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slide rest, lathe

• WHEN YOU ADD a compound slide rest to a


wood-turning lathe, you expand the tool's abili-
ties to include reasonably precise machining of

Compound metals, plastics, hardwoods—any turnable ma-


terial.
The lathe does not need altering unless you

slide rest must change pulleys or add a jack shaft to pro-


duce spindle speeds low enough for metal turn-
ing. You'll probably also want to add a chuck or

for a wood lathe two of the type used to hold metal rods, tubes
and rings—say one universal (3-jaw) chuck
and one independent 4-jaw type.
By WALTER E. BURTON
The compound slide rest shown in use on the
facing page was designed to be built in a shop
that presently has no metal-working lathe. It's
not as complicated as a quick glance at the
Have you wished you could do metal drawings on the following pages might suggest.
turning? This accessory lets you do The basic materials needed will include:
One plate of 3/8" steel and three plates
it on your wood lathe. Furthermore, of 1/4" steel (keyed A, J, K and S on the
you don't need special metalworking drawings); four 5/8"-square steel bars for the
equipment to make the slide rest lower slide rails (E and F); four %-in.-square
steel bars for the upper slide rails (L and
P); strips of 1/8" -thick brass in 5/16" and 3/4"
widths, for the gibs and their retaining plates (I
and O); eight end supports of 1/4-in. steel (B and
C, G and H, M and N, Q and R); pieces of the
same stock, to form the tool-post slot; enough
3/8-16 threaded rod (the type sold in local hard-
ware stores) to make one 6-in. and one 10-in.

Upside-down assembly of cross-slide sections


assures accuracy. After rails F are joined to
end supports and plate J, use assembly as
spacing cradle for rails E. Slip paper between
gib and rail before clamping to drill for bolts To make a curved slot in plate J, secure plate
and pins at the right K to it with a pivot bolt and drill a series of
overlapping holes through the locking bolt hole,
while K is pivoted about 100 deg. Then file
away jagged edges and file a hex nut to fit the
slot as shown on page 2383

2380
Drill rails for bolts and pins, using pre-
drilled end supports as templates

feed screw; and two brass blocks, each 3/4" to It's important that rails are mounted exactly
1" square and about 1" long, for feed- parallel to each other and to the plate on which
screw nuts, which are stationary. their end supports are mounted. Assemble the
Start with the cross slide. This half of the as- top section first, clamping the rails in position
sembly consists of two rail-and-plate sections. and using the predrilled end supports for boring
The bottom (fixed) section bolts to the lathe templates, as in Fig. 1. Note that the gib-retain-
bed; the top (sliding) section moves crosswise ing plates are already attached to the rails. A
to the lathe bed—as for facing cuts—and serves V-block makes a good clamping support. After
as a mount for the pivoting compound slide. The these rails are secured, use them as a form for
gibs, attached to the rails of the sliding section, clamping the lower, fixed rails while the latter
are adjustable to control any play that may are drilled for the bolts and pins that fasten them
develop. to their end supports (Fig. 2). Before applying

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slide rest, lathe

The disassembled compound slide is in the fore-


ground, with the cross slide to the rear. A detached
gib and retaining strip are at the left, in front of the
upside-down feed table

The slide rest consists of two units: The cross slide


(the color-shaded portion of these two pages) bolts
to the lathe bed; the compound slide pivots on top.
Each unit has two rail-and-plate sections. The key
letters used in the text refer to the pull-apart assembly
above and the dimensioned plans on the next page

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2383
slide rest, lathe

Scribe a scale into the face of plate J, after making an index notch on the edge of plate K.
Set the compound slide at accurate angles with a protractor, tapping lightly with a hammer
and clamp tight. Use the square edge of the protractor to guide the scriber. To use the scale,
be sure the cross slide is clamped at right angles to the headstock axis

wheel is not critical, unless you plan to add


compound slide rest, continued micrometer scales.
the clamps, place a strip of fairly heavy paper Making the compound slide. This—the pivot-
between each gib and its retaining strip, to pro- ing half of the accessory—is of the same basic
vide clearance for easier assembly. Gib setscrews construction as the cross slide, but on a smaller
will take up the slack when the unit is in use. At scale. As shown in Fig. 3, its bottom plate (K)
each point where a setscrew touches a gib, drill pivots on plate J of the cross slide, for angular,
a recess about 1/16" deep and not much wider settings. The pivot stud is threaded into plate J
than the screw tip. These prevent lateral shifting. and passes through a bushing press-fitted in
Position the screws to provide access when the plate K; it protrudes enough to permit the use of
rail sections are assembled. a washer and nut..
You can use either two 8-32 bolts, or one The completed unit shown was built for an
bolt plus a 1/8" steel pin, to fasten each rail to 11" lathe. The top surface of the tool-post-slot
each end support. When predrilling the supports, strips (T) should be about 1 in. below the cen-
use a No. 29 (tap-size) drill for the bolt hole; ter line of the lathe headstock spindle. Thus,
then, after the supports have served as boring overall height of the accessory shown is about
templates, enlarge these holes with a No. 19 bit. 4-1/2" from the lathe bed. The two mounting
Bolt heads are countersunk. blocks (D) can be dimensioned to bring the
To prepare the bearing for the 10-in. feed toolpost slot to the proper height for various
screw, ream out a piece of 1/4" iron or brass lathes. These blocks are simply 2-in. wide steel
pipe until it's round and smooth. Take pains to bars or strips bolted to the bottom of plate A;
see that the end of this pipe is square with end length and spacing should be whatever is re-
support G when screwed tight. Drill and thread quired for secure fastening with lathe-bed bolts.
the brass block so the feed screw is parallel to Test the unit by turning an easy material such
the top and bottom plates A and J. At the point as wood. Oil any moving parts, and be sure all
where the screw rotates within the pipe bearing, bolts are tight. Adjust gib screws to take up any
coat it with solder or babbitt to fill the threads play in the slides. At first, the feed screws may
and increase the diameter. Then file until the turn hard because of slide tightness and rough-
screw rotates snugly inside the bearing. Two thin ness. Rails not equipped with gibs (which add
nuts, jammed together behind this soldered sec- stiffness) may have a tendency to spring. In the
tion, ride against the inside end of the bearing. unit shown, rail-stiffening bolts were installed
The central hole in end support B should be midpoint on the fixed rails of the compound
large enough for these nuts to turn inside it. slide. They can be seen in the photo on page
In the photos and drawings, different hand 2382, and are given as an optional detail.
controls are shown on the two feed screws. The If there's excessive chatter when turning
choice between a two-handled crank or a hand- metal, check the unit for play. Grasp the tool-

2384
A standard tool post for a 9-in.
metal-turning lathe clamps regular
toolholder. Point of the bit normally
should be on the center line of the lathe
spindle. Much work requires no microm-
eter collars on feed screws, but they
are easily added, as shown at the right

post and try to rock it in various directions. If


chatter persists once play has been removed, you
may have to lower the spindle speed. Wood
lathes often have a minimum speed that is too
high for large-diameter metal turning.
You can do a lot of turning without feeling
the need for the angular scale shown in Fig. 4, or
for micrometer collars on each screw to gauge-
feed in small fractions of an inch. These features lathe chuck, wrap a strip of paper around the
may be added later. The collar shown (Fig. 5) is chuck body and trim it to exact circumference.
1-1/4" diameter and 1/2" long. Its matching Remove this band, divide the circumference into
index ring, setscrewed to the bearing pipe, is 125 equal parts, tape it around the chuck again,
about the same size. Each turn of the screw and provide a fixed pointer for the division lines.
moves the tool 1/16 (or .0625) inch. Since the Use a pointed tool in the compound slide rest to
micrometer collar is divided into 125 equal scribe equivalent lines on the face of the collar.
spaces, each division indicates a tool movement
of .0005 in.—two divisions, .001.
One way to graduate the collar: clamp it in the

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