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Copyright Tech-long

For more detailed information on Tech-Long products, please visit our website at:

www.tech-long.com.
Disclaimer
Tech-Long constantly develops and enhances its products. We make every
effort to ensure that the information contained in our brochure is accurate and up
to date. However, due to the rapid development in our technology, we therefore
ask that you contact our sales representative for up to date information.
Stock Code: 002209

Headquarters & Manufacturing Base - Guangzhou


No.23 Yunpu 1 Road, Guangzhou Economic & Technological District,
Guangzhou, Post Code: 510530 China
Tel: +86 20 62956800
Fax: +86 20 82266913
E-mail: Sales@tech-long.com

Dongguan plantTech-long Water treatment Technology Ltd.


No.432 daluling Bozhoubian,Guanlong Road,dongcheng District,Dongguan
Tel : +86 769 22656500
Fax: +86 769 22652638

Printed in China 10 / 2012

CONDIMENTS

HOUSEHOLD & DAILY CARE LIQUIDS

HOT FILL BEVERAGES

CARBONATED BEVERAGES

WATER PRODUCTS

TECH-LONG OFFERS TOTAL


SOLUTIONS FOR YOUR FILLING
& PACKAGING REQUIRMENTS
Dairy

Beer
Households

Beverages

Condiments

INDEX

Part

ABOUT TECH-LONG

01-11

Part

PRODUCTS

12-54

Company Introduction

01-02

Water Treatment System

13-14

Low carbon & Sustainable Era, we advance ahead

03

Beverage Processing System

15-16

Company Awards and Honors

04

BFC (Blowing-Filling-Capping) Monoblocks

17-18

Why Choose Tech-Long

05-06

Blow Molding Machines

19-24

Manufacturing Quality Testing

07-09

Filling Monoblocks

25-34

Turn-key Solutions

10

5 Gallon Filling Machines

35-42

Our Prestigious Customer

11

Labellers

43-45

Conveying System

46-50

Secondary Packaging Machines

51-54

Part

01
02

ABOUT TECH-LONG

Company Introduction
Guangzhou Tech-Long Packaging Machinery Co,Ltd,. is located in the
Guangzhou Economic Technological Development District which is the most
dynamic commercial area in South China today. Tech-Long was established
in 1998 with our company slogan Runs for You and now can provide
comprehensive solutions to liquid filling & packaging industry globally.
On January

30 th

Aerial view of Tech-Long's facility

As the leading equipment supplier in China for the liquid packaging industry,

2008, Tech-Long successfully listed in the Shenzhen

Tech-Long provides complete turn-key solutions for beverage factories.

Stock Exchange Market(stock code: 002209).Tech-Long is the only public

The products include both beverage and beer packaging lines and single

listed company in the Liquid Packaging Machinery Industry In China.Tech-

machine equipments along with preform injection molding machines, water

Long occupies an area of 170,000m2 for its single body workshop which

treatment systems, beverage processing systems, PET bottle blow molding

is the largest in the Chinese beverage packing machinery industry and is

machines, filling machines, labelers and secondary packaging equipment.

the leading manufacturing base for beverage packaging equipment in Asia


inclusive of subsidiary companies: Dongguan Tech-Long Water Treatment
Technology Co., Ltd., Shenzhen Tech-Long Packaging Technology Co.,
Ltd, HefeiTech-Long Packaging Technology Co., Ltd. and Xinjiang Baolong
Packaging Technology Development Co., Ltd.

Tech-Long has set up co-operation with numerous world-class beverage


producers in the world and is an approved supplier for major multinational
companies includingCoca-Cola, Pepsico, Danone, Nestle Waters, Procter
& Gamble etc. Our global network has an installed base in more than
54 countries andproduct applications covering beverage, condiment,
household,Dairy Care Liquids and pharmaceutical industries.

03
04

LOW CARBON &


SUSTAINABLE ERA,
WE ADVANCE AHEAD

Company Awards and Honors


One the Architects to set
the National Drafting Standard
One of the Enterprise
Technology Centres certified
to national grade level

Beverage in Environmentally
Friendly Light weight bottles from
Tech-Long launched into market !

High and New-Technology


Enterprise
Leading enterprise in Chinese
Packaging Industry
One of the fifty key equipment
manufacturing enterprises in
Guangdong

05
06
1. Tech-Long is the only listed public company in liquid packaging machinery industry in
China, also is the largest liquid packaging machinery manufacturer in Asia .
2. Tech-Long possesses the only National Enterprise Technical Center in the packaging
technology industry in China, and is one of the top twenty in southern China with inhouse manufacturing and assembly capabilities .
3. Tech-Long pays great attention to new inventions and the registering of patents for
the protection of the Intellectual Property. Techlong has many patents and has applied
for more than 140 patents, such as High-Viscosity Filling Technology, Blowing-FillingCapping Combi-block Technology, and New Preform Heating Chain Technology until now
.

WHY CHOOSE
TECH-LONG?

4. Tech-Long has the complete and independent capability for research & development
for the PET industry, with its assets of the industry's only in house PET test Laboratory,
Creator of drafting technical Standards for Plastic Bottle Washing Filling Capping
Machine Technical Standards" and The National Standard of PET Fully Rotary Blow
Molding Machine .
5. Tech-Long has a wealth of experience in complete turnkey project management both
domestically & internationally with over 300 large-scale turnkey installations for more than
40 companies, Tech-long is one of the very few numbers of liquid packaging suppliers
which can provide complete production line from PET resin to fully packaged product.
6. Each machine is customized to customers specifications .
7. Three leading centers in manufacturing the industry: Machining center, Quality control
testing center and Research & Development center for solid foundation building quality
equipment .
8. Tech-Long pays the equipment and food safety Management System and has been
approved & certified by CE, UL,TUV & ISO9001 .
9. Tech-Long is an approved supplier for most major multinational companies such
as Coca-Cola, PepsiCo, Nestle, P&G, and also for the leading brands in domestic
companies in China, such as Nongfu Spring and Uni-President .
10. Tech-Long has experienced, project management team, installation team, technical
and after sales and spare parts department .
11. Tech-Long is constantly researching & developing new innovation to be
environmentally friendly and sustainable. Tech-Long is the one of the few suppliers
globally who developed the core technologies for both PET bottle blowing and filling in
the world .
In 2010 Tech-long was Asia's first company to launch the environment-friendly light
weight PET bottle with 9.8 grams for Coca-cola China, which has been widely used in the
production plants of the Coca-Cola, Pepsi and other international renowned customers.
Tech-long has installed more 30 lines for Coke, Pepsi and other multinational companies
and 20 light weight ECO friendly lines with Coca-cola with efficiencies of over 90% .

07
08

Manufacturing Quality Testing

Excellent Quality Control


Observing ISO9001 quality management system, Tech-Long
runs for customers benefits. Based on precise instruments and
advanced test technology, Tech-Long conducts strict quality test
to parts produced to control quality. All these result in Tech-Longs
splendid image of More Accurate, More Stable, More Excellent.

In order to continuously improve machine quality


and production efficiency, Tech-Long invested a
great amount in technical Research & Development,
processing machinery and testing instruments.
Besides that, Tech-Long established the Machining
Department at the beginning of 2006, and the Testing
Center at the end of 2008, which provide more support
to technical research & development, as well as
marketing & sales.
Over the past ten years, Tech-Long focuses on
quality control to produce outstanding machines.
Together with this, the machining capacity and quality
control become one of Tech-Longs core competitive
advantages, leading the development of the industry.

1. SPECTROMAXX reading optical spectrum analyzer


2. PET bottle pressure tester
3. Three-dimensional measuring instrument
4. Dimension/coating thickness gauge
5. Digital projector

09
10

Advanced CNC Center


As a leading supplier of liquid packaging machinery, Tech-Long keeps enlarging
investment on Digital and Automatic processing machinery to enhance
manufacture capability and improve core competitive capability. Since 2005, TechLong has brought in tens of advanced machining equipment each year. So far,
Tech-Long totally possesses more than 260 machining equipment, more than 40
high-precision Digital control machines, as well as 170 professional technicians,
30 professional programmers.
With the excellent quality control process, advanced testing instruments and
outstanding machining equipments, Tech-Long providing the best quality parts to
the customer.

List of Machining Equipments


Vertical CNC Lathe with Machining diameter 2500mm, 3500mm and 5000mm
NC Boring-Milling Machine with Machining platform 8000mm3000mm with
additional Rotary machining platform 30000mm3000mm
Mitsubishi pentahedron-gantry type machining center 6m4.2m
Mazak, DMG horizontal, vertical CNC machining center, CNC Lathe
Mazak, Mitsubishi 2D and 3D CNC laser cutting machine

Turn-key Solutions
Complete Line Design & Engineering Service
High-speed automatic beverage filling line produced by Tech-Long includes
Water Treatment System, Beverage Processing System, BFC (Blowing-FillingCapping) Monoblock, Injection Molding System, Blowing Machine,Filling
Monobloc, Conveying System, Labellers, Secondary Packaging Machines, etc.
The production line fully controlled by PLC, reduces breakage of containers,
increases line efficiency, and reduces labor consumption.

Engineering&Project Management
The system engineering is conducted by a professional technical team which
presents proposals according to plant design, high line efficiency but low
operation cost.
Tech-Long also possesses an excellent project management services to align
with technical and commercial. This is the foundation for the good cooperation
relationship between Tech-Long and Customers.

Part

Our Prestigious Customer

PRODUCTS

Customers support defines our slogan


"Runs for you, Run for Value"!
Tech-Long, customer centric running
provide the best technology
and considerate service to all customers.

Water Treatment System


Coca-Cola, PepsiCo, Nestl, Inbev, Danone
Group, P&G, Nongfu Spring, Dali Group,
Zhongfu Group,Zijiang Group, Wahaha, Coconut
Palm Group, Yanjing Beer, C'estbon, Yinlu ...

Beverage Processing System


BFC Monoblocks
Blow Molding Machines
Filling Monoblocks
5 Gallon Filling Machines
Labellers
Conveying System
Packaging Machines

11
12

13
14

The P&ID of Water Treatment System depends


on the quality of row water Resource and the
usage of water.
Generally Water Treatment System including
pre-treatment, membrane technology and
sterilization technology.

System Content

WATER TREATMENT SYSTEM

Pre-treatment system including multi-media filter, active carbon filter,


softener, Iron-Manganese Removal filter, Ultrafiltration, Microfiltration, etc.
Membrane technologies including RO membrane, Ion exchange method, The
sterilization including Ozone or UV sterilization and reverse osmosis-mixed bed
demineralizing system and EDI or CDI treatment.

Application
Water for food & beverage processing Treated, purified drinking water, mineral
water, mineralized water, beverages blending water , beer,liquor, health care
products.
Brackish water and sea water desalination
Water for electronic industry, water for washing electronic components such as
Integrated circuit, silicon wafer, display tubes, etc..
Water supply for boilers
Water for pharmaceutical industry
Condense and recycle useful substances from the aqueous solution during the
industrial production.
Other pure water, ultra-pure water equipment not mentioned

15
16

Product Range
Beverage Processing System including
thermal system and sugar dissolving
system for hot-filling line and CSD Line.

Application
The beverage processing system applies
to beverage processing for hot filling line
and CSD filling line.

BEVERAGE
PROCESSING SYSTEM

Hot water system

hot water for sugar dissolving


hot water for fruit juice /Concentrate / milk powder
reconstituting

Sugar dissolving
system

Simple and Final syrup preparation with sterilization,


filtration, cooling and storage systems

Concentrate dosing/
batching system
Blending
(Batching ) system

CIP system

Reconstituted juice ,tea, stabilizer dosing and batching


system
Mixing syrup ,concentrate ,juice, blending water
according to the process requirement in the blending
tank
Three tank CIP system with separate heat exchangers,
all required pumps, pipework, valves and fittings
included for CIP of filling Monobloc and thermal
processing system and sugar dissolving system

Extraction system

Extraction tank structure with automatic discharging


slag system , improved extraction efficiency and
safety standard. It is particularly suitable for tea juice
extraction, which is reliable, high-quality equipment
special for extracting

Pasteurizer (with
plate/ tubular heat
exchanger)

Equipped with international brand plate / tubular heat


exchanger with holding tubes, filters, balance tank,
pumps and control system , parts of heat exchanger
contact to product is minimum 316L Stainless and food
grade. The pasteurizer is able to run different selectable
programs for different product pasteurization temp and
different recirculation requirement. Pasteurizer can do
CIP by itself

Carbo-cooler/ Mixer

Including Proportioning, carbonating & chilling system


with automatic temperature and pressure control ,
In-line Brix and CO2 monitor / recorder(Optional)
Capability for recirculating C.I.P.
All product contact parts is food grade
Tank/ valves/ pipe/fittings

17

Blow-Fill-Cap BFC-block, Innovation of new PET blowing /filling solution,


Integrate blow molding machine and filling / capping machine into one single
Monoblock .
Tech-Long is one of the few company who owns core technology of PET blow
molding and filling around the world. Techlong is the first Chinese Company
launched the first BFC in China in 2010.Comparing with old technology, the
whole line efficiency increased 5% ,equipment investment saving more than 20%,
footprint saving 35% , energy consumption decreased more than 25%,water
saving more than 35% .

18

Technical Specifications
Products: water, fruit juice, tea drinks, functional drinks, carbonated drinks
Container: PET bottle
Volume: 250 ml to 2500 ml
Bottle shapes: circular, square or rectangular
Capacity (BPH): 6,00043,200
Filling technology:Count-pressure filling, Low vacuum gravity filling,
pressure filling; gravity filling
Blowing cavity: 624
Filling valves: 2490
Capping heads: 618

BFC MONOBLOCKS

Waterfall cap sorting

Filling capping

Star wheel transmission

The innovative packing technology with a single


machine to complete the whole process from preform
to bottled liquid products

Blowing bottles

Unscrambling preforms

19
20
Tech-Long Blowing machine consist of :
RJM series, CPXX series and CPXD series.
TECH-LONG PET blowing machine is the high speed automatic rotary blowing
machines. Application is widely in PET bottles for food & beverage, milk, edible
oil, food, medical, cosmetics and detergent.

Series

Model No.

Speed

Volume Range

RJM2

1,200-2,000 BPH

0.25L-6L

RJM6

10,800 BPH

RJM8

14,400 BPH

RJM10

18,000 BPH

RJM12

21,600 BPH

RJM14

25,200 BPH

RJM16

28,800 BPH

RJM18

32,400 BPH

RJM20

36,000 BPH

RJM22

39,600 BPH

RJM24

43,200 BPH

CPXX8

14,400 BPH

CPXX10

18,000 BPH

CPXX12

21,600 BPH

CPXX14

25,200 BPH

CPXX16

28,800 BPH

CPXX18

32,400 BPH

CPXX series

CPXX20

36,000 BPH

(Small Mould)

CPXX22

39,600 BPH

CPXX24

43,200 BPH

CPXX26

46,800 BPH

CPXX28

50,400 BPH

CPXX30

54,000 BPH

CPXX32

57,600 BPH

CPXX34

61,200 BPH

CPXD4

4,000BPH

PET container
RJM series
PET bottle for
Drinking water

Heat set bottle


for Hot-filling

CSD bottle

Aseptic cool-filling
PET bottle

(Standard
mould)

BLOW MOLDING MACHINES

CPXD series
(Large Mould)

6,000BPH

Foods, Beverage,
Edible Oil,
Cosmetics Etc.

0.2L-2.5L

Foods,
Beverages,
Drinking Waters,
Pharmacy
Containers,
Etc.

0.2L-0.77L

4L-10L
CPXD6

Application

Water, Edible Oil, Etc

21

RJM series
RJM series fully automatic rotary blowing machine with the most developed
PET blowing technology, which use HP compressed air with process of heating
, stretching, blowing from preforms to bottle technology. The proper preforms
is required . RJM series fully automatic rotary blowing machine can be used for
bottle blowing independently or finish bottles blowing before filling line, can also
finish bottles blowing on Tech-Long BFC Monoblock.

RJM2

22

RJM2 Automatic blow Molding Machine composed by mechanical, electrical,


pneumatic system assembly with international latest developed technology, the
key components , including electrical and pneumatic parts ,bearings and reducers
,which are all international brand to ensure the security and lifespan. The Machine
works automatically, with the stable operation, security and reliability ,the high
efficiency .

RJM means standard blowing cavity (bottle volume 0.2L-2.5L) , it is widely


used for beverage industry ,up to now the Max capacity of RJM24 is 43,200
bph base on 500ml water bottle.

Technical Features
1. Fully automatic
2. PLC Control
3. Excellent and stable product quality
4. High speed: max 2000 bottles/mold per hour
5. Low machine noise
6. High hygienic
7. Low production cost
8. Easy maintenance and high safety standard

RJM2 Automatic PET blow Molding


Machine is designed for the bottle
volume from 250ml to 6000ml, the
capacity from 1200bph to 2000bph.
It is widely used for the cosmetic, the
edible oil ,soft drink ,etc.

23

CPXX series
CPXX automatic rotary blowing machine is the high speed rotary blowing
machine that developed by TECH-LONG with the international most deoeloped
PET Blowing technology, which use HP compressed air to blow the PET preform
to bottle. CPXX series rotary blow molding machine can be used independently
for bottle blowing or before filling line, can also integrate with Tech-Long BFC
Monoblock.

CPXD series

CPXD automatic rotary blowing machine is Tech-Long special design for the large
PET Container. CPXD series automatic rotary blow molding machine can be used
independently for bottle blowing or before filling line, can also integrate with TechLong BFC Monoblock.

CPXXmeans small blowing cavity rotary blow molding machine (bottle volume
0.2-0.77L) the Max capacity of CPXX34 is up to 61200bph.

Technical Features
Compared with RJM series, CPXX series blow
molding machine has following features :
1. Smaller size at the same capacity

24

1. High efficiency
2. Equipped with HP air recycle system, more than 30% of the high pressure can
be recycled
3. Only HP air is required, Ensure energy savings
4. Fully Automatic control

2. Less footprint area

5. Excellent and stable product quality

3. Investment savings

6. High hygienic design

4. Especially be suitable for small volume


bottles without changeover

7. Low production cost


8. Low machine noise

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26

Tech-Long filling equipment providing sterilizing-rinsing-filling-capping 4 in 1


monobloc, rinsing-filling-capping 3 in 1 monobloc, filling-capping 2 in 1 monobloc,
and freestanding rinser, filler or capper. With smart design, precise machining,
qualified material and complete manufacturing management system, Tech-Long
filling monobloc becomes ideal choice for beverage manufacturers.

Tech-Longs Filling Monobloc adopts neck starwheel for bottle handling,


automatic rinsing, filling and capping. All product contacting parts
are made in 316 Stainless Steel, all electrical key components are
International brand .
Tech-Long filling monobloc becomes ideal choice for beverage
manufacturers.

Model & Size

FILLING MONOBLOCKS

CSD
Filling Machine

Hot Filling
Machine

Filling system including


Aseptic
Filling
Machine

Condiment
Filling
Machine

Water & CSD


Filling
Machine

Type of Bottles

Application

8,000-48,000
Different kind of PET bottles Purified water, mineral water, etc.
BPH

CSD Filling
Machines

6,000-40,000
BPH

Hot Filling
Machines

5,000-36,000 Different kind of PET bottles Tea, fruit juice, milk, sport drinks
BPH
& glass bottle
(May contain fiber/ pulp)

Water & CSD


Filling
Machines

High Viscosity
Filling Machine

Water
Filling
Machine

Beer
Filling
Machine

Water Filling
Machines

Speed

8,000-40,000
BPH

High-viscosity 5,000-28,000
Filling Machines
BPH
Condiment
Filling
Machines

6,000-28,000
BPH

Aseptic Filling 24,000-36,000


Machines
BPH

Beer Filling
Machines

All kinds of carbonated beverages

Mineral water, purified water,


carbonated drink

PET bottle,glass bottle,


HDPE bottle

Household products,
high viscosity liquids
(<10,000 cps)
Edible oil, soy sauce

PET bottle

20,000-48,000 Different kind of PET bottles


BPH
& glass bottle

Tea, fruit juice, milk, sport drinks

Beer, draft beer

27

Water Filling Machines

Wa t e r F i l l i n g M o n o b l o c a d o p t s
neck handling by grippers bottle
transmission, Fully automatic rinsing,
filling and capping by PLC control; No
bottle no rinse; International brand
Electrical components, all product
contact parts are made of qualified
stainless steel, which wearable,
stable with less malfunction.

Technical Specifications
Filling Valves: 16-100

CSD Filling Machines

CSD Filling Monobloc can be used to


fill all types of carbonated drinks .
Precise CO2 pressure control as well
as uniform fill level; neck handling
by grippers bottle transmission,
Fully automatic rinsing, filling and
capping by PLC control; No bottle no
rinse; International brand Electrical
components, all product contact parts
are made of qualified stainless steel.

Technical Specifications

Capacity: 8,000-48,000 BPH (500ml bottle)

Filling Valves: 24-80

Bottle Height: 150-320 (mm)

Capacity: 6,000-36,000 BPH (500ml bottle)

Bottle Diameter: 40-108 (mm)

Bottle Height: 150-320 (mm)

Filling Temperature: ambient

Bottle Diameter: 40-108 (mm)

Filling Technology: gravity filling

Filling Temperature: Max 12 oC

Applications: purified water and mineral water

FillingTechnology: count-pressure filling

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29

Hot Filling Machines

Hot Filling Monobloc composes of


many new developments such as
advanced distributor, new filling
valves, new recirculation system
with precise filling temperature and
level control , all product contact
parts are made of 316L stainless
steel or foodstuff rubber and plastic.

Technical Specifications
Filling Valves: 16-80
Capacity: 5,000-36,000 BPH (500ml bottle)

30

Water & CSD Filling Machines

New design has removed liquid spring for traditional CSD filling valve; during
CSD filling process, blow CO2 to empty bottle once valve opener started, after
reaching equal pressure, valve opener open again to start fill product. When filling
level is reached setting point, valve closer will close filling , then conduct exhaust
and release pressure.
During water filling process, the filling valve has the same action with CSD filling.
As there is no liquid spring, it is unnecessary to set up pressure inside filling bowl.
the filling valve can be closed by only mechanical device. Thus, it is all right to
use general water bottle for water filling, Its possible to reduce bottle weight to
saving packaging cost.

Technical Specifications

Bottle Height: 150-320 (mm)

Filling Valves: 24-80

Bottle Diameter: 40-108 (mm)

Capacity: 8,000-40,000 BPH (500ml bottle)

Filling Temperature: 85 oC-93 oC

Bottle Height: 150-320 (mm)

Filling Technology: Low Vacuum gravity filling

Bottle Diameter: 40-108mm

Level: 3mm

Filling Temperature for CSD: max 12 oC

Applications: Tea, Juice, Milk base drink, sport drink

Filling Technology: gravity filling(water), count-pressure filling (CSD)

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32

High Viscosity Filling Machines

High-Viscosity Filling Monobloc adopting


volumetric filling technology and rotary fillingcapping monobloc. Bottle Bottom handling
transmission, flow (mass) meter volumetric
filling, pneumatic manipulator for cap chucking,
high torque capping (or servo capping-pressing
monobloc); it is Applied to various beverages,
high viscosity products (such as daily chemical
products) and other non-carbonated liquid for PET or HDPE bottles. As the first
high viscosity volumetric filling-capping monobloc, Tech-Long High Viscosity Filler
has been successfully installed in United Sates, France, Czech and Russia.

Technical Specifications
Container: PET, HDPE, glass bottles etc
Container Size:
Minimum (LWH): 40mm25mm100mm
Maximum (LWH): 160mm115mm350mm
Cap: standard plastic caps or atypical caps(TBC)
Maximum Diameter or Diagonal (LH): 80mm80mm
Applications: mineral water, juice, tea drink, daily
chemical products, other high viscosity fluid (<10,000cps)

Condiment Filling Machines

Condiment filler adopting Single tank structure,low-vacuum count-pressure filling


technology, control the foaming, leaking and fill level accuracy properly, the max
filling speed of 80 valve machine reach 28000bph. Condiment Filling Monobloc is
mainly used for soy sauce as well as non-carbonated beer, edible oil, sweetened
vinegar and distilled vinegar filling with PET bottles, HDPE bottles, glass bottles.

Technical Specifications
Filling Valves: 16-112
Capacity: 5000-36000 BPH (500ml bottle)
Container: PET,glass and HDPE bottles
Filling Technology: Volumetric Filling technology
for high viscosity product,Load Cell filling
technology for Edible Oil and liquid Condiment
Fill Level: 2mm, 0.3%, 2g
Bottle Volume: 0.2-10L

33

Aseptic Filling Machines

Aseptic Treatment of Filling Environment


-Air .

34

Beer Filling Machines

Beer Filling Monobloc adopts advanced Secondary Vacuum and High Pressure
Bubble Injection technology to decrease oxygen content and improve the taste
of beer; with precise pressure control and automatic defective bottle detection
function, final product of Beer Filling Machine realizes perfect quality all the time.

Technical Specifications

-Surfaces of machines, floor, ceiling, etc .


-Personal hygiene of operators .
-Aseptic room, with positive pressure aseptic air .

Filling Valves: 72-148


Capacity: 20,000-50,000 BPH (640ml bottle)

HEPA Air Filter


Class > 0.5micron particles .
100 < each cubic feet .
1,000 < each cubic feet .

Container: glass or PET bottle


Height of Bottle: 180-320 (mm)
Diameter of Bottle: 52-84 (mm)
Filling Temperature: 2 oC-6 oC

Aseptic Filling Type


A. Mass flowmeter to conduct volumetric filling .with accuracy up to 0.2% .
B. Non-contract filling valve design to ensure sanitation requirements .
C. Automatic CIP dummy bottle loading & unloading system to assure
aseptic environment .

Filling Technology: count-pressure filling


Level Fill: 4mm
Notes: Techlong Beer Filler not only capable to filling in the glass bottle but also can
be used for various shapes of PET bottles.

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Tech-Long 5 Gallon Filling Monobloc adopting the latest hygienic design ,
optimized rising and filling process, easy operation. The complete production line
including empty bottles conveyer, internal bottle washer, De-capper, leak tester,
external bottle washer, rinser/filler/capper monobloc , cap feeder with dedusting
device, lamp inspection, shrink sleever , bagging machine and product water
supply system.
The fully automatic intelligent production and strict control for the whole
production process to ensure that it meets state hygiene standards and
regulations during the complete washing and filling process. Besides, strictly
controlling for secondary contamination during filling to achieve aseptic production
makes it the ideal, recognized and reliable automatic bottle production line.

5 gallon filler is mainly used for 3, 5 gallon purified water, mineral water , etc.

Equipment range & output


Equipment Name

De-Capper

Internal Bottle Washer

External Bottle Washer


Washer / Filler

5 GALLON FILLING MACHINES

Bottle Washer

Filling Machines

Label Shrinking Machines


Bottle Lifter
Cap Feeder
Cap Rinser
Lamp Inspection

Equipment model

Capacity (BPH)

DGBG01

600

DGBG02

1500

DGBG03

2000

DGYX04

600

DGYX08

1500

DGYX16

2000

DGWX04

1200

DGWX06

2000 / 2200

DGXP02T

300

DGXP04T

600

DGXP06F

900

DGXP08F

1200

DGXP10F

1500

DGXP12F

2000 / 2200

DGGZ06
( Linear type )

900

DGGZ12

2000

DGGZ16

2500

DGSB05

2000 / 2200

DGTT04
( Intermittent type )

600

DGTT06
( Continuous type )

2000 / 2200

DGTG26

2000

DGXG01

1200

DGXG02

2400

DGDJ05

2000 / 2200

37
38

DGXP-F Bottle Washer

DGGZ Filling Machines

Its the major equipment of of 5 gallon


production line .

Latest developed automatic filling machine by


Tech-Long .

A new machine combines automatically bottle


infeed, bottle washing, bottle loading /unloading .

Advanced technology, the structure is with


independent and innovative design of Tech-Long .

Bottle washer adopts hygienic wallboard


structure, the bottles feed could be rotated 90
degree accurately and steadily to be loaded and
unloaded, with the hygiene U-shaped water tank
and controls comprehensive washer design;
equipment runs smoothly, rinse bottles cleaner,
with advantages of easy maintenance .

The machine adopts Floating bar structure


without dead angle.

Applied to high speed 5 gallon bottling line .

Machine adopts Bottom product infeed and


distributor to guarantee machine performance.
Bottle infeed by timing screw, detection of bottle
jamming, bottle/cap lacking and bottle overloading,
Hygiene working conditions meeting state
hygiene standards, High production automation,
easy operation, which is the ideal filling machine
preferred by various beverage manufacturers.

39

DGBG De-Capper
Accessory of 5 Gallon Production Line .
Applied to removing remaining caps on the returnable 5
gallon bottle, reduce the manpower and improve line efficiency .
Centralized cap collecting bin , compact structure, easy
operation and maintenance .
New De-Capper combines automatic bottle infeeding,
positioning, de-capping, cap blowing .
Fully automatic control .

DGYX Internal Bottle Washer


Mainly for the dirty recycling bottles .
Manually operation, need to manually loading and unloading bottles, off-line .

DGWX External Washer


Accessory of 5 Gallon production line .
Applied to cleaning the external of the bottle .
Rotary external washer scrub the bottle body
with external washing brush fitting bottle-shape,
and scrub the bottom of bottles with four round
brush at the bottem of machine, At the same
time wash the outer surface of barrels with
chemical water extracted by pump, to achieve
the disinfection and sterilization effect .

DGXP-T Bottle Washer/Filler

40

The major equipment of 5 gallon production line .


The latest developed Techlong 5 gallon monobloc complete with automatically
bottle loading, bottle washing, bottle unloading, bottle filling, capping and bottle
discharging .
Bottle washer adopts hygienic wallboard structure, the bottle infeed could
be rotated 90 degree accurately and steadily to be loaded and unloaded, with
the hygiene U-shaped water tank and controls comprehensive washer design;
equipment runs smoothly, rinse bottles cleaner, with advantages of easy
maintenance .
The machine is automatic washing, filling,
capping machine, which runs smoothly, rinse bottles
cleanly and comprehensively, with advantages of
easy maintenance and high hygiene levels .
Applied to washing and filling 5-gallon bottle
on lower speed production line .
Be widely used in liquid packaging industry
(such as drinking water and beverage plant, etc) .

DGSB Label Shrinking Tunnel


New design of steam shrinking tunnel with improved thermal shrinking , easy
to adjust and maintenance, steam distribution with steam tank design, smooth
pipe and saves space, to achieve the most perfect shrinking effect .
Steam tank adopts stainless steel tube design, uses stainless steel hose quick
connection to connect various pipes, easy to disassemble and install .
And also in compliance with international safety standards, stainless steel tray
at the bottom to collect condensed water which could be discharged through
connecting pipe, to ensure the working environment not affected .
The machine is made of stainless steel with waterproof design, easy to operate
and repair .

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42

DGTT Bagging Machine


Auxiliary equipments .

DGXG Cap Washer


Auxiliary equipment of 5 Gallon Line .

DGTT04 intermittent 5-gallon bottle bagging


machine is in-line design, on the bottle discharge
conveyor, bottle stopper cylinder and count
inspection, Bottle clamping and lifting mechanism
is driven by the cylinder to lift barrels respectively
for manual bagging, which effectively reduces
labor intensity .
DGTT06 continuous bottle Bagging Machine
is driven by motor, with the linear structure,
lifting bottle and manually bagging continuously,
Improve bagging efficiency. And can control
the speed of the machine with stepless speed
regulator, to ensure production efficiency .

DGTG Cap Feeder

Its design for in-line cap cleaning with


chlorine water with different washing process .
The cap sorter unscrambling cap and transfer
through cap chute and enter in cap washing
tunnel .
Washing tunnel is linear type, the first section
washing by detergents and second section
washing by product water .
Fully automatic control by PLC .

DGDJ Lamp Inspection

Auxiliary equipment of 5 Gallon Line .

Auxiliary equipment of 5 Gallon Line .

Dumping caps into the cap hopper manually, feeding caps to


cap sort automatically .

Manually empty / filled bottle inspection .

Automatic detecting system monitoring cap level in cap sort,


feeding caps automatically once receiving signals from cap sort
level sensor .
Dedusting system is optional .

It uses LED light source and panel made of Mitsubishi high diaphanous and
high quality plastic plate, the intensity of the light distributed evenly, no dark
space, no stroboscopic, stable color-temperature, makes the screen more bright
and soft; low heat .

43

Tech-Long Labeller can be divided into 4 different types by adhesives used when
labelling: cold glue labeler, stick labeler, hot melt glue labeler and combined
labeler.

The Hot Melt Roll Feed Labelling Machine is developed by


Independent R&D of Tech-Long.
With latest roll feed labeling station and hot melt design for empty bottle or filled
PET bottle.

Application: household, chemicals, Wine, spirit bottle, beverage container and


condiment containers.

LABELLERS

44

Structure
Working principle: The Line Control
sensors on the infeed & Discharge
conveyor automatically control the
labeler Speed (low, middle, high and
stop). Bottles are fed into labeler by a
timing screw, and the sensor detects
the presence of the bottle, the labels
will released through the tension unit
and anti-deviation machine to label
cutting device, where the label are cut
into set length. The cut labels will be
sent to vacuum drum and gluing unit
will glue hot melt labels on bottles on
rotary carousel. The labeling process is
finished when bottle with label is brushed
smoothly by brush machine.

1. Bottle discharge 2. bottle


feeding 3. rotation unit 4. labeling
unit 5. rotary labeling machine 6.
cabinet 7. anti-deviation machine
8. Labels feeding 9. Tension unit
10. label tray 11. label cutting unit

Model and Speed for Hot Melt Labelling Machine


Model for hot melt
labeling machine

non-fixed position
label speed

fixed position
label speed

PHR24

42000 bph

32000 bph

PHR20

36000 bph

30000 bph

PHR18

28000 bph

24000 bph

PHR15

24000 bph

20000 bph

PHR12

18000 bph

15000 bph

PHR6

12000 bph

8000 bph

Technical Specifications
Bottle size
Bottle height
Bottle diameter

min150mm
max370mm
min55mm
max110mm

Label parameter
Label height
Label diameter

min30mm
max175mm
min185mm
max360mm

Parameters that beyond standard machine configuration range can be customized

45
46

Application
1. Hot melt glue for ring labeling
2. Hot melt glue for partial labeling
3. Fixed labeling of unique bottles, such as square bottles
4. Labeling before or after filling
5. Different material labels, such as Paper, PET, OPP and BOPP
6. Different material bottles, such as PET, Glass and Metal

For PET beverage bottling line, there are 4 key equipments includes bottle
blowing machine, filling monobloc, labeller and secondary packaging machines.
How to combine these aspects for best line efficiency depends largely on
conveying system. Tech-Long conveying system covers perform conveyor,
cap conveyor, empty bottle conveyor, full bottle conveyor, and conveyors for
secondary packaging machines. Besides, there are also tilting (sterilization)
conveyor, cooling tunnel, and bottle warmer for special line requirements.

CONVEYING
SYSTEM
Designing features
Easy operate and maintain.
Optimized design for structure, it can largely
reduce wearing parts and increase within
lifetime.
Quick Changeover: Different bottle and label
changeover can be done within 10mins.
Easy to adjust non-fixed and fixed cutting
knife, with good knifing and long lifetime.
Optimize conveying unit and control system,
widely adaptable for different labels.
Optimize glue supply system and glue
rotation unit, widely adaptable for hot melt glue.

Labeling station

47
Category: Air conveyor, Bottle conveyor, case conveyor, titling conveyer,
cooling tunnel, bottle warmer, Cap Sterilizer and other auxiliary equipment .
Product Description

Type of Bottles

Application

Air Conveyer

Empty PET bottle

PET bottled
beverage line

Tilting Conveyer

PET bottle,
glass bottle

Hot filling line

Cooling Tunnel

PET bottle,
glass bottle

Hot filling line

PET bottle,
glass bottle

CSD filling line,


beer filling line

Bottle Accumulation table

PET bottle

Bottled beverage
production line

Filled bottle conveyor

PET bottle,
glass bottle

Beverage filling line,


beer filling line

Bottle Warmer

Speed

6,000 BPH
- 48,000 BPH

Case Conveyer

Cooling Tunnel
The cooling tunnel is design for
hotfilling line to cooling down the bottle
f r o m h i g h te m p e r a t u r e t o a m b i e n t
temperature .

Air Conveyor

With professional design, it is capable to transfer


different bottle with different bottle shapes .
The modular design makes Air Conveyor installation
and adjusting to different production lines become
simple and quick .
Depends on different bottle shape or speed,
conveying speed is adjustable by frequency inverter .
Capacity: 6000 BPH - 60,000 BPH

Carton, plastic case, Beverage filling line,


filmed pack
beer filling line

Tilting Conveyor for Cap Sterilization


Design for hot filling line cap sterilization .

Cooling tunnel designed with different


temperature zone to bring down the
temperature step by step to achieve the
best cooling effect .

After hot filling, the bottle will transfer to tilting


conveyor, bottle will lying down automatically,
During this process, the beverage contacting
with internal of cap, use the beverage heat to
sterilizing cap .

Also provides possibility for sensitive


beverage use as pasteurization tunnel .

Capacity: 6000 BPH - 48,000 BPH

Capacity: 6000 BPH - 48,000 BPH

48

Sterilization time: 7 sec - 30 sec

49
50

Bottle Warmer
Te c h - L o n g w a r m e r i s d e s i g n f o r
warming up the cold filled bottles from low
temperature to ambient temperature .
Wa r m e r d e s i g n w i t h d i ff e r e n t
temperature zone to warming up the
temperature step by step to achieve the
best warming effect .
Capacity: 6000 BPH-48,000 BPH

Full Bottle Conveyors


The modular design makes installation and maintenance easier .
Particular design for special bottle and system is fully automatic
controlled by PLC and VFD .
Capacity: 6000 BPH-48,000 BPH

Bottle Accumulation table


Special design for bottling line accumulation
to ensure line efficiency .
To ensure when downstream equipment
stopped, the upstream equipment will keep
running Minimum 2 mins to ensure the line
efficiency .
Different kind of bottle accumulation
according to the line design, Fully automatic
control by PLC and Inverter .
Capacity: 6000 BPH-48,000 BPH

Case Conveyers
Design for Case conveying , separated type for carton, plastic film or
plastic crates .
The modular design makes installation and maintenance easier .
Particular design for different case / packs / crates and conveying
system is fully automatic controlled by PLC and VFD .
Provides accumulation between packer and palletizer .

51
52

TECH-LONG secondary packaging machine including: De/Palletizer, shrink


wrapper , Case packer. Each series contain various products, which used in beer
industry, beverage industry, food industry, chemical industry and medical industry
etc. Tech-Long provides secondary packaging solution for the complete line or
single equipment.

Shrink Wrapper Packer


Be widely used in beverage, beer, food
and medicine, etc.
Bottle Diameter: 56-100
Packaging format:
23, 34, 44, 45, 46, 58, etc.

Series

PACKAGING MACHINES

Wapper
Around
Packer

Shrink
Wrapper

Product Name

Model

Dimension: L W H

Capacity

Wapper Around
Packer

DBZ-CB15

6270mm2500mm230050mm
15 pcs /min
Total installed power: Approx. 12KW

Wapper Around
Packer
(3-axis)

DBZ-ZB30

11800mm2000mm240050mm
30 pcs /min
Total installed power: Approx. 14KW

Wapper Around
Packer (5-axis)

DBZ-ZB45

11800mm2000mm240050mm
45 pcs /min
Total installed power: Approx. 17KW

Wapper Around
Packer (6-axis)

DBZ-ZB60

15350mm4100mm240050mm
60 pcs /min
Total installed power: Approx. 20KW

Shrink wrapper

DBZ-MB20

11400mm1100mm2100mm
20 pcs /min
Total installed power: Approx.35KW

Shrink wrapper
DBZ-MB30
(With bottle divider)

11620mm1570mm2300mm
Total installed power: Approx. 69KW 30 pcs /min
Air consumption: 120L/min

Shrink wrapper
single-lane

DBZ-MB45

11620mm1570mm2300mm
45 pcs /min
Total installed power: Approx.69KW

Shrink wrapper
double-lane

DBZ-MB90

11900mm1870mm2300mm
80 pcs /min
Total installed power: Approx. 79KW

Shrink wrapper
(with Tray)

DBZ-MB35T

13220mm1570mm2300mm
35 pcs /min
Total installed power: Approx. 69KW

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54

Palletizer and Depalletizer

Case Palletizer and Depalletizer


Widely used for packages in beverage, beer,
food, non-food glass, plastic bottles, medicine
industry.

Widely used for packages in beverage,


beer, food, non-food glass, plastic bottles ,
medicine industry and 5-gallon water line .

Bottle Model: 55-100, 330ml-1.5L, H=230-330

Max pallet dimension: 12501250150mm

Series
Series

Palletizer

Robot
Palletizer

5 Gallon
bottle
Palletizer
Single
column
Palletizer

Product Name

Model

Dimension :LWH
Installed power

Capacity

Single-lane
Palletizer

DBZ-BMD40

2790mm3255mm3995mm
Total installed power: Approx.25KW

40Case/hour

Double-lane
Palletizer

2790mm3255mm3995mm
DBZ-BMD60
Total installed power: Approx.30KW

60Case/hour

Double-stack
Palletizer

4317mm3255mm3995mm
DBZ-BMD80
Total installed power: Approx.40KW

80Case/hour

Robot Palletizer

DBZ-JMD30 Total installed power: Approx.30KW

30case/hour

400mm1850mm800mm
Total installed power: Approx.40KW

40case/hour

double-lane Robot
1400mm1850mm800mm
DBZ-JMD80
Palletizer
Total installed power: Approx.45KW

80case/hour

single-lane Robot
Palletizer

Bulk Water
Palletizer

DBZ-JMD40

DBZ-BMT20

4000mm2300mm4300mm
1500-2200 BPH
Total installed power: Approx.15KW

Robot Bulk Water


Palletizer

DBZ-JMT40

2000mm600mm1000mm
1100-3000 BPH
Total installed power: Approx.30KW

Single-lane
Palletizer

DBZ-LMD40

4080mm2510mm5185mm
Total installed power: Approx.20KW

40case/hour

Double-lane
Palletizer

DBZ-LMD60

4080mm2510mm5185mm
Total installed power: Approx.26KW

80case/hour

Case Depalletizer DBZ-CXD60

2490mm2910mm4264mm
Total installed power: Approx.25KW

40 case/hour

DBZ-CXD80

2490mm2910mm4264mm
Total installed power: Approx.30KW

60 case/hour

Case
Depalletizer Double-stack case
depalletizer

High-Level empty
4200mm4300mm2800mm
DBZ-BXP50
30000-70000 BPH
bottle
Depalletizer
Total installed power: Approx.30KW
Empty Bottle

Depalletizer Low empty bottle


depalletizer

DBZ-DXP40

2920mm3255mm4086mm
20000-30000 BPH
Total installed power: Approx.22KW

Product Name
Robot case
packer

Model

Dimension :LWH
Installed Power

4600mm2850mm2600mm
DBZTotal installed power: Approx.19KW
JRZX180
(including robots power)

Capacity
24000-36000 BPH

Case
Cross sliding type
5360mm2105mm350050mm
DBZ-ZX45
Packer
case packer
Total installed power: Approx. 6.3KW

18000-30000 BPH

Double-column
4300mm3590mm436550mm
DBZ-ZX60
type case packer
Total installed power: Approx. 11KW

40000-60000 BPH

Cross sliding type


5360mm2105mm350050mm
DBZ-XX45
Uncaser
Total installed power: Approx. 6.3KW

18000-30000 BPH

Uncaser

Case
former

Double-column
type Uncaser

DBZ-XX60

4300mm3590mm436550mm
Total installed power: Approx. 11KW

40000-60000 BPH

Case former
2800mm1150mm1800mm
DBZ-CXJ30
Total installed power: Approx.2KW
(adhesive tape)

30-35 pcs/min
(applied to the production
line less than 28000BPH)

Case former
(hot-melt Glue )

25-30 pcs/min
(applied to the production
line less than 28000BPH)

DBZ-CX30

2800mm1150mm1800mm
Total installed power: Approx. 6KW

35-40 pcs/min
Case sealer
1450mm640mm1300mm
DBZ-FXJ40
(applied to the production
Total installed power: Approx. 0.8KW
(adhesive tape)
line less than 28000BPH)

Case
sealer

70-80 pcs/min
Case sealer
1461mm1056mm1170mm
(applied to the production
DBZ-FXJ70
(adhesive
Total installed power: Approx.0.8KW line between 30000BPH
tape,double-lane)
and 50000BPH)
Case sealer
(hot-melt glue)

DBZ-FX40

1500mm790mm1300mm
Total installed power: Approx.4KW

35-40 pcs/min
(applied to the production
line less than 28000BPH)

70-80 pcs/min
Case sealer
1461mm956mm1170mm
(applied to the production
DBZ-FX70
(hot-melt
Total installed power: Approx. 5.5KW line between 30000 b/h
glue,double-lane)
and 50000BPH)