Professional Documents
Culture Documents
It is important that the water is clean. If it contains iron (from iron plumbing)
or certain other chemicals, it will give a false indication of iron on the part
surface.
2. Spray the surface with a solution of copper sulfate in water. If free iron is
present, a copper film will form. In this test, the chemical reaction is:
Fe + CuSO4 = FeSO4 + Cu
The copper film is immediately visible.
3. Use the ferroxyl test. Spray the surface with a solution of potassium
ferricyanide. If free iron is present, a blue color will appear. This test is
extremely sensitive and often gives false positive results, that is, it gives an
indication of iron being present when it really is not. The ferroxyl solution
must be made fresh each day.
Both the copper sulfate and the ferroxyl tests are described in ASTM A380.
Removing Free Iron Contamination from Stainless Steel
One of the first points which should be made regarding the removal of
iron residue is that mechanical methods such as abrasive blasting have
not been successful. The abrasive merely moves the iron around on the
surface; it does not remove it. The only mechanical methods which are
successful are those which remove the surface, such as machining or
grinding.
The only known methods for removing iron from the surfaces which are
not machined are chemical and electro-chemical methods. And not all
chemical methods are successful nitric acid alone does not do the job.
The known useable chemical methods include:
1. Oxidation This is most readily accomplished by heating the part in
air to normal heat treating temperatures. The iron is converted to iron
oxide which can then be removed by abrasive blasting. This method is
acceptable for unmachined sand castings since the scaling which occurs
is not detrimental. The sand blasting abrasive must be free of iron
contamination or the part will be re-contaminated.
However, heat treating in air is not suitable for parts with machined
surfaces and often not for investment castings. Heat treating in vacuum
or in protective atmospheres is also not suitable since the iron is not
oxidized.