Professional Documents
Culture Documents
Page 1 / 6
50 - 1
Lock carrier
Tools
Lock carrier
Page 2 / 6
Service position
Service position
Screw
Qty 4
8 Nm
Screw
Qty. 8
60 Nm
50-1,
Lock carrier
Service position
Performing service position
Page 3 / 6
Lock carrier
Page 4 / 6
Lock carrier
Page 5 / 6
Lock carrier
Installing
Page 6 / 6
Page 1 / 6
50 - 2
Fender
Tools
Note :
Fender
Page 2 / 6
Fender
Screw
Qty. 1, A-pillar
6 Nm
Fender
Page 3 / 6
Foam piece
Fender brace
Placed on upper
longmember.
Secures at fender.
Hex nut
6 Nm
Note:
Removing
Fender
Page 4 / 6
Item - 10 -
Fender
Installing
Note:
Removing
Fender is removed.
Page 5 / 6
Fender
Page 6 / 6
Page 1 / 3
50 - 3
Noise insulation
Tools
Note :
Noise insulation
Noise insulation
Removing:
Screw
Qty. 8
2 Nm
Screw
Qty. 3
Page 2 / 3
Noise insulation
6 Nm
Page 3 / 3
Page 1 / 3
50 - 4
Underbody trim
Tools
Note :
Underbody trim
Underbody cover
Removing:
Hex nut
Qty. 8
1.5 Nm
Page 2 / 3
Underbody trim
Removing:
Hex nut
1x
1.5 Nm
Screw
Qty. 3
2 Nm
Cover
Removing:
- Remove bolts - 7 - .
Screw
Qty. 2
2 Nm
Page 3 / 3
Page 1 / 2
50 - 5
Hex nut
8 Nm
Screw
8 Nm
Page 2 / 2
Page 1 / 18
55 - 1
Front hood
Tools
Front hood
Page 2 / 18
Hood
Adjusting
adjusting
55-1, Hood,
Adjustment buffer
Qty. 2
Adjusting
adjusting
Stop buffer
Qty. 2
55-1, Hood,
Front hood
Insulation
Guide piece
Page 3 / 18
Qty. 2
Hinge
Adjusting
adjusting
55-1, Hood,
Gas strut
Removing 55-1,
Removing gas-filled strut
Hood seal
Front hood
Page 4 / 18
Front hood
Page 5 / 18
Front hood
Page 6 / 18
Note:
Front hood
Page 7 / 18
Removing
- Hood, removing
55-1, Removing
Front hood
- Hood, installing
Page 8 / 18
55-1, Installing
Front hood
- Slide noise insulation - 2 - under gasfilled strut and insert mounting tabs into
longitudinal holes.
- Engage all retaining clips - 1 - (qty. 10)
in noise insulation - 2 - .
Page 9 / 18
Front hood
Page 10 / 18
Catch
Removing:
Adjusting:
Screw
Qty. 3
10 Nm
Spreader nut
Front hood
Page 11 / 18
Qty. 2
Mounting bracket
Screw
Qty. 2
1.5 Nm
Release lever
Clipped in on wheelhousing
and lock carrier.
Disconnecting
release cable,
disconnecting
55-1, Hood
Hood lock
Adjusting
adjusting
Front hood
Page 12 / 18
- Open hood.
- Remove radiator grille
and installing
Front hood
Page 13 / 18
- Open hood.
Front hood
Hood, adjusting
Page 14 / 18
Front hood
Page 15 / 18
must be removed.
- Remove catches - 9 -
Item - 1 - .
Front hood
Page 16 / 18
Item - 1 - .
Front hood
Page 17 / 18
Front hood
Page 18 / 18
Page 1 / 19
55 - 2
Rear lid
Tools
Rear lid
Page 2 / 19
Rear lid
Adjusting
adjusting
Adjustment buffer
Adjusting 55-2,
Adjustment buffer, adjusting
Rear lid
Page 3 / 19
Gas strut
Removing 55-2,
Removing gas-filled strut
Hinge
Striker pin
Cap
Rear lid
Page 4 / 19
Rear lid
Page 5 / 19
Rear lid
Page 6 / 19
Rear lid
Page 7 / 19
Note:
Removing
55-2,
Rear lid
Page 8 / 19
Note :
55-2, Installing
Rear lid
Page 9 / 19
Rear lid
Page 10 / 19
Note:
- Adjust rear lid at rear lid hinge by loosening screws - 3 55-2, Removing
- Adjust rear lid with rear lid hinge by loosening hex head
nut - 3 55-2, Removing
- Adjustment buffer, adjusting
adjusting
Note:
Rear lid
Note:
Page 11 / 19
Rear lid
Page 12 / 19
Rear lid
Page 13 / 19
Screw
Qty. 5
4 Nm
Rear lid
Page 14 / 19
Emergency release
Emergency release is
accessed through an
opening in the rear lid trim.
Angle bracket
Note:
Removing
Rear lid
Page 15 / 19
Rear lid
Note:
Removing
Page 16 / 19
Rear lid
Page 17 / 19
Rear lid
Page 18 / 19
Rear lid
Page 19 / 19
Page 1 / 6
55 - 3
Screw
1.5 Nm
Drain hose
Assembly component
Release rod
Qty. 2
1.5 Nm
Page 2 / 6
Page 3 / 6
Removing
removing
55-3, Actuator,
Gasket
Note :
- Remove bolt - 2 - .
- Remove rubber part from tank filler
flange.
- Pull tank flap unit - 1 - with drain hose 3 - toward rear and swivel tank flap unit
out of side panel.
- Unclip assembly piece - 4 - from side
panel and pull off assembly piece from
release rod - 5 - .
Installing
Page 4 / 6
Page 5 / 6
Page 6 / 6
Page 1 / 44
57 - 1
Front door
Tools
Front door
Page 2 / 44
Front door
Page 3 / 44
Materials
DH 009 100 01 1) 2)
Cleaning solution
Primer applicator
3) Materials
1) Observe
D 009 401 04 3)
D 009 500 25 3)
D 009 200 02 3)
time
2) Heat
The door consists of inner door part - 6 and outer door plate - 1 - .
Parts are joined by the front - 7 - and the
rear - 5 - retaining tracks.
Retaining tracks are bolted to inner door
part and bonded to outer door plate.
Inner door part - 6 - undertakes among
other things the function of the previously
known subframe. Loudspeakers, window
regulators, window regulator motors,
wires, window guide, exterior mirror and
door lock are installed on inner door part.
Outer door plate - 1 - is also bolted to
inner door part on the lower edge.
Front door
Page 4 / 44
Edge protection
Front door
Screw
10 Nm
14 Nm
Screw
Page 5 / 44
Screw
10 Nm
Insulation
Self-adhesive
Front door
Clip
Page 6 / 44
Qty. 6
Caution!
The nut for eccentric pin - 9 - must
not be loosened under any
circumstances. It cannot be secured
again using workshop equipment.
Note :
Front door
Page 7 / 44
Door
Adjusting
adjusting
57-1, Door,
Guide bolt
10 Nm
Front door
Page 8 / 44
loosening
Guide screws
10 Nm
Nut
Door hinge
Front door
Page 9 / 44
Note:
Removing
Front door
Page 10 / 44
Front door
/ 4 (90
Page 11 / 44
) additional turn.
Warning!
The nut for eccentric pin - 9 - must
not be loosened under any
circumstances. The nut cannot be
secured again using workshop
equipment.
Front door
Note :
Page 12 / 44
Front door
Page 13 / 44
Front door
Page 14 / 44
Caution!
Various bolts are used to secure the outer door plate.
Outer door plate is damaged if not allocated correctly.
Front door
Page 15 / 44
Front door
Caution!
Various bolts are used to secure the outer door plate.
Outer door plate is damaged if not allocated correctly.
Note:
Page 16 / 44
Front door
- Install front - 2 - and rear - 6 retaining tracks on inner door part. For
this, use the "bolt without point with thick
washer" .
Torque for bolt - 3 - and - 5 - : 10 Nm.
- Screw two guide screws into bottom
edge of inner door part.
Page 17 / 44
Front door
Page 18 / 44
Front door
Page 19 / 44
Front door
Page 20 / 44
Front door
Caution!
The following work must be performed very carefully.
Since the outer door plate is to be re-used, dents and
scratches must be prevented.
When cutting through adhesive bead, always hold
retaining track and outer door plate together as shown
in the illustration. Otherwise, outer door plate flaps off
the retaining track and must no longer be used again.
Note:
Page 21 / 44
Front door
Page 22 / 44
57-1,
Front door
Note:
Page 23 / 44
Front door
Page 24 / 44
Warning!
Special requirements must be fulfilled for replacing
bonded outer door plates. One of these standards for
Front door
Note :
Page 25 / 44
Front door
Page 26 / 44
Loudspeaker
Insulation
4x
20 mm x 40 mm
commercially available cloth
reinforced adhesive tape
Front door
Page 27 / 44
Note :
Door lock
Cable
Screw
Front door
18 Nm
Qty. 2
Mounting bracket
Screw
Page 28 / 44
Bolt
Backing
Cover cap
Key
Front door
Page 29 / 44
Cable
Angle bracket
Expanding rivet
Is a component of door
handle.
Torx screw
Backing
Adapting new/additional
keys to remote control and
immobilizer 57-2,
Adaptation of keys with
radio-frequency remote
control
Cover
Front door
Note:
Removing
Page 30 / 44
Front door
Page 31 / 44
Note:
Removing
- Remove housing
installing .
Front door
Page 32 / 44
Front door
Page 33 / 44
Install housing
57-1, Installing .
Note:
Removing
Front door
Page 34 / 44
57-1,
Front door
Note:
Removing
Page 35 / 44
Front door
Page 36 / 44
Front door
Page 37 / 44
Caution!
The side impact member screws and nuts are painted
during production. That means that the threads could
shear off during removal with significant force.
Loosening of screws and nuts should be avoided
when possible
Screw
4x
Front door
Page 38 / 44
20 Nm
Insulation
Nut
Qty. 2
20 Nm
Note:
Removing
Front door
Page 39 / 44
Front door
Note:
Page 40 / 44
Front door
exclusively.
Removing
Page 41 / 44
Front door
- Align outer door seal with cut-out arrow b - with door lock securing
screw.
- Vulcanized point - arrow c - of outer
door seal is then located in center area of
door entry sill.
- Pull off foil cover and apply seal onto
Page 42 / 44
Front door
Page 43 / 44
Front door
hand.
- If adhered area does not pull off in any
areas, press seal on further once more
using application roller 3356 .
Page 44 / 44
Page 1 / 9
57 - 2
Coupling station
To disconnect harness
connector, release boots at
pillar 57-1, Removing
Page 2 / 9
Removing
Integrated in window
regulator motor.
Removing
Removing
64-2,
Door lock
Removing
Removing
57-1,
Coupling station
To disconnect harness
connector, release boots at
pillar 58-1, Removing
Integrated in window
regulator motor.
Removing
Removing
64-3,
Door lock
Page 3 / 9
door part.
Removing
Removing
58-1,
Removing
removing
55-3, Actuator,
Removing
Removing
55-2,
Removing
Removing
55-2,
Page 4 / 9
Door lock, LR
Removing
Removing
58-1,
Integrated in window
regulator motor.
Removing
Removing
64-3,
Coupling station
To disconnect harness
connector, release boots at
pillar 58-1, Removing
Door lock, LF
Removing
Removing
57-1,
Integrated in window
regulator motor.
Removing 64-2,
Removing and 57-1,
Removing
Coupling station
To disconnect harness
connector, release boots at
pillar 57-1, Removing
Page 5 / 9
Removing
Removing
Page 6 / 9
55-1,
Body
Body Repairs
Comfort system
Page 7 / 9
LED
Battery
Removing battery
Removing
57-2,
Installing battery
Installing
Page 8 / 9
57-2,
Page 9 / 9
Page 1 / 44
58 - 1
Rear door
Tools
Rear door
Page 2 / 44
Rear door
Page 3 / 44
Materials
DH 009 100 01 1) 2)
Cleaning solution
Primer applicator
3) Materials
1) Observe
D 009 401 04 3)
D 009 500 25 3)
D 009 200 02 3)
time
2) Heat
The door consists of inner door part - 6 and outer door plate - 1 - .
Parts are joined by the front - 7 - and the
rear - 4 - retaining tracks.
Retaining tracks are bolted to inner door
part and bonded to outer door plate.
Loudspeakers, window regulators,
window regulator motors, wires, window
guide and door lock are installed on inner
door part.
Outer door plate - 1 - is also bolted to
inner door part on the lower edge.
Exterior window shaft seal, insulation and
outer door handle are installed on outer
Rear door
Page 4 / 44
door plate.
Caution!
Various bolts are used to secure the
outer door plate. Outer door plate is
damaged if not allocated correctly.
Edge protection
Screw
Rear door
Page 5 / 44
10 Nm
Screw
14 Nm
Screw
10 Nm
Insulation
Self-adhesive
Rear door
Page 6 / 44
Clip
Qty. 5
Caution!
The nut for eccentric pin - 9 - must
not be loosened under any
circumstances. It cannot be secured
again using workshop equipment.
Note :
Rear door
Page 7 / 44
Door
Adjusting
adjusting
58-1, Door,
Guide bolt
10 Nm
Rear door
Page 8 / 44
loosening
Guide bolt
10 Nm
Nut
Door hinge
Rear door
Page 9 / 44
Hinge is no longer
manufactured as separated
parts.
Note:
Removing
Rear door
Page 10 / 44
Rear door
(90
) additional turn
Caution!
The nut for eccentric pin - 9 - must
not be loosened under any
circumstances. It cannot be secured
again using workshop equipment.
Note :
Page 11 / 44
Rear door
Page 12 / 44
Rear door
Page 13 / 44
Rear door
Page 14 / 44
57-1, Housing,
Rear door
Caution!
Various bolts are used to secure the outer door plate.
Outer door plate is damaged if not allocated correctly.
Page 15 / 44
Rear door
Page 16 / 44
Rear door
Caution!
Various bolts are used to secure the outer door plate.
Outer door plate is damaged if not allocated correctly.
Note:
Page 17 / 44
Rear door
- Install front - 2 - and rear - 6 retaining tracks on inner door part. For
this, use the "bolt without point with thick
washer" .
Torque for bolt - 3 - and - 5 - : 10 Nm.
- Screw two guide screws into bottem
edge of inner door part.
Page 18 / 44
Rear door
Page 19 / 44
Rear door
Page 20 / 44
Rear door
Page 21 / 44
Rear door
Caution!
The following work must be performed very carefully.
Since the outer door plate is to be re-used, dents and
scratches must be prevented.
When cutting through adhesive bead, always hold
retaining track and outer door plate together as shown
in the illustration. Otherwise, outer door plate flaps off
the retaining track and must no longer be used again.
Note:
Page 22 / 44
Rear door
Page 23 / 44
58-1,
Rear door
Note:
Page 24 / 44
Rear door
Page 25 / 44
Warning!
Special requirements must be fulfilled for replacing
bonded outer door plates. One of these standards for
example is, that a freshly bonded outer door plate
must comply with the safety elements, even in an
accident, once the adhesive has exceeded the
Rear door
Note :
Page 26 / 44
Rear door
Page 27 / 44
Insulation
Qty. 4
20 mm x 40 mm
commercially available cloth
reinforced adhesive tape
Note :
Rear door
Page 28 / 44
Door lock
Angle bracket
Expanding rivet
Cable
Rear door
Page 29 / 44
Cover
Mounting bracket
Screw
Backing
Cover cap
Housing
Backing
Torx screw
Rear door
Page 30 / 44
Screw
18 Nm
Cable
Note:
Removing
Rear door
Installing
Note:
Removing
Page 31 / 44
Rear door
- Removing housing:
installing .
Page 32 / 44
Rear door
Page 33 / 44
Install housing
58-1, Installing
Note:
Rear door
Removing
Page 34 / 44
Rear door
Note:
Removing
Page 35 / 44
Rear door
Page 36 / 44
58-1, Removing
58-1, Bearing bracket,
Caution!
The side impact member screws and nuts are painted
during production. That means that the threads could
shear off during removal with significant force.
Loosening of screws and nuts should be avoided
when possible
Rear door
Page 37 / 44
Bolts
Qty. 2
20 Nm
Nut
Qty. 2
20 Nm
Rear door
Note:
Note:
Removing
Page 38 / 44
Rear door
Page 39 / 44
Rear door
Note:
Page 40 / 44
Rear door
Removing
Page 41 / 44
Rear door
Page 42 / 44
Rear door
Page 43 / 44
Rear door
Page 44 / 44
Page 1 / 29
60 - 1
Function
Page 2 / 29
Page 3 / 29
Page 4 / 29
adjustment)
Panel seal
60-1,
Screw
Screws are
microencapsulated and must
always be replaced after
removing.
4x
1.8 Nm
Spring glider
4x
Removing
Removing
60-1,
Boots
Removing
Removing
Installing
60-1,
60-1, Installing
Water channel
Removing
Removing
60-1,
Removing
Removing
60-1,
Removing
Removing
60-1,
Assembly unit
Note :
Screw
Page 5 / 29
Screws are
microencapsulated and must
always be replaced after
removing.
Qty. 3
3.5 Nm
Spring
Qty. 2
Page 6 / 29
Wind deflector
Qty. 2
Front guide
Removing
Removing
60-1,
Removing
Removing
60-1,
Torx screw
Torx T25
3 per side
5 Nm
Spacer
Page 7 / 29
Page 8 / 29
.
- Remove boots - 1 - .
Installing
Page 9 / 29
- Remove boots
Page 10 / 29
60-1, Removing .
Zero position:
60-1,
Note:
Page 11 / 29
- Remove boots:
60-1, Removing
Page 12 / 29
Page 13 / 29
- Install boots
60-1, Installing .
- If the pretension is excessive, press the panel seal - 1 closed around circumference using application roller
3356 .
Page 14 / 29
Page 15 / 29
- Press wind deflector with height stop out of front roof cutout and tilt wind deflector open vertically.
- Insert special tool hook for front end 3370 between roof
edge and wind deflector bearing - arrow - .
- Pull wind deflector bearing out of side locking mechanism
of left and right guide rails using special tool hook for front
end 3370 in - direction of arrow - .
- Remove wind deflector upward from guide rail.
Installing
- Slide sun shield panel forward and lift sun shield panel
slightly over the roof cutout and out.
- Unscrew rear bolts - arrow - at left and right. Slide
spring glider toward rear and remove sun shield panel - 1 upward.
Installing
Page 16 / 29
Warning!
Only remove and install drive motor for sunroof glass
panel when roof is closed (zero position).
Requirements for removing and installing the drive
motor are: Engine and ignition off, remove key and
open door.
- Switch off engine and ignition, remove key and open
door.
Page 17 / 29
Installing
Page 18 / 29
Page 19 / 29
Note:
Page 20 / 29
Assembly unit
Screw
Qty. 12
8 Nm
Connector
Page 21 / 29
Warning!
Only remove and install drive motor for sunroof glass
panel when roof is closed (zero position).
Requirements for removing and installing the drive
motor are: Engine and ignition off, remove key and
open door.
Removing
Page 22 / 29
Page 23 / 29
Note:
Page 24 / 29
Page 25 / 29
Page 26 / 29
Note:
Removing
60-1, Removing
Page 27 / 29
Installing
Note:
Route water drain hoses at front on Apillar and end at facing wall
crossmember. Cleaning is performed
from the sliding/tilting roof cut-out.
Rear water drain hoses:
Page 28 / 29
Page 29 / 29
Page 1 / 10
63 - 1
Front bumper
Tools
Note:
Front bumper
Cover
Material PP/EPDM
Screw
1.5 Nm
Screw
2 Nm
Screw
Page 2 / 10
Front bumper
Qty. 6
1.5 Nm
Screw
Qty. 2
5 Nm
Screw
Qty. 2
5 Nm
Note:
Removing
Page 3 / 10
Front bumper
Page 4 / 10
Front bumper
Cover
Material PP/EPDM
Page 5 / 10
Front bumper
Material PP/EPDM
Locked to cover.
Formed piece
Locked to cover.
Spoiler bracket
Material PC/ABS
Locked to cover.
Screw
Spoiler
1.5 Nm
Page 6 / 10
Front bumper
Material PP/EPDM
Locked to cover.
Page 7 / 10
Front bumper
Screw
2 Nm
Cross member
Screw
Qty. 6
8 Nm
Screw
2 Nm
Spreader nut
Qty. 3
Guide trim
Removing:
Page 8 / 10
Front bumper
Screw
Qty. 3
2 Nm
Bumper carrier
Screw
60 Nm
Screw
Qty. 6
Page 9 / 10
Front bumper
8 Nm
Foam piece
Self-adhesive
Page 10 / 10
Page 1 / 11
63 - 2
Note:
Cover
Material PP/EPDM
Screw
1.5 Nm
Screw
2 Nm
Screw
Page 2 / 11
Qty. 8
1.5 Nm
Screw
Qty. 2
5 Nm
Note:
Removing
Page 3 / 11
Page 4 / 11
66-3, GTI
- Remove bolts - 5 - .
- Remove bolts - 4 - from below.
- Unscrew bolts - 3 - and - 2 - (pointing
upward) in area of left and right
wheelhousing liners.
A second technician is required for the
rest of the removal procedure.
- With a second technician, pull cover - 1
- parallel out of guide profiles.
- Disconnect harness connectors of
installed electrical components and
hoses.
Installing
Cover
Material PP/EPDM
Material PP/EPDM
Locked to cover.
Page 5 / 11
Removing:
Screw
1.5 Nm
Material PC/ABS
Locked to cover.
Material PC/ABS
Screw
7x
1.5 Nm
Page 6 / 11
Removing:
Material PP/EPDM
Locked to cover.
Page 7 / 11
Screw
2 Nm
Cross member
Screw
Qty. 6
Page 8 / 11
2 Nm
Spreader nut
Screw
8 Nm
Qty. 3
Guide trim
Removing:
Screw
Qty. 3
2 Nm
Page 9 / 11
Bumper carrier
Screw
60 Nm
Screw
Qty. 6
8 Nm
Foam piece
Self-adhesive
Page 10 / 11
Note:
The correct position of the license plate bracket - 2 is obtained by inserting the slot - 3 - on the license
plate bracket, into the center uppermost opening of
the grille.
Page 11 / 11
Page 1 / 11
63 - 3
Rear bumper
Tools
Note:
Rear bumper
Cover
Material PP/EPDM
Screw
Qty. 2
5 Nm
Screw
4x
5 Nm
Page 2 / 11
Rear bumper
Expanding rivet
Qty. 2
Screw
3 per side
2 Nm
Screw
4x
5 Nm
Note:
Removing
Page 3 / 11
Rear bumper
Page 4 / 11
Rear bumper
Page 5 / 11
Rear bumper
Cover
Material PP/EPDM
Qty. 2
Removing
Page 6 / 11
Rear bumper
Spoiler
Material PC/ABS
Securing strip
Hex nut
4x
Page 7 / 11
Rear bumper
Guide trim
2 Nm
Hex nut
3 per side
2 Nm
Foil
Self-adhesive
Page 8 / 11
Rear bumper
Cross member
Screw
Qty. 6
20 Nm
Page 9 / 11
Rear bumper
Tow hitch
Ball head
Screw
Sealing threaded
connections
Page 10 / 11
Rear bumper
4x
20 Nm
Page 11 / 11
Screw
4x
50 Nm + 90
turn
Cover
Material PP/EPDM
Spring clamp
Qty. 2
Rotary fastener
Qty. 2
Retaining washer
Qty. 2
Page 1 / 25
64 - 1
Page 2 / 25
Page 3 / 25
Materials
Activator
Cleaning solution
Primer applicator
DA 004 600 A2 1) 2)
DH 009 100 03 3) 4)
D 181 801 A1 5)
D 009 200 02 5)
D 009 401 04 5)
D 009 500 25 5)
Adhesive remover
Cutting cord
Page 4 / 25
D 002 000 10 5)
357 853 999
5) Materials
1) Observe
time
4) Heat
Windshield
Removing 64-1,
Windshield, removing
Installing 64-1,
Windshield, installing
Window adjuster
Binding profile
Is part of windshield.
Spacer
Page 5 / 25
Is part of windshield.
Water deflector
Removing
Removing
Installing
66-4,
66-4, Installing
Sealing lip
Page 6 / 25
Windshield
Binding profile
Is part of windshield.
Page 7 / 25
Warning!
Striking the plenum chamber cover
can cause cracks in the windshield.
Page 8 / 25
Page 9 / 25
Windshield, removing
- Push the cover for instrument panel V.A.G 1474/8 - 1 in between the windshield and instrument panel.
- Thrust awl V.A.G 1474/2 - 2 - through adhesive bead.
- Push cutting cord end - 3 - using awl V.A.G 1474/2 - 2 through adhesive sealing material into the vehicle interior.
Page 10 / 25
Page 11 / 25
64-1,
64-1, Window
Rear window
rRemoving 64-1,
Undamaged rear window,
removing
Gasket
Rear lid
Page 12 / 25
flange).
Trim
Removing trim
Page 13 / 25
Page 14 / 25
pulling out.
- Lay cutting cord - 3 - around the window and also guide
inside the second cord end.
- Secure end of cutting cord to spooling tool V.A.G 1654 2- .
- Place spooling tool V.A.G 1654 - 2 - in "position I" .
- Relocate spooling tool V.A.G 1654 - 2 - appropriately
and cut window free.
- While cutting free, press cutting cord - 3 - against
window using wedge V.A.G 1474/5 to have clearance to
window flange.
Damaged rear window, removing
Page 15 / 25
Page 16 / 25
64-1,
64-1, Window
Side window
Page 17 / 25
64-
Window flange
Page 18 / 25
Page 19 / 25
64-1,
64-1, Window
Note:
Warning!
Do not prime or use a cleaning solution on the
adhesive surface. Keep adhesive surface free of dirt
and grease.
Exception: If bonding is not performed immediately after
cutting back, the remaining material must be activated
using the activator D 181 801 A1.
Note:
number information
The application area for adhesive bead 3 is not precoated and not primed.
Page 20 / 25
Page 21 / 25
Note:
Page 22 / 25
Warning!
Activator must not come into contact with the paint otherwise paint will be damaged.
Exception: If bonding is not performed immediately after
cutting back, the remaining material must be activated
using the activator D 181 801 A1.
Note:
Installation notes
Page 23 / 25
Warning!
Special requirements must be fulfilled for replacing
bonded windows. One of these standards for example
is, that a freshly bonded windshield must comply with
the safety elements, even in an accident, once the
adhesive has exceeded the prescribed curing time.
The minimum curing time for 2K adhesive DA 004 600 A2
is 3 hours for all windows.
Page 24 / 25
Page 25 / 25
Page 1 / 17
64 - 2
Note :
Door window
Window guide
Mount
Screw
Page 2 / 17
installing
Qty. 2
8 Nm
Window regulator
Cover cap
Qty. 2
Note:
Removing
Page 3 / 17
Page 4 / 17
Page 5 / 17
Page 6 / 17
Note :
Page 7 / 17
Screw
Qty. 3
3.5 Nm
Note:
Page 8 / 17
Removing
Page 9 / 17
Page 10 / 17
Note :
Window guide
Page 11 / 17
Trim
Screw
Qty. 2
2 Nm
Note:
Removing
Page 12 / 17
Page 13 / 17
Note :
Window regulator
Screw
4x
8 Nm
Page 14 / 17
Screw
Qty. 5, 4 door
Qty. 4, 2 door
8 Nm
Drive motor
Mounting plate
Note:
Removing
Page 15 / 17
Page 16 / 17
57-1,
Page 17 / 17
64-2,
Installing
Page 1 / 17
64 - 3
Note :
Door window
Window guide
Is component of window
guide.
Page 2 / 17
Spreader pin
Spreader plug
Cover cap
Window regulator
Note:
Page 3 / 17
Removing
Page 4 / 17
- Pull spreader plug - 4 - our of clamping bracket - 1 and thereby out of door window.
Note:
Page 5 / 17
Page 6 / 17
Window guide
Page 7 / 17
Page 8 / 17
Note:
Removing
- Disengage window guide - 1 - with fixed door window 2 - on inside and outside all around from window frame - 4
- .
- Using release tool T 10236 , disengage retaining tab on
guide pin - 3 - in window frame - 4 - .
Page 9 / 17
- Remove complete window guide - 1 with fixed door window - 2 - from window
frame - 3 - in - direction of arrow - .
Installing
Note :
Page 10 / 17
Connector
Screw
Qty. 3
3.5 Nm
Page 11 / 17
Note:
Removing
Page 12 / 17
Page 13 / 17
Note :
Window regulator
Page 14 / 17
Screw
4x
8 Nm
Mounting plate
Drive motor
Screw
Qty. 2
8 Nm
Note:
Removing
Page 15 / 17
Page 16 / 17
Page 17 / 17
64-3,
Installing
Page 1 / 7
66 - 1
Note :
Screw
Qty. 7
2 Nm
Material - PP/EPDM
Material - PP/EPDM
Screw
Qty. 11
2 Nm
Page 2 / 7
Spreader nut
Qty. 6
Note:
Removing
Page 3 / 7
Note :
Page 4 / 7
Material - PP/EPDM
Screw
Qty. 9
2 Nm
Spreader nut
Qty. 4
Note:
Page 5 / 7
Removing
- Unbolt wheel
Page 6 / 7
Page 7 / 7
Page 1 / 8
66 - 2
Note :
Screw
Qty. 3
8 Nm
Assembly component
Screw
Page 2 / 8
Qty. 2
1 Nm
Screw
Qty. 2
1 Nm
Trim
Mirror glass
Mirror housing
Material - ABS
Note:
Warning!
Wear protective eyewear and gloves when working!
Page 3 / 8
Removing
Note:
Page 4 / 8
Page 5 / 8
Removing
66-2, Removing
66-2, Installing .
Note:
Page 6 / 8
Removing
66-2, Removing
Note:
Page 7 / 8
Removing
- Remove trim
installing
Note:
Removing
Page 8 / 8
Page 1 / 8
66 - 3
Radiator grille
Tools
Radiator grille
Radiator grille
Catches
Material - ASA
Qty. 6
Emblem
Installing: Guide
manufacturers emblem with
Page 2 / 8
Radiator grille
Screw
Qty. 2
2 Nm
- Remove bolts - 4 - .
- Using a small screwdriver, disengage
Page 3 / 8
Radiator grille
Page 4 / 8
Radiator grille
Radiator grille
Material - ASA
Screw
Qty. 2
2 Nm
Decorative frame
Expanding rivet
4x
Page 5 / 8
Radiator grille
Emblem
Installing: Guide
manufacturers emblem with
catch into recesses in
radiator grille - arrow b - ,
then twist slightly in direction
- arrow c - until
manufacturers emblem
engages in radiator grille.
Screw
Qty. 2
2 Nm
Catches
Qty. 2
Guide hooks
4x
Page 6 / 8
Radiator grille
Page 7 / 8
Radiator grille
Page 8 / 8
Page 1 / 20
66 - 4
Note :
Water deflector
Retaining strip
Pop rivet
Qty. 5
Clip
Bracket
Page 2 / 20
Page 3 / 20
Note :
Page 4 / 20
Material PP/EPDM
Self-adhesive
Material PP/EPDM
Self-adhesive
Page 5 / 20
Note :
Page 6 / 20
Page 7 / 20
installation.
- Place the side protective moldings - 1 and - 2 - on vehicle and press side
protective moldings on forcefully.
Stone chip protective moldings, removing and installing
Removing
Page 8 / 20
Note:
Stone chip protective molding screws are corrosionresistant. It does not need any further treatment.
Page 9 / 20
Page 10 / 20
Page 11 / 20
- Position stone chip protective molding - 1 - evenly arrow a - with openings on rear side over all screws - 2 until molding comes in contact with side members - 3 - .
Position stone chip protective molding with a second
technician so that all screws remain in the openings when
molding is slid on.
- Slide stone chip protective molding forcefully opposite
direction of travel - arrow b - to stop.
Sill panel extension, assembly overview
Installing
66-4, Installing
Screw
4x
2 Nm
Screw
9x
1.2 Nm
Installing
66-4, Installing
Retaining strip
Installing
Sill panels
Bracket
Page 12 / 20
66-4, Installing
Adhesive tape
- Remove bolts - 2 - .
- Warm sill panel extension - 1 - in
adhesive surface area - 4 - before
removal with hot air gun V.A.G 1416 .
- Loosen adhesive tape - 4 - by guiding
a plastic wedge - 5 - carefully between
sill panels - 3 - and sill panel extension 1- .
- As soon as adhesive connection
loosens, life sill panel extension - 1 upward out of retaining strip - arrow - .
Installing
Note:
Page 13 / 20
Page 14 / 20
Page 15 / 20
Note:
Stone chip protective molding screws are corrosionresistant. It does not need any further treatment.
Page 16 / 20
Page 17 / 20
Page 18 / 20
66-
Note:
Dimension - a - = 50 mm
Dimension - b - = 90 mm
Page 19 / 20
Page 20 / 20
Page 1 / 11
66 - 5
Page 2 / 11
Materials
DA 004 600 A2 1) , 2)
Activator
Primer
Cleaning solution
D 002 001
D 181 801 A1 3)
D 181 711 A1
Primer applicator
Adhesive remover
Cutting cord
D 009 401 04 3)
D 009 500 25 3)
D 002 000 10 3)
357 853 999 A
3) Materials
1) Observe
time .
2) Double
Rearlid
Primer surface
Page 3 / 11
Primer surface
Retaining strip
Installation notes
Installation notes
66-5,
Foam band
Self-adhesive
Adhesive tape
Adhesive surface
Page 4 / 11
Material PC/PET
Removing
Removing
Installing
Installation notes
Installation notes
66-5,
66-5, Installing
66-5,
Warning!
When disassembling roof edge spoiler, a cutting cable
must not be used because of the danger of damaging
painted surfaces.
Page 5 / 11
Vehicles as of 02.05
- Insert trim removal wedge 3409
between rear lid and roof edge spoiler
until middle catch - 3 - engages.
All vehicles
- To release remaining four catches - 2 , forcefully press roof edge spoiler onto
rear lid.
- Grasp between roof edge spoiler and
rear lide and carefully loosen roof edge
spoiler upward - arrow - from the four
catches - 4 - on the retaining strip,
beginning at sides and working toward
center of vehicle.
- After all catches have been released,
remove roof edge spoiler from retaining
strip.
Page 6 / 11
Installing
Page 7 / 11
Adhesive surfaces - 2 - on
Page 8 / 11
Note:
Installation notes
Page 9 / 11
Note:
Page 10 / 11
Page 11 / 11
Page 2 / 6
Page 3 / 6
Page 4 / 6
Tools:
Page 5 / 6
Page 6 / 6
Page 1 / 40
68 - 2
Page 2 / 40
Page 3 / 40
Page 4 / 40
Page 5 / 40
Page 6 / 40
Page 7 / 40
Page 8 / 40
Page 9 / 40
Page 10 / 40
Page 11 / 40
Page 12 / 40
Page 13 / 40
Page 14 / 40
Page 15 / 40
Page 16 / 40
Page 17 / 40
Installing
Note:
Page 18 / 40
Removing
Page 19 / 40
Page 20 / 40
Removing
Page 21 / 40
Page 22 / 40
Page 23 / 40
Page 24 / 40
Page 25 / 40
Page 26 / 40
Note:
Page 27 / 40
Page 28 / 40
Page 29 / 40
68-2, Drivers
Page 30 / 40
Note:
Removal and installation is described for the lefthand side of the vehicle. Removal and installation for
the right-hand side is performed in the same
manner.
Removing
If only the sun visor is to be removed, screw - 3 and sun visor mount - 6 - do not have to be
removed.
Page 31 / 40
caps - 1 - and - 2 - .
Page 32 / 40
- Grasp sun visor wiring harness - 1 with thumb and forefinger as shown in
area by molded headliner opening.
Caution!
When removing connector from
retaining clips as follows, it is
possible that the wiring harness may
be damaged. This is the case if the
connector is removed from the
retaining clip with a jerking motion.
For this reason, remove it extremely
carefully with one hand on wiring
harness while supporting the hand
with the ball of the hand on the
vehicle. This allows the pulling force
on the wiring harness to be measured
out better, thus avoiding rough
removal of the connector.
Page 33 / 40
Page 34 / 40
Note:
Page 35 / 40
Page 36 / 40
Page 37 / 40
Page 38 / 40
Page 39 / 40
Note:
Removing
Page 40 / 40
Page 1 / 6
68 - 3
Note:
Removal and installation is described for the righthand side of the vehicle. Removal and installation for
the left-hand side is performed in the same manner.
Removing
Page 2 / 6
Installing
Note:
Removal and installation is described for the lefthand side of the vehicle. Removal and installation for
the right-hand side is performed in the same
manner.
Removing
without rear side airbags 72-2, Side upholstery (4door,), removing and installing
Page 3 / 6
Page 4 / 6
Installing
Note:
Removal and installation is described for the lefthand side of the vehicle. Removal and installation for
the right-hand side is performed in the same
manner.
Removing
without rear side airbags 72-2, Side upholstery (4door,), removing and installing
Page 5 / 6
Page 6 / 6
Grab handles
Page 1 / 2
68 - 4
Grab handles
Grab handles (roof), removing and installing
Note:
Removing
Grab handles
Installing
Page 2 / 2
Seat belts
Safety regulations for belt tensioners
Seat belts
Page 2 / 22
Seat belts
Page 3 / 22
Screw
20 Nm
Screw
40 Nm
Window
Anchor rail
Screw
40 Nm
Wiring harness
Seat belts
Page 4 / 22
Bolts
Qty. 2
4.5 Nm
Belt guide
Screw
40 Nm
Belt latch
Removing
Note:
Removal and installation is described for the lefthand side of the vehicle. Removal and installation for
the right-hand side is performed in the same
manner.
Warning!
Observe safety precautions for belt tensioners
Safety regulations for belt tensioners .
69-1,
Seat belts
Page 5 / 22
Item - 7 -
Seat belts
Page 6 / 22
Seat belts
Page 7 / 22
Screw
40 Nm
Micro-encapsulated
Belt anchor
Screw
40 Nm
Wiring harness
Bolts
Qty. 2
4.5 Nm
Seat belts
Page 8 / 22
Belt guide
Screw
40 Nm
Belt latch
Removing
Note:
Removal and installation is described for the lefthand side of the vehicle. Removal and installation for
the right-hand side is performed in the same
manner.
Warning!
Observe safety precautions for belt tensioners
Safety regulations for belt tensioners .
69-1,
Seat belts
Page 9 / 22
Item - 5 -
Seat belts
Page 10 / 22
Note:
Seat belts
Page 11 / 22
Removing
Note:
Seat belts
Page 12 / 22
Installing
Note:
Removing
Seat belts
Page 13 / 22
clockwise - arrow
Note:
Removing
Seat belts
Page 14 / 22
Seat belts
Page 15 / 22
Screw
40 Nm
Belt anchor
Wiring harness
Screw
40 Nm
Screw
40 Nm
Seat belts
Page 16 / 22
belt tensioner
Removing
Note:
Removal and installation is described for the lefthand side of the vehicle. Removal and installation for
the right-hand side is performed in the same
manner.
2-door vehicles
- Remove upper B-pillar trim
removing and installing
- Remove seat bench
and installing .
- Remove backrest
installing
4-door vehicles
- Remove seat bench
and installing .
without rear side airbags 72-2, Side upholstery (4door,), removing and installing
Seat belts
Page 17 / 22
and installing
- Remove C-pillar trim
installing
Seat belts
Page 18 / 22
Seat belts
Page 19 / 22
Screw
Belt latch
Hex nut
40 Nm
Console
Removing
74-2,
Seat belts
Page 20 / 22
Seat belts
Page 21 / 22
and installing .
- Remove backrest
installing
Seat belts
Page 22 / 22
Page 1 / 5
69 - 2
Check points
Check belt webbing
Page 2 / 5
Checking
- Pull belt webbing out of retractor with a firm jerk.
Checking
- Fasten seat belt.
- Accelerate vehicle to 12 mph (20 km/h) and then perform
a full braking maneuver with foot brake.
Page 3 / 5
Warning!
For safety reasons, road test should be carried out on
traffic-free stretch to ensure that other
motorists/pedestrians etc. are not endangered.
Visually check belt latch
Warning!
Under no circumstances may grease be used to
eliminate noise or stiffness at belt buckle buttons.
Check belt guide rings and locking tongue
Page 4 / 5
Note:
Page 5 / 5
Inspecting child seat anchors (LATCH system "Lower Anchors and Tethers for CHildr...
Page 1 / 1
69 - 3
Airbag
Page 1 / 29
69 - 4
Airbag
Airbag components, Location overview,
Removing 69-4,
Passengers side airbag
module, removing and
installing
Airbag
Page 2 / 29
4-door only
4-door only
Adapting components
(coding) 69-4,
Components, adapting
Diagnostic connector
Airbag
Page 3 / 29
Airbag
Page 4 / 29
Airbag
Page 5 / 29
Note:
Airbag
Page 6 / 29
Warning!
Observe safety precautions for working on airbags
69-4, Safety precautions for work on airbags .
Removing
Airbag
Page 7 / 29
Note :
Airbag
Page 8 / 29
Airbag
Page 9 / 29
69-4, Components,
Note:
Removing
Warning!
Observe safety precautions for working on airbags
69-4, Safety precautions for work on airbags .
- Disconnect vehicle battery
into
Airbag
Page 10 / 29
Airbag
Page 11 / 29
Airbag
Page 12 / 29
Airbag
Page 13 / 29
Airbag
Page 14 / 29
Airbag
Page 15 / 29
Warning!
Observe safety precautions for working on airbags
69-4, Safety precautions for work on airbags .
- Disconnect vehicle battery
Airbag
Page 16 / 29
Airbag
Page 17 / 29
Note:
Removal and installation is described for the lefthand side of the vehicle. Removal and installation for
the right-hand side is performed in the same
manner.
Removing
Warning!
Observe safety precautions for working on airbags
69-4, Safety precautions for work on airbags .
- Remove front seat
installing
All vehicles
- Remove front seat backrest
removing and installing
Airbag
Page 18 / 29
Airbag
Page 19 / 29
Note:
Removal and installation is described for the righthand side of the vehicle. Removal and installation for
the left-hand side is performed in the same manner.
Removing
Warning!
Observe safety precautions for working on airbags
69-4, Safety precautions for work on airbags .
- Disconnect vehicle battery
Airbag
Page 20 / 29
Airbag
Page 21 / 29
Note:
Removal and installation is described for the righthand side of the vehicle. Removal and installation for
the left-hand side is performed in the same manner.
Removing
Warning!
Observe safety precautions for working on airbags
69-4, Safety precautions for work on airbags .
- If present, open sunroof.
- Disconnect vehicle battery
Airbag
Page 22 / 29
- Remove backrest
installing
4-door only
- Remove seat bench
and installing .
without rear side airbags 72-2, Side upholstery (4door,), removing and installing
All vehicles
- Remove luggage compartment cover side compartment
70-5, Luggage compartment cover side storage
compartment, removing and installing
- Remove trim on C-pillars
and installing
- Remove molded headliner
and installing
Warning!
Electrostatic discharges can lead to
an unintended deployment of the
airbag. Therefore the technician must
discharge static electricity from the
body before separating the ignition
and ground wiring. This is done e.g.
by briefly touching the body or the
door striker or pin.
- Disconnect wiring harness from side
curtain airbag
- Remove the four bolts - 1 - (4.5 Nm).
Note :
Airbag
Page 23 / 29
Airbag
Warning!
Page 24 / 29
Airbag
Page 25 / 29
- Mount the fixture for seat repair VAS 6136 on the engine
and transmission holder VAS 6095 .
- Remove front seat
installing
- Attach the seat to the fixture for seat repair VAS 6136 .
- Remove front right seat trim
removing and installing
Note:
Airbag
Page 26 / 29
Installing
Airbag
Page 27 / 29
Airbag
Components, adapting
Page 28 / 29
Airbag
Page 29 / 29
Note:
Page 1 / 26
69 - 5
Page 2 / 26
and
Seat frame
Insertion profile
Page 3 / 26
Note location
Bracket
White
Page 4 / 26
Pressure hose
Bracket
White
Warning!
Read and follow instructions for use
on package of repair set.
Page 5 / 26
Warning!
Observe safety precautions when working on seat
occupied recognition 69-5, Safety measures when
working on seat occupied recognition .
Note:
- Mount the fixture for seat repair VAS 6136 on the engine
and transmission holder VAS 6095 .
- Remove front seat
installing .
- Attach the seat to the fixture for seat repair VAS 6136 .
- Remove front belt latch:
Page 6 / 26
72-1, Seat
Page 7 / 26
Page 8 / 26
Module J706 - 2 - .
Page 9 / 26
Page 10 / 26
Page 11 / 26
Page 12 / 26
Note:
Page 13 / 26
be damaged.
Page 14 / 26
Page 15 / 26
Warning!
Observe safety precautions when working on seat
occupied recognition 69-5, Safety measures when
working on seat occupied recognition .
Note:
- Mount the fixture for seat repair VAS 6136 on the engine
and transmission holder VAS 6095 .
- Remove front seat
installing .
- Attach the seat to the fixture for seat repair VAS 6136 .
- Remove front belt latch:
72-1, Seat
Page 16 / 26
Page 17 / 26
Page 18 / 26
Page 19 / 26
Page 20 / 26
Page 21 / 26
Page 22 / 26
Page 23 / 26
Note:
be damaged.
Page 24 / 26
Page 25 / 26
Page 26 / 26
Crash sensors
Page 1 / 6
69 - 6
Crash sensors
Front door crash sensors, removing and installing
Note:
Removal and installation is described for the righthand side of the vehicle. Removal and installation for
the left-hand side is performed in the same manner.
Removing
Warning!
Observe safety precautions for working on airbags.
- Disconnect vehicle battery
Crash sensors
Page 2 / 6
Crash sensors
Page 3 / 6
and installing
Note:
Removal and installation is described for the righthand side of the vehicle. Removal and installation for
the left-hand side is performed in the same manner.
Removing
Warning!
Observe safety precautions for working on airbags.
- Disconnect vehicle battery
- Press connector lock - 1 - toward rear arrow - and disconnect connector - 2 from crash sensor - 4 - .
Crash sensors
Page 4 / 6
Crash sensors
Page 5 / 6
and installing
Note:
Removal and installation is described for the righthand side of the vehicle. Removal and installation for
the left-hand side is performed in the same manner.
Removing
Warning!
Observe safety precautions for working on airbags.
- Disconnect vehicle battery
without rear side airbags 72-2, Side upholstery (4door,), removing and installing
- Press connector lock - 1 - toward rear arrow - and disconnect connector - 2 from crash sensor - 4 - .
Crash sensors
Page 6 / 6
Instrument panel
Tools
Required special tools, workshop equipment, testing and
measuring equipment, and aids
Instrument panel
Page 2 / 13
Instrument panel
Page 3 / 13
68-2, Drivers
68-2, Drivers
Instrument panel
Page 4 / 13
Instrument panel
Page 5 / 13
Instrument panel
Page 6 / 13
Instrument panel
Installing
Page 7 / 13
Instrument panel
Page 8 / 13
Instrument panel
In this way, door trim engages closer to door and the gap
between door trim and instrument panel increases
appropriately. Thus, it is not necessary to align instrument
panel.
Note:
Page 9 / 13
Instrument panel
Page 10 / 13
Instrument panel
Note :
Page 11 / 13
Instrument panel
Page 12 / 13
90
out
Instrument panel
specified torque.
Installation of removed components is reverse of removal.
Page 13 / 13
Door trim
Page 1 / 9
70 - 2
Door trim
Tools
Required special tools, workshop equipment, testing and
measuring equipment, and aids
Pliers 3392
Door trim
Page 2 / 9
Door trim
Page 3 / 9
Door trim
Page 4 / 9
Door trim
Note:
Page 5 / 9
Door trim
Page 6 / 9
manner.
Removing
Door trim
Page 7 / 9
Door trim
Page 8 / 9
This corresponds to a - 30
angle - position.
Door trim
Page 9 / 9
Page 1 / 13
70 - 3
Note:
Removal and installation is described for the lefthand side of the vehicle. Removal and installation for
the right-hand side is performed in the same
manner.
Removing
Installing
Page 2 / 13
Installing
Page 3 / 13
Page 4 / 13
Note:
Removal and installation is described for the lefthand side of the vehicle. Removal and installation for
the right-hand side is performed in the same
manner.
Removing
Page 5 / 13
Page 6 / 13
Note :
Page 7 / 13
Note :
When installing, driver for belt height adjuster - 4 and button in trim - 3 - must be located in the same
position.
Note:
Removal and installation is described for the lefthand side of the vehicle. Removal and installation for
the right-hand side is performed in the same
manner.
Removing
Page 8 / 13
Note:
Removal and installation is described for the lefthand side of the vehicle. Removal and installation for
Page 9 / 13
Page 10 / 13
Removing
without rear side airbags 72-2, Side upholstery (4door,), removing and installing
2-door vehicles
- Remove upper B-pillar trim. Belt anchor or belt anchor
rail do not need to be removed from front seat belt 70-3,
Upper B-pillar trim, removing and installing
- Remove seat bench
and installing .
- Remove backrest
installing
All vehicles
- Remove luggage compartment cover side compartment
70-5, Luggage compartment cover side storage
compartment, removing and installing .
- Remove roof end strip
and installing
Page 11 / 13
Page 12 / 13
Note:
Removal and installation is described for the righthand side of the vehicle. Removal and installation for
the left-hand side is performed in the same manner.
Removing
Page 13 / 13
Page 1 / 3
70 - 4
Pliers 3392
Page 2 / 3
- Remove trim in centering pin area - 4 and - 5 - from mounts in rear lid.
Installing
- Remove trim in centering pin area - 1 and - 2 - from mounts in rear lid.
Installing
Page 3 / 3
Page 1 / 5
70 - 5
Note:
Removal and installation is described for the righthand side of the vehicle. Removal and installation for
the left-hand side is performed in the same manner.
Removing
- Remove backrest
installing
4-door vehicles
- Remove seat bench
and installing .
without rear side airbags 72-2, Side upholstery (4door,), removing and installing
All vehicles
- Remove lock carrier cover from catches
in compartment transition area.
- Remove bolts - 1 - and - 2 - (1.5
Nm).
Note:
Page 2 / 5
Page 3 / 5
Removing
- Remove backrest
installing
4-door vehicles
- Remove seat bench
and installing .
without rear side airbags 72-2, Side upholstery (4door,), removing and installing
All vehicles
- Remove rear lock carrier cover
cover, removing and installing
Page 4 / 5
Page 5 / 5
Roof trim
Page 1 / 9
70 - 6
Roof trim
Tools
Roof trim
Removing
Installing
Page 2 / 9
Roof trim
Page 3 / 9
- Remove backrest
installing
4-door only
- Remove seat bench
and installing .
without rear side airbags 72-2, Side upholstery (4door,), removing and installing
All vehicles
- Remove luggage compartment cover side compartment
70-5, Luggage compartment cover side storage
compartment, removing and installing
- Remove C-pillar trim
installing
Vehicles with sunroof
Roof trim
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Roof trim
Warning!
Observe safety precautions for working on airbags
69-4, Safety precautions for work on airbags .
- If present, open sunroof.
- Disconnect vehicle battery
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Roof trim
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- Remove backrest
installing
4-door only
- Remove seat bench
and installing .
without rear side airbags 72-2, Side upholstery (4door,), removing and installing
All vehicles
- Remove luggage compartment cover side compartment
Roof trim
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Note:
Roof trim
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Installing
Note:
2 mm
- Dimension - b - =25
5 mm
Roof trim
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Pliers 3392
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Note:
Warning!
If the upholstery, front seat cushion on front
passengers side is replaced, Front Passengers Seat
Occupied Sensor G128 also must always be replaced
69-4, Front Passenger s Seat Occupied Sensor
G128 , removing and installing
Removing
- Mount the fixture for seat repair VAS 6136 on the engine
and transmission holder VAS 6095 .
- Remove front seat
installing
- Attach the seat to the fixture for seat repair VAS 6136 .
- Remove front belt latch:
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around circumference.
- Using a small screwdriver, unclip
profiles - 1 - for cover out of mounts - 2
- in upholstery.
- In vehicles with seat heater, disconnect
wiring harness - 3 - from seat frame.
Note:
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Removing
- Mount the fixture for seat repair VAS 6136 on the engine
and transmission holder VAS 6095 .
- Remove front seat
installing
- Attach the seat to the fixture for seat repair VAS 6136 .
- Remove front left bucket seat trim
seat trim, removing and installing
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Note:
Removing
- Mount the fixture for seat repair VAS 6136 on the engine
and transmission holder VAS 6095 .
- Remove front seat
installing
- Attach the seat to the fixture for seat repair VAS 6136 .
- Remove front right seat trim
removing and installing
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All vehicles
- Remove front seat backrest
removing and installing
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72-1,
Note:
Removing
- Mount the fixture for seat repair VAS 6136 on the engine
and transmission holder VAS 6095 .
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- Attach the seat to the fixture for seat repair VAS 6136 .
- Remove front left bucket seat trim
seat trim, removing and installing
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74 - 2
Note:
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Removing
Headrest removal
- To remove headrest - 1 - , depress tab
on headrest mount.
- Locate small hole on opposite headrest
mount and insert a small screwdriver to
release headrest from guide.
- Remove headrest - 1 - completely.
Continued removal of cover and
cushion for backrest
- Press corresponding button in headrest
guide and pull headrest - 1 - out of
backrest.
- Press side locking mechanisms arrows - and release belt extraction
panel - 2 - from mounts.
Note :
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