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SUMMARY
This paper focuses on voltage uctuation mitigation and fault-tolerant control methods for modular multilevel
converters (MMC). The reason for MMC output uctuation caused by the oating capacitor voltage uctuation
at low frequency is carefully analyzed. To reduce voltage uctuation, two control freedom degrees of highfrequency zero-sequence voltage and phase-to-phase circulating current are proposed. In fully implementing
MMC functionalities, we comprehensively investigated its fault-tolerant operation without redundant
submodules for fail-safe energy transfer. A fundamental-frequency zero-sequence-based neutral-shift method
is adopted to enable continuous operation and avoid complete shutdown of the MMC system. These methods
enhance both the reliability and availability of MMC while avoiding the undesired unbalanced stresses among
the healthy submodules. Rigorous simulation studies are performed to demonstrate the validity and effectiveness of the proposed control methods. Copyright 2013 John Wiley & Sons, Ltd.
key words:
modular multilevel converters (MMCs); oating capacitor voltage uctuation; zero sequence;
circulating current; fault-tolerant operation; VSC-HVDC
1. INTRODUCTION
Advanced power electronic equipment has been increasingly demanded, along with the deregulation of
the international electricity market and the trend of distributed power generation [14]. Modular
multilevel converters (MMCs) have become a highly attractive topology in medium-power and
high-power energy conversions. Because of its modular structure, it can reach high-voltage conversion
with high quality of the output voltage/current waveforms without using line-frequency transformers
or series-connected switching devices. Thus, the semiconductor stresses are reduced signicantly.
Furthermore, the considerably lower switching frequency of MMC provides lower losses compared
with the two-level converter. A schematic of three-phase MMC is shown in Figure 1.
The concept of MMC was rst introduced by Marquardt and Lesnicar [5], and several research
teams studied its operation principles lately [69]. MMC is much suitable for voltage-sourced
converter high-voltage direct-current and wind power generation applications compared with other
multilevel topologies, because it can control the power ow accurately with high efciency and reduce
operating costs and environmental impact [1013].
A linear time-varying model [14] has been developed to analyze the steady-state performance of
MMC, whereas its dynamic behavior was presented in [15]. A continuous mathematical model of
MMC was established in [9], and inner energy controllers were proposed to stabilize the oating
capacitor (FC) voltage. The balance of capacitor voltage among the submodules (SMs) is one of the
key problems in MMC, because the FC voltage variation could lead to circulating current among
*Correspondence to: Shuang Li, School of Electronic, Information and Electrical Engineering, Shanghai Jiaotong
University, Minhang District 200240, Shanghai, China.
E-mail: cooleels@126.com
Copyright 2013 John Wiley & Sons, Ltd.
945
the three phase legs, which distorts the sinusoidal arm current and increases the power loss. Averaging
and balancing control methods for the FCs of MMCs were veried by theoretical analysis and experiments in [11]. Reference [16] introduced a new pulse width modulation (PWM) scheme for an
arbitrary number of MMC voltage levels and illustrated semiconductor losses. A reduced switchingfrequency voltage-balancing algorithm was proposed in [17]; meanwhile, a new circulating currentsuppressing controller was designed to suppress the circulating current of MMC. However, the method
of eliminating the FC voltage uctuation, which will suppress the output power uctuation at low frequency [18] and decrease the cost of MMC with small capacitance of capacitors, is rarely mentioned.
There are a large number of SMs in each arm of MMC with redundancy, which is one of the most
prominent features in MMC topology [6,9]. If there are one or more faulty SMs, they can just be
bypassed by the bypassing switches as shown at the right of Figure 1, and the MMCs can continue
to operate with the redundant SMs. However, when an extreme emergency or catastrophic failure
happens, the number of faulty SMs will exceed the designed redundancy. Therefore, we need to design
an effective control strategy to maintain the operation without interruption.
The so-called fault tolerance for a cascade H-bridge multilevel converter has been investigated in
literature [1921]. Generally, to keep feeding balanced line voltages to the load under fault conditions,
two control strategies can be achieved. The rst one is to bypass an equal number of the faulty power
cell per phase. However, the output voltage level and power rating are decreased. Thus, this approach
is often used in critical applications at the expense of cost and efciency. To overcome this limitation,
the second strategy is to bypass the faulty power cell only, without needing the redundant power cell.
The second category can tolerate a fault of a few faulty power cells and achieve maximized amplitude
of the output line voltage. Despite the tolerable degree of reduction in voltage and power being different in various applications, it is better in terms of avoiding complete shutdown. In [20], several
operation methods for fault conditions are compared, such as neutral shift and peak reduction with
common-mode voltage injection. Fault-tolerant control with zero-sequence injection for multilevel
STATCOM is discussed in [22]. Most literatures have been limited to the cascade H-bridge multilevel
topology. There is no report addressing the balancing of output line voltage during the occurrence of
fault in the MMC without redundancy yet.
Therefore, this paper addresses the two issues of MMC mentioned before (i.e., the FC voltage
uctuation suppression and fault-tolerant operation). Both of them are approached by zero-sequence
injection [23]. The fault-tolerant control method proposed in this paper belongs to the second category
Copyright 2013 John Wiley & Sons, Ltd.
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S. LI ET AL.
with an appropriate neutral shift, which can balance the output line voltage. This can be used for the
MMC conguration in combination with the techniques developed in this paper.
This paper is organized as follows. Section 2 briey describes the structure of MMCs and the concept of the zero-sequence signal injection. The characteristic of SM voltage uctuation is investigated
in Section 3, and the mitigation process of voltage uctuation has been studied carefully. The zerosequence injection method has been proposed to control the MMC under fault conditions in Section 4.
Section 5 provides simulation results. Finally, the conclusion is drawn in Section 6.
2n
X
ujk Lz
j1
d
ipk ink
dt
(1)
where Udc is the DC bus voltage and Udc = nUc. ipk and ink (k = a, b, c) are the upper and lower arm
currents of three phases, respectively. ujk is the output voltage of SM numbered j in phase leg k.
The inner circulating current iza along phase leg A and DC loop can be dened as
1
ipa iao =2 iza
(2)
iza ipa ina
ina iao =2 iza
2
where iao is the output line current of phase leg A.
Similarly, the voltages of positive and negative arms in phase leg A can be expressed as
upa udc =2 uao
una udc =2 uao
(3)
where uao is the output phase voltage corresponding to the hypothetical neutral point O.
2.2. The principle of zero-sequence signal injection
Generally, the reference modulation signals uref-i(t) (i = a, b, c) for the three-phase carrier-based PWM
can be expressed as [23]
uref -i t ui t ci t
(4)
where ui t is the fundamental component and ci(t) is the zero-sequence component. ui t stands for
either voltage or current of a symmetrical three-phase sinusoidal signal. When the zero-sequence components are injected into the three-phase modulation signal at the same time, they will not appear in the
Copyright 2013 John Wiley & Sons, Ltd.
947
line voltages and can be used as a lever to achieve different control objectives. It can be used to, for
example, reduce the circulating current, eliminate harmonics, balance the neutral-point potential, and
suppress common-mode voltage [2729].
For an n + 1-level MMC, it can take the negative DC bus point N as the zero potential and 1/n of the
DC link voltage as the base value; the phase voltage reference with respect to the zero potential can be
normalized within the range [0, n]. Therefore, the range of zero-sequence signal is derived as [23]
umin t ci t n umax t
where umin t min ua t ; ub t ; uc t and umax t max ua t ; ub t ; uc t .
(5)
(6)
The power transmits from the DC bus to the three-phase load through the FCs of the arms, and the
circulating current in each phase leg provides the charging/discharging current to FCs. Assuming that
the instantaneous total energy stored in the FCs is constant, with the energy conservation law, the circulating current for phase A can be obtained:
Pao Um Im sinot sinot
(7)
Udc
Udc
Meanwhile, the instantaneous output powers of the positive and negative arms can be derived from (2)
and (3):
2
Im sinot Udc
4Um2 sin2 ot
(8)
Ppa upa ipa
4Udc
2
Im sinot 4Um2 sin2 ot Udc
Pna una ina
(9)
4Udc
2
4Um2 sin2 ot 0.
As the feature of MMCs mentioned in Section 2, there is Um udc/2, so Udc
From (8) and (9), two conclusions can be drawn:
iza
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S. LI ET AL.
(1) The output powers of upper and lower arms are complementary, and the total energy stored in
the FCs of one phase leg remains constant.
(2) The FCs in the upper and lower arms are charged and discharged periodically, but the total
power is balanced within a period.
Therefore, the periodic uctuation of output energy of the arms caused by the stored energy variation of FCs can be integrated from (8) or (9) as
2
Z t2
Z t2
Im 3 Udc
4Um2 1 cos2
(10)
Ppa dt
Pna dt
w
6Udc o
t1
t1
where t1 and t2 are the zero crossing points of the half uctuation cycle,
ot1
ot2 p
2
2
4Um2 1 cos2 Udc
; thus,
Similarly as before, there exists 3Udc
(11)
Im Udc
(12)
6o
From (12), it is clear that w is proportional to the output current Im (or the output power rating) and
inversely proportional to the frequency o, when the parameter of output DC link voltage Udc of MMC
is preset. In other words, the higher the output current (or power rating) of MMC, the more is the
output power and the FC voltage, and conversely for the frequency o.
If we combine the voltage ripple coefcient e of the FCs, the following relationship can be obtained:
h
i w
1
CSM Uc2 1 e2 1 e2
(13)
2
n
where e = |Uc|/Uc and UC is the voltage uctuation of FC.
Thus, the voltage ripple coefcient e can be derived as
2
Im 3Udc
4Um2 1 cos2
w
Im Udc
4Um2 1 cos2
(14)
3
e
2
12nUdc oCSM Uc2
12noCSM Uc2
2nCSM Uc2
Udc
w
The analytical expression of e in (14) gives the same conclusion about the inuences of Im and o to
the uctuation as shown in (12). As is known, the FC is one of the key factors that determine the total
cost and the space occupation of the MMCs. The voltage uctuation of FCs will affect its performance
and stability.
To mitigate the voltage uctuation of the FCs, one effective way is to increase the output frequency
o when the number of SMs and the current (or power) rating of MMC are already set. However, the
output voltage frequency of MMC is maintained at a x value, such as 50 Hz for grid connection.
Alternatively, to increase the uctuation frequency of output power is an equivalent method although
some other control degrees of freedom (DOF) are needed.
As mentioned in Section 2.2, the zero-sequence component will not affect the output line voltage of
the balanced three-phase MMC. Therefore, a high-frequency zero-sequence voltage uz can be used as
one DOF [18]. On the other hand, the circulating current exists not only within the phase leg and the
DC link (iz) but also between the phase-to-phase currents (ipcc) [17]. Meanwhile, the phase-to-phase
circulating current (PPCC) ows among the three phase legs; it affects neither the output current nor
the DC-to-phase circulating current. Therefore, high-frequency ipcc can be injected into the phase legs
as the second DOF to mitigate the uctuation.
Therefore, the uctuation frequency of output power can be increased by superimposing the two
control DOFs (uz and ipcc) proposed earlier. The voltage and current of upper and lower arms in phase
leg A can be rewritten as
h
upa udc =2 uao uz
(15)
uhna udc =2 uao uz
h
ipa iao =2 iza ipcc
(16)
ihna iao =2 iza ipcc
Copyright 2013 John Wiley & Sons, Ltd.
949
where the superscript h stands for the high-frequency variable, and the zero-sequence voltage uz can be
dened as
uz Uz sinoh t
(17)
(19)
(20)
(21)
(22)
There are high-frequency uctuations in Ph2 and Ph3 obviously. If the output powers Phpa and Phna are
high-frequency components, Ph1 should also be a high-frequency component the same as Ph2 and Ph3 ;
otherwise, it should be equal to 0. However, there exists a low-frequency component in Ph1 (second part
of Equation (20)). We assume that the product of ipcc uz contains the low-frequency component,
which exactly eliminates the low-frequency component in Ph1 . Therefore, with (17) and (20), ipcc can
be given as
"
#
"
#
Udc Im sinot 2Um sinot 2
Udc iao
2uao 2
ipcc
1
1
(23)
4Uz sinoh t
Udc
4Uz sinoh t
Udc
Then, by substituting (17) and (23) into (20), Ph1 can be obtained as a zero component
Ph1 0
(24)
However, the PPCC is harmful to the stability of MMC [17], for the reason that it increases the loss,
reduces the safety margin of the switching device, shortens the lifetime of FCs, and so on. Thus, the
magnitude of ipcc should be minimized by increasing the zero-sequence voltage amplitude Uz in (23).
To avoid overmodulation, the maximal magnitude of Uz can be chosen as follows:
Udc
; with m 2 0; 1
(25)
U z 1 m
2
Thereby, the FC voltage uctuation problem can be solved by injecting the two control DOFs, uz
and ipcc, as shown in Figure 3. The DC energy storage requirement is decreased. Therefore, the cost
and space occupation of FCs are reduced.
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S. LI ET AL.
(a)
(c)
(b)
Figure 3. Equivalent circuit for phase leg A of modular multilevel converter. (a) Without injection of the
high-frequency zero-sequence voltage and phase-to-phase circulating current (PPCC); (b) only the highfrequency zero-sequence voltage and PPCC; (c) with injection of the high-frequency zero-sequence voltage
and PPCC.
C
C
.O(M)
B
zero-sequence voltage
injection
. .M
(a)
(b)
Figure 4. Phasor diagram of submodel voltage with n = 4. (a) Normal operation, (b) one SM fault in the
phase leg A with the injection of zero-sequence voltage (O, neutral point of modular multilevel converter;
M, neutral point of the load).
Even though the redundant SMs are exhausted by one SM fault after another, the system must continue to operate. To make the following fault-tolerant analysis more clear, a ve-level (n = 4), threephase MMC without redundant SMs is taken as an example, and there is a single SM fault in the upper
arm A. The MMC with a higher level count can be analyzed with the same procedure.
It is assumed that the FC voltages of the healthy SMs are balanced. When one upper faulty SM is
bypassed, another healthy SM in the corresponding lower arm should be bypassed for the balance
of output phase voltage. Because the DC link voltage Udc depends on the number of SMs, Udc = nUc
as mentioned before, and the modulation index m of the phase leg A should be increased by a factor of
n/(n 2) so as to maintain a three-phase balanced line-to-line voltage [19].
Udc
Uc
n
Uc
sinot mn
sinot
sinot
(26)
mn 2
uao m
2
2
2
n2
However, this will increase the 3n 2 healthy SM burden. Maharjan et al. [19] used zero-sequence
voltage injection for clustered balancing control of a battery energy storage system based on a cascade
PWM converter. Moreover, Betz et al. [22] studied the zero-sequence injection for capacitor voltage
balancing in a cascaded converter-based STATCOM. Therefore, it can adopt the neutral-shift method
based on zero-sequence voltage injection to share the burden of all the other 3n 2 healthy SMs of
Copyright 2013 John Wiley & Sons, Ltd.
951
MMCs. The control method for the half-bridge module topology of MMC is based on [19], but rather
than using separated converter cell energies, the total energy stored in an arm is used instead.
The injected fundamental-frequency zero-sequence voltage uof is chosen to be out of phase by 180
with the phase containing the fault SM as shown in Figure 4(b). Then, from (3) and (4), the arm
voltage with the rest of the healthy SMs can be expressed as follows:
upi udc =2 uio uof
i a; b; c
(27)
uni udc =2 uio uof
where uof = Ufmsinot.
With the similar method as described in Section 3, the electric energy stored in the phase legs can be
calculated with (2) and (27) as follows:
Z 2p=o
Z 2p=o
upi ipi dt
uni ini dt
i a; b; c
(28)
wi
0
The energy stored in each phase leg should be equal to avoid increasing the PPCC and to balance the
burden of the rest of the SMs. Thus, from (28), the following equation can be obtained:
2
Ufm
mudc
(29)
n 2n
This means that the modulation index m is increased equally to the rest of healthy SMs of the phase
legs. Therefore, with the neutral-shift method proposed earlier, the output line-to-line voltage can be
operated at the rated voltage or power even during one SM failure without the redundant SMs.
952
S. LI ET AL.
Figure 5. Structure of the modular multilevel converter control system. PI, proportional integral; PLL,
phase-lock-loop.
953
(a)
(b)
(c)
(d)
Figure 6. Output waveforms of modular multilevel converter during normal operation. (a) Phase A output
voltage and current (pu). (b) Nine-level pulse width modulation waveform of line-to-line voltage (pu). (c)
Five-level pulse width modulation waveform of three line-to-neutral voltages (pu). (d) Voltage uctuation
of oating capacitors in phase leg A.
Figure 7. Floating capacitor voltage of phase leg A with voltage uctuation control at t = 0. SM, submodel.
Copyright 2013 John Wiley & Sons, Ltd.
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S. LI ET AL.
(a)
(b)
(c)
(d)
Figure 8. Output waveforms of modular multilevel converter with voltage uctuation mitigation. (a) Phase
A output voltage and current (pu). (b) Pulse width modulation waveform of line-to-line voltage (pu).
(c) Voltage uctuation of oating capacitors in phase leg A. (d) Modulation ratio.
injected into the control system. Fortunately, the capacitor sorting strategy still works during this
short period (about 90 ms), and it can maintain the voltage balance within 55 V before the modulation ratio returns to normal range and the mitigation strategy functions again. There are many
Copyright 2013 John Wiley & Sons, Ltd.
955
(a)
(b)
Figure 9. Alternating current side voltage waveforms of the modular multilevel converter during faulttolerant operations. (a) Line-to-neutral voltages. (b) Line-to-line voltages.
control strategies about overmodulation, and a detailed explanation is beyond the scope of this
paper. These simulation results show the correctness and effectiveness of the proposed uctuation
mitigation method for FCs of MMC.
In the following, simulation was carried out under the same conditions as before to test the faulttolerant method. According to the assumption of this paper, there are four SMs in each arm, without
redundant SMs. Assuming time t = 0, SM1 in the upper arm of phase leg A was bypassed for fault condition, and one SM (such as SM8) in the corresponding lower arm should be bypassed also. Figure 9
shows different voltage waveforms during a fault-tolerant operation. Because two SMs in phase leg A
were bypassed, the rest of the six healthy SMs can only form four-level output phase-to-neutral voltage
as shown in the upper part of Figure 9(a). The other two phase legs have ve-level output phase-toneutral voltage as shown in the bottom part of Figure 9(a). Meanwhile, the corresponding three lineto-line voltages are shown in Figure 9(b). The voltage level of Uab and Uca is degraded during the
fault-tolerant operation, whereas the Ubc has nine levels as well. Although the fundamental components of the line-to-neutral voltages are not balanced, those of line-to-line voltages with zero-sequence
injection in Figure 9(b) were well balanced.
Figure 10 shows the transient waveform after the two SMs bypassed during the fault-tolerant operation. The three balanced line-to-line voltages and currents are shown in Figure 10(a). Although the
currents are uctuant and unbalanced at the beginning of t = 0 for the increase of PPCC among three
phase legs, the currents return back to the balanced state (within 60 ms) smoothly with the help of
the voltage uctuation mitigation and neutral-shift methods proposed in this paper. The FC voltages
of phase leg A were enlarged in Figure 10(b). There are some increases of voltage uctuation during
this transition as shown in Figure 10(b). Because two SMs were bypassed, the burden was equally
increased among the rest of the healthy SMs. Note that the two bypassed SMs were discharged to
0 in Figure 10(b). These simulation results show that the neutral-shift method with zero-sequence voltage injection has the ability of improving the reliability without redundant SMs; it can maintain the
MMC continuous operation just by bypassing the faulty SM and its corresponding SM in the complementary arm.
Copyright 2013 John Wiley & Sons, Ltd.
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S. LI ET AL.
(a)
(b)
Figure 10. Transient waveforms when the SM1 and SM8 of phase leg A were bypassed at t = 0. (a) Corresponding phase voltage, line current, and oating capacitor voltages (from top to bottom). (b) Zoomed-in
image of oating capacitor voltage uctuations in phase leg A.
6. CONCLUSION
In this paper, the FC voltage uctuation problem of MMC is comprehensively studied. The uctuation magnitude of capacitor can be reduced by injecting two control DOFs of high-frequency
zero-sequence voltage and phase-to-phase circulating current. Meanwhile, the fault-tolerant operation
of the MMC without redundant SMs was specically investigated in this paper. It can be achieved by
injecting the fundamental-frequency zero-sequence voltage during one SM fault. With the proposed
methods in this paper, the MMC can maintain continuous operation with balanced line-to-line voltage.
It can improve the MMC system performance and reduce the occupied space signicantly.
Simulation results conrm the validity and effectiveness of the zero-sequence injection methods
proposed in this paper. The conclusion is benecial to further studies such as implementation in a digital process system base on digital signal processing and eld-programmable gate arrays. It may also
provide a feasible cost-effective solution for the MMC engineering because it can reduce the capacitance of FCs and the number of SMs in each arm.
7. LIST OF SYMBOLS
n
Lz
CSM
T1,2
Uc
USM
fs
Udc
Udc
ipa,b,c, ina,b,c
ujk
iza
iao
uao
upa,una
uref-a,b,c
ui
ci
Um
Im
m
o
Pao
Ppa, Pna
w
e
Uc
h
Uz
uof
usd,usq
ucd, ucq
id,iq
id ; iq
og
Zs
R1, L1
uu,v,w,iu,v,w
P, Q
P*, Q*
Usm1~sm4, Usm5~sm8
MMC
FC
SMs
DOF
PPCC
957
DC bus voltage
reference of DC bus voltage
three-phase positive and negative arm currents
output voltage of SM numbered j in phase leg k
inner circulating current along phase leg A and DC loop
output line current of phase leg A
output phase voltage
voltages of positive and negative arms in phase leg A
reference modulation signals
voltage or current of symmetrical three-phase sinusoidal signal
zero-sequence component
peak amplitude of phase voltage
peak amplitude of current
phase difference between uao and iao
modulation ratio
grid frequency
instantaneous output power of phase leg A
instantaneous output power of the positive and negative arms
instantaneous output energy
voltage ripple coefcient of FC
voltage uctuation of FC
superscript stands for the high-frequency variable
amplitude of high-frequency zero-sequence voltage
fundamental-frequency zero-sequence voltage
grid voltages in dq-axes
input voltages of converter in dq-axes
line currents in dq-axes
reference of line currents in dq-axes
synchronous speed of network
impedance of an AC system
equivalent resistance and inductance of input reactors, respectively
three-phase AC voltage and current
active power and reactive power, respectively
given values of active and reactive power, respectively
the FC voltages of the upper and lower arms, respectively
modular multilevel converter
oating capacitor
submodules
degrees of freedom
phase-to-phase circulating current
ACKNOWLEDGEMENTS
This work was supported in part by the Key Program of National Natural Science Foundation of China
(60934005), The National High Technology Research and Development of China 863 Program
(2011AA05AA103), the Key Program of Shanghai Commercialization of High and Innovative Technologies
(2009-041), Foundation of Shanghai Education Development (2010LM26), the six talents peak project of
Jiangsu Province (2010-XNY-001), and the Science and Technology Development Foundation of Shanghai
(11195802100).
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