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Gear design is the process of designing a gear. Designing is done prior to manufacturing and includes
calculation of the gear geometry, taking into account gear strength, wear characteristic of the gear teeth,
material selection, gear alignment and provision for lubrication of gear.
Contents
1 Gear
1.1 Gear tooth terminology
1.2 Standard system of Gear Teeth
1.3 Design Considerations[1]
1.4 Selection of Materials
1.5 Gear wheel proportions
2 References
3 External links
Gear
A gear is a rotating machine part which has cut teeth, that mesh with another toothed part in order to
transmit torque. The cut teeth are also called 'cogs'. Gears are one of the most important parts of any
machine or a mechanism. Some of the sectors in which gears play a vital role are:
Turbine plant
Hot and Cold Rolling
Construction machinery
Elevator industry
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Design Considerations[1]
The accuracy of the output of a gear depends on the accuracy of its design and manufacturing. The
correct manufacturing of a gear requires a number of prerequisite calculations and design considerations.
The design considerations taken into account before manufacturing of gears are:
Strength of the gear in order to avoid failure at starting torques or under dynamic loading during
running conditions.
Gear teeth must have good wear characteristics.
Selection of material combination.
Proper alignment and compactness of drive
Provision of adequate and proper lubrication arrangement.
Selection of Materials
The gear material should have the following properties:
High tensile strength to prevent failure against static loads
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4-5
500-1500
1500-2400
>2400
10-12
While calculating the dimensions of the arms it is assumed that they transmit the stalling torque safely.
Elliptical cross sections are preferred for lighter loads while remaining cross sections are used for large
and heavy gears. The following aspects are considered while determining cross sectional diameter of the
arm.
Empirical formulas are used to determine the rim thickness.
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where
is the number of teeth and
are the number of arms.
A good design is a one in which the rim has a central rib of thickness equal to half the circular pitch.
If the lay out of the shaft is known, the diameter of the gear shaft can be calculated. Toothed wheels
fixed on the shaft are fitted by interference-for example, press or light press fit. For impact load or
speeds above 2000 r.p.m. press fit is employed. If the wheel is to be removed from the shaft medium fit
are used.
The following types of gears are most commonly used in industry for power transmission purposes:
Spur gears
Helical gears
Bevel gears
Worm and worm gears
References
1. ^ Pandya, N.C. (1981). Elements of Machine Design. India: Charotar Publishing House. pp. 713735.
External links
http://www.explainthatstuff.com/gears.html
Application of analytical geometry to the form of gear teeth
(http://link.springer.com/article/10.1007%2Fs12045-013-0106-3)
Web Utility for designing gears to print (mostly for smaller DIY projects
(https://woodgears.ca/gear_cutting/template.html)
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title=Design_and_manufacturing_of_gears&oldid=603844558"
Categories: Mechanical engineering
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