PCS 7 SalesSlides V71 en

SIMATIC PCS 7
Takes you beyond the limits!
The high-performance Process Control

System from Siemens.
For internal use only
SIMATIC PCS 7
Introduction
System Components
Technology
Modernization
Summary
SIEMENS Industry Automation and Drive Technologies

Overview
Introduction
System
Components
Technology
Modernization
Summary
We help maximize your investment and improve your

plants performance by
.drawing on our team of 85,000 top-notch players
.being located in 190 countries around the world
.providing a complete one-stop-shop with over

137,000 products
.employing more than 5,500 people in R&D alone
SIMATIC PCS 7
Slide 3/97
Industry Sector
SIEMENS Industry Sector

Our Markets
Introduction
Factory Automation
Process Automation
Electrical Equipment for

Buildings
Market volume:
58 billion
45%
Market volume:
47 billion
36%
Market volume:
24 billion
19%
System
Components
Technology
Modernization
Summary
Siemens is a world leader in all fields of automation for applications in

industry and associated infrastructure
SIMATIC PCS 7
Slide 4/97
Industry Sector

Business Activities
Products
Introduction
System
Components
Technology
Modernization
Summary
Programmable Logic
Controllers
Switching devices
Protective switching
systems
Process instrumentation
and analytics
HMI systems
Motors and couplings
MES products
Sensor technology
Systems
DCS, CNC systems

Control systems
Drive systems
Bus technologies
Software systems
Solutions
Complete solutions for

Factory and Process
Automation in all
industries
Solutions for Motion
Control / drive systems
Our coordinated range of products and systems...
...creates for our customers, solutions with clear economic benefits

SIMATIC PCS 7
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Industry Sector

Award Winning Manufacturing Processes
Introduction
System
Components
First prize and overall European winner awarded to the Amberg Electronics
Factory in the industrial competition "The Best Factory / Industrial
Excellence Award". (2007)
Technology
Modernization
Summary
We dont just sell SIMATIC products, we use them to make the next
generation even better!
SIMATIC PCS 7
Slide 6/97
Industry Sector

Our Automation Platform is Totally Integrated Automation (TIA)
Introduction
Enterprise Resource
Planning (ERP)
System
Components
Technology
Modernization
Summary
Totally
Integrated
Automation
Manufacturing Execution
Systems (MES)
MES solutions
Control
Production
life cycle
Design and
Engineering
Installation
and
Commission.
Operation
Maintenance
Modernization
and upgrade
Inbound Logistics Process
Production
Workflow
Discrete Outbound Logistics
TIA seamlessly links the Field Level, Control, MES and ERP Levels while
integrating all in- and outbound logistics
SIMATIC PCS 7
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Industry Sector

The One Stop Shop
Introduction
System
Components
Technology
Modernization
Summary
We Offer
an optimal solution for all industries based on
a single platform.
in-house development and production of all
components
(Controller, E/A, Operator- & Engineering
Station, Batch, MES, Field Devices, ...)
long-term Service & Support
Providing you with

future-proof protection of your investment
reduced Total Cost of Ownership
peace of mind
Were your reliable partner yesterday, today and tomorrow!

SIMATIC PCS 7
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Industry Sector

What TIA Means for You, Our Customer
Introduction
System
Components
Totally Integrated Automation is designed to
Technology
synchronize with your business requirements
Modernization
optimize your machine and process operations
Summary
protect your engineering investment and intellectual capital

reduce your Total Cost of Ownership
It accomplishes this by
providing access to all information - anytime, anywhere
eliminating automation islands
integration of the complete portfolio (e.g. intelligent field devices, drives,)
TIA is a complete automation platform for greater process results
SIMATIC PCS 7
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Industry Sector
SIMATIC PCS 7
Based on Totally Integrated Automation Components
Technology
Modernization
Summary
industry proven components selected from the world market leading

SIMATIC platform.
integrated system services (diagnostics, alarms, Asset Management...)
auxiliary packages (Route Control, SIMATIC BATCH, Warehouse,...)
SIMATIC HMI
SIMATIC Software
Industrial
SIMATIC Workstation
SIMATIC Controller
SIMATIC NET
PROFIBUS
Components
System
Components
SIMATIC PCS 7 is comprised of
SIMATIC PCS 7
Introduction
Totally Integrated Automation

The most ADVANCED process control system in the world!
SIMATIC PCS 7
Slide 10/97
Industry Sector
SIMATIC PCS 7
Integration with Standard and Customized Solutions
Introduction
System
Components
Technology
Modernization
The openness of SIMATIC PCS 7 means:

Easy integration with
existing systems
plant expansions
Summary
OpenPCS 7
Flexible configuration with..
easy implementation of
customer-specific function blocks
effective implementation
of customer requirements
OpenPCS 7
SIMATIC PCS 7
PROCESS FIELD BUS
Vendor independent and future oriented design with

use of internationally accepted industrial standards
Giving YOU the highest
PRODUCTIVITY and QUALITY over the entire life cycle
SIMATIC PCS 7
Slide 11/97
Industry Sector
SIMATIC PCS 7
One Platform Suited to All Industries
Introduction
System
Components
SIMATIC PCS 7 is the integrated and homogeneous automation solution for

all process industry sectors
Technology
Modernization
Summary
Industry-Specific
Add-ons
Continuous Sectors
SIMATIC
BATCH
Clear reduction in costs:

hardware, logistics, training
Batch Sectors
SIMATIC PCS 7
Increase in productivity:
flexibility over the entire life
cycle of the plant
Integrating all primary and secondary plants

SIMATIC PCS 7 handles not only process control engineering tasks, but
also the complete automation of all mainstream, upstream and downstream
processes.
SIMATIC PCS 7
Slide 12/97
Industry Sector
SIMATIC PCS 7
Maximum Scalability (1:1000)
Introduction
System
Components
Technology
Modernization
Summary
Lab
Pilot plant stations
SIMATIC PCS 7 Lab
Production plant
Interconnected plant at one production location
SIMATIC
SIMATICPCS
PCS77100
100120
120000
000I I/ /OO
As big or as small as you need it to be!
SIMATIC PCS 7
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Industry Sector
SIMATIC PCS 7
Continuous Improvement Based on TIA
New OS Look & Feel with
Introduction
System
Components
Technology
Modernization
Summary
Integrated Failsafe
H-Systems
Multi client/server
Fast Ethernet
Online changes
Plant Asset
Management
Safety Matrix
SIMATIC BATCH
Web OS
21 CFR Part 11 Compl.
SIMATIC PCS 7 Box
SIMATIC Route Control
PCS 7
V6.x
PCS 7
V5.x
~120.000 I/O
~30.000 I/O
2003
Multi-user engineering
Advanced Process
Control
Version Cross Manager
Open PCS 7
FMR
PROFIBUS PA
Redundancy
FF Integration
PCS 7 Security
PCS 7
V7.0
16:10 support
Advanced Process
Library
Engineering Compendium
Extended Remote I/O
DataMonitor
TeleControl
Online Recipe Changes
(Batch)
PCS 7
V7.1
~120.000 I/O
2008
~120.000 I/O
2006
2000
SIMATIC PCS 7
Slide 14/97
TIA
Industry Sector
SIMATIC PCS 7
Continuous Improvement Based on TIA
Introduction
System
Components
Totally Integrated Automation

If you need it, we have it
Complete range of products for all industries
Technology
Modernization
Summary
A set of the RIGHT tools for the job

SIMATIC PCS 7
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Industry Sector
SIMATIC PCS 7
Support Through-out the Entire Lifecycle
Introduction
System
Components
Technology
Design &
Engineering
Modernization
& Upgrade
Operation
Modernization
Summary
Maintenance
Installation &
Commissioning
Interface to CAx,
Telecontrol,
Multi-User
Engineering,
Advanced Process
Library
Minimize
engineering
costs
SIMATIC PCS 7
Slide 16/97
Engineering
Compendium,
Redundant
PROFIBUS PA
Reduce
investment
costs
Advanced
Process
Control,
Alarm
Management
Predictive
Asset
Management of
mechanical
plant parts
Increase
operation
efficiency
Decrease
total cost of
ownership
Step by step
Migration
Increase
investment
protection
Industry Sector
SIMATIC PCS 7
Introduction
System Components
Technology
Modernization
Summary
SIMATIC PCS 7 Engineering System

Central, System-Wide Engineering
Introduction
Modern, concurrent engineering throughout the entire system
System
Components
Engineering System
Operator System
Maintenance
Station
Automation Stations
Compact Systems
Communication
Process Periphery
Technology
Modernization
Summary
A single system to engineer and manage all components of your DCS

SIMATIC PCS 7
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Industry Sector

Integrated Engineering Toolsets
Introduction
Graphical configuration of automation functions
System
Components
Continuous functions
Engineering System
Operator System
Maintenance
Station
Automation Stations
Compact Systems
Communication
Process Periphery
Technology
Modernization
Summary
Discontinuous process sequences

Multi-User Engineering
Concurrent engineering with
compile and download
Process Object View
A complete view of all measuring
point variables
Detailed System Diagnostics
And tools such as
Bulk-Engineering
Integrated PID Tuner
SIMATIC PCS 7 allows for fast, easy engineering of your DCS
SIMATIC PCS 7
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Industry Sector

Continuous Function Charts (CFCs)
Introduction
System
Components
Engineering System
Place blocks by
Drag and Drop
Operator System
Maintenance
Station
Automation Stations
Compact Systems
Communication
Process Periphery
Technology
Modernization
Summary
Automatic drag
and drop
connection to
other charts and
hardware signals
Block libraries with
search function
Easy engineering of all measuring points using preconfigured blocks

SIMATIC PCS 7
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Industry Sector

Diagnostic Tools and Documentation
Introduction
System
Components
Engineering System
Operator System
Maintenance
Station
Automation Stations
Compact Systems
Communication
Process Periphery
Technology
Modernization
Summary
SIMATIC PCS 7
Slide 21/97
Industry Sector

New Engineering Compendium based on Best Practice
Introduction
Feature:
System
Components
There are several ways to engineer a project with

SIMATIC PCS 7. The Engineering Compendium
(Part A,B,C) is Based on Best Practices that
provide a fail-safe and fast approach
Engineering System
Operator System
Maintenance
Station
Automation Stations
Compact Systems
Communication
Process Periphery
Checklists are the short form (derivation)

of the Engineering Compendium and include every
relevant engineering step of the project
Engineering
Engineering
Compendium
Compendium
Part A
Part B
Configuration
Process
Safety
Engineering
Compendium
Part C
SFCSFC-Types
Checklists
Technology
Modernization
Benefits:
Summary
Efficient and future-proof engineering with SIMATIC PCS 7 Compendium

Time-saving
Avoidance of failures
Faster factory acceptance test and commissioning with checklists
SIMATIC PCS 7
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Industry Sector

Graphical Configuration of Sequential Function Charts (SFCs)
Introduction
System
Components
Engineering System
Operator System
Maintenance
Station
Quickly configure discontinuous sequences using SFCs with...

Standardized elements (step, transition, jump...)
Automatic generation of the operator visualization system
Easy handling of exceptional states, operating modes...
Automation Stations
Compact Systems
Type / instance concept for centralized modifications
Communication
Process Periphery
Online modifications
Technology
Modernization
Summary
SIMATIC PCS 7
Slide 23/97
Industry Sector

OS Functions Automatically Generated
Introduction
System
Components
Engineering System
Operator System
Maintenance
Station
Automation Stations
Compact Systems
Communication
Complete plant overview for the operator

Overview (n levels), graphic level, key
level
Display hierarchy
Hierarchical display organization
Messaging and Archiving System
Alarm Summaries, Symbols, Faceplates
User-friendly operator navigation

Jump from group display directly
to relevant graphic
Loop-in alarm
Acknowledgements from alarms
directly in the graphic
Process Periphery
Technology
Modernization
Summary
Automatic configuration reduces engineering time, costs and errors.

SIMATIC PCS 7
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Industry Sector

OS Functions Automatically Generated
Introduction
System
Components
Engineering System
Operator System
Maintenance
Station
Automation Stations
Compact Systems
Communication
How does this help?

Minimal overhead
Automated engineering of HMI functionalities
Significant reduction in engineering costs
Less time spent generating graphics
Process Periphery
Technology
Modernization
Reduction in commissioning costs
Automatic system functions prevent configuration

errors
Summary
Safe integration of changes during operation
N o ad
d
engin itional
eerin
g !!!
Optimum embedding of HMI functionalities in

engineering
Effective and comprehensive system support
SIMATIC PCS 7
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Industry Sector

Comprehensive Process Object Engineering
Introduction
General
Name, comment, AS assignment
System
Components
CFC
& SFC
Parameter/
Connections
OS Crossreference
Engineering System
Operator System
Block symbols,
I/O fields,
status
indicators
Maintenance
Station
Automation Stations
Limits, settings,
cross-measuring
point
connections
Compact Systems
Communication
Archives
Process Periphery
Cycles, units
Technology
Process
Objects
Messages
Message texts priorities
Hardware
Assignment
Modernization
I/O channels,
signal names
Summary
Engineering of all aspects of a process object can be done with ease

from a single location
SIMATIC PCS 7
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Industry Sector

Process Object View
Introduction
System
Components
Engineering System
Operator System
Hierarchical plant
view
Maintenance
Station
All aspects of the selected folder for

measuring point-based engineering
Automation Stations
Compact Systems
Communication
Pre-selection e.g. plant

section
Process Periphery
Technology
Modernization
Summary
Process Object View provides efficient editing of all objects with

Block copy / paste (for attributes)
Cooperation with Excel / Access (Copy / Paste)
Find / replace attributes
Import / export of texts
Comprehensive test functions
e.g. online values, enabling / disabling of CFC diagrams, I/O simulation
Enhancing engineering productivity

SIMATIC PCS 7
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Industry Sector

Efficient Bulk Engineering
Introduction
System
Components
Engineering System
Operator System
Maintenance
Station
Automation Stations
Data interchange with CAE tools and system-supported data entry:

Generate AS software, faceplates, messages and display hierarchy for OS
High level of reproducibility (error-free)
Optimum quality
Read in signal list, measuring points, etc.
Compact Systems
TH assign.
B17/Reac1
B17/Reac2
B17/Reac2
B17/Reac3
Communication
Process Periphery
Plan name PV_LR PV_LR

LIC1710
0
100
TIC2711
0
500
PIC2712
0
10
FIC3210
0
250
KP
1.7
1.25
2.0
1.5
TN
2.5
3.5
1.0
10
TV
1.3
1.0
1.0
2.0
Technology
Modernization
Summary
Easy engineering for maximum performance

SIMATIC PCS 7
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Industry Sector

Advanced Process Library
Introduction
System
Components
Engineering System
A selection of ready-to-go, flexible tools and algorithms for a wide

range of process tasks.
Operator System
Ease-of-use
Maintenance
Station
Ergonomic symbols and task-oriented faceplates
Automation Stations
Compact Systems
Communication
Process Periphery
Technology
Uniform representation of state information

Unified operation modes
(auto, on, manual, local, out-of-service)
Modernization
Adaptable & Scalable Functionality
Summary
Feature parameter
Modular functionality
Integrated Maintenance Functions and Simulation
Signal flow with structured variables
(PV, QC, Unit, Scale)
SIMATIC PCS 7
Slide 29/97
Industry Sector

Advanced Process Library Interlocking
Introduction
APL Interlocking features:
System
Components
Operator System
Indication of state at block icon

(locked, unlocked, bypassed,
simulated, not in use)
Maintenance
Station
Cascaded protection structure
Automation Stations
Jump to input value faceplate
Engineering System
Compact Systems
Communication
Process Periphery
Technology
Jump to
faceplate
Auxiliary Value
Bypass
First Out indication
Interlock
State
Modernization
Set/Reset
bypass
Summary
Reset all
bypasses
Input value
First signal that

engaged the interlock
Jump to
faceplate
Faster to the source of an interlock with guided access

SIMATIC PCS 7
Slide 30/97
Industry Sector

Advanced Process Library Extended Views
Introduction
More Intuitive Display of Information
System
Components
New Preview view with APL blocks

allows operators to see setpoint
differences before making
changes, allowing them to
anticipate the process response.
Engineering System
Operator System
Maintenance
Station
Automation Stations
Compact Systems
Communication
Process Periphery
Technology
Preview View
Modernization
Summary
Operator-to-operator knowledge
transfer is improved through the
use of the new Memo view, which
allows operators to leave device
specific notes right in the OS
[25/01/2009] R. Smith:
Maintenance staff have been advised of malfunctioning
valve V343.
Memo View
SIMATIC PCS 7
Slide 31/97
Industry Sector
SIMATIC PCS 7 Operator System

Effective Operator Guidance
Introduction
Straight-forward Display Hierarchy
System
Components
Segmented Screen layout
Engineering System
Operator System
Maintenance
Station
Overview area
Automation Stations
Compact Systems
Communication
Graphic area
Plant
Process Periphery
Technology
Plant unit
Modernization
Pushbutton area
Technical
facility
Summary
Loop
Ensures easy operation
SIMATIC PCS 7
Slide 32/97
Consistent access to information
Industry Sector

A Complete User Interface
Introduction
Pre-configured pictorial representations
System
Components
Graphic displays, curve display,

alarm list,...
Engineering System
Operator System
Maintenance
Station
Automation Stations
Compact Systems
Communication
Symbols, Faceplates
Information based color schema
Enhanced functions
Technology
Acknowledgement of messages right in the

graphics themselves
Modernization
Multi-screen technology (1-4 monitors)
Summary
Remember/call up monitor composition
Process Periphery
Graphics
Process display and measuring-point

selection via name
Symbols
Faceplates
Wide Range of Display Options

Choice of 16:10 and 16:9 resolutions.
Support for PC and TV technology
SIMATIC PCS 7
Slide 33/97
Industry Sector

Effective Alarming
Introduction
System
Components
Engineering System
Operator System
Maintenance
Station
Automation Stations
Compact Systems
Better Alarm Analysis
Fast Response to Alarms
Alarm number by type
Alarm Prioritization
Frequency of alarms
User-specific settings
Alarm source
Excel-style sorting/filtering
Export functionality
Online Help
Communication
Process Periphery
Technology
Modernization
Summary
Alarm management tools providing high operator efficiency!

SIMATIC PCS 7
Slide 34/97
Industry Sector

Intelligent Alarm Management
Introduction
System
Components
Operator System
IN
G
cleaning
60%
ID
H
Process Periphery
servicing
Communication
plant start-up
AR
AL
Compact Systems
80%
T
AR
Automation Stations
based on operating state, such as
SM
Maintenance
Station
100%
Dynamic Alarm Display
Reactivity
Engineering System
40%
Technology
Modernization
Summary
Manual Alarm Removal

Temporary silencing of alarms
20%
CRITICAL
IDEAL
0%
1
10
100
FATAL
1.000
10.000
Alarms per 10 minutes

Recommendation of NAMUR/EEMUA:
Adapting requirements on the human capabilities
Avoid accidents and unplanned downtime

SIMATIC PCS 7
Slide 35/97
Industry Sector

Alarm System
Introduction
System
Components
Engineering System
Operator System
Alarm Propagation to Top-level Navigation

Clear indication of alarm state in all areas
Loop-in Alarm
Jump from message straight to graphic
Maintenance
Station
Automation Stations
A
Compact Systems
Communication
Overview Area
Process Periphery
Technology
Modernization
Summary
A
e
A
e
A
A
Fast troubleshooting in critical process conditions

SIMATIC PCS 7
Slide 36/97
Industry Sector

Effective Trend Display
Introduction
System
Components
Engineering System
Operator System
Maintenance
Station
Automation Stations
Compact Systems
Communication
Process Periphery
Quick and Easy Processing of Process Data

Continuous x-y zooming
One y-axis for multiple trends
Multiple trend windows per control
Operator defined trending
Integrated statistics functions
Technology
Auto and percentage scaling
Modernization
Background grid
Summary
Historical and on-line data

Data export
Meaning fast, accurate detection of process variations.

SIMATIC PCS 7
Slide 37/97
Industry Sector

Excel Data Link - DataMonitor
Introduction
Direct access to process data from within Excel
System
Components
Real-time and historical data
Engineering System
Quick analysis of the production situation
Operator System
Full power of Excel for analysis and display
Maintenance
Station
Scheduled reporting
Automation Stations
Access all data without leaving the office.
Compact Systems
Simplified Process Optimization: Compare historic and current data
Communication
Process Periphery
Technology
Modernization
Summary
LIVE DATA
Excel
PCS 7 Live Data
SIMATIC PCS 7
Slide 38/97
Industry Sector

Optimum SFC Representation
Introduction
System
Components
Engineering System
Operator System
Maintenance
Station
Automation Stations
Compact Systems
Multiple SFC Visualizations

navigation window
detail window
sequence and transition boxes
SFC multi-chart diagram
give the operator the right information,
the way they want to see it.
Communication
Process Periphery
Technology
Modernization
Summary
Detail window
Overview window
SFC online (OS)

SFC in the Engineering System
Sequence and transition box
Maximum operational comfort with minimum engineering effort

SIMATIC PCS 7
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Industry Sector

Web Client - Remote Monitoring and Control
Introduction
System
Components
Engineering System
Operator System
Maintenance
Station
Automation Stations
Compact Systems
Communication
Process Periphery
Technology
Modernization
Summary
Monitoring and Control via the

Internet / Intranet
Web Client as thin client
Complete plant overview
Advanced security with
User-specific password
User-specific rights
Automatic in-active user logout
Firewall technology
Individual application concepts
Internet
Explorer
Providing a secure remote interface for a broad range of applications

SIMATIC PCS 7
Slide 40/97
Industry Sector
SIMATIC PCS 7 Maintenance Station

Integrated Plant Asset Management System (PAMS)
System
Components
Engineering System
Operator System
Maintenance
Station
Automation Stations
Compact Systems
Communication
Process Periphery
Technology
Online, Real-time Functions

Condition Monitoring of all
components
Status change notification
Display of
diagnostic information (PDM)
Creation of
maintenance requests
Tracking of maintenance
activities
Modernization
Summary
Plant Asset Management

Performance Monitor.
high
Process
Customer benefit
Introduction
Plant
Components
Automation
Components,
DCS, Network,
Single
devices
low
Effort and Complexity
high
Benefits
Homogenous integration into SIMATIC PCS 7
Automatic generation of all Plant Asset Management diagnostic pictures
Maintenance Station integrated into Operator Station or as dedicated station
Common visualization (symbols, faceplates) of all assets (unified assets)
Implementation of NAMUR recommendations NA 64 & NE 91
SIMATIC PCS 7 PAMS increases plant availability
SIMATIC PCS 7
Slide 41/97
Industry Sector

Automatic Generation of Diagnostic Pictures
Introduction
System
Components
OS
MS
OS
...
C1
Engineering System
Cn
Operator System
...
Maintenance
Station
S1
Sn
Automation Stations
AS 1
Compact Systems
Communication
AS 2
...
AS n
Process Periphery
Technology
Modernization
Summary
Monitoring and Operating
Hierarchical structure
A block icon for each asset
A faceplate for each asset
Alarm linking
Common asset status symbols
Plant
Plant view in
SIMATIC PCS 7
engineering
Unit 1
Unit 2
Boiler 21
Diagnosis
Diagnosis
AS - Station
CP1 Field bus

CP2 Field bus
Remote I/O
DP/PA - Link
Link-Pic
CFC
All asset management related information is automatically generated

SIMATIC PCS 7
Slide 42/97
Industry Sector

Hierarchical Structure
Introduction
System
Components
SIMATIC S7-400
and PROFIBUS
Network
Engineering System
Operator System
Maintenance
Station
status and selection of

underlying hierarchy
Automation Stations
Compact Systems
ET 200M
Station
Component
diagnostic symbol
Communication
Process Periphery
Technology
Modernization
Summary
Clear hierarchical structure
PROFIBUS
Assets
Plant overview
Overview of all controllers
Controller (with sub-hierarchy)
PROFIBUS Assets
DP station (e.g. ET 200M)
Intelligent field device
Faceplates
for intelligent
devices
Reduced decision and reaction time

SIMATIC PCS 7
Slide 43/97
Industry Sector

Condition Monitoring
Introduction
System
Components
Engineering System
Condition Monitoring of mechanical components: valves, motors,

pumps, heat exchanger etc.
Diagnose through clever & intelligent combination and interpretation of
measured values.
Operator System
Maintenance
Station
Automation Stations
Compact Systems
Communication
Process Periphery
Technology
Modernization
Summary
Examples of Key Diagnostic Information

Stroke counters
Quality values
Operating hour counters
Condition monitoring
Service intervals
Logic monitoring
Gradient monitoring
Efficiency
PAMS effectively manages mechanical devices
SIMATIC PCS 7
Slide 44/97
Industry Sector

Condition Monitoring
Introduction
System
Components
Engineering System
Operator System
Maintenance
Station
Automation Stations
Compact Systems
Communication
Process Periphery
Technology
Modernization
Summary
Condition Monitoring of mechanical components

Example of a pump using PumpMon function block
Motivation
Around 20% of the world's electrical energy
consumption in production is used by pumps
A failure of a pump can cause an entire plant to shut
down
Redundant systems and special monitoring systems
are expensive and complex.
PumpMon Detects
Illegal operation states
Deviation from characteristic
curves
Deterioration of performance
Predict remaining life-time of
components
By Monitoring
Power consumption
Flow
Pressure difference
Alarm
Triggering
Detailed
Diagnostics
A cost and energy efficient monitoring solution

SIMATIC PCS 7
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Industry Sector

Controller Diagnostics
Introduction
System
Components
Engineering System
Operator System
Maintenance
Station
Automation Stations
Compact Systems
Communication
Process Periphery
Technology
Controller load analysis

Overview
total time and spares
used time for application
For each used task (OB3x, OB8x)
used time slice
spares
max/min cycle time over a period
High load alarming
Modernization
Summary
Enhanced diagnostics
Redundancy state
for terminal and plant buses
Redundant I/O on channel basis
Hit List of asset alarms
Asset comment consistent from asset to HMI
SIMATIC PCS 7
Slide 46/97
Industry Sector
SIMATIC PCS 7 Automation Stations

State-of-the-Art SIMATIC Automation Systems
Introduction
System
Components
SIMATIC Automation Systems

Millions in use!
Engineering System
Operator System
Maintenance
Station
Automation Stations
Innovative, market leader

Maximum investment protection
Compact Systems
Communication
Field proven in all industries and applications
Process Periphery
Technology
Modernization
Summary
Setting standards in Scalability and performance

I/O-quantity
Processing speed
Redundancy
SIMATIC S7-400
The high performance automation system for the process Industry
SIMATIC PCS 7
Slide 47/97
Industry Sector

Scalable in Performance and Function
Introduction
S7-400
Standard Systems
S7-400 H
Redundant System
S7-400 F (H)
Failsafe (Red.) Systems
Highest performance for
Avoidance of high restart
Maximum safety for man,
costs
Avoidance of down times
Unmanned operation
machine, environment
Also complies with
EN 954 (up to category 4)
and IEC 61508 (up to
SIL 3)
Coexistence of standard
and fail-safe programs
on one CPU (also faulttolerant)
System
Components
Engineering System
Operator System
Maintenance
Station
Automation Stations
Compact Systems
Communication
Process Periphery
Technology
Modernization
Summary
high-speed or dataintensive tasks

Coordination of complete
plants
High repeatability
Flexible, reaction-free
expansion
Hot swapping of modules
as well as expansions
Cycle times from 10 ms
Bumpless switchover
- Automatic event
synchronization
(SIEMENS patent)
Online Firmware Update
Distributed configuration
Automation Perfection
SIMATIC PCS 7
Slide 48/97
Industry Sector

PC Based Automation with SIMATIC PCS 7 RTX
Ultra-compact and high-performance PC
based software Controller for machine-level
installation, applications with deterministic
and real-time behavior requirements or
Package Units
Introduction
System
Components
Engineering System
Operator System
Maintenance
Station
Automation Stations
ET 200M
Perfectly suited to small applications up to

350 PO
ET 200iSP
No connections to monitor, keyboard or

mouse are necessary
Compact Systems
Communication
Process Periphery
Technology
Pre-installed System
Modernization
ET 200S
Connection to Plant bus
Summary
Download and configuration from the ES

DP/PA
PROFIBUS PA
PC Hardware diagnostics via Asset

Management & DIAG Monitor
Remote I/O with PROFIBUS
The cost effective controller for small applications

SIMATIC PCS 7
Slide 49/97
Industry Sector
SIMATIC PCS 7 Compact Systems

The Cost Effective SIMATIC PCS 7 Box
Introduction
System
Components
Engineering System
Operator System
Maintenance
Station
Automation Stations
Compact Systems
Communication
Perfect for smaller process control applications such as pilot plants,

laboratories, self-contained processes or package units. SIMATIC PCS 7
Box is
All inclusive, with all components of a control system united on a
single industrial PC: automation system (AS), operator station (OS),
engineering system (ES)
Can run as a standalone unit or be seamlessly
integrated into existing SIMATIC PCS 7 controlled plants
Engineering Award of the Year 2007 (Control Engineering)
Process Periphery
Technology
ES / OS / AS
Modernization
Summary
Box PC
PROFIBUS
...SIMATIC PCS 7 is fully scalable to suit your needs

SIMATIC PCS 7
Slide 50/97
Industry Sector
SIMATIC PCS 7 Communication

Communication Flexibility
Introduction
System
Components
Engineering System
Operator System
Maintenance
Station
Automation Stations
Compact Systems
Communication
Process Periphery
Technology
Modernization
Summary
1 Gbps, ring topology:

For high performance networks
Gigabit-Backbone
Modular
Standby redundancy even for
multiple segments of Plant bus and
Terminal bus
Fiber optic or twisted pair
switching technology
Wireless capabilities
Normal requirement:
Industrial Ethernet
(10Mbits/s, redundant)
Introductory solution:
Basic Communication Ethernet
via normal LAN connection
High communication capacity even
for "XXL applications providing total
system stability and high availability !
SIMATIC PCS 7
Slide 51/97
Gigabit Plant Backbone
SCALANCE X208
SCALANCE X400 Series

Industry Sector
SIMATIC PCS 7 Process Periphery

Full PROFIBUS Integration
Introduction
System
Components
Engineering System
Operator System
Maintenance
Station
Automation Stations
Compact Systems
Communication
Process Periphery
Technology
Modernization
Summary
This equates to
Cost reduction
Service and maintenance
Future expansion
Protection of user investment
International standardization
Interoperability and interchangeability of devices
Worldwide support
High availability
Online diagnostics
Wide range of products
High performance
Real-time data transmission
Distributed I/O in IP65/67
Flexible topology
Wide area coverage
Redundancy capabilities
Integrated safety
SIMATIC PCS 7
Slide 52/97
dard
Stan
I/O
lar
modu
Micro
I/O
Intrinsically-safe I/O
Industry Sector

Full DP/PA, Foundation Fieldbus and HART Integration
Introduction
System
Components
Engineering System
Operator System
Maintenance
Station
Automation Stations
Compact Systems
With a SIMATIC PCS 7 implementation

FOUNDATION Fieldbus
HART communication
Communication
Process Periphery
Fail-Safe-Technology
Technology
Modernization
Device profiles
Summary
are all fully integrated into the

PROFIBUS network.
SIMATIC PCS 7
Slide 53/97
Industry Sector

PROFIBUS - Proven Field Level Integration
System
Components
Integration of intelligent field devices using industrial standards such as

PROFIBUS, Foundation Fieldbus and HART
Engineering System
SIMATIC
PDM
Operator System
Maintenance
Station
Greater decentralization in the field

with PROFIBUS
Ethernet
Automation Stations
S7 400
Controller
with S7 400 I/O
Compact Systems
PROFIBUS DP
Communication
Process Periphery
Technology
Modernization
Summary
Time and cost savings over the

entire life cycle of the plant
ET 200M
ET 200M
(Failsafe)
PROFIBUS DP
Introduction
ET 200iSP
DP/PA
PROFIBUS PA
ET 200S
FOUNDATION Fieldbus H1
COx,
NOx, ...
SIMATIC PCS 7
Slide 54/97
Industry Sector

PROFIBUS Solutions for Ex-Applications
Introduction
System
Components
Field devices and IO approved right to zone 0

Operations equipment approved to zone 1
Engineering System
Operator System
Maintenance
Station
Automation Stations
Compact Systems
Communication
Process Periphery
Technology
Modernization
Summary
The ability to operate in any environment

SIMATIC PCS 7
Slide 55/97
Industry Sector

Potential PROFIBUS Failures, Their Cause and Effect
Introduction
System
Components
Bus coupler, non redundant
Engineering System
Operator System
Maintenance
Station
Automation Stations
Backbone
Compact Systems
Communication
Bus termination
Fieldbus (e.g. PA, FF)
Process Periphery
Technology
Modernization
spur
Summary
Max 31 devices per coupler
Failure
1
2
3
4
SIMATIC PCS 7
Slide 56/97
Cause
Loss of the coupler
Short-circuit / wire break on backbone
Short-circuit / wire break on spur
Missing bus termination
Effect
Loss of up to 31 devices
Disturbance of communication
Industry Sector

Redundant PROFIBUS Topologies Mitigate Risk
Coupler Redundancy
System
Components
Engineering System
Operator System
Maintenance
Station
PROFIBUS DP
Introduction
Coupler-Redundancy
DP/PA-coupler,
redundant (M = master)
IM 153, redundant
AFS
Automation Stations
Compact Systems
Communication
Process Periphery
Active Field Splitter

PROFIBUS PA
Bus termination
Automatic bus termination
Technology
PA Ring Redundancy
Summary
PROFIBUS DP
Modernization
Coupler-Redundancy
M
DP/PA-coupler,
redundant (M = Master)
Media redundancy based on a ring topology

AFD
AFD
Active Field Distributor
IM 153, redundant
PROFIBUS PA
AFD
SIMATIC PCS 7
Slide 57/97
AFD
Industry Sector

Redundant PROFIBUS PA
Introduction
System
Components
Engineering System
Operator System
Maintenance
Station
Automation Stations
Redundant PROFIBUS PA offers advantages over traditional field bus

Optimal availability
Easy installation
(bus termination, alternative architectures in terms of reliability and fail safe requirements)
Compact Systems
Communication
Automatic bus termination
Process Periphery
Technology
Repair and bus expansion in run
Modernization
Quick and easy troubleshooting thanks to comprehensive diagnostic functions
Summary
Proven alternative for conventional high availability or fail safe architectures

SIMATIC PCS 7
Slide 58/97
Industry Sector

Remote I/O Marshalling Termination Assemblies
Introduction
Automation
System
System
Components
Engineering System
Operator System
Maintenance
Station
Automation Stations
ET 200M
Compact Systems
Communication
MTA
Process Periphery
Technology
ET 200M
Modernization
Summary
Simple, fast and reliable connection of the field level to the I/O modules
Significant reduction of wiring and installation effort/cost

Prevents wiring faults
SIMATIC PCS 7
Slide 59/97
Industry Sector
SIMATIC PCS 7
Introduction
System Components
Technology
Modernization
Summary
SIMATIC PCS 7 Batch

Engineering
Introduction
System
Components
Technology
PCS 7 Batch
Compliance
Route Control
Process Safety
APC
PCS 7 TeleControl
Lab Automation
IT Security
MES
SIMATIC Batch is efficient with

Integrated, homogeneous engineering,
resulting in reduced engineering costs
Automatic messaging in batch protocol
Curves and diagrams configured in the
recipes
Modernization
Easy and intuitive recipe development
Summary
Online recipe changes
SIMATIC PCS 7
Slide 61/97
Industry Sector
SIMATIC PCS 7 Batch

Operation
Introduction
System
Components
Technology
PCS 7 Batch
Compliance
Route Control
Process Safety
APC
PCS 7 TeleControl
Lab Automation
IT Security
SIMATIC Batch is innovative with

Comprehensive overview of on-going
batches and detailed analysis by operator
Flexible operation and device allocation
strategies
Automatic unit allocation at runtime
Block icons and faceplates available in OS
MES
Modernization
Summary
SIMATIC Batch offers a high degree of

availability with redundant servers.
Batch
Clients
Redundant Batch Servers
SIMATIC PCS 7
Slide 62/97
Industry Sector
SIMATIC PCS 7 Batch

Flexible and Scalable Batch Processes
ISA 88-compliant
Introduction
System
Components
Technology
PCS 7 Batch
Compliance
Route Control
Flexible operation thanks to subsystem-neutral recipes

Completely scalable from small to very large and distributed projects
Fulfillment of 21 CFR Part 11 requirements
Open integration for MES and ERP systems
Process Safety
APC
PCS 7 TeleControl
Lab Automation
IT Security
MES
Modernization
Summary
Comprehensive batch functionality offering a high degree of flexibility

SIMATIC PCS 7
Slide 63/97
Industry Sector
SIMATIC PCS 7 Batch

Reporting
Introduction
System
Components
Technology
PCS 7 Batch
Compliance
Route Control
Process Safety
APC
Advanced Batch Reports

Based on MS SQL Server + Crystal Reports
Includes a set of different report templates
Creation of custom templates with Crystal Reports Designer
Export of complete reports to pdf files
XML-based report system possible
PCS 7 TeleControl
Lab Automation
IT Security
MES
Modernization
Summary
SIMATIC PCS 7
Slide 64/97
Industry Sector
SIMATIC PCS 7 Compliance

21 CFR Part 11 Compliant
Introduction
System
Components
Technology
PCS 7 Batch
Compliance
Route Control
Process Safety
APC
PCS 7 TeleControl
Lab Automation
IT Security
MES
Modernization
Summary
Traceable and reproducible production in

multi-product/-stream environments with
SIMATIC Logon
Access protection with a central user manager

based on Windows 2000 / XP
Audit trail logging of:
Change Log
recipe modifications
recipe operations
operator entries made at the individual control
level
Archiving of production data in a system-neutral

format
Electronic signature
Electronic signature
Version management for project data

(life cycle for recipes, recipe operations, formulas, batches)
SIMATIC PCS 7
Slide 65/97
Industry Sector

Introduction
System
Components
Technology
PCS 7 Batch
Compliance
Route Control
Process Safety
APC
PCS 7 TeleControl
Lab Automation
IT Security
MES
SIMATIC Logon User Management and Access control

Administrator: Can administrate User and Access Control
User: Can do the engineering (project specific)
Version Management (Version Trail)
Versioning of projects, libraries, multi-projects, recipes
Project Comparison (Version Cross Manager)
CFC/SFC
HW configuration
Modernization
Communication configuration
Summary
OS
(alarms)
Plant hierarchy
SFC details
(steps, transitions, properties,..)
SIMATIC PCS 7
Slide 66/97
Industry Sector

Introduction
System
Components
Technology
PCS 7 Batch
Compliance
Route Control
Process Safety
APC
PCS 7 TeleControl
Lab Automation
IT Security
MES
Modernization
Summary
The SIMATIC PCS 7 Change Log tracks:

Changes in projects and libraries such as
Logins/Logoffs
Open/Close of projects and libraries
Changes in settings
Automation Station changes including
Program download
Changes in test mode of CFC/SFC
Download of hardware and
communication configuration
as well as Operator Station, BATCH and Route Control
program downloads.
SIMATIC PCS 7
Slide 67/97
Industry Sector

What is Route Control?
Introduction
Software Option Package for SIMATIC PCS 7
System
Components
For automated or manual transportations

of materials - for liquid and solid goods
Technology
PCS 7 Batch
Compliance
Route Control
Process Safety
APC
PCS 7 TeleControl
Lab Automation
IT Security
MES
Modernization
Summary
Typical Applications
Automatic search of available routes

Material transfers in different steps,
can be executed also in parallel
Blending
Configuration of route network based on process

elements e.g. motors, pumps, valves, sensors,
Configuration = parameterization
CFC charts - not programming in SCL, AW
Hierarchical configuration
Drag & Drop
Parallel
transfers
Full integration in SIMATIC PCS 7 and

SIMATIC BATCH compatible
Route Control the (!)
efficient navigation
system for your plant
SIMATIC PCS 7
Slide 68/97
Cascaded
transfers
Cleaning
process
Industry Sector

Many Reasons to Use Route Control
Introduction
System
Components
Technology
PCS 7 Batch
Compliance
Route Control
Process Safety
APC
PCS 7 TeleControl
Lab Automation
IT Security
MES
Typically suited to applications with > 5 parallel running material transfers

(Reduction in Engineering)
Predestined for living plants (which are changed from time-to-time
e.g. modification or expansion of the plant)
For complex route networks, to ensure secure material transfers without
interruption (important for congealing materials)
Typical application
Offline engineering with
testing & detailed diagSource tanks
Destination tanks
nostics support
For complex process
elements as well
Modernization
Summary
Product flow
Increased productivity during engineering and commissioning

SIMATIC PCS 7
Slide 69/97
Industry Sector

Many Reasons to Use Route Control
Introduction
System
Components
Technology
PCS 7 Batch
Compliance
Route Control
Process Safety
APC
PCS 7 TeleControl
Lab Automation
IT Security
MES
Modernization
Summary
Consideration of material compatibilities to avoid undesired material mixes

(correctly sorted transfers)
Exclusive assignment of routes or elements to avoid material-overlapping
(correctly sorted transfers)
Automatic calculation of output quantities (Press-out-Volumes)
Source- / Destination switch-over on the fly
Typical application
(i.e. without transfer
interruption)
Lime burning kiln
Detailed diagnostic
support of transfers
and involved elements
during runtime
Double conveyor belts
Online download of
Multiple conveyor
changes during
belts with
Branching
different materials
materialtransfers
Bunker for
lime of diff.
quality
Improved plant efficiency through greater operational flexibility

SIMATIC PCS 7
Slide 70/97
Industry Sector

Benefits
Introduction
System
Components
Technology
PCS 7 Batch
Compliance
Route Control
Process Safety
APC
PCS 7 TeleControl
Lab Automation
IT Security
MES
Modernization
Summary
Reduced engineering (about 25% in a real project)

Short commissioning (trimmed to 20% in a project)
Fast response to plant changes during configuration,
commissioning & runtime
Reduced operator workload due to standardized route
control for automatic transport of materials
Increased plant productivity (30% in a project) by
debottlenecking the transportation in a plant
More flexible business model due to consideration
of material compatibility (prevention of undesirable
material mixes)
SIMATIC Route Control - a complete, cost effective
solution for material transportation in your plant !
SIMATIC PCS 7
Slide 71/97
Industry Sector
SIMATIC PCS 7 Process Safety

Process Safety Comes Standard
Introduction
System
Components
Technology
PCS 7 Batch
Compliance
Route Control
Process Safety
APC
PCS 7 TeleControl
Lab Automation
IT Security
Completely Integrated
Control and Safety
Complete integration into DCS,
MES and IT
One controller platform and
engineering tool for both safety
and control
Direct communication between
DCS and SIS
MES
Modernization
Summary
Fast, Reliable Safety Engineering

Cause & Effect Matrix Configuration
Automatic TV-certified safety logic
generation
Significant reduction in both engineering time and capital expenditures

SIMATIC PCS 7
Slide 72/97
Industry Sector
SIMATIC PCS 7 Process Safety

Integrated Safety Fieldbus
Introduction
PROFIsafe architecture allows for
System
Components
Use of existing PROFIBUS hardware
Technology
PCS 7 Batch
Compliance
Route Control
Process Safety
APC
PCS 7 TeleControl
Lab Automation
IT Security
MES
Full integration of safety fieldbus

instrumentation with PROFIBUS DP and PA
SIL 3 certification without hardware
redundancy.
Flexible Modular Redundancy
Multiple fault tolerant
I/O redundancy independent of CPU
redundancy
Modernization
Summary
Cost effective and reliable

SIMATIC PCS 7
Slide 73/97
Industry Sector
SIMATIC PCS 7 Advanced Process Control

Why APC?
Introduction
System
Components
Technology
Reduce fluctuations in process variables

Less manual operator inputs
PCS 7 Batch
Compliance
Route Control
Process Safety
APC
Higher throughput with constant product quality

Reduced energy consumption, less raw material
PCS 7 TeleControl
Lab Automation
IT Security
MES
Modernization
Summary
Optimized transitions between different operating points

Higher life-time of plant/units with steady process control
(less maintenance)
Better process understanding with modeling prediction
Amortization typically in less than 1 year
SIMATIC PCS 7
Slide 74/97
Industry Sector

APC Functions Available with SIMATIC PCS 7
Introduction
System
Components
Technology
in the Standard
APC Method
Embedded
in PCS 7
Add-On
MPC
PCS 7 Batch
lean
Compliance
large
Route Control
Process Safety
Soft Sensor
APC
PCS 7 TeleControl
Smith
Predictor
Lab Automation
IT Security
MES
Modernization
Summary
Lead-Lag
Feed-Forward
Control
Control
Performance
Monitoring
Override
Control
PID
Tuning
Gain
Scheduling
low
SIMATIC PCS 7
Slide 75/97
Fuzzy
Control
Operator
Training
Simulator
Interfaced
3rd party tools
APC Complexity
high
Industry Sector

Embedded Tools
System
Components
Technology
APC OS Faceplates
APC Engineering Tool
Introduction
ed
b
Em
d
de
Modeling & Test
Operation & Control
PCS 7 Batch
Benefits of embedded APC:
Compliance
Route Control
OS Clients
Process Safety
Fully integrated into

SIMATIC PCS 7
Engineering
ES
(same look & feel Station
in engineering
& operation)
APC
PCS 7 TeleControl
Lab Automation
OS-LAN
Ethernet
OS-Server
Set of APC functions implemented in
PCS 7
(redundant)
(free of charge)
Industrial Ethernet / Fast Ethernet
IT Security
MES
Modernization
High availability for APC as wellAutomation

System
(using redundant controller)
Summary
APC Runtime Function Blocks

Runtime Calculations
SIMATIC PCS 7
Slide 76/97
Industry Sector

Integrated/Interfaced Tools
Introduction
System
Components
Technology
ed
c
fa
r
e
nt
PCS 7 Batch
APC OS Faceplates
Benefits of interfaced APC:
Compliance
Route Control
OS Clients
Open for existing solutions
of the customer
Engineering
(preferred
customer tools)
Station ES
Process Safety
APC
PCS 7 TeleControl
Lab Automation
APC Engineering
and Runtime SW
(OPC Client)
OS-LAN
Ethernet
Open for other 3rd party
APC functions
OS-Server
(not included in PCS 7) (redundant)
IT Security
MES
Modernization
Industrial Ethernet / Fast Ethernet
Standard approach for large APC applications
Summary
Automation
System
APC Communication
Function Blocks
SIMATIC PCS 7
Slide 77/97
Industry Sector

Add-On Tools
Introduction
INCA: Model-predictive multi-variable controller
System
Components
Presto: Soft sensors for non-measurable quality variables
Technology
RaPID: Expert tool for the optimization of PID controllers
PCS 7 Batch
Compliance
Route Control
Process Safety
APC
PCS 7 TeleControl
Lab Automation
IT Security
ADCO: Adaptive controller

MATLAB/SIMULINK-DDE client: Online coupling for APC
FuzzyControl++: Configuration tool for fuzzy logic
NeuroSystems: Configuration tool for neural networks
MES
Modernization
Summary
SIMATIC PCS 7
Slide 78/97
Industry Sector

Typical Benefits of APC Projects
Introduction
System
Components
Increased throughput
Typically 1% 5%
Technology
PCS 7 Batch
Compliance
Route Control
Increased yield
Process Safety
APC
PCS 7 TeleControl
Typically 2% 10%
Lab Automation
IT Security
MES
Decreased energy consumption
Modernization
Summary
Typically 3% 10%
Decreased standard deviation
Typically 200%
SIMATIC PCS 7
Slide 79/97
Industry Sector
SIMATIC PCS 7 TeleControl

Overview
Introduction
System
Components
Technology
PCS 7 Batch
Compliance
Route Control
Process Safety
APC
PCS 7 TeleControl
Integration of remote stations via telecontrol protocols into the control system
Main applications are in the Oil & Gas- and Water & Wastewater industries
Remote stations so called Remote Terminal Units RTUs are typically
widely distributed and have a low or medium level of automation
Communication to RTUs via different media: dedicated lines, dial-up
networks o. radio systems, increasingly TCP/IP-based technologies
SIMATIC PCS 7 TeleControl integrates these RTUs into the rest of PCS 7,
providing a consistent look and feel and integrated operation and engineering
Lab Automation
IT Security
MES
Modernization
Summary
Plant Automation and TeleControl integrated into one system !

SIMATIC PCS 7
Slide 80/97
Industry Sector

Communications Options
Introduction
System
Components
Technology
PCS 7 Batch
Compliance
Route Control
Process Safety
APC
PCS 7 TeleControl
Lab Automation
IT Security
MES
Transmission Media
Public / private communication networks
(dedicated lines [analog, ISDN] , radio
systems [GSM])
TCP/IP-based connections (DSL, GPRS)
SINAUT ST7
Hardware & software components for WAN
Variety & modularity by choosing and
combining existing networks and
transmission routes
Modernization
Standard Protocols
Summary
IEC 870-5-101 (serial) or -104 (TCP(IP)

Modbus
SIMATIC S7 EDC
Migration of existing SINAUT LSX/CS7 for
greater investment protection
SIMATIC PCS 7
Slide 81/97
Industry Sector

DBA Tool with Bulk Engineering
Introduction
DBA Workflow
System
Components
Automatic generation of the OS database

(display hierarchy, needed variables, alarms, alarm-messages and
priorities as well as function block symbols and faceplates)
Technology
PCS 7 Batch
Compliance
Route Control
Process Safety
APC
PCS 7 TeleControl
Lab Automation
IT Security
MES
Modernization
Summary
Automatic placing of type specific function block symbols

(e.g. for measuring monitoring) and automatic assignment with faceplate
Manual OS engineering is reduced to the design and positioning of the
static graphical elements (e.g. pipes, tanks,...)
DBA Type-Editor
Definition of new user specific function blocks (additional to basic lib.)
Creation of user specific symbols and faceplates with PCS 7 standard
tools (Graphics Designer and Faceplate Designer)
Excel sheet style type editing for fast bulk engineering of process objects
Flexible, efficient engineering of standard and user-specific types all in one
place
SIMATIC PCS 7
Slide 82/97
Industry Sector

Main Benefits
Introduction
System
Components
Technology
PCS 7 Batch
Compliance
Route Control
Process Safety
APC
PCS 7 TeleControl
Lab Automation
IT Security
MES
Modernization
Summary
Higher Integration-level of the Whole Plant

Same hardware platform
Local time stamping in the RTUs
Risk Reduction of Operation Failures
Uniform user interface (same visualization
and operation)
Less Engineering- & Maintenance Effort
Uniform software platform
Minimum hardware requirements
Programming of SINAUT RTUs from the
ES, using operational communication
networks
ET-200S
ET-200S
Flexible selection of communication media

(radio, WLAN, LAN, telephone, )
Online Delta-download
S7-300
S7-300
S7-400
S7-400
3rd Party RTU

3rd Party RTU
SIMATIC PCS 7
Slide 83/97
Industry Sector
SIMATIC PCS 7 LAB

Based on Approved SIMATIC Components
Introduction
Situation Today
System
Components
Manual information gathering methods still largely used
Technology
Process automation technologies not often employed by labs
PCS 7 Batch
SIMATIC PCS 7 LAB
Compliance
Customized system designed to meet the requirements of your lab
Route Control
Process Safety
APC
PCS 7 TeleControl
Modular, scalable and portable

Effective tool for measurement & control during process development
Lab Automation
Customer Requirements
Optimized time and cost of process development
Improved development quality
Safer research Processes
Comparable results
IT Security
MES
Modernization
Summary
Siemens Solution
Mobile and flexible system for process development
Preconfigured and ready-to-use
Support of advanced information handling
Data acquisition, processing, archiving and transfer
SIMATIC PCS 7
Slide 84/97
Industry Sector
SIMATIC PCS 7 LAB

Your Benefits
Introduction
System
Components
Worldwide Siemens Service and Support
Technology
PCS 7 Batch
Tailored to meet local requirements
Compliance
Route Control
Process Safety
APC
PCS 7 TeleControl
Lab Automation
IT Security
Benefit
How we deliver
Modernization
Optimized Research Procedures
Supervision of safety related limit values
Summary
Safeguarded Processes
MES
Flexible Assignment of Lab Personnel
Exception handling and alarm management to handle

dangerous situations
Resulting in less errors, faster time-to-market and
structural savings
Remote access to research procedures
Favorable Tracing of Changes
Continuous documentation
Reduce Training Efforts
Same system environment worldwide. Focus on

research, not on automation configuration.
Align R&D and Manufacturing
SIMATIC PCS 7
Slide 85/97
Industry Sector
SIMATIC PCS 7 IT Security

Comprehensive Protection
SIMATIC PCS 7 Security Concept
Introduction
System
Components
Technology
Division into
segments and
security cells
PCS 7 Batch
Compliance
Defense in Depth
security
architecture
Windows security
patch
management
Route Control
Process Safety
APC
PCS 7 TeleControl
Lab Automation
Network subnets,
IP addresses and
name resolution
Support access
and remote
service
(VPN, IPsec)
Active directory
and Windows
work groups
Virus scan and

firewalls
IT Security
MES
Modernization
Summary
User and access

rights
Time
synchronization
Innovative technologies to get the most out of your plant and to connect
safety and securely with your business network
SIMATIC PCS 7
Slide 86/97
Industry Sector

Scalance S Security modules
Introduction
System
Components
Technology
PCS 7 Batch
Compliance
Route Control
Process Safety
APC
SCALANCE S provides
Maximum security for AS and/or ES remote via LAN
Control of the data traffic between internal and external networks (VPN
tunneling)
Encrypted data transfer between security modules
Firewall, Router, NAT, DHCP Server, Data encryption all within a rugged,
industrial form factor
PCS 7 TeleControl
Lab Automation
IT Security
MES
Modernization
VPN-tunnel
IP-subnet A
Summary
IP-subnet B
Industrial Ethernet
Internet
Intranet
PROFIBUS
Firewall
Filtering of IP-, MAC-addresses and ports
VPN
Encryption, authentication and integrity of

data
SIMATIC PCS 7
Slide 87/97
Industry Sector

Secure and Comprehensive Server Concept
Introduction
System
Components
Technology
OS Clients (up to 32)
PCS 7 Batch
Compliance
Route Control
redundant
Batch Server
Process Safety
APC
redundant
OS Server (1..12)
PCS 7 TeleControl
Lab Automation
redundant
Central
Archive Server
IT Security
MES
Modernization
Summary
Standard
archive
SIMATIC PCS 7
Slide 88/97
Long term archive

Back up and Export
Industry Sector
SIMATIC PCS 7 MES

Interfacing to the IT World with SIMATIC IT
Introduction
System
Components
Information technology (IT),

process data management and
production planning systems
Playing an increasingly important role in

Production optimization and cost reduction
Technology
PCS 7 Batch
Compliance
Connects the control level to the MIS/MES level
Route Control
Process Safety
APC
Comprehensive packages available
PCS 7 TeleControl
Lab Automation
IT Security
MES
Modernization
Summary
Integration of vendor-neutral IT products

To the ISA S95 standard; integration of
heterogeneous (as well as host)
applications
Short response times, more transparency,
more reliable decision-making
Easy integration & synchronization of all business processes with the

SIMATIC IT technology platform
SIMATIC PCS 7
Slide 89/97
Industry Sector
SIMATIC PCS 7
Introduction
System Components
Technology
Modernization
Summary
SIMATIC PCS 7 Modernization

Protection of Investment
Introduction
System
Components
Comprehensive Range of Modernization Solutions

From multiple legacy systems to one target system: SIMATIC PCS 7
from Siemens legacy control systems
from 3rd party legacy control systems
Technology
Modernization
Summary
Take advantage of new technology of SIMATIC PCS 7 while offering a

high degree of investment security
Migration as a Refresh-Therapy for installed legacy systems
SIEMENS DCS
OpenPMC
PCS/Tistar
Teleperm M
APACS
...
SIMATIC PCS 7
...
ABB
Emerson
3rd
Party DCS
FUJI
Honeywell
Our migration strategies allow you to keep production running and

improve your productivity while protecting your investment!
SIMATIC PCS 7
Slide 91/97
Industry Sector
SIMATIC PCS 7 Modernization

Migration Strategy: Step-wise Solutions to Bring You Up-to-Date
Introduction
System
Components
Technology
Modernization
Summary
Siemens modernization strategy is

A step-by-step upgrade of system technology
Gradual integration of new technology at different
levels of the legacy system aligned with the
requirements of the specific plant
Adjustable to your lifecycle strategy

Strategy tailored to the lifecycle requirements of the plant
in order to maximize the return on assets (maintenance
& modernization)
Flexible with a view of plant production and

operations
Aligned with the business situation in terms of production
and plant operations (capacity extension, new products,
cost reduction, faster time-to-market).
Product
Value
Conversion tools & services
Maintenance & Implementation of existing Investment & know-how
Batch Manager
New Batch Manager for the existing system
HMI link
New HMI (OS) to existing controllers & I/O
Engineering Library
Blocks, faceplates, etc. with the same Look & Feel for the legacy system
Gateways
For controller-controller communications (peer-to-peer)
I/O Interface
Reuse of existing I/O on a new controller
Field Termination Assemblies
Retention of existing field devices and wiring
SIMATIC PCS 7
Slide 92/97
Industry Sector
SIMATIC PCS 7
Introduction
System Components
Technology
Modernization
Summary
SIMATIC PCS 7 System

System Architecture
Introduction
System
Components
Technology
Modernization
Summary
System
Benefits
SIMATIC PCS 7
Slide 94/97
Industry Sector
SIMATIC PCS 7 Benefits

Feature Summary
Introduction
System
Components
Technology
Modernization
Summary
System
Benefits
Design & Engineering

Advanced Process Library with extended functionality
Change management (Version Trail, Change Log, etc.)
Concurrent (Multi-user) engineering capability
Full material transport with SIMATIC Route Control
New operation modes (Program, Out of Service, Local)
Centralized visualization schemas
Cause and Effect safety related programming
Integrated control of widely distributed systems with TeleControl
Powerful controllers with scan times as low as 10 ms
Redundancy (controller, I/O module, field/plant buses)
Advanced Process Control functionality
Bulk engineering functions including CAE/CAD connections
IO Modules for hazardous areas
Common hardware platform for Process Safety
Drag-and-drop AS-AS communication
More adaptable CFC function blocks
SIMATIC PCS 7 AS RTX Microbox for economic solutions for labs,
pilot plants and process OEMs
Engineering Compendium with Engineering best practices
Installation & Commissioning
HART and FF fully integrated into PROFIBUS DP
TV SIL 3 certified communication with PROFIsafe
Redundant configuration of PROFIBUS and HART
Sequence of events and time stamping down to 1ms
Fiber-Optic switching technology
Checklists for common and relevant engineering tasks for faster,
more effective documentation.
Intrinsically safe applications all the way to Ex zone 0 can be
handled by ET 200iSP I/O modules
Forcing of connected CFC input parameters
SIMATIC PCS 7
Slide 95/97
Operation
Advanced alarm management
Redundant archive management
Extensive industrial security architecture
Easy data exchange between auxiliary systems
Modern and ergonomic user interface
Direct Excel link to real-time and historical data (DataMonitor)
Full OPC Support
Batch and Route Control fully integrated into the OS
Enhanced trending boasting continuous x-y zoom, multiple trends and
auto-scaling
User-specific alarm filtering
Wide-screen 16:10 and 16:9 resolution support
Scalable client/server architecture, including a powerful Web client
Straightforward navigation (Loop-in-alarm, source of interlocking, bypass
identification, jump to faceplate)
Automatic signal quality determination
Maintenance
Central, system-wide visualization, diagnostics and maintenance of all
process control components
Condition and Plant Performance Monitoring
System-wide maintenance document management
Predictive maintenance features
Integrated diagnostics with intelligent field devices
Hot swapping of modules during operation
Modernization & Upgrade
Step-wise strategies for modernizing existing systems
Online Expandability
New to version 7.1
Industry Sector
SIMATIC PCS 7 Benefits

All the Bases are Covered
Introduction
System
Components
Technology
Increase
Production
Flexibility
Modernization
Reduce
Time to
Market
Summary
System
Increase
Reliability &
Availability
Reduce
Total Cost of
Ownership
Benefits
Performance
Scalability
Integration
The Process Control System

SIMATIC PCS 7
Modernization
Innovation
Safety and security
Global network of experts

Increase
Operational
Efficiency
Increase
Security
SIMATIC PCS 7
Slide 96/97
Increase
Investment
Protection
Increase
Product
Quality
Industry Sector
Thank
you
SIMATIC
PCS 7

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SIMATIC PCS 7

Takes you beyond the limits!

The high-performance Process Control

For internal use only

For internal use only

SIEMENS Industry Automation and Drive Technologies

We help maximize your investment and improve your

.drawing on our team of 85,000 top-notch players

.being located in 190 countries around the world

.providing a complete one-stop-shop with over

.employing more than 5,500 people in R&D alone

SIEMENS Industry Sector

Electrical Equipment for

Siemens is a world leader in all fields of automation for applications in

SIEMENS Industry Sector

DCS, CNC systems

Complete solutions for

Our coordinated range of products and systems...

...creates for our customers, solutions with clear economic benefits

SIEMENS Industry Sector

SIEMENS Industry Sector

Inbound Logistics Process

Discrete Outbound Logistics

SIEMENS Industry Sector

Providing you with

Were your reliable partner yesterday, today and tomorrow!

SIEMENS Industry Sector

Totally Integrated Automation is designed to

synchronize with your business requirements

optimize your machine and process operations

protect your engineering investment and intellectual capital

TIA is a complete automation platform for greater process results

industry proven components selected from the world market leading

SIMATIC PCS 7 is comprised of

Totally Integrated Automation

The openness of SIMATIC PCS 7 means:

Vendor independent and future oriented design with

SIMATIC PCS 7 is the integrated and homogeneous automation solution for

Clear reduction in costs:

Integrating all primary and secondary plants

Pilot plant stations

SIMATIC PCS 7 Lab

Interconnected plant at one production location

As big or as small as you need it to be!

Totally Integrated Automation

A set of the RIGHT tools for the job

For internal use only

SIMATIC PCS 7 Engineering System

Modern, concurrent engineering throughout the entire system

A single system to engineer and manage all components of your DCS

SIMATIC PCS 7 Engineering System

Graphical configuration of automation functions

Discontinuous process sequences

SIMATIC PCS 7 Engineering System

Easy engineering of all measuring points using preconfigured blocks

SIMATIC PCS 7 Engineering System

SIMATIC PCS 7 Engineering System

There are several ways to engineer a project with

Checklists are the short form (derivation)

Efficient and future-proof engineering with SIMATIC PCS 7 Compendium

SIMATIC PCS 7 Engineering System

Quickly configure discontinuous sequences using SFCs with...

Type / instance concept for centralized modifications