TruMatic:

The perfect combination

of punching
and laser cutting

Machine Tools / Power Tools

Laser Technology / Electronics
Medical Technology

Always state-of-

the-art combined

technology.

The TRUMPF Group ranks among the worlds leading manufacturers of production technology. Technical solutions for our
customers have been our focus since 1923. Our innovations
lead the way in machine tools and power tools for sheet metal
fabrication as well as in laser and medical technology. Milestones
in the punching field include a patent for coordinate guidance
in 1955 and the first nearly fully automated punching machine
in 1968. We were the first supplier to introduce combination
technology which combines punching and laser cutting in one
machine on the market in 1979. We have been producing
our own lasers for industrial production since 1985 and have
become a worldwide industry leader.

Contents:
Page 4

Why TruMatic machines are so convincing.

Page 6

Only offered by TRUMPF

Page 10

TruMatic 6000

Page 16

TruMatic 3000

Page 22

Software: Programmed for success.

Page 24

Automation: Components that pay off.

Page 26

ServicePlus: We are there for you.

We continually develop new processes and more powerful

machines to create user-oriented innovations. Our corporate
image is characterised by the highest level of quality and
reliability in customer care. You can count on us for every project. Our comprehensive services range from planning your
production plant to optimising your workflow. Even if you just
want information about a new tool we speak your language.

Why TruMatic
machines are so

convincing.

TruMatic machines combine the benefits of punching and laser

cutting. They make it possible to produce a broad range of parts
and complete even the most demanding jobs.

Three-dimensional punching.
Standard jobs, such as rectangular or round holes, are punched
with a single stroke. Punching is also the right technology
for strips, threads or other forming operations. Only punching
brings you into the third dimension and enables complete part
processing. Secondary operations become unnecessary.

Especially good with exceptional forms.

The laser is simply the best solution for cutting high-quality
outer contours and filigree inner contours. With the narrow
laser head on a TruMatic, you can cut very close to or even
on produced forms. This means that even unusual workpiece
geometries can be produced with high process reliability.

Only

offered by

TRUMPF.

Intelligent punching.

Systematic laser cutting.

The TruMatic punching head always holds just one tool. No

Our lasers prove their beam quality and reliability in daily indus-

matter which one is loaded, the punching head can rotate any

trial operations a thousand times over. Working with a TruMatic

tool 360 to any angle, regardless of its shape, size or place-

laser is very simple. Application-specific settings such as cut-

ment in the magazine. The benefits are obvious. Fewer tools are

ting speed, laser output or gas pressure are regulated auto-

needed and unnecessary tool changes are eliminated. So, your

matically. ControlLine maintains a constant distance between

costs are lower and your production is more economical. If

the cutting nozzle and the sheet metal so reliable and precise

that is not enough, the 360 rotation simplifies the process of

that you can even cut on the forms, not just beside them. The

designing parts and programming the machine you no

fast-changing system permits you to exchange the cutting

longer have to worry about which tools can be rotated and

head with a hand grip. Cutting residues from laser cutting are

which cannot.

suctioned up and filtered immediately.

The punching head has even more advantages: the long guide
in the ram hardly wears at all and ensures precise results. The
integrated spray lubrication protects your tools while the active
head return ensures process reliability. The presser foot prevents
unwanted sheet deformation during processing.

Both stable and accessible.

The design principle of all TruMatic machines is an open Cframe, which makes both the machine and workpiece accessible from three sides. There is plenty of room for loading and
unloading the machine manually or automatically. The
machine and accompanying work table are extremely stable
to prevent inaccuracies.

Everything you need in tooling.

We have many years of experience in manufacturing high-qual-

With MultiTools, which can hold up to ten punches, multiple

ity punching and forming tools and can, therefore, offer the

machining processes can be performed without having to

broadest range of tools on the market. We also produce custom

change tools. You save space in the magazine as well as time,

tools made to order. With the MultiBend tool, you can bend

since fewer set-ups are required.

strips up to 25 mm tall and 55 mm long faster than on any press

brake and with high quality.

Special tools that prevent scratching, as well as embossing and

marking tools for indelible workpiece identification, complete

Wheel tools are especially fast whether you are cutting, off-

the assortment of available tools.

setting or beading. With 360 rotation technology, wheel tech

nology is possible even for circles and curves.

No matter which tools you use, we offer a number of resources to make their handling easier. QuickSet helps you
to align your tools and measure their length. QuickSharp
sharpens punches and dies for the next job.

MultiTools integrate up to ten punches.

The original TRUMPF punching tools.

Set-up virtually takes care of itself.

Insert, power up, done.

Our tools are quickly assembled from the punch, stripper and

Our modular switch cabinet has been built to enable plug-

die and then loaded into a cartridge. Then the preloaded cart-

and-play, so the machine can be retrofitted without a service

ridges are simply inserted into the easily accessible linear maga-

technician. Any electrician can easily add and connect new

zine. Since all of the magazine stations have a standard design,

modules in any available slot the machine will automatically

any type and size of tool or clamp can be loaded in any station.

detect the new component the next time it is started up.

Set-up errors are immediately noticeable not only because

you have all of the tools in view at all times, but also because
the machine automatically checks where the tools and clamps
are located before the programme runs.

Setting up a TruMatic is as easy as it gets.

The operating panel is ergonomic and clear.

Everything under control.

You will master a TruMatic machine in the blink of an eye. The

machine. And should it ever be necessary, our Teleservice can

user interface is similar to Microsoft Windows ; the control

access your machine, with your permission, through the inte-

system can be operated intuitively. The heart of the system are

grated modem and can eliminate possible operating or setting

the technology tables that adjust the machine automatically

errors online. You can easily order a modem connection in the

to different materials and sheet thicknesses. The built-in online

TRUMPF E-Shop.

help system answers questions right where they arise at the

TruMatic

6000

10

TruMatic 6000
medium format

TruMatic 6000
large format

Working range (X x Y) 1
Combined punch / laser operation 2,585 x 1,280 mm 2,585 x 1,650 mm
Punching operation
3,085 x 1,370 mm
3,085 x 1,740 mm
Laser operation 2,585 x 1,280 mm
3,085 x 1,650 mm

C axis punching
C axis thread tapping
Max stroke rate punching (E = 1 mm)
Max stroke rate marking approx. 2

Capacities
Laser output 2,000 W | 2,700 W | 3,200 W 2,000 W | 2,700 W | 3,200 W
Max. sheet thickness
8 mm
8 mm
Max. punching force 220 kN 220 kN
Active presser foot
(programmable in steps)
4.5 20 kN
4.5 20 kN
Max. workpiece weight 200 kg 230 kg

Tools
Linear magazine

No. with MultiTool
MultiTool

Speed
X axis
Y axis
Simultaneous (X and Y)

11

90 m/min
60 m/min
108 m/min

90 m/min
60 m/min
108 m/min

Tool change time

Accuracy 2
Positioning accuracy
Repeatability
TRUMPF CNC control

TruMatic 6000
medium format

TruMatic 6000
large format

60 rdm
60 rdm
330 rdm
330 rdm

900 1/min
900 1/min
2,800 1/min 2,800 1/min
19 tools
with 2 clamps
19 190 tools
5/10

18 tools
with 3 clamps
18 180 tools
5/10

0.7 6.5 s

0.7 6.5 s

0.10 mm
0.03 mm

0.10 mm
0.03 mm

Siemens
Sinumerik 840D

Siemens
Sinumerik 840D

TruMatic 6000
medium format

Programmable chute
Max. size of punched
and laser parts

500 x 500 mm

TruMatic 6000
large format

500 x 500 mm

Dimensions and weight 3

Space requirements
7,460 x 7,615 mm
7,830 x 8,580 mm
Height 2,070 mm 2,070 mm
Weight
16,000 kg 22,500 kg
Electrical consumption
of the entire system

65 kVA with TruFlow 2000

73 kVA with TruFlow 2700
76 kVA with TruFlow 3200

65 kVA with TruFlow 2000

73 kVA with TruFlow 2700
76 kVA with TruFlow 3200

Without repositioning.
The achievable workpiece accuracy depends on, among other things, the type of workpiece, pretreatment, sheet size and position in the work area. According to VDI/DGQ 3441. Measuring length 1 m.
3 
Approximate values. The exact data can be found in the latest installation plan.
1

2 

12

Universal and fast.

The main advantage of the TruMatic 6000 is its versatility: It
allows you to process quite varied contours completely, exactly
and above all quickly. It meets the highest safety standards,
is simple to operate and is cost efficient even in small quantities. With the automatic focus position adjuster FocusLine,
you are equipped for unmanned operation in an automated
production cell.

13

Finished workpieces are discharged through the programmable chute.

Punching at the highest speeds.

The punching head in the TruMatic 6000 punches at 900
strokes per minute and inscribes at 2,800 strokes per minute.
It processes contours, taps threads and introduces extrusions
or smaller edges.

14

TruFlow Laser units are compact in design.

Proven a thousand times over: the laser.

For the TruMatic 6000, you have a choice of three TruFlow
lasers with an output of 2,000, 2,700 or 3,200 W. The
TruFlow laser aggregates are particularly reliable and cost
efficient. No wonder we install more than 100 new machines
with TruFlow lasers each year. Its modern, magnetically
suspended and maintenance-free blower efficiently circulates
the gas and ensures that the laser functions efficiently.

Laser data
TruFlow 2000
TruFlow 2700
Max. output 2,000 W 2,700 W
Adjustable output ranges
in 1% steps
100 2,000 W
140 2,700 W
Wavelength
10.6 m
10.6 m
Beam mode
TEM00
TEM00
Gating frequency
100 Hz 10 kHz
100 Hz 10 kHz
Laser gases
CO2 | N2 | He
CO2 | N2 | He

TruFlow 3200
3,200 W
160 3,200 W
10.6 m
TEM00
100 Hz 10 kHz
CO2 | N2 | He

15

TruMatic

3000

16

Working range (X x Y)1

Combined punch / laser operation 2,175 x 1,250 mm
Punching operation 2,500 x 1,250 mm
Laser operation 2,500 x 1,250 mm

Speed
X axis
Y axis
Simultaneous (X and Y)

90 m/min
60 m/min
108 m/min

Capacities
Laser output 2,000 W
Max. sheet thickness
4 mm
Max. punching force
165 kN
Max. workpiece weight
120 kg

C axis punching
C axis thread tapping
Max. stroke rate punching (E = 1 mm)
Max. stroke rate marking

60 rdm
180 rdm
600 1/min
1,300 1/min

17

Tools
Linear magazine
18 tools used with 2 clamps

17 tools used with 3 clamps
No. with MultiTool
18 180
MultiTool 2/5/10

Tool change time

2.2 4.4 s

Accuracy
Positioning accuracy
Repeatability

0.1 mm
0.03 mm

TRUMPF CNC control

Bosch PNC

Programmable parts chute

Max. part size

300 x 500 mm

Dimensions
Space requirements
6,825 x 6,325 mm
Height 2,287 mm
3

Laser data
TruCoax 2000
Max. output 2,000 W
Adjustable output ranges
in 1% steps
100 2,000 W
Wavelength
10.6 m
Beam mode
TEM00
Gating frequency
100 Hz 10 kHz
Laser gases
CO2 | N2 | He | Xe | CO
Electrical consumption
of the entire system

65 kVA

Without repositioning.
The achievable workpiece accuracy depends on, among other things,
the type of workpiece, pretreatment, sheet size and position in the work
area. According to VDI/DGQ 3441. Measuring length 1 m.
3 
Approximate values. The exact data can be found in the latest installation plan.
1 
2 

18

Entry into combination processing.

The TruMatic 3000 is exactly the right machine for anyone
who wants to considerably expand their part range. When it
comes to medium-sized metal sheets up to 4 mm thick, both
technologies combined in the TruMatic 3000 ensure optimal
complete processing performance.

The programmable parts chute sends finished workpieces to a container.

19

Small, strong, gentle.

The TruMatic 3000 doesnt require much space and is particularly easy on your workpieces. Pneumatic spring-loaded rollers
in the work table guide the sheets over the dies almost scratchfree and the standard brush tables maintain sheet surface
quality. The TruMatic 3000 operates with a maximum punching
force of 165 kN and punches at up to 600 strokes per minute.

20

The laser TruCoax.

A true bundle of energy.

For laser cutting with the TruMatic 3000, we use the compact, diffusion-cooled CO2
laser TruCoax 2000. As a speciality machine for thin sheet processing, it stands for
low maintenance and effective laser cutting. Thanks to diffusion cooling, the laser gas
does not have to be circulated, eliminating the need for moving parts. With its 2,000 W
output, the TruCoax 2000 effortlessly achieves the cutting speed of the conventional
3,000 W laser. It consumes so little gas that one Premix gas bottle is enough for about
a year.

21

Software:

Programmed

for

success.

Just three steps to the NC programme.

We developed our TruTops Punch software specifically for

In the first step, existing production drawings are imported from

punching and combination processing. From inception to the

your 2D or 3D CAD system or drawn in using TruTops Punch

finished part, it fully utilises all of TRUMPFs expertise. It works

itself. Macros for frequently used or unusual geometries make

well with our automation components and is intuitive and easy

producing a drawing fast and efficient. TruTops Punch auto-

to use.

matically closes open contours, deletes duplicate drawing elements and cleans up rough contour transitions.

Step 1: Generating the drawing.

22

Step 2: Setting up the sheet layout.

In the second step, optimised sheet layouts are created auto-

In the third step, the software automatically creates the finished

matically or manually with TruTops Punch. This ensures maxi-

NC programme and sends it to the machine. Along with the

mum processing speeds. The nest processor calculates the best

NC programme, TruTops Punch generates easy-to-read set-up

possible sheet layout for the individual parts. Even in manual

plans with detailed processing times and tooling information.

layout mode there are numerous automation features to assist

Multiple NC programmes can be combined into a single pro-

you. So, fast reliable sheet layouts are as easy as can be.

duction plan for automated production.

Since the TruTops Punch software knows every detail of every

For its hardware platform, TruTops Punch requires only a stand

TruMatic machine, it can find the fastest processing sequence.

ard PC with the Windows operating system. The software can

It defines the punching of single holes and complete contours.

be integrated with the plants internal network and linked with

If necessary, TruTops Punch automatically generates common

the TruMatic through the online connection.

cuts between the workpieces. Finished parts are discharged

through the parts chute or unloaded by the SheetMaster auto
mation component TruTops Punch selects the right suction
and ensures that the finished parts are stacked correctly. The
software is just as methodical in planning the loading and sheet
skeleton removal processes.

23

Automation:

Components

that

pay off.

Our automation components lower your turnaround times

and therefore costs. With precision timing they load raw
materials and unload sorted, finished workpieces. Minimal setup time means more flexibility for completing orders. You
can easily cover break times or run additional shifts as needed.
Automation eliminates the risk of operator error, improving

Everything well in hand.

workpiece quality.

SheetMaster loads and unloads the machine during production

time. Its vacuum technology ensures gentle workpiece hand-

Our experienced project engineers really know their business:

ling. It automatically feeds the sheet metal while sensors moni

in sheet metal processing and material flow, in transport, ware-

tor processing, from the raw sheet to the finished workpiece.

house and control technology and of course in customer consulting. As an experienced single-source supplier, we provide

The GripMaster and the SheetMaster together form one unit

comprehensive turnkey solutions, including programming and

and dispose of scrap skeletons or strips while your TruMatic

process control.

reloads and stacks them automatically on a scissor table.

What goes with what?

Component

SheetMaster

GripMaster

Cart system with tracks

Cart system with belt drive

Action

Loading and unloading

Unloading scrap skeletons

Loading and unloading

Loading and unloading

Combination machines

TruMatic 6000
TruMatic 3000

TruMatic 6000
TruMatic 3000

TruMatic 6000
TruMatic 3000

TruMatic 6000
TruMatic 3000

24

The ShearMaster goes a step further: during non-productive

With the ToolMaster, you are equipped for anything. It auto

time, it shreds the skeletons into manageable strips, which

matically changes tools in the linear magazine and has room for

are quickly collected in easily exchangeable scrap bins. This is

40 or even 70 additional tools. And if more tools are needed

a real work-saver it also saves money and streamlines the

than the linear magazine can hold, the ToolMaster changes

entire scrap handling process.

them out.

SortMaster Box

SortMaster Pallet

ShearMaster

ToolMaster

Storage technology

Unloading

Unloading

Shredding scrap skeletons

Set-up

Holding inventory

TruMatic 6000
TruMatic 3000

TruMatic 6000
TruMatic 3000

TruMatic 6000
TruMatic 6000
TruMatic 3000

TruMatic 6000
TruMatic 3000

25

ServicePlus:

We are

there
for you.

Guidance right from the start.

Money matters.

Our service begins even before you decide on a TruMatic.

TRUMPF has many different financing and leasing options to

We provide comprehensive consulting services so that together

offer you when buying a TruMatic. Leasing eases your liquidity

we can figure out which machine you really need. And we

situation and does not incur investment taxes. Leasing is also

will also be happy to help you dispose of your old machine on

balance-sheet-neutral. It has no effect on your balance sheet

request.

figures, an important factor in your credit rating under the

Basel II agreement.

Its a go.
After delivery, your TruMatic is up and running in no time at all.
Because the machine, programming and tools all come from a
single source, there are no interface problems to worry about.

26

Comprehensive support.
TRUMPF supports you throughout the entire life cycle of your

help you to improve parts cost, production speed and quality.

machine and beyond with services that are made to order. We

If necessary, our service specialists can link directly to your

maintain the machine and retrofit it with new options when

machine through a modem, with your permission, and access

desired. We train you and your employees so that you can take

the control system keeping downtime and technician visits

advantage of the full potential of your TruMatic machine.

to a minimum. And if you ever need spare parts we are there

When needed, we optimise the machine parameters on site and

for you around the clock, 365 days a year.

27

ID no. 0372732-100-10-06-F Subject to change

TRUMPF is certified according to DIN EN ISO 9001 and VDA 6.4

TRUMPF Werkzeugmaschinen GmbH + Co. KG P.O. Box 71252 Ditzingen Germany

Phone +49 (0) 7156 303-0 Fax +49 (0) 7156 303-309 E-mail: info@de.trumpf.com Homepage www.trumpf.com