Program of Checks and Tests For Electrical Installations

Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 1 di 59
Exploration & Production Division
GENERAL SPECIFICATIONS
PROGRAM OF CHECKS AND TESTS FOR ELECTRICAL

INSTALLATIONS
05221.VAR.ELE.SPC
Rev. 4 December 2004
Eni S.p.A.
FORWARD
Rev. 1
Sheet 28
June 1988
Rev. 2
Sheet 20
August 1997
Computerized issue
Rev. 3
Total number of pages 21

July 2003
Issue for normative references revision and contents conformity
Rev. 4
Total number of pages 59

December 2004
General revision
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 2 di 59
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 3 di 59
1.
SCOPE OF PROGRAM............................................................................................................................................4
2.
DEFINITION OF TERMS ........................................................................................................................................4
3.
PROGRAM DEFINITION CRITERIA...................................................................................................................4
4.
DUTIES AND RESPONSIBILITIES.......................................................................................................................7
5.
CHECK AND TEST RESULTS ...............................................................................................................................8
6.
MECHANICAL COMPLETION REQUIREMENTS ...........................................................................................8
7.
PRE-COMMISSIONING REQUIREMENTS ......................................................................................................41
8.
REFERENCE DOCUMENTS ................................................................................................................................58
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 4 di 59
1. SCOPE OF PROGRAM
The program defines checks and tests to be carried out on individual materials and
electrical system during installation or on completion.
Checks and tests aim at determining any abnormalities that may have occurred during
transport, installation and assembly and at establishing the efficiency of systems and
circuits and feasibility of components.
These checks and tests do not aim at repeating inspections carried out at the supplier's
premises and, therefore, at verifying the performance and correct construction of
materials.
2. DEFINITION OF TERMS
The following words and expressions shall have the meanings hereby assigned to
them:
- "COMPANY" (or Employer) shall mean the name of Company who has
called for Tenders to provide and execute the works and who will employ the
CONTRACTOR and the legal successors in title to the Employer but not (except
with the consent of the CONTRACTOR) any assignee of the Employer;
- CONTRACTOR" means the person or persons, firm or company whose tender
has been accepted by the Employer and includes the CONTRACTOR's personnel
representatives, successor and permitted assignees subject to Employer consent;
- INSPECTION AUTHORITY, i.e. the organization nominated by COMPANY
to supervise checks and tests.
3. PROGRAM DEFINITION CRITERIA

The program described on the following pages takes into account the Client's
requirements and has been defined considering that every check and test has a specific
intrinsic value with regard to data or characteristics to be established. However, this value
varies depending on the role played by the system, circuit or component to which it
applies and this role is linked to implications concerning malfunction and safety of
personnel and equipment.
Therefore, depending on the importance of the circuit, checks and tests may be carried
out only on a sample of identical or similar circuit components (e.g. motor starters).
The program has been prepared by subdividing checks and tests as follows:
Eni S.p.A.
3.1
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 5 di 59
Checking of materials before installation

Before being installed, materials must undergo a "visual examination" to determine any
damage or breakage to prevent the installation of materials that will require replacement
at a later stage.
This check will, generally, be carried out at the warehouse.
However, for some materials which must be transported to the place of installation in
their packing (e.g. panels) it can be carried out on site.
Note: In doubtful cases instrument checks and/or tests can be carried out.
3.2
Mechanical Completion
Mechanical Completion is defined as that point in the project when work to install, erect
and fit out the facilities has been completed, and that fitting out work has been tested.
Eg. Electric cables will have been installed, terminated, continuity and insulation
resistance tested but not energised. Motors will similarly have been checked out but not
run.
Checks and tests must be carried out during construction or when systems or a constituent
part of them are mechanically completed to ensure that the equipment and individual
components are installed in accordance with design requirements, suppliers' instructions,
technical codes and accident prevention codes and that there is no obvious damage or
breakage.
Mechanical equipment will be installed, aligned and fitted with any temporary devices
(strainers, etc.) required for commissioning. Initial fill of lubricants, etc., will be made.
Mechanical completion will be done on a methodical system by system basis, and checks
will be documented and compiled in a similar manner.
In the case of areas with potentially explosive atmospheres, checks must be carried out to
ensure that the whole system and individual components are installed in compliance with
appropriate codes.
More particularly, checks and tests listed below must be carried out.
In the case of parts of systems or materials which are not indicated below, checks and
tests must be carried out by analogy with those of materials indicated and in accordance
with the supplier's instructions.
3.3
Pre-commissioning
Pre-commissioning is defined as the activities following Mechanical Completion carried
out to facilitate safe and efficient commissioning of a system.
Eg. Electrical switchgear relays will be tested and settings verified. Motors will be run for
30 minutes without load (uncoupled). Cables will be energised as required.
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 6 di 59
Mechanical equipment will be prepared for operation by testing and running auxiliaries,
by checking trips and other functions. Seal oil and lube oil systems will be flushed.
These checks and tests must be carried out during construction or on completion and, in
any case, before commissioning in order to:
a) determine any abnormalities that may have arisen during installation;
b) ensure the efficiency of systems and circuits;
c) ensure that components operate under safe conditions.
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05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 7 di 59
4. DUTIES AND RESPONSIBILITIES

Duties and responsibilities relevant to checks and tests are as indicated in "Data Sheet for
duties ant responsibilities of checks and tests of electrical installations"
(MOD.ELE.FTC.001).
The following prescriptions shall also apply:
4.1
Inspector
Tests and/or checks outlined with code (P) on Data Sheet for duties and responsibilities
entrusted to qualified engineer who will be responsible for the organization of checks and
tests and whose instructions must be complied with by all persons for whatever reasons
they may be present.
The above engineer is the "Inspector" and must therefore sign all documents associated
with checks and tests.
4.2
Scheduling and procedures

The Company shall agree with the Contractor on the schedule and procedures for the
execution of checks ant tests.
4.3
Contractor's duties
All duties connected with the Contractor's responsibilities shall be at his own expenses
(e.g. labour equipment, instruments, documentation, etc.).
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05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 8 di 59
5. CHECK AND TEST RESULTS

5.1
Documentation
Results of tests mentioned in paragraph 3.1 need not be recorded.
Results of checks and tests mentioned in paragraphs 3.2 and 3.3 must be recorded on
appropriate documents which must be attached to this PROGRAM so as to have complete
and exhaustive file on the subject.
For further information see the following chapter 8.
6. MECHANICAL COMPLETION REQUIREMENTS

6.1
General
The main scope of Mechanical Completion inspections and tests is to ensure conformity
with the project specifications and drawings and to prove that all equipment and materials
are suited to the duties they are intended to perform.
This procedure covers the general responsibilities of the electrical contractor during
checkout of electrical equipment. Specific requirements are given for the following types
of testing:
- General checks
- Grounding system tests
- Insulation resistance tests
- Protective relay system tests
- Load tests
- Noise tests
- Temperature tests
- Vibration tests (where appropriate)
- Illumination level tests
- DC system tests
- Navigation Aids Tests
All work shall be executed in strict accordance with project specifications and the
approved drawings. The written approval of the COMPANY is required for any
deviations.
6.2
Conduct of Tests
a) The Mechanical Completion program shall demonstrate the proper installation of the
complete electrical system.
b) Checkout tests shall be witnessed by the COMPANY as required.
c) Checkout tests may be conducted concurrently with Pre-commissioning tests.
d) Complete dossier shall be submitted to the COMPANY at completion of Mechanical
Completion.
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05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 9 di 59
e) After the Mechanical Completion program has been completed and accepted by the
Company, the Contractor shall be responsible for maintaining the equipment in a safe
and protected conditions. All covers, doors and access plates shall be properly
fastened. All wiring shall be completed..
f) It should be noted that Mechanical Completion work may be carried out on adjacent
equipment to live installations. The safety precautions listed must be observed.
6.3
Safety
a) General Safety Precautions
The consequences of shock or burn from electrical systems are serious. Work on
electrical equipment shall, therefore, be carried out only when the equipment is deenergised, and by qualified personnel, and who fully understand the electrical system
of the project.
One-line diagrams shall be available at all times. All feeding equipment and circuits
shall be tagged-out and locked-out. The test/check operatives own key or lock shall
form part of the lock-out procedure.
All equipment such as bus bars, circuit breakers, and motor shall be properly grounded
as appropriate before any testing or other work is initiated.
b) Equipment Isolation
All equipment shall be physically disconnected from its power source to prevent
accidental injury to personnel resulting from inadvertent re-energisation. Equipment
isolation is necessary to ensure that voltages applied to the equipment under test are
not allowed to feed-back into power transformers, generators and associated upstream
synchronising and control circuits. The consequences of back-feeding voltages include
danger to personnel and damage to equipment.
c) Medium-Voltage Testing
While any medium-voltage testing is being conducted shall be ensured that the test
area is properly guarded to prevent unauthorised entry and that DANGER notices are
posted adjacent to, and at all access ways to the test area during the period of the test.
All cables must be discharged both before and after applying any test voltage. Any
associated cables not being tested shall be grounded during the test, e.g., other phase
conductors of a three-phase circuit.
Temporary conductors used for test purposes shall not be sized less than the rating of
the circuit under test.
Caution notices shall be posted adjacent to, and at all access ways to the test area.
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 10 di 59
d) Portable Electrical Equipment

Unless portable electrical equipment is double insulated or connected to ground fault
interrupters, the equipment shall be grounded using flexible supply cable that
incorporates a ground continuity conductor.
6.4 Generators
6.4.1
Installation and Mechanical Completion

a) Ensure that the equipment meets the area classification and specification requirements.
b) Note the nameplate ratings of the generators and compare with those given on the
approved drawings.
c) Ensure that the enclosure IP rating meets specification requirements.
d) Ensure the mechanical integrity of all components.
e) Ensure that any shaft blocking or transit packing has been removed.
f) With the coupling removed ensure that the generator rotates freely and that the end
play of the rotor is within tolerances.
g) Without dismantling, inspect as far as possible oil rings, oil levels, grease packing and
bearings. Inspect for leakage.
h) Inspect the paint finish for damage. Any damaged areas shall be repainted.
i) Inspect the earthing stud and the connection to the general earthing system, including
those in the terminal box.
j) Ensure that all terminal boxes are clean, dry and in good condition. Check that all
spare entries are plugged.
k) Check that cables are properly terminated, connected and supported, that the
terminated box layout is satisfactory and that any current transformers are securely
installed.
l) Check that terminal boxes are properly phase segregated, where applicable.
m) Ensure that anti-condensation heaters are correctly installed and terminated.
n) Ensure that all vibration and temperature monitoring equipment is properly installed
(if fitted).
o) Ensure that internal are free from dust, debris, etc.
p) Ensure that the installation and fixing of equipment is correct (level, alignment, etc).
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 11 di 59
q) Ensure that gaskets and seals are correctly installed and are in good condition.
r) Ensure that the conductors are correctly connected to terminals (also in order to the
direction of rotation) and that the insulation distance to earth is appropriate.
s) Ensure that drains are correctly installed and effective;
t) Ensure that there are not obvious damages to mounted instruments.
u) Ensure that the air filters are correctly installed and clean.
v) Ensure that the brushes, when existing, are transversally staggered on the surface of the
rings without, however, being in contact with ring corners so that they do not splinter.
The distance between brushes and ring surface is that anticipated by the manufacturer
and the inclination, if any, is correct, i.e. opposite to the direction of rotation.
Brushes move freely, there is even contact with rings and the brush spring pressure is
that specified by the manufacturer. Braided brush leads do not touch the brush gear
w) Check that all mounting and holding down bolts are secure.
6.4.2
Test Certificates
a) Installation and Mechanical Completion shall be recorded on Check List CL-E001
(MOD.ELE.FTC.002).
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 12 di 59
6.5 Power Transformers

6.5.1
Installation and Mechanical Completion Checks

b) Note the nameplate ratings of the generators and compare with those given on the
approved drawings.
e) Inspect the paint finish for damage. Any damaged areas shall be repainted.
f) Ensure that the transformer is complete with all accessories and instruments.
g) Ensure that there are not obvious damages to transformers, accessories and
instruments.
h) Ensure that the oil level (or other dielectric liquid) in the conservator corresponds to
the level prescribed with regard to the oil temperature read on the dial thermometer. If
the level is too low add new oil; if the conservator is fitted with a water collecting trap,
drain it using the drain valve Only for oil transformer.
i) Ensure that air bubbles have been evacuated by opening and closing appropriate
breather plugs in the tank, radiators and insulators Only for oil transformer.
j) Ensure that the thermometer bulb tube is full of oil Only for oil transformer.
k) Ensure that the oil level in the air dryer sump corresponds to that marked Only for
oil transformer.
l) Ensure that silica gel (silicon oxide) of the air dryer is dry (if blue: dry; if purple:
20-30% humidity; if pink: damp-saturated). It can be regenerated by removing the dryer
with the air intake pipe blocked: the silica gel must then be spread on to a metal sheet
and heated to 180-200C until it turns blue. Before turning down the dryer to remove
the silica gel, the oil sump at the bottom of the container must be unscrewed Only for
oil transformer.
m) Inspect tap change mechanism.
n) Ensure that the pressure valve or bursting disk are not blocked in the "closed" position
and can operate freely Only for oil transformer.
o) Ensure that the level of the compound or oil in the cable terminal box corresponds to
that prescribed Only for oil transformer.
p) Ensure that insulators are clean.
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 13 di 59
q) Inspect the earthing stud and the connection to the general earthing system, including
r) Check that cables or bus-bars are properly terminated, connected and supported;
s) Ensure that all terminal boxes are clean, dry and in good condition. Check that all
spare entries are plugged.
t) Ensure that internal are free from dust, debris, etc.
u) Ensure that bus-bar or cable terminal protection boxes are well closed.
v) Ensure that there are not loose or missing screws or nuts. Accessories are well fixed.
w) Ensure that rollers on rails are chocked.
y) Ensure that gaskets and seals are correctly installed and are in good condition.
x) Ensure that neutral connections are secure.
z) Ensure that the padlocking facilities are satisfactory.
a1) Ensure that enclosures suitable for protection against adverse weather conditions and
sun are securely installed.
a2) Ensure that warning labels (high voltage, high temperature, etc) are properly installed.
a3) Inspect the transformer and auxiliary equipment for alignment and tightness of
foundation bolts and fixings in general.
6.5.2
Test Certificates
(MOD.ELE.FTC.003).
Eni S.p.A.
6.6
6.6.1
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 14 di 59
NEUTRAL EARTHING RESISTORS

a) Ensure that the equipment meets the area classification and specification
requirements.
b) Note the nameplate ratings of the neutral earth resistors (NER's) and compare with
the approved drawings.
c) Ensure removal of any temporary weatherproofing and any drying agents

(e.g. silica-gel).
d) Inspect the neutral earthing resistors for alignment, tightness of foundation,
bolts and fixings.
e) Inspect the connections to the neutral earthing resistor.
f) Inspect the frame earthing arrangement.
g) Ensure all cable supports and glanding are satisfactory.
h) Ensure all terminations are satisfactory.
i) Ensure that all gaskets are installed correctly.
j) Ensure that the internals of the NER are free from dust and debris.
k) Ensure warning labels for sudden high temperature in the event of operation
are in place.
6.6.2
Test Certificates
a) Installation and Mechanical Completion shall be recorded on Check List

CL-E017 (MOD.ELE.FTC.030).
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 15 di 59
6.7 MV & LV Motors

6.7.1

b) Note the nameplate ratings of the motors and compare with those given on the
approved drawings.
e) Ensure that any shaft blocking or transit packing has been removed.
f) With the coupling removed ensure that the motor rotates freely and that the end play
of the rotor is within tolerances.
g) Without dismantling, inspect as far as possible oil rings, oil levels, grease packing and
bearings. Inspect for leakage.
h) Inspect the paint finish for damage. Any damaged areas shall be repainted.
i) Inspect the earthing stud and the connection to the general earthing system, including
j) Ensure that all terminal boxes are clean, dry and in good condition. Check that all
spare entries are plugged. In addition, for MV motors check that terminations are
satisfactory.
k) Check that cables are properly terminated, connected and supported.
l) Ensure that anti-condensation heaters are correctly installed and terminated.
m) Ensure that all vibration and temperature monitoring equipment is properly installed
(if fitted).
n) Ensure that internal are free from dust, debris, etc.
o) Ensure that the installation and fixing of equipment is correct (level, alignment, etc).
p) Ensure that gaskets and seals are correctly installed and are in good condition.
q) Ensure that the conductors are correctly connected to terminals (also in order to the
direction of rotation).
r) Check that all mounting and holding down bolts are secure.
Eni S.p.A.
6.7.2
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 16 di 59
Test Certificates
(MOD.ELE.FTC.004).
6.8 MV & LV Switchgear and Bus-bar

6.8.1
Installation Completion
b) Note the nameplate ratings of the equipment and compare with those given on the
approved drawings.
d) Inspect the switchboard assembly for alignment, level, tightness of foundation bolts
and fixing in general. Ensure that circuit breaker trucks can be easily manoeuvred in
and out of their cubicles - applicable to all withdrawable equipment.
e) Compare the switchgear equipment with the Equipment Schedule, paying particular
attention to the rating and any circuit changes.
f) Inspect the switchboard earth bar and earth cable for electrical and mechanical
continuity.
g) Ensure that all panel doors and gland plates are bonded to the switchboard structure
and that non-magnetic gland plates are fitted to single core cables.
h) Ensure that all equipment installed in the switchboard is in good condition,
particularly bus-bar insulation and bracing and joint insulation.
i) Inspect bus duct connections.
j) Inspect the inside of the switchgear for cleanliness, paying particular attention to the
insulators.
k) Ensure that all equipment (i.e. circuit breakers, contactors, fuse, switches, voltmeter,
ammeter, protection relay, overload relay, current transformer, etc.) are in good
condition and in particularly meet the drawings, data sheet and specification
requirements.
l) Ensure that there are not obvious damages to equipment and instruments.
m) Ensure that the mechanical operation of equipment, in particular circuit-breakers and
operating devices, is correct. In order to verify this, the circuit-breaker mechanisms
and springs, if any, must be operated, mechanical locks must be checked and, if the
breaker is withdrawable, this operation should also be checked.
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05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 17 di 59
n) Ensure that switchboards and equipment are securely fixed to supports.

o) Ensure that doors and panels close properly and there are keys for all locks.
p) Ensure that holes that are not used but are planned for future equipment or instruments
are correctly plugged.
q) Ensure that switchboards installed outdoors are protected against adverse weather
conditions and sun with suitable canopy.
r) Ensure that warning labels, fitted by the manufacturer for special indications, are
intact.
6.8.2
Mechanical Completion Certification Testing

a) Prior to securely fitting the bus-bar covers, check the tightness of bus-bar joint bolts,
measure the insulation resistance of the bus-bar. Ensure that cable and/or bus ducts are
certified.
b) Test the switchboard earth system for electrical and mechanical continuity. Measure
the earth path resistance at the earth bar to the general earth system.
c) Measure the insulation resistance of the bus-bar and control wiring after ensuring any
sensitive equipment has been disconnected and also ensuring control wiring is not
subjected to bus-bar test voltages. This test should be carried out prior to and
immediately after the pressure test and before energising the switchboard. The
minimum acceptable resistance, together with the relevant test voltage, is given in the
table below.
SWITCHGEAR
VOLTAGE
(V)
TEST
VOLTAGE
(V)
MIN INSULATION
RESISTANCE
(M)
- Up to 1 kV
1000 Vdc
10
- Up to 4.6 kV
2500 Vdc
150
- Above 4.6 kV
5000 Vdc
200
d) A DC high voltage test (pressure test) on both the main and auxiliary circuits shall be
carried out between phases and phase-to-earth. The following conditions must be
adhered to for the tests:
(i) All current transformers secondaries will be short-circuited for the test.
(ii) All voltage transformers shall be disconnected by removal of primary and
secondary fuses for the duration of the test.
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05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 18 di 59
(iii) One pole of the testing supply shall be connected to earth and to frame of the
assembly for the phase to earth test.
DC TEST VOLTAGE
(FOR 1 MINUTE)
(kV)
MAX SYSTEM VOLTAGE

(kV)
- Up to 1
1,5
- 3.6
10 (*)
- 7.2
20 (*)
- 12
28 (*)
- 17.5
38 (*)
- 24
50 (*)
- 36
70 (*)
(*): or as recommended
by Manufacturer
e) Upon completion of testing, reconnect all cables and function test the circuit to ensure
all links and fuses are replaced.
6.8.3
Test Certificates
a) Installation Completion and Mechanical Completion shall be recorded on form
b) All originals of test certificates generated by supplier must be attached to form
CL-E004 (MOD.ELE.FTC.005) for inclusion in the system test dossier.
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05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 19 di 59
6.9 MV Power Cables

6.9.1
a) Check that the cable installation is as per project specification and drawings.
b) Ensure that the gland certificates meet the Area Classification and Specification
requirements.
c) Inspect the cable glands for tightness and good workmanship. Ensure that the correct
type of gland has been used for the size and type of cable installed.
d) Where conductors have been terminated using crimped connections, ensure that the
correct size and type of crimping lug bas been used.
e) Inspection the earth connections.
6.9.2
Additional Installation Completion Checks (MV Cables)

a) Ensure that cables have been glanded in accordance with Supplier's instructions.
b) Check that any incorporated stress relief measures and termination kits are
satisfactory.
c) Ensure that the minimum cable bending radius has not been exceeded.
6.9.3

Before any cables are tested, all cleaning, supports, etc. shall be completed.
Intermediate insulation resistance tests will be carried out before cleaning. Before making
any measurements, the Inspector shall ensure that both ends of the cable have been
disconnected and are clean of any metal and that core continuity of jointed cables is
correct.
a) Measure the insulation resistance of the cable and record on the relevant test
certificate. The table below gives the test voltages and minimum acceptance values of
insulation resistance. Where necessary, measure the conductivity of the earth
conductor.
For all multicore cables, insulation resistance should be measured core-to-core, core-toearth and screen-to-armour. Record only the lowest figure obtained.
TEST VOLTAGE
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05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 20 di 59
CABLE OPERATING
VOLTAGE
(V)
U0 /U
5000
(*) For cable length above 1 km =
6.9.4
INSULATION
RESISTANCE
(M)
(MINIMUM)
(V)
200 (*)
200
Cable lenght (Km)
Additional Mechanical Completion Certification Testing (M.V. Cables)

a) Apply a DC test voltage (pressure test) as per IEC code & regulations between the
conductors of each high voltage cable and the copper tape screen of each conductor,
also between each conductor and earth.
Record test voltage and duration of test measure and record any leakage current.
Each cable shall be discharged after the above tests and the conductors earthed until the
cable is out into service. The test voltage and duration are as tabulated below:
CABLE OPERATING
VOLTAGE
(V)
U0 /U
BETWEEN
BETWEEN
CONDUCTORS
CONDUCTORS
AND EARTH
(V)
(V)
4 U0
4 U0
TIME
(min)
15
b) As an alternative, and by agreement between the contractor and purchaser, an a.c.

voltage test at power frequency, in accordance with the following points b1 and b2,
can be used:
b1) Test for 5 min with the phase-to-phase voltage of the system applied between the
conductor and the metallic screen;
b2) Test for 24 hours with the normal operating voltage of the system;
Note that the tests above mentioned are for new installations only; electrical tests on
repaired installations are subject to installation requirements.
6.9.5
Test Certificates
- MV cable check sheets and test certificates are for individual cables.
- Mechanical completion certification testing of the M.V. cables shall be recorded on
forms CL-E005 and CL-E006 (MOD.ELE.FTC.006 and 007).
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05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 21 di 59
6.10 L.V. Power & Control Cables

6.10.1
a) Check that cable installation is as per project specifications and drawings.
b) Ensure that the gland certificates meet the Area Classification and Specification
requirements.
c) Inspect the cable glands for tightness and good workmanship. Ensure that the correct
type of gland has been used for the size and type of cable installed and that, where
specified, insulating gland adapters have been installed. Particular attentions should be
paid to barrier glands.
d) Where conductors have been terminated using crimped connections, ensure that the
correct size and type of crimping lug has been used.
6.10.2

Before any cables are tested, all cleaning, supports, etc. shall be completed.
Intermediate insulation resistance tests will be carried out before cleaning. Before making
any measurements, the Inspectors should ensure that both ends of the cable have been
disconnected and are clear of any metal and that core continuity of jointed cables is
correct.
a) Measure the insulation resistance of the cable and record on the relevant test
certificate. The table below gives the test voltages and minimum acceptance values of
insulation resistance. Where necessary, measure the conductivity of the earth
conductor.
For all multicore cables, insulation resistance shall be measured core-to-core, core-toearth and screen-to-armour. Record only the lowest figure obtained.
CABLE OPERATING
VOLTAGE
(V)
500
600 / 1000
6.10.3
TEST VOLTAGE
(V)
500
1000
INSULATION
RESISTANCE
(M)
(MINIMUM)
1
10
Test Certificates
Installation Completion and Mechanical Completion certification testing of cables shall
be recorded on Forms CL-E006 (MOD.ELE.FTC.007).
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05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 22 di 59
6.11 DC Supply System: UPS, Battery Charger and Batteries

6.11.1
a) Note the nameplate rating of the equipment and number, type and rating of batteries
supplied. Compare with the ratings stated on the approved drawings for the
equipment.
b) Ensure that the equipment certificates meet the Area Classification and Specification
Requirements.
c) Inspect the chargers and battery stands for alignment, level and tightness of foundation
bolts and fixing.
d) Inspect the earthing bolts and connections to the earth system, where applicable.
e) Check cleanliness. Where necessary clean the interiors of all control panel, chargers,
etc. Remove any temporary silica-gel drying agents from the panels.
f) Note the type, size and rating of all fuses and protective devices and compare with the
values stated on the approved drawings.
g) Inspect all batteries for cracks, damage, tightness and cleanliness of terminals and
connections.
h) Remove any transit bungs and store for possible future use.
i) Inspect all bolted connections between individual cells in a bank of batteries. Ensure
that all battery terminals have been coated with vaseline or equivalent.
j) Inspect battery circuit breakers.
k) Where batteries and battery chargers are housed in the same cubicle or suite of
cubicles, check the integrity of the gas tight seal between the compartments.
l) Ensure that there is not leakage of the electrolyte.
m) Ensure that connections between cells and blocks are such as to prevent any short
circuit.
n) Ensure that connections from batteries to switchboards are well installed and suitably
marked.
o) Ensure that warning labels, fitted by the manufacturer for special indications, are
intact.
Eni S.p.A.
6.11.2
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 23 di 59

a) Ensure that all cables have been certified.
b) Measure the earth path resistance at the main earthing terminal. Note that special care
must be taken when making tests on electronic equipment due to its susceptibility to
damage by over voltage.
6.11.3
Test Certificates
a) Installation Completion and Mechanical Completion shall be recorded on forms CLE007 and CL-E008 (MOD.ELE.FTC.008 and 009).
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 24 di 59
6.12 Lighting & Small Power Distribution System

6.12.1
a) Ensure that the equipment meets the Area Classification and Specification
requirements as laid down in the Design Specification and drawings.
b) Note the distribution board circuit numbering and the fuse rating of the circuits and
compare with the approved drawings. Verify the operation of any safety features, such
as interlocks, padlocks and door switches.
c) Note the location of the lighting fittings, sockets, etc. and compare with the approved
drawings. Lighting equipment is correctly located and is no obstructed by pipes or
other plant component thereby preventing the illumination of the areas
d) Inspect the earthing bus-bar and cable earthing connections inside the distribution
boards and the earthing connections from individual items of equipment to the
earthing grid where detailed on drawing refer to the earthing/bonding procedure.
e) Inspect lighting fittings, sockets and switches for neatness, weatherproofing, glanding,
internal connections, general good workmanship and labelling.
f) All equipment in hazardous areas should be inspected in accordance with the
requirements of the procedure for the apparatus for use in hazardous areas.
g) Carry out inspection of junction boxes in accordance with the junction box inspection
procedure.
h) Ensure that the circuits are correctly marked.
i) Ensure that the safety lighting system is installed as per the design project.
j) Ensure that glass and guards of lighting equipment are no broken.
k) Ensure that local lighting panels are suitably welded to the support structure. The
mechanical operation of circuit-breakers is satisfactory.
l) Ensure that protection against corrosion has been provided and is complete or made
good where necessary.
m) Ensure that poles and floodlights are complete with accessories and are earthed.
n) Ensure that road lighting equipment and floodlights are correctly orientated.
6.12.2

a) Confirm that all cable certification is complete, including supply cable to distribution
boards.
b) Measure insulation resistance of distribution board phases to ground.
c) Measure each distribution board and sub-circuit insulation resistance to earth.
d) Check the earth continuity of each outgoing circuit.
e) Check the operation of MCCB, ESD and RCD isolation, where applicable, on each
circuit.
f) Check that each circuit is correct to latest drawing revision.
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 25 di 59
g) As each sub-circuit from a distribution board is inspected, complete an inspection tag

and attach it to the sub-circuit control switch in a prominent position.
6.12.3
Test Certificates
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 26 di 59
6.13 Navigation AIDS

6.13.1

a) Check that the equipment certification meets the Area Classification and Specification
requirements.
b) Note the nameplate rating of the supplied equipment and compare this rating with that
on the approved drawings.
c) Inspect the installation of equipment for alignment, level and tightness of foundation
bolts and fixings.
d) Ensure that the insides of any control panels, etc, have been cleaned out.
e) Inspect the earthing arrangements, including earthing connections, inside the
connection boxes.
f) Inspect the paint finish, paying particular attention to externally located equipment.
Any damaged areas shall be made good.
g) Inspect the weatherproofing and bolting of the connection boxes. Weatherproofing
should not be dependent upon the application of paint, tape or plastic compounds.
h) Ensure that the appropriate requirements of the procedure for the apparatus for use in
Hazardous areas are carried out, if applicable.
i) Note the size, type and rating of all fuses and protective devices. Compare with the
values stated on the approved drawings.
6.13.2
Test Certificates
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 27 di 59
6.14 Earthing
6.14.1
a) Compare the earth connection type and size with the Schedule.
b) Where conductors have been terminated using crimped connections, ensure that the
correct size and type of crimping lug has been used.
c) Ensure all connections are tight and greased.
d) In the case of instrument earths, refer to installation specification.
e) Ensure that buried conductors and earth rods are located in accordance with the design.
f) Ensure that conductors installed without protection are sheathed (yellow/green).
g) Ensure that the continuity of the protective conductors (PE), equipotential conductors
and other conductors which form part of the earthing system has been verified.
h) Ensure that conductors rising from the floor or ground are protected by means of a
conduit section.
i) Ensure that buried joints of conductors are protected against damp with a bitumen or
similar mixture.
j) Ensure that earthing and equipotential connections are provided for machines, panels,
equipment, components and structures, including those outside the electrical
installation, as anticipated in the design and in accordance with reference codes.
k) Ensure that down conductors and other apparatus relevant to lightning protection
system comply with the design.
l) Ensure that transformer neutrals are correctly earthed.
m) Ensure that earthing of concrete reinforcing bars has been carried out, if required by
the design.
n) Ensure that terminals and earth bus-bars are correctly installed.
o) Ensure that protective conductors (PE) and earthing conductors are sized in relation to
the design and are correctly fixed and protected.
p) Ensure that metal sheaths and cable armouring are earthed.
q) Ensure that protection against corrosion has been provided and is complete or made
good where necessary.
Eni S.p.A.
6.14.2
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 28 di 59

a) Measurement of grounding grid resistance (RE):
- The measurements shall be carried out before the start-up of the plant and
subsequently wit a periodicity dictated by regulations.
b) Measurement of step and touch voltages (US and UT):
The measurement of step and touch voltages is not necessary if the ground potential
rise (UE: maximum electrical potential that a grounding grid may attain relative to a
distant grounding point assumed to be at the potential or remote earth. This voltage
(GPR) is equal to the maximum grid current (IE) times the grounding grid resistance
(RE)), measured and/or calculated, does not exceed the maximum allowable values of
step and touch voltages;
c) Measurement of earth fault loop impedance (ZS):
The measurement of earth fault loop impedance shall be taken into account in TN
systems. The measurements aim to establish if the protection device against indirect
contacts (carried out by means of automatic breaking of the circuit), operates
correctly.
The relationship to be met is the following:
Ia U0/ZS;
ZS U0/Ia
Where:
-
U0: rated voltage between the system phase and earth (V);
Ia: current causing the tripping of the protection device within the times indicated
in the applicable standards (A);
ZS: impedance of fault loop ();
The situations that can occur are the following:

- The protection device is a residual current relay: the relationship is always
respected;
- The protection device are fuses, circuit-breaker or other overcurrent protection
devices: the relationship should be verified;
When the above mentioned relationship is not verified, it is necessary proceed by:
- increasing the cross section of phase conductor and protective conductor (PE);
- replaying, if possible, the protection device (circuit-breaker, overcurrent release of
circuit-breaker, fuses, etc);
- inserting a residual current protection device;
6.14.3
Mechanical Completion Certification Testing and Test Certificate

Tests shall be recorded on form MOD-ELE-FTC-015 and 016.
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 29 di 59
6.15 Electrical Heaters

6.15.1
a) Ensure that the equipment meets the Area Classification and Specification
requirements.
b) Ensure that the equipment identification is correctly shown.
c) Ensure that the heater is free from damage and the paintwork is correct.
d) Ensure that the cables are supported correctly, glands are made off correctly and spare
entries are plugged.
e) Ensure that flanges are undamaged and that seals and gaskets are correctly fitted.
f) Inspect the earthing for
earthing/bonding procedure.
mechanical
and
electrical
continuity.
Refer
to
g) Inspect the terminal box of the heater for neatness of connections and general good
workmanship.
h) All equipment in hazardous areas should be inspected in accordance with the
requirements of the procedure for the apparatus for use in hazardous areas.
6.15.2
Mechanical Completion certification testing

a) Confirm all cable certification is complete.
b) Measure insulation resistance of heater.
c) Check the earth continuity of the heater.
6.15.3
Test Certificates
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 30 di 59
6.16 Electrical Equipment & Device (Local Panel - Push Button - Power Socket)
6.16.1

b) Note the nameplate of the devices and compare with those given on the approved
drawings.
d) Inspect for correct alignment, level, tightness of foundation bolts and fixing in general.
e) Ensure that the equipment is free from damage and that the paintwork is correct.
f) Ensure that cables are supported correctly, glands are installed correctly, spare entries
are plugged, flanges are undamaged and seals and gaskets are correctly fitted.
g) Ensure that all panel doors and gland plates are bonded to the panel structure.
h) Inspect the earthing for mechanical and electrical continuity. Refer to earth procedure.
i) Ensure that all terminal shrouds are correctly fitted.
j) Ensure that all ferrules and crimps are correct and that all internal wiring is neatly
fitted.
l) Inspect the inside of the panel for cleanliness.
m) Ensure that door locking arrangements are correct.
n) Ensure that access is satisfactory.
o) All equipment in hazardous areas should be inspected in accordance with the
requirements of the relevant procedure.
p) Ensure that all equipment are securely fixed to the ground (if applicable).
q) Ensure that the base-plate is correctly executed (if applicable).
r) Ensure that the position is as specified in the design.
s) Ensure that covers have been installed as indicated in the drawings.
t) Ensure that there are not obvious damages to switches and they operate correctly.
u) Ensure that instrument glasses and warning lamp covers are not broken.
v) Ensure that warning lamp covers are of the correct colour.
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 31 di 59
w) Ensure that boxes are complete with all bolts and are securely closed.
x) Ensure that plugs fit properly and mechanical interlocks operate correctly
6.16.2
Test Certificates
a) Installation Completion and Mechanical Completion shall be recorded on Forms
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 32 di 59
6.17 Junction Box

6.17.1

b) Note the nameplate of the devices and compare with those given on the approved
drawings.
d) Ensure that the junction box location is correct.
e) Ensure that the junction box is adequately supported and identified.
f) Ensure that the terminal type, size, fixing and identification are correct.
g) Ensure that the earthing, internal and external, is correct.
h) Ensure that the glands and accessories are correctly fitted and that unused cable entries
are plugged.
i) Ensure that grease and gaskets are correctly installed, as required.
j) Ensure that the box is correctly sealed.
k) For hazardous area installation, procedure for apparatus for use in hazardous areas
must be followed.
6.17.2
Test Certificates
a) There are no specific standard forms for recording that the requirements of this
procedure have been implemented, however, form CL-E013 (MOD.ELE.FTC.014)
may require endorsement to show that the requirements of these procedures have been
complied with.
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 33 di 59
6.18 ELECTRICAL SUBSTATIONS, HV SWITCHYARDS, TELEPHONE

EXCHANGES, BATTERY ROOMS, ETC
6.18.1
a) Ensure that doors and hatches close properly, are provided with keys and, from the
inside, can be opened using the handle or crash-bar only as anticipated in the design.
b) Ensure that fencing and boundary limits for keeping persons away from equipment
installed outdoors (e.g. transformers) are correctly installed.
c) Ensure that glass panels are not broken.
d) Ensure that ventilation openings are not blocked off and are fitted with gratings and
insect nets.
e) Ensure that the artificial ventilation system in the panel room and/or battery room
operates correctly.
f) Ensure that the layout of panels and equipment meets requirements as regards working
and safety space, as anticipated in the design.
g) Ensure that all parts of civil works are complete and comply with the design. The floor
slope is correct and the drain pit is clean.
h) Ensure that the floor and walls of the battery room are coated and/or painted with
acid-resistant paint (where necessary). The floor slope is correct and the drain pit is
clean. The floor is fitted with insulating footboards.
i) Ensure that the lighting system and socket outlets are correctly executed.
j) Ensure that the earthing system is complete.
k) Ensure that the floor is fitted with insulating footboards, where necessary.
l) Ensure that canopies are installed on transformers if anticipated in the design.
m) Ensure that fencing and boundary limits for keeping unauthorized persons away are
correctly installed and connected to the earthing system (where necessary).
n) Ensure that protection against corrosion is provided and is complete or made good
where necessary.
o) Ensure that rooms are clean.
p) Ensure that warning labels are fixed to access doors, fencing of transformer bays,
battery room door, etc.
q) Ensure that a set of electrical diagrams is available for whoever must operate the
electrical plant. The one line diagram is correctly displayed and updated.
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 34 di 59
r) Ensure that first-aid equipment and fire-extinguishers are suitably positioned and
available for whoever must operate and maintain the plant. Selectors with automatic
extinction prearrangement and relevant signalling are correctly installed and operative.
s) Ensure that energy tripping pushbutton, if any, is operative and clearly identified.
6.18.2

Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 35 di 59
6.19 CHATODIC PROTECTION SYSTEM.

6.19.1
a) Ensure that control panels are clean and there are no foreign bodies or dust in them.
b) Ensure that there is no obvious damage to mounted instruments and equipment.
c) Ensure that protection devices are set in accordance with the design value.
d) Ensure that doors close properly and are supplied with keys.
e) Ensure that cables and conductors are correctly installed. Conductors of the protection
circuit are correctly connected.
f) Ensure that holes which are not used but which are anticipated for future equipment
and cable inlets are plugged.
g) Ensure that measuring points are correctly positioned in accordance with design and
properly installed.
h) Ensure that measuring points are correctly numbered.
i) Ensure that characteristics of the anodes and reference electrodes for the measurements
are as anticipated in the design.
j) Ensure that the number and location, both plan and depth-wise, of the anodes and
reference electrode are as indicated in the design.
k) Ensure that characteristics of the anodic bed (material surrounding the anodes) are as
laid down in the design.
l) Ensure that the ground of the anode has been compacted and is not subject to future
settlement.
m) Ensure that passive protections against corrosion are provided; these are in complete
execution and do not present faults when restored, if required (painting, thermoplastic
sheaths).
n) Ensure that dielectric joints are correctly positioned and are adequate for the utilization
(operating temperature, isolating and conducting fluids etc.)
o) Ensure that the field connections are properly executed, the connections through bolts
and brazing are protected against corrosion (stainless steel bolts, bituminous or
thermoplastic insulations for buried joints).
p) Ensure that the current absorbed by the protection system is compatible with that of
project design in relation to the adopted protection system: CV constant potential
supply constant current CC CV constant potential with base current Ib.
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 36 di 59
q) Ensure that protective overloads dischargers of insulation joints and those towards
earth are correctly positioned and adequate to the installation site.
r) Ensure that cathodic protection system does not present interferences with other
protected structures and earthing system.
6.19.2

Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 37 di 59
6.20 CABLE TRAY & RACK.

6.20.1
a) Ensure that the equipment meets the area classification and specification requirements,
where applicable.
b) Ensure the mechanical integrity of all components.
c) Inspect the paint finish for damage. Any damaged areas shall be repainted.
d) Inspect the equipment assembly for alignment, level, etc.
e) Inspect the earthing for mechanical and electrical continuity.
6.20.2

Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 38 di 59
6.21 Apparatus for Use in Hazardous Areas

6.21.1
The following is a general inspection guide for all types of equipment used in hazardous
areas or specified accordingly and installed in non-hazardous areas.
The particular requirements for special equipment used in these locations will be listed
individually and should be read in conjunction with hazardous area classification data
sheet.
a) Ensure that the apparatus is appropriate to the area classification, the surface
temperature class is correct, the apparatus group is correct and that any special
conditions on the certificate have been followed.
b) Ensure that there are no unauthorised modifications and that it carries correct circuit
identification.
c) Ensure that all bolts, glands and stoppers are tight and that the condition of the
enclosure gaskets is satisfactory.
d) Inspect the interior of the equipment for dust or dirt accumulation and ensure that all
electrical connections are tight. A check should also be made that the electrical
protection is adequate for the drive rating where applicable.
e) Inspect the equipment earthing for security and tightness.
f) Ensure that there is not damage to any cables and that the equipment is adequately
protected against corrosion, weather, vibration and other adverse factors.
g) Ensure that the lamp rating and type are correct.
h) Where guards are used, ensure that they are correctly located and that motor fans and
couplings are not rubbing.
i) The following additional checks are required on special equipment as listed (where
applicable):
(i) Ex'd', Flameproof Enclosure
Ensure that:
- Obstructions in the vicinity of the equipment do not impair the efficient operation
of the flame-path.
- All gaps are correct and free from damage, corrosion, dirt and paint.
- The machined surface may be protected with one of the approved greases.
- All conduit runs are tight and free from corrosion.
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 39 di 59
(ii) Ex'e', Increased Safety

- A seal must be provided between the gland and the enclosure by means of a
sealing washer.
- Unused cable entries should be closed with plugs to maintain as a minimum, the
same IP rating as the enclosure, using a tool for insertion and removal.
(iii) Ex'n'
- Any unused cable entries shall be closed with plugs that maintain the degree of
protection of the enclosure.
(iv) Ex'i', Intrinsically Safe
- All installation should be inspected to ensure that any cable screens are earthed in
accordance with the relevant standard drawing.
- All diode safety barrier installations should be inspected to ensure that the correct
type of barriers have been fitted and that they remain firmly fixed to the barrier
earth bar.
- Boxes containing diode safety barriers and junction boxes should be inspected to
ensure that they do not contain wiring other than that specified in the
documentation for the intrinsically safe system.
- All installations should be inspected to ensure that relays and similar devices
which act as safety barriers between circuits have not become damaged be
repeated operation or vibration in a way which reduces the segregation afforded.
- The earth path resistance must be measured.
- Ensure Ex'i' earth system is segregated from other earthing systems.
(v) Ex'p', Pressurised or Purged
- The purge medium is from an uncontaminated source.
- Any filters are clean and accessible.
- The purge system shall be thoroughly checked to ensure that the purge pressure,
cycle times, interlocks, lock out sequence, etc. are correct.
(vi) General
The particular earthing requirements of any of the above equipment must be
clarified with reference to the specific Code of Practice for the equipment. It is
also recommended that where there is any ambiguity in the interpretation of the
requirements, reference should be made to the relevant Code of Practice.
Eni S.p.A.
6.21.2
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 40 di 59

The diversity of equipment and special components which are contained in a particular
type of apparatus does not permit a generalisation of the testing required to demonstrate
suitability for service in a hazardous area. Special requirements for testing may be
contained in the standard or specific Code for the equipment and this should be compiled
with prior to final energisation of the circuit.
Supplier manuals shall be examined to ensure that electrical components and equipment
have been certified in compliance with appropriate code, National Standards and that
relevant certificates are available.
Such certificates must also be examined to determine whether the validity of the
certificate is subject to specific installation instructions and further testing after
installation, e.g. testing of cables for intrinsically safe apparatus.
6.21.3
Test Certificates
There is no specific standard for recording that the requirements of the Procedure have
been implemented; forms should be used to record the results of any checking and testing
required by the Standard and Code certificate to demonstrate suitability for use in a
hazardous area.
The forms, however, make reference to this Procedure and require endorsement to signify
that the equipment and the standard of installation is suitable for use in hazardous areas.
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 41 di 59
7. PRE-COMMISSIONING REQUIREMENTS
7.1 General
This section covers the general responsibilities of the electrical contractor during Precommissioning of electrical equipment.
a) All work shall be executed in strict accordance with project specifications and the
approved drawings. The written approval of the COMPANY is required for any
deviations by the CONTRACTOR from specifications.
b) The CONTRACTOR shall bring to the attention of the COMPANY any areas of this
specification which conflicts with or does not meet safe and acceptable electrical
practices.
c) The CONTRACTOR shall be responsible for the protection and security of all
equipment during all stages of checkout and commissioning.
d) The CONTRACTOR shall not perform any electrical equipment or system tests that
would either void warranties or damage equipment.
7.2 Conduct of Tests

a) Written programmes for commissioning electrical equipment shall be developed by
the CONTRACTOR.
b) The Pre-commissioning program shall detail the final tests to be conducted on all
electrical equipment after the checkout program is complete. The Pre-commissioning
program shall demonstrate the proper operation of the complete electrical system.
c) All checkout and Pre-commissioning may be witnessed by the COMPANY.
d) Pre-commissioning tests may be conducted concurrently with Mechanical
Completion.
e) The CONTRACTOR shall submit a full test dossier to the COMPANY at completion
of Pre- commissioning.
f) After the checkout and Pre-commissioning program has been completed and accepted
by the COMPANY, the CONTRACTOR shall be responsible for leaving the
equipment in a safe and operable condition. All covers, doors, and access plates shall
be properly fastened. All wiring shall be complete and all jumpers used in testing shall
be removed. Some items may be left energised, on agreement with COMPANY.
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 42 di 59
7.3 Safety
a) General Safety Precautions
The consequences of shock or burn from electrical systems are serious. Work on
electrical equipment shall, therefore, be performed only when the equipment is deenergised, and by qualified personnel, and who fully understand the electrical system
of the project.
One-line diagrams shall be available at all times. All feeding equipment and circuits
shall be tagged-out and locked-out. The test/check operatives own key or lock shall
form part of the lock-out procedure.
The CONTRACTOR shall be completely responsible for the safety of his own
operatives, and other personnel, at all times.
All equipment such as bus bars, circuit breakers, and motor shall be properly grounded
before any testing or other work is initiated.
b) Equipment Isolation
All equipment shall be physically disconnected from its power source to prevent
accidental injury to personnel resulting from inadvertent re-energisation. Equipment
isolation is necessary to ensure that voltages applied to the equipment under test are
not allowed to back-feed into power transformers, generators, and associated upstream
synchronizing and control circuits. The consequences of back-feeding voltages include
danger to personnel and damage to equipment. A lock-out procedure will be
developed.
c) Medium Voltage Testing
While any high or medium voltage testing is being conducted, the CONTRACTOR
shall ensure that the test area is properly guarded to prevent unauthorized entry and
that DANGER notices are posted adjacent to, and at all access ways to the test area
during the period of the test.
All cables must be discharged both before and after applying any test voltage. Any
associated cables not being tested shall be grounded during the test, e.g., other phase
conductors of a three-phase circuit.
Temporary conductors used for test purposes shall not be sized less than the rating of
the circuit under test.
d) Portable Electrical Equipment
Unless portable electrical equipment is double insulated or connected to ground fault
interrupters, the equipment shall be grounded using flexible supply cable that
incorporates a ground continuity conductor.
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 43 di 59
7.4 Generators
7.4.1
Pre-Commissioning Certification Testing

a) Check that all factory checks and tests have been completed as par specification
requirement.
b) Check that all original of suppliers checks list and test records are available.
c) Ensure that all cables and/or bus ducts have been certified in accordance with the
Cable and/or bus ducts Test Procedures.
d) Verify that incoming circuit breaker has been tested in accordance with the
requirements of Electrical Procedure.
e) Short and earth all semi-conductors and carry out insulation resistance checks on the
exciter field. Remove shorts and earths after test.
f) Measure the status phase-to-frame insulation resistance. After separating the windings
at the star point, measure the insulation resistance between windings. Reconnect the
windings on completion of test.
g) Measure the polarization index of the generator carried out by supplier (only if
original certification records are not available from the manufacturer).
h) Measure the insulation resistance of the anti-condensation heater.
i) Remove earth strap on driven end of generator and measure non-driven end bearing
pedestal insulation. Replace driven end earth strap on completion of test.
j) Test the circuit continuity of temperature protection devices. Insulation resistance tests
shall not be carried out on thermistors.
k) Confirm that torque of generator lubrication and cooling systems are operational.
l) Confirm that generator lubrication and cooling systems are operational.
m) Ensure that all protection and metering has been tested in accordance with the
requirements of the specification and relevant procedures.
Eni S.p.A.
7.4.2
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 44 di 59
Test Certificates
a) Pre-commissioning certification testing shall be recorded on Form RS-E001
(MOD.ELE.FTC.020).
b) Any certificates generated by the requirements of electrical procedures (i.e. protection
relay etc.) shall be attached to Form RS-E001 (MOD.ELE.FTC.020) for inclusion in
the system test dossier.
c) Supplier test sheets shall be attached to Form RS-E001 (MOD.ELE.FTC.020) for
inclusion in the system test dossier.
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 45 di 59
7.5 Power Transformers

7.5.1

requirement.
c) Test the alarm and trip circuits.
d) Ensure that all cables have been certified in accordance the relevant procedures.
e) Ensure adequate separation distances on high voltage cable connection chamber and
terminations are as per Supplier's drawing.
f) Inspect tightness of bus-bar connections plus bracing from secondary winding to busbars of switchgear.
g) Measure the phase-to-phase and phase-to-earth insulation resistance for auxiliary
circuits and both the MV and LV windings. The table below gives the test voltages
and minimum acceptable values of insulation resistance.
TRANSFORMER
WINDING
VOLTAGE
(V)
TEST
VOLTAGE
(V)
MIN INSULATION
RESISTANCE
(M)
- Up to 1 kV
1000 Vdc
10
- Up to 4.6 kV
2500 Vdc
150
- Above 4.6 kV
5000 Vdc
200
h) Carry out a power frequency voltage (pressure test) between the MV and LV
windings. The test should be carried out for one minute between each winding with
the core and tank earthed.
Alternatively, a dc pressure test may be applied. Duration of this test shall be fifteen
(15) minutes.
The test voltages to be applied are given in the table below.
TRANSFORMER
WINDING
VOLTAGE
(V)
TEST
VOLTAGE
AC
(V)
MIN INSULATION
RESISTANCE
(M)
5000
10000
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 46 di 59
NOTE: Hi-pot test shall be carried out by supplier (only if original certification
records are not available from the manufacturer).
i) Carry out the required testing of any protection and/or meter circuitry with cables and
bus ducts disconnected and in accordance with Supplier's commissioning instructions.
j) Check phase rotation of transformer secondary windings.
k) Check the operation of cooling fans (if fitted).
7.5.2

a) Pre-commissioning certification testing shall be recorded on Forms RS-E002
(MOD.ELE.FTC.021).
b) All supplementary certificates should be attached
(MOD.ELE.FTC.021) for filing in the System Test Dossier.
to
Forms
RS-E002

Eni S.p.A.
7.6
7.6.1
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 47 di 59
NEUTRAL EARTHING RESISTORS

requirement.
c) Ensure all cable certification is complete as per relevants procedures.
d) Measure the insulation resistance of the resistor to earth with incoming and outgoing
connections disconnected. Measure the value of neutral earthing resistor with resistor
in cold state. Using temperature coefficient calculate resistance for temperature stated
on the nameplate. Compare calculated and design resistance.
e) Measure resistance of frame earth path.
f) Test the anti-condensation heater and circuits, where fitted.
g) If current transformers have been fitted, check that Supplier test certificates and
magnetising curves are available.
h) Measure the equipment earth path resistance at the main earthing terminal to the
general earth system.
i) Upon completion of tests, reconnect the incoming and outgoing cables.
7.6.2
Test Certificates
(MOD.ELE.FTC.031).
b) Any supporting current transformer certificates should be attached to the

relevant protection certificate.
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 48 di 59
7.7 MV & LV Motors

7.7.1

requirement.
c) Ensure that all cables have been certified in accordance with the Cable Test
Procedures. Check the phase sequence and polarity of all connections.
d) Measure the insulation resistance phase-to-phase if the windings can be separated and
phase-to-earth. If the windings require drying out, reference shall be made to the
guidance notes and typical drying out curves as detailed in Vendor's Instructions.
MOTOR
VOLTAGE
(V)
TEST
VOLTAGE
(V)
MIN INSULATION
RESISTANCE
(M)
- Up to 1 kV
1000 Vdc
10
- Up to 4.6 kV
2500 Vdc
150
- Above 4.6 kV
5000 Vdc
200
e) Measure insulation resistance of anti-condensation heater (if fitted).

f) Check motor cooling and lubrication.
g) If special motor protection devices (e.g. thermocouples) have been fitted, test their
circuit continuity. (Insulation resistance tests should not be carried out across
thermistor terminals or thermistor control units).
h) Verify that the starter cubicle has been tested in accordance with relevant Procedures
(SWITCHGEAR).
i) Verify that the water cooling, pressurization and purge systems have been tested and
are available (if applicable).
j) Where applicable , remove earth strap on drive end of motor and measure non-drive
end pedestal bearing insulation. If satisfactory, refit drive end earth strap.
k) Confirm that torque of motor terminations conforms to Supplier's Specifications.
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 49 di 59
l) Have the coupling broken to separate the motor from the driven unit or the belts
removed from the belt-driven equipment. Ensure that the motor rotates freely and the
rotor end play is within tolerance.
m) Start the motor to determine the direction of rotation and compare this with the
required rotation of the driven unit.
n) Run the motor for about 30 minutes and check the bearings for undue temperature
rise. Check for vibration. Tabulate results after 30 minutes to confirm temperature
stabilizes. On DC motors check for armature sparking (if fitted).
o) Measure and record the line current of the free running motor (at no load).
7.7.2
Test Certificates
(MOD.ELE.FTC.022).
b) Supplier test sheets shall be attached to Form RS-E003 (MOD.ELE.FTC.022) for
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 50 di 59
7.8 MV & LV Switchgear and Bus-bars

7.8.1

requirement.
c) Check for correct voltage of trip/close supplies.
d) Prove correct operation of all mechanical and electrical interlocks (incoming feeder,
outgoing feeder, all MCC cubicle, etc.).
e) Energise switchboard and check for correct bus-bar phase rotation.
7.8.2
Circuit Breakers Pre-Commissioning

requirement.
c) Ensure manual trip and close is functional.
d) Ensure electrical trip and close is functional.
e) Ensure earthing switch is functional (if fitted).
f) Ensure that the appropriate requirements of Procedure for apparatus for use in
hazardous areas have been complied with, if applicable.
g) Carry out insulation resistance tests before and after pressure test with circuit breaker
both open and closed.
h) Carry out pressure tests as detailed on relevant Procedure and Supplier's instruction.
i) Control Circuits - The following checks shall be undertaken.
Check electrical closing and tripping from the following locations:
- local to breaker;
- local station;
- remote station (discrepancy switches);
- closing from dead bar and auto synchronizer contacts;
- tripping from protection trip relay.
Check control circuit operation for closing and tripping. Where coils are short-time
rated, check the isolating contacts for operation.
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 51 di 59
Check anti-pumping circuitry on circuit-breakers to ensure non-reclosure whilst

keeping close push-button depressed.
Check breaker trip/close test facility in the isolated position.
Check alarm indications and status lamps at the following:
- local to breaker;
- local station;
- remote station.
Check circuit supervisions, i.e. closing circuit supervision for safety/energy schemes
and trip circuit supervisions for circuit-breakers and latched contactors. Supervisory
circuits are sensitive to control circuit resistances and tripping/closing coil resistances.
When commissioning a supervisory system it is essential to ensure that supervisory
voltage drop across the supervised coil does not activate the coil. Some iron cored
coils have a very low pick up voltage i.e. 12-20V for a 110Vdc control voltage.
j) Carry out required testing of any protection and/or meter circuitry in accordance with
Supplier's Commissioning Instructions using primary and secondary injection methods
as appropriate and if applicable.
7.8.3
Contactor Starter (MCC Cubicle) Pre-Commissioning

requirement.
c) Ensure that the requirements of Procedure for apparatus for use in hazardous areas
have been complied with, if applicable.
d) Function Check starter including remote control, annunciation and indicating
instrument.
e) Tests and records the starter insulation resistance.
f) Carry out required testing of any protection and/or meter circuitry in accordance with
the requirements of specifications and relevant procedures.
g) Setting of the thermal overboard protection relay.
h) Function check of the earth fault protection relay.
7.8.4
Fuse Switches Pre-Commissioning

requirement.
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 52 di 59
c) Measure the insulation resistance through the closed isolator (phase to phase and all
phases to earth).
d) Carry out required testing of any protection and/or meter circuitry in accordance with
the requirements of specifications and relevant procedures.
7.8.5
Testing of Protection Circuits

The following equipments may require testing of protection and/or meter circuitry by
means of primary and/or secondary injection:
- Switchgear & Bus-bars
- Circuit Breakers
- Contactor Starter
- Fuse Switches
- Power Transformers
- Panels/Consoles
- Generator
Owing to both the variety of schemes and the diverse types of relays in use, no attempt
has been made to produce a standard Testing Procedure.
The following commissioning tests must be carried out in accordance with the relevant
manufacturers commissioning documentation and with reference to the project "Power
System Design - Protection Co-ordination Study documents", specification data sheet,
etc.
1) Check that all factory checks and tests have been completed as par specification
requirement.
2) Check that all original of suppliers checks list and test records are available.
3) Individual items of protection have not been damaged by transport and
This is proved by Secondary injection Tests.
handling.
4) The correct items have been connected together, e.g. the correct set of Current
Transformers have been connected to a given set of relay. This is provided by Primary
Injection Tests.
5) All connections, panel wiring and intertrips are correct. This is provided by Function
Tests.
6) The correct settings and/or adjustments have been applied according to the
requirements of the specification, data sheet and Protection Co-ordination Study.
Eni S.p.A.
7.8.6
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 53 di 59
Voltmeter & Ammeter Testing

a) Check that each individual items have not been damaged by transport and handling.
7.8.7
Test Certificates
(MOD.ELE.FTC.023).
relay etc.) shall be attached to Form RS-E004 (MOD.ELE.FTC.023) for inclusion in
the system test dossier.
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 54 di 59
7.9 DC Supply System UPS & Battery Charger and Batteries

7.9.1

requirement.
c) Measure the voltage at the terminal of each cell and compare with the recommended
values. Record the results and ensure that a copy of the Check List remains with the
batteries.
d) When all inspection and tests have been carried out, the batteries may be given their
initial charge. This shall be carried out under the supervision of the Supplier's
representative on site. The boost and float charge rates should be noted.
Under NO CIRCUMSTANCES WHATSOEVER are sealed cells to be boost charged.
e) Check the operation of all alarms.
f) Measure the level of output voltage ripple on load and check in the Supplier's data that
this is within tolerance.
g) Check the operation of ESD trip and battery circuit breaker.
h) Carry out battery discharge test using a Procedure acceptable to the Supplier and
record the results, including decay graphs, on test sheets (care must be taken not to
damage batteries by excessive discharging).
i) Switch on the inverter and record the frequency, input and output voltage and
current.
j) Transfer the load from the inverters via the static switch to mains by pass and from
mains by pass back to the inverters via the static switch.
7.9.2
Test Certificates
a) Pre-commissioning certification testing shall be recorded on Forms RS-E005,
RS-E006 and RS-E012 (MOD.ELE.FTC.024, 25 and 32).
relay etc.) shall be attached to Forms RS-E005, RS-E006 and RS-E012
(MOD.ELE.FTC.024, 25 and 32) for inclusion in the system test dossier.
c) Supplier test sheets shall be attached to Forms RS-E005, RS-E006 and RS-E012
(MOD.ELE.FTC.024, 25 and 32) for inclusion in the system test dossier.
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 55 di 59
7.10 Lighting & Small Power Distribution System

7.10.1

a) Test the voltage and polarity of each socket.
b) Check the operation of interlock on all sockets in hazardous areas.
c) Check the voltage drop at the further point of each circuit.
d) Carry out illumination tests. Illumination levels should comply with the specification
requirements.
e) Test the operation of emergency lighting systems, paying particular attention to
discharge times of battery-backed fittings.
f) Function check of each push-button including operation of interlock (where
applicable) and indicating lamp.
7.10.2
Test Certificates
(MOD.ELE.FTC.026).
b) Results of illumination level checks shall be recorded on Form RS-E007
(MOD.ELE.FTC.026).
c) Form RS-E007 (MOD.ELE.FTC.026) shall be endorsed to signify that the
requirements of electrical procedure for apparatus for use in hazardous areas and
procedure for junction box, if appropriate have been carried out satisfactorily.
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 56 di 59
7.11 Navigation AIDS

7.11.1

a) Ensure that all Site-installed cables have been certified in accordance with the relevant
Electrical Procedure and test certificates completed.
b) If applicable, carry out testing of batteries and battery chargers in accordance with the
Procedure for batteries and battery chargers.
c) Check correct operation of all control/synchronising circuits.
d) Check correct operations of all alarm circuits.
7.11.2
Test Certificates
(MOD.ELE.FTC.027).
Form RS-E008 (MOD.ELE.FTC.027) requires endorsement to confirm that the
requirements of electrical procedure for apparatus for use in hazardous areas, battery
and battery charger have been carried out.
b) Supplier test sheets shall be attached to Form RS-E008 (MOD.ELE.FTC.027) for
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 57 di 59
7.12
Electrical Equipment & Device (Heater, Panel, Junction Box, PushButton Station, Socket)
7.12.1

a) Confirm that all cable certification is complete.
b) Confirm that all electrical equipments are correct to latest revision of drawings.
c) Carry out function test of electrical equipments (for each equipment installed, i.e.
metering and protection devices, ammeter, voltmeter indicating lamp, etc. refer to the
electrical relevant procedures).
7.12.2
Test Certificates
a) Pre-commissioning
certification
testing
shall
RS-E009 and RS-E010 (MOD.ELE.FTC.028 and 029).
be recorded on form
b) Supplier test sheets shall be attached to Form RS-E009 and RS-E010

(MOD.ELE.FTC.028 and 029) for inclusion in the system test dossier.
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 58 di 59
8. REFERENCE DOCUMENTS
8.1 Specification, Standards and Codes
Electrical installation check and test shall be carried out in accordance with the
requirements of this procedure, the vendors documentation, the project electrical
drawings and with the latest edition of the project specifications and codes:
8.1.1 Standards and Codes
- International Electrical Commission (IEC)
- Others, if required in project specifications.
8.2 Electrical Mechanical Completion Check Lists

MOD-ELE-FTC-001 DATA SHEET FOR DUTIES AND RESPONSABILITIES OF CHECKS AND
TESTS OF ELECTRICAL INSTALLATIONS
MOD-ELE-FTC-002 (CL-E001) GENERATOR CHECK LIST
MOD-ELE-FTC-003 (CL-E002) TRANSFORMER CHECK LIST
MOD-ELE-FTC-004 (CL-E003) MV & LV MOTORS CHECK LIST
MOD-ELE-FTC-005 (CL-E004) MV & LV SWITCHGEAR AND BUS-BAR CHECK LIST
MOD-ELE-FTC-006 (CL-E005) MV CABLES TEST CERTIFICATE
MOD-ELE-FTC-007 (CL-E006) MV & LV POWER AND CONTROL CABLES CHECK LIST
MOD-ELE-FTC-008 (CL-E007) UPS & D.C. SYSTEM CHECK LIST
MOD-ELE-FTC-009 (CL-E008) BATTERIES CHECK LIST
MOD-ELE-FTC-010 (CL-E009) LIGHTING & SMALL POWER CHECK LIST
MOD-ELE-FTC-011 (CL-E010) NAVIGATION AIDS CHECK LIST
MOD-ELE-FTC-012 (CL-E011) EARTHING BONDING CHECK LIST
MOD-ELE-FTC-013 (CL-E012) HEATER CHECK LIST
MOD-ELE-FTC-014 (CL-E013) ELECTRICAL EQUIPMENT & DEVICE CHECK LIST
MOD-ELE-FTC-015
EARTHING SYSTEM MEASUREMENTS
MOD-ELE-FTC-016
MEASUREMENT OF EARTH FAULT LOOP IMPEDANCE
MOD-ELE-FTC-017 (CL-E014) ELECTRICAL SUBSTATION, etc CHECK LIST
MOD-ELE-FTC-018 (CL-E015) CATHODIC PROTECTION SYSTEM CHECK LIST
MOD-ELE-FTC-019 (CL-E016) CABLE TRAY & RACK CHECK LIST
MOD-ELE-FTC-030 (CL-E017) NEUTRAL EARTHING RESISTOR CHECK LIST
8.3 Electrical Pre-Commissioning Record Sheet

MOD-ELE-FTC-020 (RS-E001)
GENERATOR PRE-COMMISSIONING RECORD SHEET

TRANSFORMER PRE-COMMISSIONING RECORD SHEET
MV & LV MOTORS PRE-COMMISSIONING RECORD SHEET
MV & LV SWITCHGEAR PRE-COMMISSIONING RECORD
SHEET
D.C. SYSTEM PRE-COMMISSIONING RECORD SHEET
BATTERIES PRE-COMMISSIONING RECORD SHEET
LIGHTING & SMALL POWER PRE-COMMISSIONING RECORD
SHEET
NAVIGATION AIDS PRE-COMMISSIONING RECORD SHEET
HEATER PRE-COMMISSIONING RECORD SHEET
Eni S.p.A.
05221 VAR.ELE.SPC
Rev. 4 Dec. 2004
Sheet 59 di 59
MOD-ELE-FTC-029 (RS-E010) ELECTRICAL EQUIPMENT PRE-COMMISSIONING RECORD

SHEET
MOD-ELE-FTC-031 (RS-E011) NEUTRAL EARTHING RESISTOR PRE-COMMISSIONING
RECORD SHEET
MOD-ELE-FTC-032 (RS-E012) INVERTER UPS PRE-COMMISSIONING RECORD SHEET

Program of Checks and Tests For Electrical Installations

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Program of Checks and Tests For Electrical Installations

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