HART COMMUNICATION

with

FLAME DETECTORS
& HART Flame Junction Box interface
USER MANUAL

Junction Box with HART Interface

Phoenix Triple IR (IR3S) Flame Detector

UVS & UVIRS Flame Detectors

Part Number:

MAN-0119 Rev 0
December 07, 2009

IMPORTANT INFORMATION
This manual is for informational purposes only. Although every effort has been made to ensure the
correctness of the information, technical inaccuracies may occur and periodic changes may be made
without notice. Net Safety Monitoring Inc., assumes no responsibility for any errors contained within this
manual.
If the products or procedures are used for purposes other than as described in the manual, without
receiving prior confirmation of validity or suitability, Net Safety Monitoring Inc., does not guarantee the
results and assumes no obligation or liability.
No part of this manual may be copied, disseminated or distributed without the express written consent of
Net Safety Monitoring Inc.
Net Safety Monitoring Inc., products are carefully designed and manufactured from high quality
components and can be expected to provide many years of trouble free service. Each product is
thoroughly tested, inspected and calibrated prior to shipment. Failures can occur which are beyond the
control of the manufacturer. Failures can be minimized by adhering to the operating and maintenance
instructions herein. Where the absolute greatest of reliability is required, redundancy should be designed
into the system.

Warranty
Net Safety Monitoring Inc., warrants its sensors against defective parts and workmanship for a period of
24 months from date of purchase; other electronic assemblies for 36 months from date of purchase.
No other warranties or liability, expressed or implied, will be honoured by Net Safety Monitoring Inc.
Contact Net Safety Monitoring Inc or an authorized representative for details.
We welcome your input at Net Safety Monitoring. If you have any comments please contact us at the
phone/address below or visit our web site and complete our on-line customer survey: www.netsafety.com.

Contact Information
Net Safety Monitoring Inc.
2721 Hopewell Place NE
Calgary, AB
Canada
T1Y 7J7
Telephone: (403) 219-0688 Fax: (403) 219-0694
www.net-safety.com
E-mail: nsmsales@net-safety.com

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Table of Contents

Important Information ................................................................................................................................... 1

Warranty ....................................................................................................................................................... 1
Contact Information ...................................................................................................................................... 1
SECTION 1: INTRODUCTION .................................................................................................................. 4
1.2 Unpack ................................................................................................................................................ 5
1.3 Mounting ............................................................................................................................................. 5
1.4 Installation Considerations.............................................................................................................. 5
1.5 Wiring ................................................................................................................................................. 6
1.6 Sealing................................................................................................................................................. 6
1.7 HART for Flame Dimensional Drawing ............................................................................................. 6
Figure 1: Dimensional Drawing (Measurements are in Inches and Millimeters) ................................ 6
SECTION 2: Operation................................................................................................................................ 7
2.1 Current Loop power configurations .................................................................................................... 7
SECTION 3: Configuring the system .......................................................................................................... 8
3.1 Terminals designations for HART and HART/Relay model Junction Box ........................................ 8
Figure 2: HART Flame Junction Box board ......................................................................................... 8
3.1.1 Configuring the relays of HART /Relay Junction Box ................................................................ 9
SECTION 4: HART Connection and Communication .............................................................................. 10
4.1 HART Communicator connection .................................................................................................... 10
Figure 4: Direct HART Communication ............................................................................................ 10
Figure 5: Remote HART Communication via HART Port separation board ..................................... 11
4.2 HART Communication Protocol ...................................................................................................... 12
4.2.1 HART Menu Tree (Structure) .................................................................................................... 13
SECTION 5: Wiring and communication diagrams .................................................................................. 14
5.1 Current Loop power block diagrams ................................................................................................ 14
Figure 6: Current sink and source wiring............................................................................................ 14
5.2 Typical Field wiring diagrams .......................................................................................................... 15
5.2.1 IR3S-AH/AHR Non-Isolated current output wiring .................................................................. 15
Figure 7: IR3S-AHR Non Isolated current output wiring diagram .................................................... 15
5.2.2 IR3S-AH/AHR Isolated current output wiring .......................................................................... 16
Figure 8: IR3S-AHR Isolated current output wiring diagram ............................................................ 16
5.2.3 UV/IRS-AH/AHR & UVS-AH/AHR Non-Isolated current output wiring ............................... 17
Figure 9: UV/IRS -AHR & UVS-AHR Non- Isolated current output wiring diagram ...................... 17
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5.2.4 UV/IRS-AH/AHR & UVS-AH/AHR Isolated current output wiring ........................................ 18

Figure 10: UV/IRS-AHR & UVS-AHR Isolated current output wiring diagram ............................... 18
SECTION 6: Maintenance ......................................................................................................................... 19
6.1 Troubleshoot ..................................................................................................................................... 19
6.2 Spare Parts / Accessories .................................................................................................................. 19
6.3 How to Return Equipment ................................................................................................................ 20
Appendix ..................................................................................................................................................... 21
Appendix A: Electrostatic Sensitive Device (ESD) .................................................................................... 21
Appendix B: Resistance Table .................................................................................................................... 22
Appendix C: Specifications and Approvals for HART Flame Junction Box ............................................ 23
Appendix D: Specifications and Approval for IR3S Flame Detector ......................................................... 24
Appendix E: Specifications and Approval for UV/IRS Flame Detector .................................................... 25
Appendix F: Specifications and Approval for UVS Flame Detector .......................................................... 26

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SECTION 1: INTRODUCTION
1.1 Description
With the increase in demand for effective, interactive and non-intrusive systems, Net Safety has released
its HART for Flame product providing HART communication with distinct flame detectors. This involves
HART Communication with the Phoenix Triple IR, UV/IR and UV Flame Detectors along with the
Hydrogen Flame Detection line of UV and UV/IR Flame Detectors.
The introduction of HART Communication with flame detectors allows convenient access to the Flame
Detectors features and provides easy on the spot monitoring. This is important for effective and reliable
maintenance. Access to the HART menu structure and functions of the flame detector is gained by using
the HART Communicator. This may also be done using and any other HART communication devices that
are compatible with the enhanced device description language (EDDL) of Net Safetys Flame Detectors.
Product components:
This HART for Flame product has two component products; a flame detector with Analog /AnalogDigital output alongside a HART Communication Output interface. This HART Output circuitry is
enclosed in Net Safetys Explosion Proof Multipurpose Junction Box and allows users to choose AnalogHart or Analog-Hart with Relays outputs. The HART for Flame product is available in Aluminum and
Stainless Steel.
Choice of flame detector:
The model flame detector used with the HART Output interface will depend on users choice and nature
of the application. In specific cases users may want to detect hydrogen based fires in which case the
UV/IRS-H2-A/AR or the UVS-H2-A/AR flame detector based HART for Flame product would be
suitable. In other cases users may want to use either the IR3S-A/AD, UV/IRS-A/AR or the UVS-A/AR
flame detector based HART for Flame product to detect Hydrocarbon based fires. Refer to available
models offered below.
Available Model HART for Flame Product (this includes HART Flame Junction Box interface):
IR3S-AH/AHR, IR3S-ADH, UV/IRS-AH/AHR, UVS-AH/AHR, UV/IRS-H2-AH/AHR, UVS-H2AH/AHR
Available Model HART Flame Junction Box interface:
JB-MPHF-A (HART output, Aluminum version), JB-MPHF-S (HART output, Stainless Steel version),
JB-MPHFR-A (HART & Relay output, Aluminum version), JB-MPHFR (HART & Relay output,
Stainless Steel version).
System configuration:
After choosing the type of flame detector based on the HART for Flame product, the system should be
configured. This is done via DIP Switch 2 (SW2) located on the HART Flame Junction Box PCB. See
Table 1 when configuring the system.

Warning
For the IR3S-AD Flame Detector, DIP Switch 1 position 4 should remain in the factory
default position (OFF); do not change this position. Also do not change the position of the current output
jumper on the IR3S-A/AD electronics. The jumper should remain in the factory default position (INT
position). See IR3S Flame Detector manual.
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1.2 Unpack
Carefully remove all components from the packaging. Check components against the enclosed packing
list and inspect all components for obvious damage such as broken or loose parts. If you find any
components missing or damaged, notify the representative or Net Safety Monitoring immediately.

1.3 Mounting
The HART Flame Junction Box has three inch-14 NPT conduit entries. The flame detector will be
connected to one of these entries. Connection of conduit and cable glands to remaining conduit entries
should be done so by use of appropriate tools. A 6mm Hex Key is required for installing or removing
conduit entry plugs. The junction box has mounting holes for installing directly on a wall or to a pole as
desired. The junction box is supplied with one ATEX stopping plug.

1.4 Installation Considerations

Point flame detector toward where the flame is expected.
Ensure an unobstructed view of the area to be monitored.
Employ more than one flame detector and HART Flame Junction Box to ensure the hazard is fully
covered.
Mount the flame detector and HART Flame Junction Box a few feet (about 1 metre) below the ceiling
so the flame detector can respond before being blocked by smoke accumulation at the ceiling.
If dense smoke is likely to accumulate prior to flame (as in an electrical fire), supplement flame
detector(s) with other protection such as Net Safety Monitoring Airborne Particle Monitor.
The flame detector should be accessible for cleaning the window and reflector surfaces.
Tilt the flame detector downward a minimum of 10 to 20 to reduce dirt and dust accumulation which
could obscure the detectors viewing window.
Securely mount the flame detector and HART Flame Junction Box so as to reduce vibration as much as
possible.
When located outside, the flame detectors sensitivity can be reduced by heavy fog, rain and/or ice.
Consider shortening the time delay settings when smoke is expected to accumulate before or during a
fire. See relevant manual.
Reduce sensitivity setting if false alarms, related to surrounding activities, occur.
When installed near or on water (such as an off shore platform), be sure to take into account the low
horizon level when tilting detector downward.
For more on installation considerations on flame detectors refer to specific flame detector manual.

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1.5 Wiring
Warning

Wiring must comply with all applicable regulations relating to the installation of
electrical equipment in a hazardous area and is the responsibility of the installer. Proper shielding and
grounding procedures, for the specific area must be followed. Consult local electrical code and /or
qualified personnel before wiring.

Warning
Do not open the HART Flame Junction Box or flame detector in a classified area (Do
not open when an explosive atmosphere may be present). The area should be de-classified prior to
opening.

1.6 Sealing
Warning
To fully avoid any environmental exposure (water ingress), the use of seals is
recommended, especially for installations that use high-pressure or steam cleaning devices in proximity to
the HART Flame Junction Box and flame detector.
It is recommended that explosion-proof drains and conduit breathers be used. Changes in temperature and
barometric pressure can cause 'breathing' which allows moist air to enter conduit. Joints are seldom
enough to prevent 'breathing'.
Consult qualified personnel on sealing requirements relating to equipment, application and local
regulations.

1.7 HART for Flame Dimensional Drawing

The drawing below shows the dimensions of the Aluminum (AL) and Stainless Steel (SS) models of the
flame detector with HART Flame Junction Box enclosure.
Figure 1: Dimensional Drawing (Measurements are in Inches and Millimeters)

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SECTION 2: Operation
The model flame detector will determine the model HART for flame unit being used. Specific
combinations of SW2 positions (DIP Switch 2 positions) have been assigned for each available type of
flame detector. Selecting DIP Switch 2 positions correctly will determine the operation of the unit. See
Table 1 and Figure 2 or Figure 3. Once the system has been powered up, confirm operation by referencing
the specific Flame Detector manual. Meter Test Jacks are available on the HART Flame Junction box
PCB to check and monitor the current output (4-20mA). If the HART / Relay model junction box is being
used, note that the relays are dry contacts and are Form C SPDT rated 5 Amperes at 30 VDC/250AC.
If the HART Communicator is to be placed in the current loop, ensure that the HART Jumper (J5) is in
the factory default position (pins jumpered), then place a 250 Ohm resistor in the current loop and connect
the communicator across the resistor. Refer to Figure 2 or Figure 3 along with Current Loop power block
diagrams and / or Typical Field wiring diagrams. If the HART Communicator is to be used with the
HART Port connector for direct or remote communication, see Section 4.

2.1 Current Loop power configurations

The two current loop power configurations available are the Non Isolated power configuration and the
Isolated power configuration. When using the Non-Isolated power configuration (Non-Isolated current
loop), the Non ISO / ISO select jumper (JP1) located on the HART Flame Junction box PCB should
remain in its default position. ISO on the power terminal side is not used in this configuration. For the
Isolated power configuration (Isolated current loop), JP1 should be placed over pin 1 and pin 2 and a
separate power supply used to supply +24VDC to ISO on the power terminal side. See figure 2 or figure
3 for JP1s location. Also refer to Current Loop power block diagrams and / or Typical Field wiring
diagrams.
Note: By factory default JP1 (Non ISO / ISO select jumper) is connected across pin 2 and pin 3 (NonIsolated power configuration). Also by factory default the HART Jumper (J5) is connected (pins are
jumpered).

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SECTION 3: Configuring the system

When using the specific model flame detectors (IR3S-AD, UV/IRS-A, UV/IRS-H2-A, UVS-A, UVS-H2A, IR3S-A), corresponding SW2 (detector configuration DIP Switch located on HART Flame Jbox PCB)
positions have to be set. The correct combinations of position 1 and position 2 have to be made in order
to have proper operation of the flame detector and HART or HART/Relay model Junction Box. See Table
1 and Figure 2 or Figure 3.
Table 1: Configuring HART Flame Junction Box for specific Flame Detector
Flame Detector models and DIP Switch 2 (SW2) positions
Flame Detector models
(SW2)Position 1 (SW2)Position 2
IR3S-AD
ON
ON
UV/IRS-A, UVIRS-H2-A
ON
OFF
UVS-A, UVS-H2-A
OFF
ON
IR3S-A
OFF
OFF

3.1 Terminals designations for HART and HART/Relay model Junction Box
Table 2: Flame Detector wiring
Flame Detector Terminal (J4)wiring
Terminal J4
Designation/Function
1
V+ / VDC(+)
2
S_IN / 4-20 mA signal
3
MVI / MVI Test
4
A/communication
5
B/communication
6
GND / VDC(-)
7
ISO / Isolated V+
Figure 2: HART Flame Junction Box board

Table 3: Power and output wiring

Power Terminal (J1) wiring
Terminal J1
Designation/Function
6
V+ / Power (+)
5
ISO/ Isolated V+
4
RRS/Alarm Reset
3
MVI / MVI Test
2
S_OUT / 4-20 mA signal
1
GND / Power (-)

SW2- detector configuration

DIP Switch
JP1- to select Non-Isolated or
Isolated power configurations
(default position - Pin 2 & 3
jumpered for Non-Isolated power
configuration.)

J5- HART Jumper (default

position - pins are jumpered)

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3.1.1 Configuring the relays of HART /Relay Junction Box

DIP Switch 1 (SW1) is used to configure the relay coils and set the relay status. See Table 4 below.

Warning

Do not open the HART Flame Junction Box or flame detector in a classified area.
Table 4: DIP Switch Positions (SW1)
Coil and Latch Status
Fire Relay
Position 1
De-Energized/Non-latching
ON
Energized/Non-latching
ON
De-Energized/ Latching
OFF
Energized/ Latching
OFF

Position 2
ON
OFF
ON
OFF

Figure 3: HART /Relay Junction Box board

SW2- detector configuration
DIP Switch
JP1- to select Non-Isolated or
Isolated power configurations
(default position - Pin 2 & 3
jumpered for Non-Isolated power
configuration.)

SW1- Relay configuration

DIP Switch

J5- HART Jumper (default

position - pins are jumpered)

Table 5: Relay Contact designations

Alarm Relay
A
A
A

Relay Terminals (J3)

Alarm Relay Contacts
Fault Relay
NC
Normally Closed
F
C
Common
F
NO
Normally Open
F

Fault Relay Contacts

NC
Normally Closed
C
Common
NO
Normally Open

Note: Relays are Form C SPDT rated 5 Amperes at 30 VDC/250AC. Relays are dry contacts.

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SECTION 4: HART Connection and Communication

4.1 HART Communicator connection
The HART Communicator may be connected to the HART Flame Junction Box via the HART Port
connector. Refer to Figure 4. For remote HART communication, the HART Communicator is connected
to the Junction box interface via a HART Port connector and separation board (JB-MPH-A/S). See Figure
5. Refer to the HART Port connector manual (MAN-0083) and the Net Safety Multi-purpose Junction
Box manual (MAN-0081) during installation.
The HART Communicator may also be placed in the current loop wiring. Refer to Section 4. Place a 250
Ohm load resistor in the 4-20 mA current loop and connect the HART Communicator probes across the
resistor. Do not install a resistor within the HART interface junction box. The total current loop resistance
should be a maximum of 600 Ohms in order to have proper communication with the HART
Communicator.
Figure 4: Direct HART Communication
This drawing is a general representation in connecting the system.
Junction Box with HART interface

HART Port connector (HPT-001)

The HART Port connector ground
wire should be connected to
intrinsically safe ground.

Flame Detector

HART Communicator
Probes/wires

HART Communicator

Warning

Built within the HART Port connector are intrinsically safe barrier circuits, which are a
grounded type barrier. The port requires this safe ground to divert the excess energy. The grounding of
the HART Port must meet local safety guidelines.

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Figure 5: Remote HART Communication via HART Port separation board

This drawing is a general representation in connecting the system.
Junction Box with HART interface

Flame Detector

Conduit
To intrinsically safe ground inside
the JB-MPH-A/S
HART Communicator
Probes/wires
JB-MPH-A/S

HART Port connector

HART Communicator

Conduit to PLC/DCS/RTU

Warning

Built within the HART Port connector are intrinsically safe barrier circuits which are a
grounded type barrier. The port requires this safe ground to divert the excess energy. The grounding of
the HART Port must meet local safety guidelines.
Important note and Instructions

Note: Refer to The Net Safety Multipurpose Junction Box manual (MAN-0081) and HART Port
connector manual (MAN-0083) when wiring for remote communication.
Instructions: For remote HART communication, connect the HART Jumper (J5) located on the HART
Flame Junction Box terminal board, across the pins (jumper pins). See Figure 2 or Figure 3 for location of
the Jumper.

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4.2 HART Communication Protocol

The HART protocol incorporates an Enhanced Device Description Language, (EDDL) that enables
HART instrument manufacturers to define and document their product in a consistent format. This format
is readable by handheld communicators, PCs and other process interface devices that support EDDL.
For the Flame Detector- Junction Box Hart interface, handheld HART communicators, PCs and other
process interface devices must support the latest 16 bits manufacture ID and 16 bits device type. For the
375 model HART Communicator the software version must be at least version 2.0.
Establishing HART Communication with the flame detector and HART Flame Junction Box.
1. Ensure system is wired properly, then power up the unit and ensure no faults are indicated.
2. If the HART Port connector connected to the junction box as an interface, unscrew the HART
Port connectors protective cap.
3. Connect the HART Communicator non-polarized probes to the 2 non polarized HART Port
connector terminals.
4. If the HART Port connector is not used, ensuring the HART current loop jumper inside the
junction box is in place. Then put the HART communicator probes across a resistor (min. 250
Ohms) within the 4-20 mA loop wiring. The maximum loop resistance of the wiring should be
600 Ohms.
5. Turn on the HART Communicator and proceed to initiate communication. If not familiar with the
communicator, consult the specific HART Communicator manual for operating instructions.
Important Notes:
Proper analog signal output termination and minimum loop resistance must be completed in
all cases to enable HART communication. Failure to provide proper analog signal output loop
resistance will preclude all HART communication.
If the HART Communication is not programmed with specific DD or does not support 16 bits
IDs, the JB-MPFH can still connect to the communicator but in the Generic HART
communication mode. In this mode, HART communication with the system will be
established, but the Communicator will not recognize the system (unit). Generic HART
communication will not provide access to the JB-MPHF EDDL menu and important set-up,
diagnostics or operation functions.
If you cannot find Net-Safety or JB-MPHF under Net-Safety on your Communicator, the specific EDDL
is not programmed into communicator. Your HART Communicator will require an EDDL upgrade in
order to access all the JB-MPHF functions.
The HART Communication Foundation, (www.hartcomm.org), manages the HCF Approved EDDL
Library and programming sites for HCF Approved field communicators. A complete listing of the DD
Library is available for download and provides manufacturer and device type file identification.
See HART Menu Tree (Structure) on next page.

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4.2.1 HART Menu Tree (Structure)

Rootmenu

Device
PV.........XXmA
Status.........Normal/xxx

Process
variables

Diag/Service

Detailsetup

Dateandtime

Review

PVValuexxmA
PV%rnge0.00%
PVxxmA

Testdevice
Eventslog
Flameunittype....IR3S,UVS,UV/IRS
Status.....Normal/xxxxxxx
CLPModbusoutput.....good/xxxxxxx
DIPswitchsettings.....good/xxxxxxx

Signalcondt
Outputcondt
Deviceinformation

Date....xx/xx/xx
Time(HHMM)

ManufacturerNetSafetymonitoringinc
Model.....JBMPHFseries
DevIDxxxxxx
Tagxxxxxxxxxxx
LongTagxxxxxxxxxxxxxx
Descriptorxxxxxxxxxxxxxx
Messagexxxxxxxxxxxxxx
Datexx/xx/xx
Finalasmblynumxxxxxxx
Universalrev7
Flddevrevxx
Softwarerevxx
Polladdrxx
LoopcurrentmodeDisabled/Enabled
Numregpreamsxx
Numresppreamsxx

*MVI*
Reset
LoopTest

PVLRV..........0.0
PVURV........20.0
PVrnge..........0.00%
Analogoutput

HARToutput

Statusxxxxxxxx
StartMVI
StopMVI

Eventdate......xx/xx/xx
Eventtime....HHMM
Eventtype....xxxxxxxx
Nextlog......xxxxxxxxx
Previouslog.....xxxxxx
Mostrecent......xxxxxx

PV.4.00mA
LoopTest
Loopcurrentmode
Polladdrxx
Numregpreamsxx
Numresppreamsxx

Manufacturer.....NetSafetyMonitoringInc
Model......JBMPHFseries
DeviceID.....xx
LongTag....xx
Tag......xxxxxxxxxxxxxxx
Date.....xx/xx/xx
Descriptor....xxxxxxxxxxxxxxx
Message....xxxxxxxxxxxxxxxx
Finalasmblynum...xxxxxxxxxxxxxx
Universalrev....xxxxxxxxxxxxxx
Flddevrev....xxxxxxxxxxxxx
Softwarerev....xxxxxxxxxxxxx
FlameUnitInformation

Flameunittype....xxxxxxxxxxxx(serialnumber
partnumber,manufacturedate,unitversion)

Note: *The MVI function indicated in the above menu tree is not available for the IR3S-A models*. Also
Menus may exist when using communicator but should be ignored if they are not available in this menu
tree.

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SECTION 5: Wiring and communication diagrams

5.1 Current Loop power block diagrams

Warning

DIP Switch 1 position 4 on the IR3S-AD Flame Detector electronics, should remain in
the factory default position (OFF); do not change this position. Also do not change the position of the
current output jumper on the IR3S-A/AD electronics; the jumper should remain in the factory default
position (INT position). See IR3S Flame Detector manual.
Note the position of the Non-ISO / ISO select jumper (JP1) on the HART Flame Junction Box
interface for each configuration.
Figure 6: Current sink and source wiring.

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5.2 Typical Field wiring diagrams

The following drawings are typical ways in wiring each flame detector and the HART/Relay Junction
Box using general wiring requirements. Consult qualified personnel on specific wiring requirements. Note
that alarms are wired in parallel in the examples shown.

Warning

DIP Switch 1 position 4 on the IR3S-AD Flame Detector electronics, should remain in
the factory default position (OFF); do not change this position. Also do not change the position of the
current output jumper on the IR3S-A/AD electronics; the jumper should remain in the factory default
position (INT position). See IR3S Flame Detector manual.
5.2.1 IR3S-AH/AHR Non-Isolated current output wiring
Wiring of the IR3S-AH and IR3S-AHR model HART for flame products is similar, except for the relay
alarm wiring shown in broken red lines. Ignore this block if the IR3S-AH is being wired.
Note the position of the Non-ISO / ISO select jumper (JP1) on the HART Flame Junction Box
interface.
Figure 7: IR3S-AHR Non Isolated current output wiring diagram

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5.2.2 IR3S-AH/AHR Isolated current output wiring

Warning

DIP Switch 1 position 4 on the IR3S-AD Flame Detector electronics, should remain in
the factory default position (OFF); do not change this position. Also do not change the position of the
current output jumper on the IR3S-A/AD electronics; the jumper should remain in the factory default
position (INT position). See IR3S Flame Detector manual.

Wiring of the IR3S-AH and IR3S-AHR model Hart for flame products is similar, except for the relay
alarm wiring shown in broken red lines. Ignore this block if the IR3S-AH model is being wired.
Note the position of the Non-ISO / ISO select jumper (JP1) on the HART Flame Junction Box
interface.
Figure 8: IR3S-AHR Isolated current output wiring diagram

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5.2.3 UV/IRS-AH/AHR & UVS-AH/AHR Non-Isolated current output wiring

Wiring of the UV/IRS-AH/AHR & UVS-AH/AHR HART for flame products is similar, except for the
relay alarm wiring shown in broken red lines. Ignore this block if the UV/IRS-AH or UVS-AH model is
being wired.
Note the position of the Non-ISO / ISO select jumper (JP1) on the HART Flame Junction Box
interface.
Figure 9: UV/IRS -AHR & UVS-AHR Non- Isolated current output wiring diagram

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5.2.4 UV/IRS-AH/AHR & UVS-AH/AHR Isolated current output wiring

Wiring of the UV/IRS-AH/AHR & UVS-AH/AHR HART for flame products is similar, except for the
relay alarm wiring shown in broken red lines. Ignore this block if the UV/IRS-AH or UVS-AH model is
being wired.
Note the position of the Non-ISO / ISO select jumper (JP1) on the HART Flame Junction Box
interface.
Figure 10: UV/IRS-AHR & UVS-AHR Isolated current output wiring diagram

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SECTION 6: Maintenance
Each type of flame detector performs an automatic visual integrity test on the optics to ensure there is no
obstruction on or near the detectors lens. Though this test is done, it is important to perform routine
maintenance checks and cleaning of the window/lens. It is recommended that cleaning be done with Net
Safety cleaning products. In addition to established maintenance routines, perform response tests on the
detector by using the appropriate Net Safety Test Lamp to simulate fire conditions. Refer to specific
flame detector and test lamp manuals when performing the above checks.

6.1 Troubleshoot
If a problem should develop, Check DIP Switch 2 (SW2) positions to confirm correct configuration, refer
to specific flame detector manual and ensure all wiring is correctly done. If the problem remains refer to
How to Return Equipment.Net Safety Flame Detectors and HART Flame Junction boxes are not
designed to be repaired in the field. Repairs to faulty or damaged equipment should only be performed at
the factory; otherwise warranty on the product will be voided.

6.2 Spare Parts / Accessories

Table 6: Available Spare Parts
Description

Net Safety Part Number

Analog model IR3S Electronics

IR3S-EMOD-A

Analog/Digital model IR3S Electronics

IR3S-EMOD-AD

Analog model UV./IRS Electronics

UV/IRS-EMOD-A

Analog model UVS-A Electronics

UVS-EMOD-A

Analog model UV/IRS-H2-A Electronics

UV/IRS-H2-EMOD-A

Analog model UVS-H2-A Electronics

UVS-H2-EMOD-A

HART PCB for HART Flame Junction Box

KIT-0505

Relay PCB for HART Flame Junction Box

KIT-0506

19
MAN-0119 Rev 0 HART for Flame
December 07, 2009

6.3 How to Return Equipment

A Material Return Authorization number is required in order to return equipment. Please contact Net
Safety Monitoring at (403) 219-0688, before returning equipment or consult our Service Department to
possibly avoid returning equipment.
If you are required to return equipment, include the following information:
1. A Material Return Authorization number (provided over the phone to you by Net Safety).
2. A detailed description of the problem. The more specific you are regarding the problem, the
quicker our Service Department can determine and correct the problem.
3. A company name, contact name and telephone number.
4. A purchase order, from your company, authorizing repairs or request for quote.
5. Ship all equipment, prepaid to:
Net Safety Monitoring Inc.,
2721 Hopewell Place NE,
Calgary, Alberta, Canada, T1Y 7J7
6. Mark all packages: RETURN for REPAIR.
7. Waybills, for shipment outside Canada, must state: Equipment being returned for repair
All charges to be billed to the sender
Ensure a duplicate copy of the packing slip is enclosed inside the box indicating item 1 4 along with the
courier and account number for returning the goods.
Pack items to protect them from damage and use anti-static bags or aluminum-backed cardboard as
protection from electro-static discharge.

ALL equipment must be shipped prepaid. Collect shipments will not be accepted.

20
MAN-0119 Rev 0 HART for Flame
December 07, 2009

Appendix
Appendix A: Electrostatic Sensitive Device (ESD)
Definition: Electrostatic discharge (ESD) is the transfer, between bodies, of an electrostatic charge
caused by direct contact or induced by an electrostatic field.
The most common cause of ESD is physical contact. Touching an object can cause a discharge of
electrostatic energyESD! If the charge is sufficient and occurs near electronic components, it can
damage or destroy those components. In some cases, damage is instantaneous and an immediate
malfunction occurs. However, symptoms are not always immediateperformance may be marginal or
seemingly normal for an indefinite period of time, followed by a sudden failure.
To eliminate potential ESD damage, review the following guidelines:
Handle boards by metal shieldstaking care not to touch electronic components.
Wear grounded wrist or foot straps, ESD shoes or heel grounders to dissipate unwanted static
energy.
Prior to handling boards, dispel any charge in your body or equipment.
Ensure all components are transported and stored in static safe packaging
When returning boards, carefully package in the original carton and static protective wrapping
Ensure ALL personnel are educated and trained in ESD Control Procedures

In general, exercise accepted and proven precautions normally observed when handling electrostatic
sensitive devices. A warning label is placed on the packaging, identifying product using electrostatic
sensitive semiconductor devices.

21
MAN-0119 Rev 0 HART for Flame
December 07, 2009

Appendix B: Resistance Table

Table 7: Wire resistance with distance and gauge
Distance
AWG #20
AWG #18
AWG #16
(Feet)

AWG #14

AWG #12

AWG #10

AWG #8

100

1.02

0.64

0.40

0.25

0.16

0.10

0.06

200

2.03

1.28

0.80

0.51

0.32

0.20

0.13

300

3.05

1.92

1.20

0.76

0.48

0.30

0.19

400

4.06

2.55

1.61

1.01

0.64

0.40

0.25

500

5.08

3.20

2.01

1.26

0.79

0.50

0.31

600

6.09

3.83

2.41

1.52

0.95

0.60

0.38

700

7.11

4.47

2.81

1.77

1.11

0.70

0.44

800

8.12

5.11

3.21

2.02

1.27

0.80

0.50

900

9.14

5.75

3.61

2.27

1.43

0.90

0.57

1000

10.20

6.39

4.02

2.53

1.59

1.09

0.63

1250

12.70

7.99

5.03

3.16

1.99

1.25

0.79

1500

15.20

9.58

6.02

3.79

2.38

1.50

0.94

1750

17.80

11.20

7.03

4.42

2.78

1.75

1.10

2000

20.30

12.80

8.03

5.05

3.18

2.00

1.26

2250

22.80

14.40

9.03

5.68

3.57

2.25

1.41

2500

25.40

16.00

10.00

6.31

3.97

2.50

1.57

3000

30.50

19.20

12.00

7.58

4.76

3.00

1.88

3500

35.50

22.40

14.10

8.84

5.56

3.50

2.21

4000

40.60

25.50

16.10

10.00

6.35

4.00

2.51

4500

45.70

28.70

18.10

11.40

7.15

4.50

2.82

5000

50.10

32.00

20.10

12.60

7.94

5.00

3.14

5500

55.80

35.10

22.10

13.91

8.73

5.50

3.46

6000

61.00

38.30

24.10

15.20

9.53

6.00

3.77

6500

66.00

41.50

26.10

16.40

10.30

6.50

4.08

7000

71.10

44.70

28.10

17.70

11.10

7.00

4.40

7500

76.10

47.90

30.10

19.00

12.00

7.49

4.71

8000

81.20

51.10

23.10

20.20

12.70

7.99

5.03

9000

91.40

57.50

36.10

22.70

14.30

8.99

5.65

10000

102.00

63.90

40.20

25.30

15.90

9.99

6.28

Resistance shown is one way. This figure should be doubled when determining closed loop resistance.

22
MAN-0119 Rev 0 HART for Flame
December 07, 2009

Appendix C: Specifications and Approvals for HART Flame Junction Box

Specification

HART for Flame Junction Box Electronics

Operation Voltage: 18 to 32 VDC

Electrical Rating

HART MODEL

HART/RELAY MODEL
(Relays are rated 5A at 30VDC/250AC. Relays are
Form C SPDT, dry contacts)

At 18VDC: Nominal 33mA/0.6W.

Max 67mA/1.2W

At 18VDC: Nominal 53mA/0.95W.

Max 105mA/1.9W

At 24 VDC: Nominal 26mA/0.6W.

Max 58mA/1.4W

At 24VDC: Nominal 41mA/0.98W.

Max 83mA/2.0W

At 32 VDC: Nominal 22mA/0.6W.

Max 53mA/1.7W

At 32VDC: Nominal 33mA/1.1W.

Max 68.8mA/2.2W.

Power consumption

Temperature

-40C to +75C (electronics)

Specification

Junction Box

Metallurgy

Aluminum or 316 SS

Weight

Aluminum: 0.8 Kg / 2.0 lbs (316 SS 1.6 Kg / 3.5lbs)

Nema / IP Rating

NEMA 4X, IP67

Factory Mutual (FM) Approvals:

US (Certificate 3035217): XP/l/1/BCD/-55C < +85C; Type 4X, IP67
l/1/ AEx d IIB+H2 T5 -55C < Ta < +85C ; Type 4X, IP67

Approvals

Can: (Certificate 3035217C): XP/l/1/BCD/ -55C <+85C; Type 4X, IP67

I/1/ Ex d IIB+H2 T5 -55C < Ta < +85C ; Type 4X, IP67
ATEX (Certificate FM09ATEX0027U)

II 2 G Ex d IIB+H2 T5 -55C < Ta < +85C ;

IP67

23
MAN-0119 Rev 0 HART for Flame
December 07, 2009

Appen
ndix D: Specification
ns and App
proval forr IR3S Flaame Detector
Mo
odels

IR3SA(An
nalog)

I3RSR(Relay)
10 to
t 32 VDC meaasured at the deetector

Operatin
ngVoltage
Po
ower
Consu
umption
(@24Vdc)

Nominal30mA
N
A/0.72W
Maximum64
4mA/
1.44W

Po
ower
Consu
umption
(@12Vdc)

Nominal45mA
N
A/0.60W
Maximum11
13mA/
1.32W

DeEnergized:No
ominal39mA/00.96W.Maximu
um73mA/
1.688W
Eneergized:Nomin
nal51mA,=1.220w).Maximu
um86mA,
2.166W
DeEnergized:No
ominal66mA/0.84W.Maxim
mum138mA/
1.688W
Eneergized:Nomin
nal93mA,=1.008w)
Maaximum165mA
A,2.04W

InRush
hCurrent
(at224Vdc)

Ou
utput

Fieldo
ofView
SpectraalRange

I
IR3SAD
(Anaalog/Digital)

Nomin
nal30mA/0.72W
W
Maximu
um64mA/1.444W

Nomin
nal45mA/0.60W
W
Maximu
um113mA/1.322W

Upto2.6Afor2.ms(v
varieswithpoweersupply)
0to20mAIntoamax
lo
oopimpedanceo
of
8000Ohms@32Vdccor
1550Ohms@11.0V
Vdc.Non
Issolatedloopsupp
ply

Norrmallyopen/Norrmallyclosedcon
ntactsratedfor55A@
30V
Vdc/125Vac.Seleectableenergized
d/deenergizedF
Firerelay.Fault
relaayfixedasenergiizedandbothFirre&Faultrelayssfixedasnon
latching

0to20mA
AIntoamaxloo
op
impedanceeof800Ohms@
32Vdcor1150Ohms@11.0V
Vdc.
NonIsolattedloopsupply.

RS485RTU
UModbusproto
ocol.
FMPerformanccetested:100ho
orizontal/100v
vertical@50%offtheonaxisdeteectiondistancefo
orNHeptane.SeeeTable2formo
ore
inforrmation.
70horizontal/70verticalatadistanceoff200ft(NotFMP
Performancetesteed)SeeTable3.
T
TheIR3Sfiredete
ectormeasuresattthreedistinctIn
nfraredWavelen
ngths

TimeeDelay

DIIPswitchselectab
ble0,3,5,10seconds,

SensitiviitySettings

Two(2)aadjustablesetting
gviaDIPswitch(High/Low)

Temperrature/RH

FMCertifieed(40Cto+75C/40Fto167F
F).Operational(50Cto+75C /58Fto167F).095%RHno
oncondensing

Metalllurgy&

AluminumorS
SS316(factoryseaaledhousing).IP
P66andNEMA44X

IP/Nem
maRatings
Weigh
ht(with
sw
wivel)

2.1K
Kg/4.5lbs(SS316Option@3.4Kg//7.5lbs)
Performancecertiifiedto:Class32660,ANSI/NEMA250,andIEC605529.

App
provals
ClassI,,Div1,GrpsBCD
D,T5.ExdIIB++H2T5.ClassI,Z
Zone1,GrpsIIB++H2,T5;Nema4X
X,IP66.ForCAN
NADAONLY,C
Class
I,Div1,GrpsA(C
CanadaONLYwithspecialcem
menting),BCD,T
T5.ExdIIB+H2T
T5.

24
MAN-01119 Rev 0 HAR
RT for Flamee
Decemberr 07, 2009

Append
dix E: Speecifications and App
proval for UV/IRS Flame
F
Dettector
Mo
odels

UV/IRSA((Analog)

Po
ower
Consu
umption

U
UV/IRSAR(
(Analog/Relaay)
10 to 322 VDC

Operatin
ngVoltage

At10Vdc:Nomiinal95mA/0.955W.Maximum
A
m225mA/
2..25W
*W
WithHeater:N
Nominal200mA
A/2.0W.Maxim
mum
3445mA/3.45W
A
At24Vdc:Nomi
inal45mA/1.1W
W.Maximum115mA/
2..76W
*W
WithHeater:N
Nominal90mA//2.16W.Maxim
mum
1665mA/3.96W
A
At32Vdc:Nomi
inal35mA/1.122W.Maximum
m105mA/
3..36W*WithH
Heater:Nominaal70mA/2.24W
W.
M
Maximum145m
mA/4.64W

At10Vdc:No
ominal95mA/00.95W.Maxim
mum225mA/
2.25W
*WithHeaterr:Nominal200m
mA/2.0W.Maaximum
335mA/3.35W
W
At24Vdc:No
ominal45mA/11.1W.Maximu
um115mA/
2.76W
*WithHeaterr:Nominal90m
mA/2.16W.Maaximum
165mA/3.96W
W
At32Vdc: No
ominal35mA/1.12W.Maxim
mum105mA/
3.36W*With
hHeater:Nominal70mA/2.24W.
Maximum1445mA/4.64W

InRush
hCurrent

1.5Aforr22ms

Curren
ntOutput

0to20m
mAIntoamaxlloopimpedanceof800Ohms@32Vdcor150Ohm
ms@11.0Vdc.No
onIsolatedloopsupply

Relay
yOutput
FieldofView
SpectrralRange

N/A
A

FormCcontacttsrated1A@30V
Vdc,0.5A@125V
Vac.Selectable
energized/deeenergized,latching/nonlatching
gFirerelay.
Faultrelayfixeedasenergized/n
nonlatching

1
120Horizontal,9
95Vertical@500%ofmaximumo
onaxisdistance.
U
UVradiationover
rtherangeof1855to260nanomettres(1850to26000angstroms);IRradiationinthe4.4micronrange

TimeeDelay

DIP
Pswitchselectablle0,3,5,7seconds,

Senssitivity
Setttings

DIPswitchselectable8,16,224or32countsp
perseconds

Temperaature&RH

FMCertified(40Cto+75C/40Fto167F).Operational(50Cto+75C/58Fto167F).095%RHnoncondensing

Metalllurgy&
IP/N
NEMA
Weig
ght(with
sw
wivel)

A
AluminumorSS3
316(factorysealeedhousing).IP66andNEMA4X
X
2.1Kg/4.5lbs(SS316Option@3.4Kg/7.5lbs)
FMPerforman
ncecertifiedto:C
Class3260,ANSII/NEMA250,and
dIEC60529.

App
provals

ClasssI,Div1,GrpsB
B,C,D,T5.ExdIIIB+H2T5.ClasssI,Zone1,GrpsIIB+H2T5;Nem
ma4X,IP66.

25
MAN-01119 Rev 0 HAR
RT for Flamee
Decemberr 07, 2009

Append
dix F: Speecificationss and App
proval for UVS Flam
me Detectoor
Models

UVSA(Analog)

Operating
Voltage

Power
Consumption
C

U
UVSAR(Ana
alog/Relay)
10 to 32 VDC

At10Vdc:No
ominal95mA/0.95W.Max225mA/
2.25W
*WithHeaterr:Nominal2000mA/2.0W.Maaximum
335mA/3.35W
W
At24Vdc:No
ominal45mA/1.1W.Max115mA/
2.76W
*WithHeaterr:Nominal90m
mA/2.16W.Maaximum
165mA/3.96W
W
At32Vdc:No
ominal35mA//1.12W.Max1105mA/
3.36W*WithHeaterr:Nominal70m
mA/2.24W.
Maximum14
40mA/4.48W

At10Vdc:Nom
minal95mA/00.95W.Max2255mA/
2.25W
*WithHeater:Nominal200m
mA/2.0W.Max
ximum
335mA/3.35W
W
At24Vdc:Nom
minal45mA/11.1W.Max95m
mA/2.28W
*WithHeater:Nominal90mA
A/2.16W.Max
ximum
145mA/3.48W
W
At32Vdc:Nom
minal35mA/11.12W.Max80m
mA/
2.56W *WithHeater:Nominal70mA
A/2.24W.
Maximum1155mA/3.68W

InRushCurrent

1.5Afor22ms

Cu
urrentOutput

0to20m
mAIntoamaxlo
oopimpedanceo
of800Ohms@322Vdcor150Ohms@11.0Vdc.No
onIsolatedloopssupply

R
RelayOutput

N//A

FormCcontactssrated1A@30V
Vdc,0.5A@125Vaac.
Selectableenerg
gized/deenergizzed,latching/non
nlatching
Firerelay.Faulltrelayfixedaseenergized/nonlaatching

F
FieldofView

1220Horizontal,995Vertical@50%
%ofmaximumo
onaxisdistance.

Sp
pectralRange

UVradiaationovertheraangeof185to2600nanometres(18850to2600angsttroms)

T
TimeDelay

DIPswitchesselectable0,3,5,7secon
nds.

Sensitivity
Settings

DIPswitchsselectable8,16,24or32countspeerseconds

Teemperature&
RH
M
Metallurgy&
IP/NEMA
W
Weight(with
swivel)

Approvals

FMCertified((40Cto+75C//40Fto167F).Operational(550Cto+75C/558Fto167F).0095%RHnonccondensing
AlluminumorSS3116(factorysealed
dhousing).IP666andNEMA4X
2.1Kg//4.5lbs(SS316Op
ption@3.4Kg/7.55lbs)
FMPerforman
ncecertifiedto:C
Class3260,ANSI//NEMA250,IEC
C60529.

ClassI,Div1,G
GrpsB,C,D,T5.E
ExdIIB+H2T5.ClassI,Zone1,G
GrpsIIB+H2T5;Nema4X,IP66.

26
MAN-01119 Rev 0 HAR
RT for Flamee
Decemberr 07, 2009

NetSafetyMonitoringInc.
2721HopewellPlaceNE,Calgary,ABCanadaT1Y7J7
1866FIREGAS(3473427)|ph.(403)2190688|fx.(403)2190694
http://www.netsafety.com|Email:nsmsales@netsafety.com
PRODUCTSERVICESCONTACTINFORMATION
Telephone[8am5pmMDT]:(403)7696074|(403)7178219
Fax:(403)2190694Email:productservices@netsafety.com
MAN-0119 Rev 0 HART for Flame
http://www.netsafety.com/service/product_services.html

December 07, 2009

27