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PIPE FABRICATION
materials, drawing and fabrication methods
(ENG2068)
Contents
Chapter 1 Introduction to pipe fabrication
Chapter 2 Materials
13
Piping systems...............................................................................................................13
Pipe................................................................................................................................16
Pipe fittings.....................................................................................................................18
Flanges...........................................................................................................................29
Gaskets..........................................................................................................................37
Valves.............................................................................................................................40
Bolts...............................................................................................................................54
Brackets and hangers (support).....................................................................................58
Identification of piping.....................................................................................................73
Chapter 3 Drawing
75
Types of drawings..........................................................................................................75
Types of projection.........................................................................................................82
Parallel line.....................................................................................................................92
Piping symbols...............................................................................................................98
Dimensioning and line types........................................................................................107
115
Pipe fabrication.............................................................................................................115
Preparing for fabrication...............................................................................................116
Fabrication process......................................................................................................123
Welding process...........................................................................................................129
135
The fabricator is responsible for the quality of the pipework and pipe fabrication must
be carried out in accordance with all relevant standards and specifications. One faulty
weld could lead to damage costing millions of dollars, personal injury and in serious
cases even death. Welded pipe systems demand the highest degree of excellence in
materials and quality of work.
Because high standards are required, the cost of pipework is extremely high. Typical
costs for pipework in a manufacturing plant are shown in Table 1.1.
ENG2068
Chapter 2 Materials
Piping systems
There are three common methods of joining piping, each with its own advantages and
disadvantages.
Butt welded piping systems are used for most process, utility or service piping. Butt
welding is the most practicable way of obtaining strong, leak-proof joints; especially
on larger piping. The pipe and fitting used have, or are prepared with, standard weld
preparation. They require high levels of workmanship in their assembly and welding.
B
Detail B
Scale 1/2
Fig 2.1: Butt welded piping system
ENG2068
13
The body
The body is the main structure of the valve which contains or to which is attached
the other parts of the valve. The body must possess sufficient mechanical strength
and sufficient resistance to corrosion, erosion and high temperature to meet service
conditions. The material from which the valve body is made is important in this regard
and common materials in use include carbon steel, low-alloy steel, bronze, brass,
stainless steel and monel.
The stem
The stem is used to move the disc. It is usually a screwed rod, although in some cases
fluid under pressure moves the disc. There are two basic stem types.
The rising stem As the valve is operated, the stem rises, lifting the disc with
it. The hand wheel can either rise with the stem, or the stem can rise through the
hand wheel.
Stem
bushing
Stem
bushing
Stem moves
down through
valve bonnet
Stem moves
up through
stem bushing
and handwheel
Gate withdrawn
from line of flow
Gate seated
to block
line of flow
Fully open
Fully closed
Fig 2.41: The rising stem
ENG2068
41
Neutral
axis
ter
iame
nd
Mea
ID = MD + t
This side is stretched
during rolling.
OD = MD + t
Sleeve templates
When working with piping, the most practical method of development is to make a
template which is then used to mark out the pipe.
Calculations for the template can be based on the outside diameter of the pipe.
ENG2068
93
Single-line orthographic drawings represent the pipe by its centre-line only, which is
drawn as a continuous heavy line (usually the darkest line on the drawing). The size of
the pipe is shown by drawing a representation of the pipe end to scale, either at the end
of the line or some other convenient place.
Pipesize
drawn to scale
On single-line diagrams, all fittings except reducing fittings are drawn single-lined.
Single-line drawings are generally used for pipework under 350.
Single-line drawings with their use of stylised symbols are easier and quicker,
and therefore cheaper to produce. Single-line drawings are easy to read, and this
advantage, coupled with their lower cost, makes them the preferred type.
108
ENG2068
To ensure accuracy of cut, a scribed line should be centre punched every 10 mm.
124
ENG2068
Welding process
Several considerations need to be looked at when pipes are being welded together.
These include the grade of material, the welding process and the thickness of the
material. These factors determine the consumables, type of welding machine and the
design of weld preparation according to standards.
Butt joints
In butt joint preparation, two important factors emerge:
the pipe roundness, which affects accuracy. (If the pipe is out of round, the weld
joint may be misaligned.)
A small root face is recommended for good root penetration. Where a feathered edge is
used, there is a tendency to melt away unevenly during welding. This makes it difficult
to control the weld pool and can result in weld defects such as uneven penetration.
A U joint is preferred for heavy wall pipe.
Butt welds are usually single-Vee preparations with the dimensions shown, unless the
piping system is of a large enough diameter that access is permitted.
30 + 7
0
1.5 - 3 mm
1.5 mm
ENG2068
129
PIPE FABRICATION
materials, drawing and fabrication methods
Description
This resource covers content relating to units from the MEM training package in relation to the
pipe fabrication context. It supports the units MEM09003B and MEM09211A, and partially
supports MEM09217A, MEM05010C, MEM04011D, and MEM04045B.
Topics include:
safety, plant and equipment
codes and standards
abbreviations and symbols
materials, systems and fittings
drawing and dimensioning
fabrication methods and processes.
The book includes many technical drawings to support learning.
EditioN
Edition 1, 2013
Training Package
METALS AND ENGINEERING
Course / QualificatioN
MEM40412 Certificate IV in Engineering (Drafting)
MEM50212 Diploma of Engineering Technical
MEM40105 Certificate IV in Engineering
MEM50105 Diploma of Engineering Advanced Trade
Units of competency
This resource supports the unit:
MEM09211A Producre drawings or models for industrial piping
It also partially supports:
MEM09217A Prepare plans for pipe and duct fabrication
MEM05011D Assemble fabricated components
ENG2068
PIPE FABRICATION
ISBN 978-1-74205-902-0
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