Professional Documents
Culture Documents
TECHNICAL SPECIFICATION
OF
A FLOCCULANT DOSING DEVICE
(IPRO Equipment No. 04A095)
(Rev 00)
Status: November 2011
3.1
3.2
SCOPE OF WORK
Supply and installation of the dosing device at the new sugar refinery in Lagos, Nigeria
according to the design data mentioned in 3.3.
For the details concerning a possible installation next to the tank / on the tank please
see the attached tank drawing:
ANNEX Flocculant preparation tank 04T100.pdf
The dosing device must accompany following items
All internal and external components for complete operation
Industrial Ethernet Interface for communication with the factory DCS
Engineering for detailed design and detail dimension drawing
Painting of carbon steel items (colour according to RAL)
Documentation in English Language
Detailed specification
Installed electrical power
Material properties
Delivery period
Detailed equipment drawings incl. dimensions and spacing
Brochures, reference lists etc.
Exclusions:
The following are excluded from this contract:
a) Civil and Building works
b) Installation of foundation bolts
c) Grouting to underside base plates
d) Concrete plinths / bases for towers and trestles
3.2.3
Any works not specifically mentioned in the detailed scope of works, but deemed by the
supplier as essential to the successful completion of the works, should be included by
the supplier under this heading and brought to the attention of the employer.
3.3
2392 t/day
max. 12 ppm
3.4
GUARANTEES
The material guarantee period is 24 months after commissioning and latest 30 months
after delivery.
3.5
3.6
Quality, product reliability and performance will not be substituted for price, although the
system design must be cost effective.
3.7
3.8
3.8.1
3.8.2
They shall be marked As Built and be revised to show all changes during construction.
Final payment will only be made when these drawings have been received.
3.9
3.9.1
3.9.2
3.9.3
3.9.4
A minimum of 2 weeks notice must be given that a test is to be conducted. Some of the
following personnel or their representatives are to be present at the test:
Client Representation
Project Manager
Design Engineer
Contractor's representative
This test will be recorded on STAR TRADING COMPANY LTD. "Inspection Report"
forms and copies of the results will be given to all concerned.
Any defect observed during the test will result in the test being failed. These defects are
to be made good and the equipment re-tested.
NB: The complete system will still have to be inspected and passed before it is
accepted.
3.9.5
3.10
except where proof of the notification by the Contractor to the Engineer to inspect can be
produced.
3.10.3 Setting out
The Contractor shall check and set out the works in accordance with the drawings
and/or as agreed to by the Engineer before foundation operations commence.
The Contractor shall amend, at his own cost, any errors arising from inaccurate setting
out from the drawings and/or instructions from the Employer prior to building operations
commencing.
The Contractor shall be responsible for checking all dimensions and detailing of the
existing structures on site. No claim for any extras resulting from his failing to do this will
be allowed. Dimensions given on general arrangement drawings should be taken as a
guide only and no drawings are to be scaled.
3.10.4 Protection of works
The Contractor will protect the works from inclement weather and rectify all damages
which may occur if the works are damaged.
3.10.5 Normal factory operations
Normal factory operations will continue during the construction of the proposed new
works. The Contractor shall therefore take all reasonable measures to minimise the
interruptions caused to the normal operations of the plant.
Every care shall be taken to ensure that:
1. As little as possible inconvenience is caused to STAR TRADING COMPANY LTD. Nigeria Management and Staff.
2. All STAR TRADING COMPANY LTD. -Nigeria regulations relating to the personnel
control & behaviour on site are adhered to.
3. No equipment is damaged in any way; and
4. New construction works, including movement corridors, are contained within well
defined areas.
3.10.6 Supervision of work
The Contractor shall provide a fully competent Foreman (in terms of the Occupational
Health and Safety Act of Nigeria) who shall be present at the works for the complete
duration of the period of the contract. The aforementioned Foreman shall act as agent
for the Contractor and any instruction given to him shall be considered to have been
given directly to the Contractor.
3.10.7 Existing services
Particular care must be taken to avoid damaging the existing services on the site.
Should the Contractor come across any services which are not shown on the drawings,
he must immediately notify the Engineer who will issue the necessary instructions
concerning what action is to be taken.
3.10.8 Allowance for all works
The Contractor must ensure that he is familiar with all the relevant details of this contract
document and the existing works on site.
The contract is to be a lump sum contract and the drawings and specifications have
been issued to enable the Contractor to calculate for himself the quantities, which he
considers, will be required to complete the work.
It will be assumed that the Contractor, from his own knowledge and experience, will
make provisions for any work or materials not fully specified. The tender for the works
shall be submitted together with complete specifications for any items which have been
included in the tender, but which have not been specified in the contract agreement.
3.10.9 Site facilities
Site Facilities Available
i) The Contractor will arrange with the Engineer and pay for all costs involved in the
provision of temporary services, site huts and other equipment. Power and water are
available on the site.
ii)The Contractor will locate his laydown area within the site in a position approved by the
Engineer.
iii) The Contractor is to make provision for, at his own cost and in locations approved by
the Engineer, adequate site toilets and washing facilities for the use of all persons
engaged on the works. Such portable conveniences shall comply with local authority
regulations and the Employers requirements and shall be maintained in a clean and
hygienic condition. The site shall be left in a clean, sanitary and tidy condition on
removal of these conveniences from site.
iv)
No persons will be allowed to sleep or erect living accommodation in the site area.
Arrangements for living accommodation must be approved in advance with the
Employers representative and all costs in respect of site accommodation are deemed to
have been included in the Contractors rates.
v)The Contractor shall take down and clear away all plant and temporary works
(including sheds etc) and make good. Remove all rubbish, debris and surplus materials
that have accumulated and at completion, clean all grass, scrub down, clean all floors
and/or paving and leave the work and site clean at completion and ready for immediate
occupation.
Site Security
All security matters relating to the site and the equipment and persons employed thereon
shall remain the responsibility of the Contractor during the contract.
3.11.1 The Supplier is obliged to designate a responsible resident engineer or chief erector.
Any changes in this function during the construction period require the prior approval of
the Contractor.
During the period of his work the Supplier must be represented at the site by at least one
person with the authority to make legally effective statements or to take same from the
Site Management. For all Labors/workers which are on site the evidence of qualification
and knowledge about the safety regulation is necessary. STAR TRADING COMPANY
LTD. requires to see and approve or reject the documents before permitting the Supplier
to start his work.
3.11.2 Preparation of the construction / erection site shall be arranged with the Site
Management. Should the Supplier not comply with any of these arrangements made, the
Site Management has the right to relocate the Supplier's equipment at the latter's cost
and without any prior warning. On Site there are no adequate storage areas available for
the Supplier. The Supplier shall provide the equipment/material just in time to the place
of installation. Any transport to the place of installation remains the Supplier's
responsibility.
Accommodations (including day rooms and sanitary facilities) for the supplier supervision
and personnel shall be provided by the Supplier. The location of such accommodations
and facilities shall be coordinated with the Site Management. Sketches showing the
at the Supplier's expense. Should the material to be disposed of originate from different
companies the costs incurred will be allocated at the discretion of the Site Management.
STAR TRADING COMPANY LTD. 's waste containers must not be used unless with the
express agreement of the Site Management. The original condition of any of the
premises or areas made available to the Supplier by the Site Management shall be
restored and turned over after complete performance of work.
3.11.10 Adequate lighting for his work areas are within the Supplier's responsibility.
3.11.11 STAR TRADING COMPANY LTD. is not obliged to take delivery of any goods that
should arrive at the site for the Supplier or his Subsuppliers during their absence from
the site. Should STAR TRADING COMPANY LTD. give his permission for the goods to
be unloaded, the Supplier will be informed at the earliest possible time. Acceptance of
goods shall be entirely non-binding in character. STAR TRADING COMPANY LTD. or
Site Management will neither check the delivery for correctness, nor will they be liable
for correct unloading and correct storage. The supplier shall reimburse any costs
incurred by STAR TRADING COMPANY LTD. as a result of taking delivery.
3.11.12 Any photographs taken at site require STAR TRADING COMPANY LTD. express
approval.
3.11.13 While performing work and while present at the site the Supplier shall recognize, and
duly follows the Site Regulations as a constituent part of the Contract.
3.12
Painting Quality
Welding Quality
3.13
The purpose of an effective quality control system is to ensure that a systematic process
is carried out safely and in a co-ordinated manner. The procedure is applicable to all
contractors and shall be read in conjunction with the requirements of the contract.
The Contractor shall be responsible for the following or as stipulated elsewhere in the
contract: Organising and carrying out all equipment test and trials. These trials and tests shall
cover the requirements of the contractor, employer and engineer, as agreed in the
final contract document.
All applicable statutory tests and design code requirements and that the necessary
representatives of these agencies are present to witness these tests where
applicable.
Prior to contract commencing, the Contractor shall:Prepare an overall Quality Control Plan which is to be submitted for approval 14
days after awarding of contract.
On approval, the Contractor shall submit detailed quality control plans on each
aspect of work that is being performed. The control of these plans is the
responsibility of the Contractor.
Not proceed until the procedure has been reviewed and approved by the Engineer.
Note:
3.14
The Contractor shall:Designate sufficient representative of his staff to assume responsibility for the
complete control and supervision of all work within the scope of his contract.
Be responsible for and co-ordinate all obligations of his nominated sub-contractors.
Submit an organogram highlighting each individuals responsibility and department,
the inclusion of the Contractors Sub-Contractors is to be included.
Submit a register with all safety equipment. All lifting equipment to be clearly marked
and a separate register per item are to be filed. The Contractor must ensure that he
adheres to the Occupational Health and Safety Act of the Federal Republic of
Nigeria.
Periodic inspection of all equipment will be carried out by the Engineer or the
designated Safety Officer of the Client.
HANDOVER CERTIFICATES
All structural steel fabrication and erection works are to be handed over using the
appropriate handover certificate. The Engineer is to be notified a minimum of 48 hours
prior to commencement of any handover.
The purpose of handover is to demonstrate that all aspects of the structural steel
fabrication and erection function reliably in accordance with agreed plans and
specifications. The handover does not relieve the Contractor of his warrantee. This can
be a step by step handover. An exception list will be generated during handover that
must be attended to before handover is accepted.
Each handover will be organised by the Engineer and attended by some or all of the
following:
Project Manager
Site Manager
Every handover certificate will be signed by those present and it will be marked as to
whether handover was accepted or not.
A copy of every handover certificate is to be lodged with the Engineer.
Any handover certificate, with an exception list attached, has to be re-inspected before
handover is accepted.
3.15
3.16
HOT COMMISSIONING
The Contractor is to include in his price for the hot commissioning of the equipment. The
Contractor is to rectify any faults that occur anywhere in the system so that it allows
product to dried and cooled in a smooth and proper fashion.
The Contractor will be guided by the Design Engineer as to where adjustments are
required. The Contractor is to make these adjustments as part of his scope.
3.17
Operating Instructions
a)
Pre-start checklist for each individual plant.
b)
Starting and stopping instructions.
c)
Plant running checklist.
d)
Safety precautions to be taken
e)
Manual operation
f)
Operators details
Mechanical Equipment
a)
Descriptions of all major items of equipment with the make, model number, names,
addresses and telephone numbers of the supplier, manufacturer or their agents.
b)
Design capacities of all equipment including selection parameters, selection
curves, capacity tables, etc.
c)
Manufacturer's brochures and pamphlets
d)
Schedule of spares with part numbers recommended to be held in stock by STAR
TRADING COMPANY LTD.
Maintenance Instructions
a)
Schedule maintenance particulars
b)
Trouble shooting guide
c)
Part numbers of all replacement items
d)
Belt sizes, types and lengths
e)
Serial numbers of principle pieces of equipment.
3.18
3.19
RE-ROUTING OF SERVICES
Where services have to be temporarily disconnected, deviated or re-routed, such work
shall only be carried out with the approval of the clients representative and the Engineer
and in a manner approved by those persons.
3.20
3.21
NOTICE BOARD
No notice board is required.