Manual PDF

MARTIN
QC #1
with MARTIN TWIST and

Internal Spring Tensioners
OPERATORS MANUAL
Belt Cleaners
Important
Martin Engineering hereby disclaims any liability for injuries or damage resulting from use or application
of this product contrary to instructions and specifications contained herein. Martin Engineerings liability
shall be limited to repair or replacement of product shown to be defective.
Observe all safety rules given herein along with owner and Government standards and regulations. Know
and understand lockout/tagout procedures as defined by American National Standards Institute (ANSI)
z244.1-1982, American National Standard for Personnel Protection - Lockout/Tagout of Energy Sources Minimum Safety Requirements and Occupational Safety and Health Administration (OSHA) Federal
Register, Part IV, 29 CFR Part 1910, Control of Hazardous Energy Source (Lockout/Tagout); Final Rule.
The following symbols may be used in this manual:
DANGER
Danger: Immediate hazards that will result in severe personal injury or death.
WARNING
Warning: Hazards or unsafe practices that could result in personal injury.
CAUTION
Caution: Hazards or unsafe practices that could result in product or property damages.
IMPORTANT
Important: Instructions that must be followed to ensure proper installation/operation of equipment.
NOTE
Note: General statements to assist the reader.
Section
Page
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii
ii
1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installations without chutework . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Belt cleaner inspection access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Belt cleaner blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MARTIN High-Performance Urethanes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Materials required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Installing Belt Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing Belt Cleaner and Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
4
Finding center point of belt cleaner mainframe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking mainframe location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing QC #1 Belt Cleaner and MARTIN TWIST Tensioner . . . . . . . . . . . . . . . . . . . . . .
Installing QC #1 Belt Cleaner and MARTIN Internal Spring Tensioner . . . . . . . . . . . . . . . . . .
After Installing Belt Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Weekly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting/Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix A. Typical QC #1 Belt Cleaner Installations. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Martin Engineering M3618-1/04
1
1
1
1
1
2
2
2
4
6
6
7
7
8
13
14
15
16
A-1
QC #1 Belt Cleaner
Table of contents
Table of Contents
List of Figures/Tables
List of Figures
Figure
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Title
Page
Belt Cleaner Mainframe Location (Standard Blade) . . . . . . . . . . . . . . . . . . . . . . . . 4

Belt Cleaner Mainframe Location (Heavy-Duty Blade) . . . . . . . . . . . . . . . . . . . . . 5
Removing Blade (Standard Blade shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Gauge Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Belt Cleaner Mainframe Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Removing Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Tensioner Mounting Plate Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cutting Belt Cleaner Mainframe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
MARTIN Internal Spring Tensioner Tensioning Label, P/N 36185 . . . . . . . . . . . 12
MARTIN TWIST Tensioner Label, P/N 33383 . . . . . . . . . . . . . . . . . . . . . . . . . 12
QC #1 Belt Cleaner Mainframe Assembly with MARTIN TWIST
Tensioner, P/N 37137-XXXXXXT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
QC #1 Belt Cleaner Mainframe Assembly with MARTIN Internal Spring
Tensioner, P/N 37137-XXXXXXI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
HD QC #1 Pre-Cleaner Assembly with MARTIN TWIST Tensioner,
P/N 36898-XXXXXXXXT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
HD QC #1 Pre-Cleaner Assembly with MARTIN Internal Spring Tensioner,
P/N 36898-XXXXXXXXI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
HD QC #1 Pre-Cleaner Assembly Less Pipe End Weldments,
P/N 36899-XXXXXXXX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
MARTIN Conveyor Products Warning Label, P/N 23395 . . . . . . . . . . . . . . . . . . 28
List of Tables
Table
Title
Page
QC #1 Belt Cleaner Blade Colors, Materials, and Specifications . . . . . . . . . . . . . 2
II
Part Numbers and Dimensions for QC #1 Standard Blade Assy

with MARTIN TWIST Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
III
Part Numbers and Dimensions for QC #1 Assy with MARTIN

Internal Spring Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
IV
Part Numbers and Dimensions for HD QC #1 Assy

with MARTIN TWIST Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Part Numbers and Dimensions for HD QC #1 Assy with MARTIN

Internal Spring Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
VI
Part Numbers and Dimensions, HD QC #1 Pre-Cleaner less Pipe End Welds . . .27
ii
QC #1 Belt Cleaner
General
The MARTIN QC #1 Belt Cleaner combines effective removal of carryback

with quick-change one-pin replacement of a long-lasting, one-piece blade.
To introduce product back into the product flow, the QC #1 Belt Cleaner is
installed on the face of the head pulley. QC #1 Belt Cleaner Blades are
manufactured under one or more of the following patents: 4,658,949 and
4,917,231. Other patents that apply to products listed in this manual are:
MARTIN TWIST Tensioner patent 4,925,434; MARTIN Internal Spring
Tensioner patent 6,443,294; MARTIN CYA Inspection Door (steel) patent
5,704,167. QC #1Blades are available in Standard, Heavy-Duty, and Extra
Heavy-Duty (XHD). For information on the XHD QC #1 Belt Cleaner and
Tensioners, see operators manual P/N M3504.
Installations
without chutework
These procedures were written for equipment that is being installed on

enclosed pulley chutework. If the pulley is not enclosed, the equipment should
be installed using the best available field resources and methods to ensure that
the critical dimensions are followed for proper installation.
The MARTIN Hanger Mount Assembly, P/N 27382, can be used for
installations without chutework.
Belt cleaner
inspection access
If the belt cleaner is installed on enclosed pulley chutework, a CYA

Inspection Door should be installed. CYA Inspection Doors are available
from Martin Engineering or a representative. See Part Numbers for a list of
MARTIN CYA Inspection Doors and part numbers.
Belt cleaner blades
Standard and Heavy-Duty QC #1 Belt Cleaner Blades are available in four

different materials (see Table I for specifications). Only standard (orange)
QC #1 Belt Cleaner Blades are made of materials that meet Mine Safety and
Health Administration (MSHA) requirements under Interim Fire and
Toxicity Criteria for Products Taken Into Underground Mines, March 22,
1977 (MSHA acceptance number MSHA-IC-95/1, MSHA IC-95/7).
MARTIN HighPerformance
Urethanes
Martin Engineering is the leader in the development of high-performance

urethanes for specialized applications. These color-coded urethanes can be
supplied in blades for any MARTIN Pre-Cleaner, as well as any pre-cleaner
supplied by another manufacturer.
To specify high-performance urethane, add the appropriate suffix to the part
number of the cleaner assembly or replacement blade.
QC #1 Belt Cleaners
Introduction
Introduction
Introduction
Table I. QC #1 Belt Cleaner Blade Colors, Materials, and Specifications

URETHANE
APPLICATION DESCRIPTION
SELECTION
Orange
Standard MARTIN Urethane

Suitable for 80% or more of all belt cleaner
applications, including abrasive conditions.
Brown
(BR)
Chemical-Resistant Urethane
Improves resistance to chemicals; reduced
absorption of water in high-moisture environments.
Green
(GR)
High-Temperature Urethane
For exposure to intermittent temperatures up
to 350F (177C).
Clear
(CL)
Low-Rigidity Urethane
For dry products such as sand and gravel.
Navy Blue
(NB)
Low-Adhesion Urethane
For sticky or tacky materials.
References
TYPICAL
MATERIALS
CONTINUOUS
TEMPERATURE
Bauxite, Coke,
Coal, Overburden Refuse
-20 to 160F(29 to 71C)
Limestone
-40 to 160F
(-40 to 71C)
Clinker
-40 to 300F
(-40 to 149C)
Gravel,
Dry Sand
-20 to 160F
(-29 to 71C)
Cement, Glass,
Wood Chips
-20 to 160F
(-29 to 71C)
The following documents are referenced in this manual:

American National Standards Institute (ANSI) z244.1-1982, American
National Standard for Personnel Protection - Lockout/Tagout of Energy
Sources - Minimum Safety Requirements, American National Standards
Institute, Inc., 1430 Broadway, New York, NY 10018.
Federal Register, Volume 54, Number 169, Part IV, 29 CFR Part 1910,
Control of Hazardous Energy Source (Lockout/Tagout); Final Rule,
Department of Labor, Occupational Safety and Health Administration
(OSHA), 32nd Floor, Room 3244, 230 South Dearborn Street, Chicago,
IL 60604.
MARTIN CYA Inspection Door Operators Manual, P/N M3127.
MARTIN Tensioners Operators Manuals:
MARTIN TWIST Tensioner Operator Manual, P/N M3296
Internal Spring Tensioner Operator Manual, P/N M3517
Spring, Air and Water Tensioners Operator Manual, P/N M3263
Safety
All safety rules defined in the above documents, and all owner/employer
safety rules, must be strictly followed when working on the belt cleaner.
Materials required
Only standard hand tools are required to install and service this equipment.
QC #1 Belt Cleaners
IMPORTANT
The delivery service is responsible for damage occurring in
transit. Martin Engineering CANNOT enter claims for
damages. Contact your transportation agent for more
information.
1. Inspect shipping container for damage. Report damage to delivery service
immediately and fill out delivery services claim form. Keep any damaged
goods subject to examination.
2. Remove belt cleaner from shipping container. Equipment in container
should include the following:
QC #1 Belt Cleaner (mainframe and blade).
Two QC #1 Gauge Disks (only for standard assemblies on head
pulleys 12 in. [300 mm] in diameter and larger or heavy-duty
assemblies for head pulleys 20 in. [500 mm] in diameter and larger).
Two Conveyor Products Warning Labels, P/N 23395.
3. If anything is missing or damaged, contact Martin Engineering or
representative.
!
WARNING
Before installing equipment, turn off and lock out/tag out

energy source to conveyor and conveyor accessories.
4. Turn off and lock out/tag out energy source to conveyor belt and
accessories according to ANSI standards (see References).
!
WARNING
If equipment will be installed in an enclosed area, test gas level

or dust content before using a cutting torch or welding. Using
a cutting torch or welding in an area with gas or dust may
cause an explosion.
5. If using a cutting torch or welding, test atmosphere for gas level or
dust content.
NOTE
The chute wall that the tensioner will be located on is referred
to as the operator side. The other side of the chute wall is
referred to as the far side.
6. Determine which side of chute wall is easiest to access. Locate tensioner
on most accessible chute wall.
QC #1 Belt Cleaners
Before Installation
Before Installing Belt Cleaner
Installation
Installing Belt Cleaner and Tensioner

IMPORTANT
Read entire section before beginning work.
To install the belt cleaner and tensioner, follow the procedures in this section
corresponding to the following steps:
1.
2.
3.
4.
5.
Finding center
point of belt
cleaner
mainframe
Find center point of belt cleaner mainframe.

Install mounting plates.
Remove blade from mainframe.
Install mainframe and tensioner.
Install blade.
1. On operator side of chute, find pulley center point (A).

2. Measure radius of head pulley including lagging and belt thickness (B).
To this dimension, add dimension X from the Table in Figure 1 or 2.
Pulley Diameter* X Dimension

4 (100)
4-3/4 (121)
6 (150)
4-1/4 (108)
8 (203)
3-11/16 (94)
10 (254)
3-3/16 (81)
12 (300) and up
3 (76)
*Includes lagging and belt.
A. Center point of pulley
C. Center point of belt

B. Radius of head pulley
cleaner mainframe
including lagging and belt
Figure 1. Belt Cleaner Mainframe Location (Standard Assembly, P/N 37137-XXXXXXX)
QC #1 Belt Cleaners
X Dimension
in. (mm)
12 to 15 (300 to 375) 4-1/2 (114)

16 (400)
4 (102)
20 (500) and up
4 (102)

cleaner mainframe
Figure 2. Belt Cleaner Mainframe Location (Heavy-Duty, P/N 36898-XXXXXXXXX)

3. Starting from center point (A), measure the total distance calculated in
step 2 (B + X) and draw an arc on chute wall.
4. Measure down from pulley's horizontal centerline the distance shown in
Figure 1 or 2 and draw a horizontal line parallel to it. Locate center point
of belt cleaner mainframe (C) where this line intersects the arc on the
chute wall.
5. Make sure mainframe and blade do not lie in path of material unloading
from conveyor belt. Make sure blade tip of QC #1 Belt Cleaner is at or
below pulley's horizontal centerline.
6. Repeat steps 1 through 5 for far side chute wall.
7. Drill or cut one 4-5/8-in. (118-mm) hole for mainframe and four 9/16-in.
(14-mm) holes for screws in both operator side and far side chute walls.
Remove burrs and sharp edges.
NOTE
Tensioner may be bolted or welded to chute wall. Martin
Engineering recommends bolting for ease of maintenance and
accessibility.
8. Install each mounting plate onto chute wall with four screws, flat washers,
compression washers and nuts.
9. If using CYA Inspection Door, install according to MARTIN CYA
Inspection Door Operator's Manual, P/N M3127.
QC #1 Belt Cleaners
Installation
Pulley Diameter*
in. (mm)
Installation
Removing blade
1. Remove lock pin from operator side of mainframe and blade.

2. Pull blade away from stationary pin on far side of mainframe, and remove
from mainframe. Make sure lock pin remains attached to mainframe.
Operator side
Blade
Lock pin
Mainframe
Stationary pin
Far side
Figure 3. Removing Blade (Standard Blade shown)
Checking
mainframe
location
1. For standard blade installations on head pulleys 12 in. (300 mm) in

diameter and larger, or heavy-duty blade installations on head pulleys 20
in. (500 mm) in diameter or larger, slide a gauge disk
(Figure 4) onto each end of mainframe.
2. Insert mainframe into far side mount and tensioner.
For QC #1 Mainframe,
use 6 Gauge Disk,
P/N 37127-S
For HD QC #1 Mainframe
use 8 Gauge Disk,
P/N 37127-H
Figure 4. Gauge Disk
QC #1 Belt Cleaners
Make sure gauge disks touch belt but are not compressed
against belt.
3. Check gauge disks. If gauge disks do not touch belt or are compressed
against belt, adjust location of mainframe.
Installing blade
1. Position blade (Figure 3) on mainframe with blade curve facing conveyor

belt. Push far side end of blade against stationary pin until it locks.
2. Insert lock pin in mainframe and blade.
Installing QC #1
Belt Cleaner and
MARTIN
TWIST
Tensioner
1. Slide locking collar and washer onto far side end of belt cleaner
mainframe. Insert far side end of mainframe through nylon bushing in
flange plate weldment. Slide locking collar onto far side end of
mainframe.
2. Slide self-relieving coupling onto operator side end of mainframe.
3. Insert operator side of mainframe into UHMW bushing in base weldment.
4. Slide self-relieving coupling against locking gear and twist until the two
coupling halves engage. Adjust mainframe to center blades on belt.
5. Bolt or weld self-relieving coupling to mainframe as follows:
a. If bolting, tighten three square head set screws on self-relieving
coupling.
b. If welding, do the following:
(1) Mark location of self-relieving coupling on mainframe.
(2) Remove operator side end of mainframe from base weldment.
(3) Weld self-relieving coupling to mainframe with three 1-in. (25mm) fillet welds evenly spaced around end of self-relieving
coupling.
(4) Repeat steps 3 and 4.
6. Make sure blades are centered on belt and mainframe is parallel to belt.
7. Slide locking collar against washer and locking collar against nylon
bushing. Tighten two square head set screws on each locking collar.
8. Turn tensioning gear until you feel resistance of blades against belt. Refer
to MARTIN TWIST Tensioner Operators Manual, P/N M3296 for
installation and tensioning instructions or MARTIN TWIST Tensioner
Label, P/N 33383 on tensioner.
QC #1 Belt Cleaners
Installation
IMPORTANT
Installation
Installing QC #1
Belt Cleaner and
Internal Spring
Tensioner
1. Mark center point of belt cleaner mainframe on chute wall. (See Figure 5
below.)
Pulley Diameter*
in. (mm)
X
A
X Dimension
in. (mm)
12 - 15 (300 - 375)
4-1/2 (114)
16 - 19 (400 - 475)
4 (102)
20 (500 and up)
4 (102)
8-1/4
(210)
min.

cleaner mainframe
Figure 5. Belt Cleaner Mainframe Location

2. Make sure mainframe and blade do not lie in path of material unloading
from conveyor belt. Blade tip must be at or below pulleys horizontal
centerline.
3. Remove blade from mainframe:
a. Remove lock pin from operator side of mainframe and blade. (See
Figure 6 below.)
b. Pull blade away from stationary pin on far side of mainframe and
remove from mainframe. Make sure lock pin is secured to mainframe
with cable.
Blade
Far side
Lock pin
Mainframe
Operator side
Stationary pin
Figure 6. Removing Blade

QC #1 Belt Cleaners
CL
4.50
(114)
4.50
(114)
Center point
of mainframe
Figure 7. Tensioner Mounting Plate Location
NOTE
Tensioner may be bolted or welded to chute wall. Martin
Engineering recommends bolting for ease of maintenance and
accessibility.
QC #1 Belt Cleaners
Installation
4. Using mounting plate as template, mark location of holes for belt cleaner
mounting plates on both sides of chute as shown in Figure 7 below.
Installation
5. Repeat steps 1 through 5 for far side chute wall.

6. Drill or cut one 4-5/8-in. (118-mm) hole for mainframe and four
9/16-in. (14-mm) holes for screws in both operator side and far side chute
walls. (See Figure 7.) Remove burrs and sharp edges.
1-1/2 in. (38.1 mm)
X + 1-1/2 in. (38.1 mm)
Figure 8. Cutting Belt Cleaner Mainframe

7. Install each mounting plate onto wall with four screws, flat washers,
compression washers and nuts.
8. Check mainframe location:

a. Slide a gauge disk onto each end of mainframe. Rotate disk against
head pulley. See Figure 4.
b. Insert mainframe into mounting plates.
c. Check gauge disks. If gauge disks do not touch belt or are compressed
against belt, adjust location of mainframe.
10
QC #1 Belt Cleaners
11
QC #1 Belt Cleaners
Installation
9. Install blade:
a. Position blade on mainframe with blade curve facing conveyor belt.
Push far side end of blade against stationary pin until it locks.
b. Insert lock pin into mainframe and blade.
10. If mainframe is too long to fit inside of chute for installation, cut one or
both ends of mainframe. Mainframe must fit inside housing of tensioner
on operator side of chute wall. (See Figure 8.)
11. Install blade:
a. Position blade on mainframe with blade curve facing conveyor belt.
Push far side end of blade against stationary pin until it locks.
b. Insert lock pin into mainframe and blade.
Installation
MARTIN Internal Spring Tensioner

Recommended Tension
Number of Notches (Clicks)
Belt Width
PreCleaner
in. (mm)
Std.
18 (400-500)
HD
HD DURT
QC #1 HAWG
Sec.
24 (500-650)
30 (650-800)
36 (800-1000)
42 (1000-1200)
10
48 (1200-1400)
10
11
54 (1400-1600)
4*
5*
6*
3*
60 (1600-1800)
4*
6*
7*
3*
72 (1800-2000)
5*
8*
9*
4*
84 (2000-2200)
6*
8*
11*
4*
96 (2200-2400)
7*
9*
12*
5*
* Per tensioner; dual tensioners required.

Patents issued and pending
Label P/N 36185
Figure 9. MARTIN Internal Spring Tensioner Label, P/N 36185
MARTIN TWIST Tensioner

Recommended Tension
Number of notches
Belt width
in. (mm)
Pre.
QC #1 HD DURT
HD
HAWG
Sec.
18 (400-500)
24 (500-650)
30 (650-800)
36 (800-1000)
42 (1000-1200)
48 (1200-1400)
3*
54 (1400-1600)
2*
3*
4*
3*
60 (1600-1800)
2*
4*
4*
4*
72 (1800-2000)
3*
5*
5*
4*
84 (2000-2200)
3*
5*
6*
5*
96 (2200-2400)
4*
6*
6*
* Per tensioner; dual tensioners required.

Contact Martin Engineering.
Patents issued and pending
Label P/N 33383
Figure 10. MARTIN TWIST Tensioner Label, P/N 33383

12
QC #1 Belt Cleaners
IMPORTANT
1. Thoroughly wipe chute walls clean above belt cleaner on both sides. Place
Conveyor Products Warning Label, P/N 23395 on outside chute walls
visible to belt cleaner operator.
2. Measure from pulley shaft to mainframe on both operator side and far
side to make sure mainframe is parallel to pulley.
3. Measure from center point of mainframe to face of conveyor belt to make
sure the proper dimension is held (see table in Figure 1 or 2).
4. Measure from center point of pulley to each end of blade to make sure
blade is centered on belt.
!
WARNING
Failure to remove tools from installation area and conveyor

belt before turning on energy source can cause serious injury
to personnel and damage to belt.
5. Remove all tools and fire retardant cover from installation area and
conveyor belt.
!
DANGER
Do not touch or go near conveyor belt or conveyor accessories

when conveyor belt is running. Body or clothing can get
caught and pull body into conveyor belt, causing severe injury
or death.
6. Turn on conveyor belt for 1 hour.
!
WARNING
Before adjusting belt cleaner, turn off and lock out/tag out
energy source to conveyor belt and conveyor accessories
according to ANSI standards (see References).
7. After 1 hour of operation, turn off power to conveyor belt and accessories.
8. Make sure all fasteners are tight. Tighten if necessary.
9. Inspect belt cleaner for the following:
Wear. (A small amount of break-in wear may be found. This will
stop once blade wears to conveyor belt contour.)
Material buildup. (No material between blade and return side of
conveyor belt should be found.)
10. If wear or material buildup exists, see Troubleshooting/Installation
Checklist.
13
QC #1 Belt Cleaners
After Installation
After Installing Belt Cleaner
Weekly Maintenance
Weekly Maintenance
IMPORTANT
!
WARNING
Before servicing belt cleaner, turn off and lock out/tag out
energy source to conveyor belt and conveyor accessories.
1. Make sure all fasteners are tight. Tighten if necessary.
2. Check blade for excessive wear. If blade is worn to wear line, replace
as follows:
a. Release tension on mainframe.
b. Remove blade as instructed under Removing blade.
c. Install new blade as instructed under Installing blade.
d. Apply tension to belt cleaner according to applicable tensioner
operators manual.
3. Wipe all warning labels clean. If labels are not readable, contact Martin
Engineering or representative for replacements.
!
WARNING
Failure to remove tools from maintenance area and conveyor

belt before turning on energy source can cause serious injury
to personnel and damage to belt.
4. Remove all tools from maintenance area.
!
DANGER
Do not touch or go near conveyor belt or conveyor accessories

when conveyor belt is running. Body or clothing can get
caught and pull body into conveyor belt, causing severe injury
or death.
5. Start conveyor belt.
14
QC #1 Belt Cleaners
Troubleshooting
If you are experiencing excessive blade wear or insufficient cleaning and

carryback, see below.
Symptom
Corrective Action
Excessive blade wear.
Tension of cleaner on belt is set too high. Reduce tensioner setting.
More blade wear in

center than on ends.
Pulley may be crowned. Use segmented blade.
Too much blade coverage. Use 6 less blade.

Insufficient cleaning and
carryback.
Installation
checklist
Tension of cleaner on belt is set too low or too high. Increase or decrease
tensioner setting.
Blade is worn. Check blade and replace if necessary.
(See Weekly Maintenance.)
If after taking the corrective actions suggested under Troubleshooting you

are still experiencing problems, check for the following:
Installation Checklist
Correct distance is maintained from center of belt cleaner mainframe to belt surface on both ends of
mainframe according to table in Figure 1 or 2.
Belt cleaner blade tip is at or below horizontal centerline of pulley and does not lie in path of material
flow.
Blade is centered on belt.
15
QC #1 Belt Cleaners
Troubleshooting/Installation Checklist
Troubleshooting/Installation Checklist
Part Numbers
Part Numbers
This section provides product names and corresponding part numbers for
QC #1 Belt Cleaners and related equipment. Please reference part numbers
when ordering parts:
QC #1 Belt
Cleaners
QC #1 Belt Cleaner Mainframe Assembly with MARTIN TWIST

Tensioner:
P/N 37137-XXXXXXT. See Figure 11. Last X represents tensioner type.
QC #1 Belt Cleaner Mainframe Assembly with Internal Spring
Tensioner: P/N 37137-XXXXXXI. See Figure 12.
Heavy-Duty QC #1 Belt Cleaner Mainframe Assembly with MARTIN
TWIST Tensioner: P/N 36898-XXXXXXXXT. See Figure 13.
Heavy-Duty QC #1 Belt Cleaner Mainframe Assembly with Internal
Spring Tensioner: P/N 36898-XXXXXXI. See Figure 14.
Heavy-Duty QC #1 Pre-Cleaner Assembly less Pipe End Weldments:
P/N 36899-XXXXXXXX. See Figure 15.
QC #1 Durt Tracker Retrofit Kit: P/N 32787-XXXX. This kit allows you
to use the QC #1 Belt Cleaner blade in the DURT TRACKER Belt Cleaner
mainframe.
XHD QC #1 Assembly (blade 6 in. less than belt width):
P/N 35899-XXXXXX. See Operator's Manual P/N M3504.
XHD QC #1 Assembly (blade 12 in. less than belt width):
P/N 35899-XXXXXXXX. See Operator's Manual P/N M3504.
QC #1 Belt
Cleaner
Tensioners
Belts 18 to 48 in. wide:

MARTIN TWIST Tensioner: P/N 31443.
MARTIN TWIST Tensioner with L Bracket: P/N 31443-L.
MARTIN Internal Spring Tensioner: P/N 36176
MARTIN Shock (Ring) Mount Air Tensioner: P/N 32745.
MARTIN Spring Tensioner With Shock Ring: P/N 33404-S.
MARTIN Dual TWIST Tensioners: P/N 31443-2R.
MARTIN Dual TWIST Tensioners with L Bracket: P/N 31443L2R.
MARTIN Dual Internal Spring Tensioner: P/N 36176-2
MARTIN Dual Shock Mount Air Tensioners: P/N 32745-2R.
MARTIN Dual Spring Tensioners With Shock Rings: P/N 33404-2S.
16
QC #1 Belt Cleaners
MARTIN Spring, Air, and Water Tensioners Operators Manual:

P/N M3263.
MARTIN TWIST Tensioner Operators Manual: P/N M3296.
MARTIN CYA Inspection Door Operators Manual: P/N M3127.
MARTIN XHD QC #1 Belt Cleaner and Tensioner Operators
Manual: P/N M3504.
CYA Inspection
Doors
With standard door, up to 155F (68C):

9 x 12 in. (229 x 305 mm): P/N 27658-0912.
12 x 14 in. (305 x 356 mm): P/N 27658-1214.
12 x 18 in. (305 x 457 mm): P/N 27658-1218.
18 x 24 in. (457 x 610 mm): P/N 27658-1824.
24 x 24 in. (610 x 610 mm): P/N 27658-2424.
With steel door:
9 x 12 in. (229 x 305 mm): P/N 34955-0912.
12 x 18 in. (305 x 457 mm): P/N 34955-1218.
18 x 24 in. (457 x 610 mm): P/N 34955-1824.
24 x 24 in. (610 x 610 mm): P/N 34955-2424.
17
QC #1 Belt Cleaners
Part Numbers
Operators
manuals
Part Numbers
Figure 11. QC #1 Belt Cleaner Mainframe Assembly with MARTIN TWIST Tensioner,
P/N 37137-XXXXXXT
Item Description
Part No.
Qty.
QC #1 Mainframe Weldment
Table II
QC #1 Standard Blade
Table II
Pipe End Weldment
Table II
Table II
QC #1 Lock Pin Lanyard Assy.
34166
Pin Slotted Spring 5/16 x 2 ZP
32774
Nut Hex Jam 1/2 - 13 NC ZP
16889
Screw SHS 1/2 - 13NC x 1-1/4 SS
30488
Label Martin Products
32238
Label Conveyor Products Warning
23395
10
Manual Operators
M3618
11
QC
M3620
12
QC #1 Gauge Disk
37127-S
31443/31443-2R
13
#1 Shortcut Guide
MARTIN TWIST Tensioner Assembly
18
QC #1 Belt Cleaners
Weight (lbs.)
Standard Blade
Assy. Part No.
Dim. A
Dim. B
Item No.
1
Item No.
2
Item No. 3
One
Each
W/O
Tensioner
37137-12XXXXX
10 (254)
38 (965)
37060-12
32773-12 XXXXX
30354-01 30354-02
58.7
37137-18XXXXX
16 (406)
44 (1118)
37060-18
32773-18 XXXXX
30354-01 30354-02
66.3
37137-20XXXXX
18 (457)
46 (1168)
37060-20
32773-20 XXXXX
30354-01 30354-02
68.2
37137-24XXXXX
22 (559)
50 (1270)
37060-24
32773-24 XXXXX
30354-02 30354-02
73.8
37137-30XXXXX
28 (711)
62 (1575)
37060-30
32773-30 XXXXX
30354-02 30354-03
93.1
37137-34XXXXX
32 (813)
66 (1676)
37060-34
32773-34 XXXXX
30354-02 30354-03
96.9
37137-36XXXXX
34 (864)
68 (1727)
37060-36
32773-36 XXXXX
30354-02 30354-03
98.8
37137-42XXXXX 40 (1016)
74 (1880)
37060-42
32773-42 XXXXX
30354-02 30354-03
104.4
37137-48XXXXX 46 (1168)
80 (2032)
37060-48
32773-48 XXXXX
30354-02 30354-03
110.1
37137-54XXXXX 52 (1321)
86 (2184)
37060-54
32773-54 XXXXX
30354-02 30354-03
115.7
37137-60XXXXX 58 (1473)
98 (2489)
37060-60
32773-60 XXXXX
30354-03 30354-03
135.0
37137-66XXXXX 64 (1626)
104 (2642)
37060-66
32773-66 XXXXX
30354-03 30354-03
140.6
37137-72XXXXX 70 (1778)
110 (2794)
37060-72
32773-72 XXXXX
30354-03 30354-03
146.3
37137-78XXXXX 76 (1930)
117 (2972)
37060-78
32773-78 XXXXX
30354-06 30354-06
176.9
37137-84XXXXX 82 (2083)
123 (3124)
37060-84
32773-84 XXXXX
30354-04 30354-04
185.4
37137-96XXXXX 94 (2388)
135 (3429)
37060-96
32773-96 XXXXX
30354-05 30354-05
202.4
Notes:
1. All dimensions are given in inches (mm).
2. All dimensions are for reference purposes only.
3. First two XX's indicate belt width. Third X indicates blade with or
without slits. Fourth X indicates blade with or without segments. The next
two XX's indicate blade color other than orange. The last X is "T" for
MARTIN TWIST Tensioner. Tensioner will not be included if T is
omitted.
Example: 37137-3600XXT would be 36" belt, blade with slits, segments,
and MARTIN TWIST Tensioner.
4. P/N 37137-12XXXXX will not be segmented.
5. A MARTIN Dual TWIST Tensioner is supplied on belt widths 54
inches (1372 mm) and over.
6. P/N 37137-XXIICRYX will not be slit or segmented.
19
QC #1 Belt Cleaners
Part Numbers
Table II. Part Numbers and Dimension for QC #1 Standard Blade Assy
with MARTIN TWIST Tensioner
Part Numbers
Figure 12. QC #1 Belt Cleaner Mainframe Assembly with Internal Spring Tensioner,
P/N 37137-XXXXXXI
Item
Description
Part No.
Qty.
QC
Table III
QC #1 Blade
Table III
Mainframe End Tube
Table III
QC #1 Lock Pin Lanyard Assy.
34166
32774
16889
30488
Plug for 2.0 Square Tube
36178
32238
10
23395
11
Manual Operators
M3618
12
QC #1 Shortcut Guide
M3620
13
QC
37127-S
14
Internal Spring Tensioner Assembly
36176/36176-2
#1 Mainframe Weldment
#1 Gauge Disk
20
QC #1 Belt Cleaners
Weight (lbs.)
Standard Blade
Assy. Part No.
Dim. A
37137-12XXXXI
10 (254)
38 (965)
37060-12 32773-12 XXXX 36979-02
36979-02
50.8
37137-18XXXXI
16 (406)
44 (1118) 37060-18 32773-18 XXXX 36979-02
36979-02
55.6
37137-20XXXXI
18 (457)
46 (1168) 37060-20 32773-20 XXXX 36979-02
36979-02
57.3
37137-24XXXXI
22 (559)
50 (1270) 37060-24 32773-24 XXXX 36979-02
36979-02
62.0
37137-30XXXXI
28 (711)
62 (1575) 37060-30 32773-30 XXXX 36979-02
36979-03
70.6
37137-34XXXXI
32 (813)
66 (1676) 37060-34 32773-34 XXXX 36979-02
36979-03
74.4
37137-36XXXXI
34 (864)
68 (1727) 37060-36 32773-36 XXXX 36979-02
36979-03
76.3
37137-42XXXXI 40 (1016) 74 (1880) 37060-42 32773-42 XXXX 36979-02
36979-03
81.9
37137-48XXXXI 46 (1168) 80 (2032) 37060-48 32773-48 XXXX 36979-02
36979-03
87.6
37137-54XXXXI 52 (1321) 86 (2184) 37060-54 32773-54 XXXX 36979-02
36979-03
98.3
37137-60XXXXI 58 (1473) 98 (2489) 37060-60 32773-60 XXXX 36979-03
36979-03
106.9
37137-66XXXXI 64 (1626) 104 (2642) 37060-66 32773-66 XXXX 36979-03
36979-03
112.6
37137-72XXXXI 70 (1778) 110 (2794) 37060-72 32773-72 XXXX 36979-04
36979-04
121.2
37137-78XXXXI 76 (1930) 117 (2972) 37060-78 32773-78 XXXX 36979-04
36979-04
126.8
37137-84XXXXI 82 (2083) 123 (3124) 37060-84 32773-84 XXXX 36979-04
36979-04
132.5
37137-96XXXXI 94 (2388) 135 (3429) 37060-96 32773-96 XXXX 36979-04
36979-04
143.8
Dim. B
Item No.
1
Item No.
2
21
One
Item No. 3
Each
W/O
Tensioner
QC #1 Belt Cleaners
Part Numbers
Table III. Part Numbers and Dimensions for QC #1 Assy with Internal Spring Tensioner
Part Numbers
Figure 13. HD QC #1 Pre-Cleaner Assembly with MARTIN TWIST Tensioner,

P/N 36898-XXXXXXXXT
Item
Description
Part No.
Qty.
QC #1 Mainframe Weldment
Table IV
QC
Table IV
Pipe End Weldment
Table IV
QC
34166
32774
16889
30488
32238
23395
10
Manual Operators
M3601
11
31443/31433-2R
#1 Standard Blade
#1 Lock Pin Lanyard Assy.
MARTIN TWIST Tensioner Assembly
22
QC #1 Belt Cleaners
Weight (lbs.)
Standard Blade
Assy. Part No.
Dim. A
Dim. B
Item No.
1
Item No.
2
36898-18XX12XXT
12(305)
44(1118)
36897-18
35381-18 XX 12
30354-01
30354-02
47.4
36898-18XX16XXT
16(406)
44(1118)
36897-18
35381-18 XX 16
30354-01
30354-02
52.6
36898-24XX18XXT
18(457)
50(1270)
36897-24
35381-24 XX 18
30354-02
30354-02
61.3
36898-24XX22XXT
22(559)
50(1270)
36897-24
35381-24 XX 22
30354-02
30354-02
66.5
36898-30XX24XXT
24(610)
62(1575)
36897-30
35381-30 XX 24
30354-02
30354-03
79.1
36898-30XX28XXT
28(711)
62(1575)
36897-30
35381-30 XX 28
30354-02
30354-03
84.3
36898-36XX30XXT
30(762)
68(1727)
36897-36
35381-36 XX 30
30354-02
30354-03
91.1
36898-36XX34XXT
34(864)
68(1727)
36897-36
35381-36 XX 34
30354-02
30354-03
96.3
36898-42XX36XXT
36(914)
74(1880)
36897-42
35381-42 XX 36
30354-02
30354-03
103.0
36898-42XX40XXT
40(1016)
74(1880)
36897-42
35381-42 XX 40
30354-02
30354-03
108.2
36898-48XX42XXT
42(1067)
80(2032)
36897-48
35381-48 XX 42
30354-02
30354-03
115.0
36898-48XX46XXT
46(1168)
80(2032)
36897-48
35381-48 XX 46
30354-02
30354-03
120.1
36898-54XX48XXT
48(1219)
86(2184)
36897-54
35381-54 XX 48
30354-02
30354-03
126.9
36898-54XX52XXT
52(1321)
86(2184)
36897-54
35381-54 XX 52
30354-02
30354-03
132.1
36898-60XX54XXT
54(1372)
98(2489)
36897-60
35381-60 XX 54
30354-03
30354-03
144.8
36898-60XX58XXT
58(1473)
98(2489)
36897-60
35381-60 XX 58
30354-03
30354-03
149.9
36898-66XX60XXT
60(1524)
104(2642)
36897-66
35381-66 XX 60
30354-03
30354-03
156.7
36898-66XX64XXT
64(1626)
104(2642)
36897-66
35381-66 XX 64
30354-03
30354-03
161.9
36898-72XX66XXT
66(1676)
110(2794)
36897-72
35381-72 XX 66
30354-03
30354-03
168.6
36898-72XX70XXT
70(1778)
110(2794)
36897-72
35381-72 XX 70
30354-03
30354-03
173.8
36898-78XX72XXT
72(1829)
117(2972)
36897-78
35381-78 XX 72
30354-06
203.8
36898-78XX76XXT
76(1930)
117(2972)
36897-78
35381-78 XX 76
30354-06
209.0
36898-84XX78XXT
78(1981)
123(3124)
36897-84
35381-84 XX 78
30354-04
218.6
36898-84XX82XXT
82(2083)
123(3124)
36897-84
35381-84 XX 82
30354-04
223.7
36898-96XX90XXT
90(2286)
135(3429)
36897-96
35381-96 XX 90
30354-05
248.1
36898-96XX94XXT
94(2388)
135(3429)
36897-96
35381-96 XX 94
30354-05
253.3
23
Item No. 3
One Each
W/O
Tensioner
QC #1 Belt Cleaners
Part Numbers
Table IV. Part Numbers and Dimensions for Heavy-Duty QC #1 Assy

with MARTIN TWIST Tensioner
Part Numbers
Figure 14. HD QC #1 Assembly with Internal Spring Tensioner, P/N 36898-XXXXXXXXI
Item
Description
Part No.
Qty.
QC
Table III
QC
#1 HD Pre-Cleaner Blade
Table III
Mainframe End Tube
Table III
QC
34166
32774
16889
30488
Plug for 2.0 Square Tube
36178
32238
10
23395
11
Manual Operators
M3601
12
Internal Spring Tensioner Assembly
Table III
24
QC #1 Belt Cleaners
Weight (lbs.)
Standard Blade
Assy. Part No.
Dim. A
Dim. B
Item No.
1
36898-18XX12XXI
12(305)
44(118)
36897-18
35381-18
XX 12
36979-02
36979-02
36.4
36898-18XX16XXI
16(406)
44(1118)
36897-18
35381-18
XX 16
36979-02
36979-02
41.5
36898-24XX18XXI
18(457)
50 (1270)
36897-24
35381-24
XX 18
36979-02
36979-02
49.3
36898-24XX22XXI
22(559)
50 (1270)
36897-24
35381-24
XX 22
36979-02
36979-02
54.5
36898-30XX24XXI
24(610)
62 (1575)
36897-30
35381-30
XX 24
36979-02
36979-03
64.3
36898-30XX28XXI
30(762)
62 (1575)
36897-30
35381-30
XX 28
36979-02
36979-03
69.5
36898-36XX30XXI
30(762)
68 (727)
36897-36
35381-36
XX 30
36979-02
36979-03
76.1
36898-36XX34XXI
34(864)
68 (1727)
36897-36
35381-36
XX 34
36979-02
36979-03
81.3
36898-42XX36XXI
36(914)
74 (1880)
36897-42
35381-42
XX 36
36979-02
36979-03
88.2
36898-42XX40XXI
40(1016)
74 (1880)
36897-42
35381-42
XX 40
36979-02
36979-03
93.3
36898-48XX42XXI
42(1067)
80 (2032)
36897-48
35381-48
XX 42
36979-02
36979-03
100.1
36898-48XX46XXI
46(1168)
80 (2032)
36897-48
35381-48
XX 46
36979-02
36979-03
105.3
36898-54XX48XXI
48(1219)
86 (2184)
36897-54
35381-54
XX 48
36979-02
36979-03
112.1
36898-54XX52XXI
52(1321)
86 (2184)
36897-54
35381-54
XX 52
36979-02
36979-03
117.2
36898-60XX54XXI
54(1372)
98 (2489)
36897-60
35381-60
XX 54
36979-03
36979-03
126.9
36898-60XX58XXI
58(1473)
98 (2489)
36897-60
35381-60
XX 58
36979-03
36979-03
132.1
36898-66XX60XXI
60(1524) 104 (2642)
36897-66
35381-66
XX 60
36979-03
36979-03
138.9
36898-66XX64XXI
64(1626) 104 (2642)
36897-66
35381-66
XX 64
36979-03
36979-03
144.1
36898-72XX66XXI
66(1677) 110 (2794)
36897-72
35381-72
XX 66
36979-04
36979-04
153.7
36898-72XX70XXI
70(1880) 110 (2794)
36897-72
35381-72
XX 70
36979-04
36979-04
158.9
36898-78XX72XXI
72(1829) 117 (2972)
36897-78
35381-78
XX 72
36979-04
36979-04
165.6
36898-78XX76XXI
76(1930) 117 (2972)
36897-78
335381-78 XX 76
36979-04
36979-04
170.8
36898-84XX78XXI
78(1981) 123 (3124)
36897-84
35381-84
XX 78
36979-04
36979-04
177.5
36898-84XX82XXI
82(2083)
123(3124)
36897-84
35381-84
XX 82
36979-04
36979-04
182.7
36898-96XX90XXI
90(2286)
135(3429)
36897-96
35381-96
XX 90
36979-04
36979-04
189.4
36898-96XX94XXI
94(2388)
135(3429)
36897-96
35381-96
XX 94
36979-04
36979-04
194.6
Item No.
2
25
Item No. 3
One
Each
W/O
Tensioner
QC #1 Belt Cleaners
Part Numbers
Table V. Part Numbers and Dimensions for HD QC #1 Assy with Internal Spring Tens
Part Numbers
Figure 15. HD QC #1 Pre-Cleaner Assembly Less Pipe End Weldments,

P/N 36899-XXXXXXXX
Item
Description
Part No.
Qty
QC
Table VI
QC
#1 HD Pre-Cleaner Blade
Table VI
QC
34166
32774
16889
30488
32238
23395
Manual Operators
M3601
26
QC #1 Belt Cleaners
Part No.
Dim. A
Dim. B
Item No.
Item No.
Weight
36899-18XX12 XX
12(305)
16(406)
36897-18
35381-18 XX 12
26.3
36899-18XX16 XX
16(406)
16(406)
36897-18
35381-18 XX 16
31.4
36899-24XX18 XX
18(457)
22(559)
36897-24
35381-24 XX 18
38.2
36899-24XX22 XX
22(559)
22(559)
36897-24
35381-24 XX 22
43.4
36899-30XX24 XX
24(610)
28(711)
36897-30
35381-30 XX 24
50.2
36899-30XX28 XX
28(711)
28(711)
36897-30
35381-30 XX 28
55.4
36899-36XX30 XX
30(762)
34(864)
36897-36
35381-36 XX 30
62.1
36899-36XX34 XX
34(864)
34(864)
36897-36
35381-36 XX 34
67.3
36899-42XX36 XX
36(914)
40(1016)
36897-42
35381-42 XX 36
74.1
36899-42XX40 XX
40(1016)
40(1016)
36897-42
35381-42 XX 40
79.3
36899-48XX42 XX
42(1067)
46(1168)
36897-48
35381-48 XX 42
86.0
36899-48XX46 XX
46(1168)
46(1168)
36897-48
35381-48 XX 46
91.2
36899-54XX48 XX
48(1219)
52(1321)
36897-54
35381-54 XX 48
98.0
36899-54XX52 XX
52(1321)
52(1321)
36897-54
35381-54 XX 52
103.2
36899-60XX54 XX
54(1372)
58(1473)
36897-60
35381-60 XX 54
110.0
36899-60XX58 XX
58(1473)
58(1473)
36897-60
35381-60 XX 58
115.1
36899-66XX60 XX
60(1524)
64(1626)
36897-66
35381-66 XX 60
121.9
36899-66XX64 XX
64(1626)
64(1626)
36897-66
35381-66 XX 64
127.1
36899-72XX66 XX
66(1677)
70(1880)
36897-72
35381-72 XX 66
133.8
36899-72XX70 XX
70(1880)
70(1880)
36897-72
35381-72 XX 70
139.0
36899-78XX72 XX
72(1829)
76(1930)
36897-78
35381-78 XX 72
145.8
36899-78XX76 XX
76(1930)
76(1930)
36897-78
35381-78 XX 76
151.0
36899-84XX78 XX
78(1981)
82(2083)
36897-84
35381-84 XX 78
157.7
36899-84XX82 XX
82(2083)
82(2083)
36897-84
35381-84 XX 82
162.9
36899-96XX90 XX
90(2286)
94(2388)
36897-96
35381-96 XX 90
181.6
36899-96XX94 XX
94(2388)
94(2388)
36897-96
35381-96 XX 94
186.7
Notes:
All dimensions are given in inches (mm). All dimensions are for reference
only. The first two XXs indicate belt width. The third X indicates a blade
with (0) or without (1) segments. The next X indicates a blade with (0) or
without (1) slits. The next two XXs indicate blade coverage and the last two
XXs indicate blade color.
27
QC #1 Belt Cleaners
Part Numbers
Table VI. Part Numbers and Dimensions, HD QC #1 Pre-Cleaner Less Pipe End Weldments
Part Numbers
ADVERTENCIA
!
WARNING
Lock out and/or tag out all energy sources to

conveyor system and loading system before
performing any work on conveyor or conveyor
accessories. Failure to do so could result in
severe injury or death.
Cierre y/o rotule todas las fuentes de energa al
sistema transportador y al sistema de carga antes
de realizar cualquier trabajo en el transportador
o sus accesorios. El no hacerlo puede resultar
en heridas serias o muerte.
Label P/N 23395
Figure 16. MARTIN Conveyor Products Warning Label, P/N 23395
28
QC #1 Belt Cleaners
Appendix A
11.50
(287)
Pulley Diameter* X Dimension

in. (mm)
in. (mm)
14.50
(365)
7.61
(193)
7.50 (191)
Appendix A
QC #1 Belt Cleaner Assembly with MARTIN TWIST Tensioner on CYA

Door
4 (100)
4.75 (121)
6 (150)
4.25 (108)
8 (203)
3.68 (94)
10 (254)
3.18 (81)
12 (300) and up
3.00 (76)
Cleaner mainframe
position
4.50
(114)
6.0
(152)
.75
(19)
3.25
(83)
6.0
(152)
4.5
(114)
5.50
(140)
6.00
(152)
4.5
(114)
Far Side Mount
(same bolt hole pattern for
MARTIN TWIST Tensioner)
13.62
(346)
5.50
(140)
4.50
(114)
3.25
(83)
A. MARTIN TWIST Tensioner Assembly, P/N 31443

B. Flange Bracket, P/N 30537
C. QC #1 Belt Cleaner Assembly with MARTIN TWIST
Tensioner, P/N 37137-XXXXXXX
D. 9 x 12-in. CYA Door, P/N 27658-0912
C
3.25
(83)
A
6.00
(152)
A-1
QC #1 Belt Cleaners
Appendix A
Heavy-Duty QC #1 Belt Cleaner Assembly with

MARTIN Dual TWIST Tensioner Assembly
Pulley Diameter*
in. (mm)
X Dimension
in. (mm)
12 to 15 (300 to 375) 4.5 (114)

16 to 19 (400 to 475) 4.0 (102)
20 (500) and up
4.0 (102)
7.50 (191)
A
6.00
(152)
4.5
(114)
A. MARTIN Dual TWIST Tensioner Assembly,

P/N 31443-2R
B. Heavy-Duty QC #1 Belt Cleaner Assembly,
P/N 36898-XXXXXXXXX
4.5
(114)
4.0 (102)
0.625 (16)
Chute wall cutout detail
7.13
(181)
A-2
QC #1 Belt Cleaners
Martin Engineering Mission

To make bulk materials handling cleaner, safer, and more productive.
One Martin Place

Neponset, IL 61345-9766 USA
Phone: 309-594-2384 or 800-544-2947
FAX: 309-594-2432
www.martin-eng.com
Form No. M3618-1/04
MARTIN ENGINEERING 1998, 2004

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MARTIN

with MARTIN TWIST and

Warning: Hazards or unsafe practices that could result in personal injury.

Before Installing Belt Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Finding center point of belt cleaner mainframe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

After Installing Belt Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Martin Engineering M3618-1/04

Belt Cleaner Mainframe Location (Standard Blade) . . . . . . . . . . . . . . . . . . . . . . . . 4

QC #1 Belt Cleaner Blade Colors, Materials, and Specifications . . . . . . . . . . . . . 2

Part Numbers and Dimensions for QC #1 Standard Blade Assy

Part Numbers and Dimensions for QC #1 Assy with MARTIN

Part Numbers and Dimensions for HD QC #1 Assy

Part Numbers and Dimensions for HD QC #1 Assy with MARTIN

Martin Engineering M3618-1/04

The MARTIN QC #1 Belt Cleaner combines effective removal of carryback

These procedures were written for equipment that is being installed on

If the belt cleaner is installed on enclosed pulley chutework, a CYA

Belt cleaner blades

Standard and Heavy-Duty QC #1 Belt Cleaner Blades are available in four

Martin Engineering is the leader in the development of high-performance

Martin Engineering M3618-1/04

Table I. QC #1 Belt Cleaner Blade Colors, Materials, and Specifications

Standard MARTIN Urethane

-20 to 160F(29 to 71C)

The following documents are referenced in this manual:

Martin Engineering M3618-1/04

Before installing equipment, turn off and lock out/tag out

If equipment will be installed in an enclosed area, test gas level

Martin Engineering M3618-1/04

Before Installing Belt Cleaner

Installing Belt Cleaner and Tensioner

Find center point of belt cleaner mainframe.

1. On operator side of chute, find pulley center point (A).

Pulley Diameter* X Dimension

*Includes lagging and belt.

A. Center point of pulley

C. Center point of belt

Figure 1. Belt Cleaner Mainframe Location (Standard Assembly, P/N 37137-XXXXXXX)

Martin Engineering M3618-1/04

12 to 15 (300 to 375) 4-1/2 (114)

*Includes lagging and belt.

A. Center point of pulley

Figure 2. Belt Cleaner Mainframe Location (Heavy-Duty, P/N 36898-XXXXXXXXX)

Martin Engineering M3618-1/04

1. Remove lock pin from operator side of mainframe and blade.

Figure 3. Removing Blade (Standard Blade shown)

1. For standard blade installations on head pulleys 12 in. (300 mm) in

Figure 4. Gauge Disk

Martin Engineering M3618-1/04

1. Position blade (Figure 3) on mainframe with blade curve facing conveyor

Martin Engineering M3618-1/04

20 (500 and up)

*Includes lagging and belt.

A. Center point of pulley

Figure 5. Belt Cleaner Mainframe Location

Figure 6. Removing Blade

Figure 7. Tensioner Mounting Plate Location

Martin Engineering M3618-1/04

5. Repeat steps 1 through 5 for far side chute wall.

1-1/2 in. (38.1 mm)

X + 1-1/2 in. (38.1 mm)

Figure 8. Cutting Belt Cleaner Mainframe