
onto it (especially with fingernails). Doing so
might damage the lock lever.
-53-
(5)
(6)
-54-
5.4
Note
When removing the circuit board after the main power is turned on/off, wait for at least one minute
before starting to remove the circuit board.
If the circuit board removal is started immediately after turning off the main power, it can result in
electric shock or damage of the circuit due to residual electric charge.
Remove the circuit board by following the steps below. To install the circuit board, reverse the removal
procedure.
(1)
Disconnect the connector CN52 from the ABUS-L board.
(2)
Raise the lock of the FPC connectors CN53, CN54, CN55 to release it and remove the ADM
flexible board.
(3)
Release the lock of the FPC connector CN51 and disconnect the signal cable (FPC).
(1)CN52
(3)CN51
(2)CN54
(2)CN53
Note
* On handling the FPC connector
To release the lock, release it by pulling up the
lever.
Never pinch the lock lever with the fingers or push
hard on it without a cable in it. Doing so might
damage the lock lever.
-55-
(2)CN55
(4)
Remove the screws (M3X6) fixing the ABUS-L board at the 2 locations.
(5)
-56-
5.5
Note
When removing the circuit board after the main power is turned on/off, wait for at least one minute before
starting to remove the circuit board.
If the circuit board removal is started immediately after turning off the main power, it can result in electric
shock or damage of the circuit due to residual electric charge.
Remove the circuit board by following the steps below. To install the circuit board, reverse the removal
procedure.
(1)
Disconnect the connector CN42 on the ABUS-R board.
(2)
Raise the lock of the FPC connectors CN43, CN44, CN45, CN46 to release it and disconnect the
ADM flexible board.
(3)
Release the lock of the FPC connector CN41 and disconnect the signal cable (FPC).
(3)CN41
(1)CN42
(2)CN43
(2)CN44
Note
* On handling the FPC connector
To release the lock, release it by pulling up the
lever.
Never pinch the lock lever with the fingers or
push hard on it without a cable in it. Doing so
might damage the lock lever.
-57-
(2)CN45
(2)CN46
(4)
Remove the screws (M38) fixing the ABUS-R board at in position at 2 locations.
(5)
-58-
5.6
3CN7
2CN3
2CN2
2CN5
Note
* On handling the FPC connector
To release the lock, release it by gently flipping it.
Never pinch the lock lever with the fingers or
hook onto it (especially with fingernails). Doing
so might damage the lock lever.
-59-
2CN4
(4)
Remove the screws (M36) fixing the LOGIC board in position at 2 locations.
(5)
(6)
When installing the LOGIC board, place it so that the LOGIC board is locked by the tabs for
fixing it in position (at 3 locations).
-60-
When removing the circuit board after the main power is turned on/off, wait for at least one minute before
starting to remove the circuit board.
If the circuit board removal is started immediately after turning off the main power, it can result in electric
shock or damage to the circuit due to residual electric charge.
Remove the circuit board by following the steps below. To install the circuit board, reverse the removal
procedure.
(1) Release the lock of the cable clamp (large) .(At 4 locations)
(2) Disconnect the X-SUS board connector CN23.
(3) Disconnect the Y-SUS board connector CN33.
(4) Disconnect the ABUSR board connector CN42.
(5) Disconnect the ABUSL board connector CN52.
(6) Remove the wires (4), (5) from the cable clamp (small) .
(7) Disconnect the LOGIC board connector CN6.
(8) Disconnect the PSU signal cable from the PSU board connector CN69 side.
(8) CN69
(3) CN33
(2) CN23
(7) CN6
(5) CN52
-61-
(4) CN42
(9)
Remove the screws (M36) fixing the PSU board in position. (7 locations)
(10)
Use cutting pliers to cut the nylon bands tying the following 5 power cables.
(11)
-62-
(12)
When the installation of the board is complete, route the wires as shown below.
Enlarged
CN63
CN63
-63-
5.8
Remove the 6 types of printed-circuit board (X-SUS, Y-SUS, ABUSL, ABUSR, LOGIC,
and PSU) that are installed in the panel module.
For the removal procedure, refer to Section 5.2 to 5.7.
*
(2)
Before removing the above 6 types of board, be sure to remove both ends of the single
power cable (BLU) and those of the four FPC cables (WHT) that are used to connect the
circuit boards.
Remove the rivets fixing the complete panel chassis (maintenance part) and XBB board in
position (4 locations).
*
The removed rivets are used only for keeping the machine from shifting during
transportation, and are not used for the product.
R iv e t ( P C B su p p o r t) x 4 p c s
C h a s s is
P anel
(3)
Install panel chassis (repair parts) the printed-circuit board that was removed in step (1) and
fix it in position. (Refer to the exploded view shown in Section 5.1.)
(4)
Print the serial ID number of the product to be repaired on the product label, which is
prepared separately. Attach the product label to the panel chassis on top of the X-SUS board
(See the photo)
-64-
6.1
Adjustment item
(Major item)
VR adjustment
Parameter
adjustment
Adjustment item
(Minor item)
Is detection adjustment
Ve voltage adjustment
Vw voltage adjustment
Vx voltage adjustment
CU timing adjustment
CD timing adjustment
LU timing adjustment
LD timing adjustment
Ve voltage adjustment
Is detection adjustment
CU timing adjustment
CD timing adjustment
LU timing adjustment
LD timing adjustment
PFC voltage
adjustment
Vs adj1
Vs adj2
Va adj2
Vs f min
Vpr adj
Vcc f min
Vcc adj
Va adj1
Vaa
Va f min
Vs voltage adjustment
Va voltage adjustment
Vw voltage adjustment
Vx voltage adjustment
Accumulated power-on
time clear
When
X-SUS
board is
replaced
When
Y-SUS
board
is replaced
Required timing
When
LOGIC
board
is replaced
When ABUS
board
is replaced
Labor
When PSU
board
is replaced
Jig/tools
Digital voltmeter ,
screwdriver
{
{
{
{
{
{
{
{
{
{
-65 -
Interface board,
personal
computer, Digital
voltmeter
{
required
Interface board,
personal computer
Labor
(persons)
Time
(minutes)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6.2
6.2.1
Y
Logic board data transfer
(Section 6.2.5)
Parameter adjustment
(Section 6.2.2)
Operation/performance check
(Section 6.2.3)
No abnormality?
Y
Burn-in mode setting
(Section 6.2.4)
Heat run
(Section 6.2.4)
Abnormal
N
Was Panel chassis
replaced?
End
-66-
Adjustment items
Vs voltage
adjustment
Adjustment parameter
Measurement point
Vrs
Adjustment value
(conditions)
Va voltage
adjustment
Vra
Vw voltage
adjustment
Vx voltage
adjustment
Vrw
Vrx
(all black)
(all black)
X-SUS board
connector
CNX01 6-pin
1%
X-SUS board
connector
CNX01 1-pin
1%
(all black)
(all black)
*: Voltage setting label shows the following messages at the top left of the back of the chassis.
< LOT >
Vs =
Vw =
.
.
V
V
Va =
Vx =
.
.
V
V
<X-SUS Board>
<Y-SUS Board>
PVS(VS)
<PSU Board>
PVX(VX)
PVW(VW)
PGND(GND)
PVA(VA)
<LOGIC Board>
<ABUSL Board>
<ABUSR Board>
-67-
Remarks
(1)
From the main menu, select the voltage adjustment menu with the key or key and press the
<ENTER> key.
32H2 Main menu
Module information menu
Power ON menu
Problem analysis menu
** Voltage adjustment menu
Accumulated power-on time menu
Logic board change menu
EXIT
(2)
From the voltage adjustment menu, adjust parameters in the order starting from Vs, Va, Vw, and Vx.
Select parameter with the key or key and adjust the parameter with the key (increment) or key
(decrement). The adjustment values are shown on the voltage label that is attached to the panel chassis.
32H2 Voltage adjustment menu
** Voltage adjustment / Vs[V] : **.**
Voltage adjustment / Va[V] : **.**
Voltage adjustment / Vw[V] : **.**
Voltage adjustment / Vx[V] : ***.**
RETURN
EXIT
Select RETURN with the key or key and press the <ENTER> key to return to the menu screen.
-68-
6.2.3
Environmental conditions
Temperature: Room temperature
Judgment distance: 1 meter from panel screen
Preheat run: 5 minutes with entire screen lit (white)
(2)
Test patterns:
PSEL
H
H
H
H
H
H
H
H
L
L
L
L
L
L
L
L
Push
SW
0
1
2
3
4
5
6
7
0
1
2
3
4
5
6
7
Display pattern
Size
Details
White screen
Cross slash
Vertical stripe
Horizontal stripe
Color bars
Gray scale
Color gray scale
Divided WINDOW
1% WINDOW
Cross slash
Vertical stripe
Horizontal stripe
Color bars
Gray scale
Color gray scale
Divided WINDOW
Large
Every other dot
Every other line
Vertical bar
Horiz. direction
Horiz. direction
9 blocks
Center
Small
Every other cell
Every 2 lines
Horizontal bar
Vert. direction
Vert. direction
16 blocks
24 24
H_blk divided in 8
Every 3 dots
Every 3 dots
Follow the ROM
Follow the ROM
12 12
V_blk divided in 8
Every 4 dots
Every 4 dots *2
Follow ROM *3
PDPGO SW
CPUGO SW
-69-
(3)
Judgment
Item
1
Test items
Brightness
Test signal
Judgment criterion
non-uniform
ity
directions.
Black noise
3
4
5
Number of
defects
(Each color of
specifications.
Number of
W/R/G/B)
extra dots
Number of
flickering
dots
(4) Power ON/OFF
Power ON
Both PDPGO-SW and CPUGO-SW are made set of turning on.
Power OFF
Only PDPGO-SW is made set of turning off.
(CPUGO-SW is in the state of turning on.)
-70-
6.2.4
Set the module by following the same procedure as that for Problem Analysis in Section 4.7.
(2)
From the main menu, select the POWER ON menu with the key or key and press the <ENTER>
key.
32H2 Main menu
Module information menu
** Power ON menu
Problem analysis menu
Voltage adjustment menu
Accumulated power-on time menu
Logic board change menu
EXIT
(3)
From the POWER ON menu, select the Module power with the key or key and press the <ENTER>
key. When you press the key, the main power of the module is turned on. (When you press the key,
the main power is turned off.)
32H2 Power ON menu
** Internal pattern selection :**
00 - changing colors (full picture)
01 - blue
02 - green or red
03 - syan or magenta
04 - red or green
05 - magenta or syan
06 - yellow
07 - white
08 - black
10 - factory pattern (OLD)
77 - factory pattern
Burnin start / execute
RETURN
EXIT
(4) To change the internal pattern, select the internal pattern selection from the POWER ON menu using the
(up) or (down) key, and press the <ENTER> key.
Setup
value
00
01
02
03
04
(5)
Display pattern
01 to 08 patterns are displayed
every 2 seconds.
Entire screen is blue
Entire screen is red
Entire screen is magenta
Entire screen is green
Setup
value
05
Display pattern
Entire screen is cyan
06
07
08
09
From the POWER ON menu, select Burn-in start with the key orkey and press the <ENTER> key.
The display pattern is automatically generated in PDP.
(6)
Select RETURN with key orkey and press <ENTER> key to return to the menu screen
-71-
6.2.5
(2) From the main menu, select change Logic board menu with the key or key and press the <ENTER> key.
32H2 Main menu
Module information menu
** Power ON menu
Problem analysis menu
Voltage adjustment menu
Accumulated power-on time menu
Logic board change menu
EXIT
(3) From the logic board change menu, select data copy with the key or key and press the <ENTER> key.
Data is read before the Logic board is exchanged.
32H2 Logic board change menu
** Data copy (PDP -> Temp.FILE)/execute
Data Paste (PDP -> Temp.FILE)/execute
RETURN
EXIT
(6) Select RETURN with key or key and press <ENTER> key to return to the menu screen.
-72-
(3) From the Power-on time menu, select Operation hours with the key or key and press the <ENTER> key.
The Operation hour is input. *It is not possible to change in the energizing time according to the version of the
service software.
32H2 Accumulated power-on time menu
** Running time indication:[hh:mm:ss]=
RETURN
EXIT
(4) "minute" is continuously input and < ENTER > key is pushed.
(5) "Second" is continuously input and < ENTER > key is pushed.
(6) Select RETURN with key or key and press <ENTER> key to return to the menu screen.
-73-
6.2.7
(1)
From the main menu, select the Shipment from service setting/execute with the key or key and press
the <ENTER> key.
(2)
-74-
Module name
Parts No.
KE-32TS2
FPF32C106128UA-73
9-885-048-69
FPF17R-XSS5016 BOARD
9-885-048-70
FPF17R-YSS5017 BOARD
9-885-048-71
FPF17R-LGC5018 BOARD
9-885-048-72
FPF17R-ABR5015 BOARD
9-885-048-73
FPF17R-ABUL5014 BOARD
9-885-053-30
FPF32C106128UA-73
Parts name
-75-
Others
9-878-210-01
2003LL08-Data
Made in Japan
2003. 12