Professional Documents
Culture Documents
beyond
numbers
2010
AdBlue
1.
Short Introduction
AdBlue production
Bulk Logistics
Filling of IBCs, Cans and
Drums
Dispensing Equipment
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Germany (Brunsbttel)
Italy (Ferrara)
Sinoferts production
capacity & distribution
network in China
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Land
Transport
Filling of IBC,
Drums & Cans
Intermediate
Storage
Road
Transport
Customer
X
X
Transport
Truck
Rail
Ship
X
Land
Transport
Storage
Terminal
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Road
Transport
Road
Transport
Storage at X
Customer
site
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Batch Control
Closed system
In principal no
contamination risk
Quality Control
Conductivity
Storage Tank
Demineralised Water
Quality Control
Density
Temperature
Static Mixer
Quality Control
Example:
Concentration
Pressure
Temperature
Free Ammonia
Cooling
Filtration
(Optional)
Loading station
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Loading Pump
Storage Tank
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Control Measures
Control of process
parameters
Stop of AdBlue production
at unstable conditions
Batch analysis
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Control
Storage
Tank
AdBlue
Batch
Control
Screw
Conveyor
Batch
Control
Storage
Tank
AdBlue
X
Mixer
Hopper
Urea
Big Bags
1 000 kg
Quality Control
Conductivity
Storage
Tank
Demin.
Water
Transfer Filter
pump
X
X
Demineralised
Water Production
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Transfer
pump
Loading
Station
Filter Loading
Pump
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Control Measures
Incoming control of solid
Urea
On line control of water
quality
Control of process
parameters
Dedicated equipment
Batch analysis
Routines to handle off spec.
product
3.3. Anti
Contamination
Measures for Bulk
Logistics
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Control Measures
Dedicated transport
vehicles
Inspection before loading
and unloading
If not dedicated, a certificate
of cleaning is mandatory
including information about
3 last products
Inspection after loading
Retention samples
Sealing of all openings
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IBC,1000 liter
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Not cleaned
Reconditioned
Mix with off-spec product
Mix with wrong product
Filled in uncontrolled conditions
Emptying with dirty equipment
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Control Measures
Dedicated filling equipment
Drums and Cans always
one way package
Closed IBC with CDS or
Micro Matric coupling and
dip tube
Inspection procedures for
returned IBC
Sealing of openings after
filling
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Control Measures
Dedicated equipment
Equipment designed for
AdBlue use
Closed IBC with CDS or
MicroMatic coupling and dip
tube
Warning signs, pictograms
Operating manuals
Training of operators
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Control Measures
Equipment designed for
AdBlue use
Magnetic Filling nozzle
Dry Break Filling coupling
Warning signs, pictograms
Operating manuals
Training of operators
Regular Maintenance
VDA has together with the main AdBlue producers and distributors in
Europe developed an Audit Programme
The audits has just started in Europe and Yara is one of the first licensees
that has been audited
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5. Summary
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