Coating

Site

barrel
vat or
spray

size or wt
of jig or
barrel

Max part
size

nss

WAF

B/V

96w 384r

AF

B/V

180w 252r

WAF

B/V

colour

constrants /
comments

Hexavalant
Chromium
Free

Te m p
resist
oc

conductivity

potential
for Hydd
emb

over paint
adhesion

damage
resist

Silver irid

yes

120

poor

yes

poor

good

pale yellow

yes

60

poor

yes

poor

good

24w 96r

Silver irid

yes

120

good

yes

good

average

72w 192r

yellow

96w 240r

iridescent

48r

silver

1000r

yellow

200w 600r

silver

96w 240r

silver

840r

matt silver

144w 1000r

silver purple

120w 720r

silver blue

240w 720r

Torque Values

ELV1500 h/w trivalent passivate +top coat 1

Zinc

Yellow + top coat2

Zinc

Clear

Zinc

Yellow

AF

B/V

Zinc

ELV1500heavyweight trivalent passivate

WAF

B/V

Zinc

no passivate

WAF

B/V

Zinc

Yellow +B17 (Doreltech)

Zinc

heavyweight passivate Lantham (nano particles)

Zinc

Clear + Top coat4

WF

Zinc

Top coat Magni (Magni 560 duplex coating)

Zinc nickel

heavyweight trivalent passivateELV3000 +top coat

WAF

B/V

Zinc nickel

heavyweight trivalent passivate

WAF

B/V

Zinc nickel

Black

Zinc nickel

Black +black Detlacol***a

Zinc nickel

Clear

Zinc nickel

organic top coats ie Xylan or E-cote***d

Zinc nickel

tnt15

Zinc nickel

no passivate

WA

B/V

Zinc Iron

trivalent black +TT top coat

Zinc Iron

trivalent clear +TT top coat

Zinc Iron

hexavalent black

Bright Ni Cr

.6m x.6m

Black Ni Cr

Nickel

acid barrel cyanide vat

Zinc

Barrel 1kg ,Vat 2kg

(some parts approching 1kg in wt may depending upon part
configuration be damaged during processing)

ELECTROPLATING

good

yes

good

good

good

yes

good

average

yes

na

good

yes

good

good

No

60

good

yes

good

good

yes

60

poor

yes

poor

fair

yes

120

poor

yes

poor

good

yes

200

poor

no

poor

good

yes

120

good

yes

good

good

yes

120

good

yes

good

good

black silver

yes

120

poor

yes

poor

good

240w 720r

black

yes

120

good

yes

good

good

240w 720r

silver

yes

120

good

yes

good

good

240w 720r

various

yes

120

good

yes

good

good

1500

silver

yes

120

good

yes

good

good

240w 720r

silver grey

yes

na

good

yes

good

good

500

black

yes

120

fair

yes

poor

fair

500

silver

yes

120

fair

yes

poor

fair

240w 480r

black

No

120

fair

yes

poor

fair

15kg

72+

bright silver

yes

120

good

yes

poor

good

.6m x.6m

15kg

72+

bright silver

yes

120

good

yes

poor

good

.6m x.6m

15kg

72+

bright silver

yes

120

good

yes

poor

good

1 kg

27w 72r

iridescent

yes

150

good

no

good

good

48w 120r

iridescent

yes

150

good

no

good

good

96w 240r

iridescent

yes

150

good

no

good

good

silver

yes

150

good

no

good

good

840r

yellow

yes

150

good

no

good

good

48w 96r

matt silver

no

150

good

no

good

good

matt yellow

yes

150

good

no

good

good

480r

matt silver

yes

150

good

no

good

good

72w 480r

matt silver

yes

150

good

no

good

good

matt silver

yes

150

good

no

good

good

Fasteners
up to M12

200g

max 300 long m12 thread

60
120

Barrel 30 to 100kg ,Vat 300 x 1000mm

FMF can do up to 4000mm long

No
yes

Clear

Zinc

Trivalent heavy weight

Zinc

trivalent heavy weight + top coat

Zinc

Mechanical galvinising***b

Zinc

Magni top coat***c

Zinc

Yellow

Zinc Al

Almac

Zinc Al

Almac +yellow

Zinc Tin

Inverplex

Zinc Tin

Inverplex +heavy wt passivate + topcoat

D25.1.1

200kg (400kg on some applications)

MECHANICAL
Zinc

bmw GS90010

Coating

Site

Barrel
Vat
or
Spray

size or wt
of jig or
barrel

Max part
size

Nss

Colour

constrants /
comments

Hexavalant
Chromium
Free

Te m p
resis
oc

conductivity

potential
for Hyd
emb

over paint
adhesion

damage
resist

yes

200

good

no

good

good

yes

200

good

no

good

good

yes

200

good

no

good

good

yes

200

good

no

good

good

no

200

good

no

good

good

yes

200

good

no

good

good

yes

200

good

no

good

good

yes

200

good

on

good

good

yes

200

good

no

good

good

yes

200

good

no

good

good

200

good

no

good

good

Torque values

ZINC FLAKE
B/S

240 -1500r

matt silver

Geomet 360 +optional topcoats see below

240 -1500r

matt silver

Zinc Flake

Geomet 500 +optional topcoats see below

WTC

B/S

240 -1500r

matt silver

Zinc Flake

Geomet 720 +optional topcoats see below

WTC

B/S

240 -1500r

matt silver

Zinc Flake

Dacromet 500

WTC

B/S

240 -1500r

matt silver

Zinc Flake

Magni 565

WTC

B/S

840r

matt silver

Zinc Flake

B46 +B37 black

WTC

B /S

840r

matt black

Zinc Flake

KL100 +optional topcoats see below

WTC

B/S

1000r

matt silver

Zinc Dust

Schramme coatings various types

240r

dull grey

Aluminium

Alutherm

100r

dull silver

Zinc Flake

Zintech / Techseal

840r

matt silver

yes

Delta VH 300 series

WAFC

yes

good

no

poor

good

0.10 - 0.18 (302)

Delta Seal series

WAFC

various

yes

good

no

poor

good

0.09 - 0.14 (GZ)

Magni B18

WC

silver

yes

good

no

good

good

0.10 - 0.16

Plus VL

WC

milky

yes

good

no

poor

good

0.09 - 0.14

ML Black

WC

black

yes

good

no

poor

good

0.1 - 0.16

red

yes

good

no

poor

good

0.06 - 0.09

TTF

WAFC

milky

yes

good

no

poor

good

Glietmo

WAFC

milky

yes

good

no

poor

good

used on collars

A3 wax

WAFC

milky

yes

good

no

poor

good

0.1 - 0.15

TNT11

WFC

milky

yes

good

no

poor

good

0.09 - 0.13

WAFC

milky

yes

good

no

poor

good

0.12 - 0.18

milky

yes

good

no

poor

good

0.12 - 0.18

WFC

Various

yes

good

no

poor

good

0.09 - 0.14

2.5kg

On barrel parts larger than 1kg will damage

plant

WTC

Zinc Flake

barrel 1kg each Spray 10kg each

Geomet 321 + optional topcoats see below

Barrel 100kg load Spray 1mx1m

Zinc Flake

Delta col GZ

TOP COATS seals

Plus 10

milky

yes

good

no

poor

good

hydroclear on line

B/V

clear

yes

good

no

poor

good

B/V

milky

yes

good

no

poor

good

WAFC

milky

yes

good

no

poor

good

PS100
JS500 on line

D25.2.1

W= WEP ltd

A= Anochrome ltd

F= Farnborough metal finishing ltd

T= Anochrome Technologies ltd

C= Anocote (Czech Rebuplic)

un lubricated

Fingard 105 3 seal on line

Will improve NSS perfromance depending on base coat

up to 150hrs possible

TNT15 on line

Dependant on plant and process used for base coat

XL Red

Dependant on plant and process used for base coat

TOP COATS torque modifiers

Coating

Site

Barrel
Vat or
Spray

size of
Barrel jig
or tank

Max part
sze

Nss

DRY FILM LUBRICANTS

low friction
10 is lowest
1 is sticky

Hexavalant
Chromium
fee

Temp
resistant oc

conductivity

potential
for Hyd
emb

over paint
adhesion

damage
resistants

WT

B/S

PTFE Xylan 1010

MoS2 321R

PTFE 1070

no lt shades

yes

200

insulator

no

fair

v good

no lt shades

yes

200

insulator

no

fair

v good

grey

yes

insulator

no

poor

v good

black grey

10

yes

insulator

no

poor

good

grey

yes

insulator

no

poor

good

+3000hr ***a

no lt shades

260

insulator

no

poor

v good

500 @25um

black grey

260

insulator

no

poor

good

Barrel
144+
spray
240+

MoS2 Molydal Vernis

barrel 1kg
spray 10kg

B/S

Spray 10kg

B/S

WT

Spray 2m x2m

WT

PTFE Xylan 5240 - water based

Barrel
100kg
spray 2m
x 2m

There are many other type avalable to order, they will be none stock items

PTFE Xylan 5230 -solvent based

PTFE /MoS2 - Xylan 1052

Colour

500 @25um

SPECALIST COATINGS

yes

260

Decorative Polyureathane /Epoxy /Acrylic wet paints

2m x2m
x2m

10kg

240+***c

various

na

yes

150

insulator

no

good

good

Powder coating Polyester and Epoxy

2m x2m
x2m

10kg

240+***c

various

na

yes

200

insulator

no

fair

v good

EMC Nickel, Copper and Silver loaded

.5m x.5m
x .5m

2kg

n/a

see type

na

yes

1.0 to 0.05
ohms sq

na

good

good

ESD Clear or Black carbon loaded

.5m x.5m
x .5m

2kg

n/a

see type

na

yes

dependant on
plastic

Just about any colour is available and in most types of finish, they may be none stock items

trace

na

n/a

fair

Thermal such as Senotherm

2m x2m
x2m

10kg

500+***c

various

yes

280

insulator

no

poor

v good

WA

B/V

150kg

2kg

24+

dull grey

na

yes

fair

no

good***b

fair

Hard Anodising 10 -50um (optional Ni Cr seal)

TF

1.9m x 1m
x .5m

30kg

120-750

grey

yes

300

poor

na

vgood

v good

Black Anodising

TF

1.9m x 1m
x .5m

30kg

120-750

black grey

yes

300

poor

na

good

v good

Alochrom 1000

1m x .4m
x .2m

5kg

120

dull silver

yes

60

good

na

good

fair

Alochrom 1200

1m x .4m
x .2m

5kg

120

yellow

no

60

good

na

good

fair

Surface passivation Aluminium

1.9m x 1m
x .5m

30kg

120

dull silver

yes

fair

na

good

fair

Surface passivation Stainless steel

.1m x .2m

1kg

120

dull siver

yes

n/a

fair

na

good

fair

Chem black

.1m x .2m

1kg

24

black

yes

60

fair

na

good

poor

1000

black

yes

180

insulator

slight

good

fair

72r

black

yes

180

insulator

no

good

fair

120r

black

yes

180

insulator

no

poor

fair

144+

various

yes

200

insulator

no

fair

v good

Zinc phosphate with /without oil

CONVERSION COATINGS

E-cote +seal

WT

B/S

Polyesters Xylan 5230, 5240,

D25.3.1

on steel phosphated pannels

***a

without oil

***b

unbroken barrier coat +1000hr possible

***c

barrel 1kg spray

10kg vat 20kg

E- cote

Barrel 100kg spray

2m x 2m vat 1m x
.8m x .2m

ORGANICS
Cathodic elctrocote