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ELECTROSYSTEMS
N A N O S E C O N D
W A V E F O R M E L E CT R O N I C S
S I N C E 1 9 7 5
LTD.
http://www.avtechpulse.com/
INSTRUCTIONS
MODEL AVR-D2-C
HIGH SPEED PULSE GENERATOR
FOR MIL-PRF-19500
TRANSISTOR SWITCHING TIME TESTS
WARRANTY
Avtech Electrosystems Ltd. warrants products of its manufacture to be free
from defects in material and workmanship under conditions of normal use. If,
within one year after delivery to the original owner, and after prepaid return by
the original owner, this Avtech product is found to be defective, Avtech shall at
its option repair or replace said defective item. This warranty does not apply to
units which have been dissembled, modified or subjected to conditions
exceeding the applicable specifications or ratings. This warranty is the extent of
the obligation assumed by Avtech with respect to this product and no other
warranty or guarantee is either expressed or implied.
TECHNICAL SUPPORT
Phone: 888-670-8729 (USA & Canada) or +1-613-226-5772 (Intl)
Fax: 800-561-1970 (USA & Canada) or +1-613-226-2802 (Intl)
E-mail: info@avtechpulse.com
World Wide Web: http://www.avtechpulse.com
3
TABLE OF CONTENTS
WARRANTY......................................................................................................................2
TECHNICAL SUPPORT...................................................................................................2
TABLE OF CONTENTS....................................................................................................3
INTRODUCTION...............................................................................................................5
SPECIFICATIONS............................................................................................................6
EUROPEAN REGULATORY NOTES..............................................................................7
EC DECLARATION OF CONFORMITY.................................................................................. 7
DIRECTIVE 2002/95/EC (RoHS)............................................................................................. 7
DIRECTIVE 2002/96/EC (WEEE)............................................................................................ 7
INSTALLATION................................................................................................................9
VISUAL CHECK...................................................................................................................... 9
POWER RATINGS.................................................................................................................. 9
CONNECTION TO THE POWER SUPPLY............................................................................. 9
PROTECTION FROM ELECTRIC SHOCK........................................................................... 10
ENVIRONMENTAL CONDITIONS......................................................................................... 10
FUSES.............................................................................................................................12
AC FUSE REPLACEMENT................................................................................................... 12
DC FUSE REPLACEMENT................................................................................................... 13
FUSE RATINGS.................................................................................................................... 13
PREVENTING DAMAGE................................................................................................20
MECHANICAL INFORMATION......................................................................................21
TOP COVER REMOVAL....................................................................................................... 21
RACK MOUNTING................................................................................................................ 21
ELECTROMAGNETIC INTERFERENCE.............................................................................. 21
4
MAINTENANCE..............................................................................................................22
REGULAR MAINTENANCE.................................................................................................. 22
CLEANING............................................................................................................................ 22
WIRING DIAGRAMS.......................................................................................................23
WIRING OF AC POWER, 1/2................................................................................................ 23
WIRING OF AC POWER, 2/2................................................................................................ 24
PCB 158K - LOW VOLTAGE POWER SUPPLY, 1/3............................................................ 25
PCB 158K - LOW VOLTAGE POWER SUPPLY, 2/3............................................................ 26
PCB 158K - LOW VOLTAGE POWER SUPPLY, 3/3............................................................ 27
PCB 168B - HIGH VOLTAGE DC POWER SUPPLY............................................................ 28
PCB 152A - TIMING BOARD (1/2)........................................................................................ 29
PCB 152A - TIMING BOARD (2/2)........................................................................................ 30
MAIN WIRING....................................................................................................................... 31
5
INTRODUCTION
The AVR-D2-C is a high performance pulse generator designed to provide waveforms
required for a range of MIL-PRF-19500 transistor switching times tests.
The AVR-D2-C provides two output channels (A and B). Both channels have rise and
fall times of less than 1 ns, and can operate at pulse repetition frequencies of up to 50
kHz. The active channel provided on the main output connector is switch-selectable.
Channel A has an amplitude adjustable from 0 to 30 Volts. The pulse width is
adjustable from 200 ns to 20 us, subject to a 10% maximum duty cycle limit. An
internally-generated DC offset in the range of -15V to +15V may be applied to the
output waveform. An example of one application for this output is the Saturated turn-on
switching time test circuit specified in MIL-PRF-19500/255V Figure 17 for 2N2222A
and similar NPN silicon switching transistors.
Channel B has a amplitude of -2V or +2V. The polarity is switchable, but the amplitude
is not adjustable. The pulse width 15 ns ( 1 ns), non-adjustable. An internallygenerated DC offset in the range of -1V to +1V may be applied to the output waveform.
An example of one application for this output is the Nonsaturated switching time test
circuit specified in MIL-PRF-19500/177F Figure 2 for 2N1131 and similar PNP silicon
low-power transistors.
This instrument is intended for use in research, development, test and calibration
laboratories by qualified personnel.
6
SPECIFICATIONS
Model:
AVR-D2-C1
Channel A: 0 to 30 Volts
Channel B: 0 to 2 Volts
Channel A: 200 ns to 20 us
Channel B: 15 ns (fixed)
1 ns
5 Hz to 50 kHz
Channel A: 10% maximum (e.g., max PW = 2 us at 50 kHz, or 10 us at 10 kHz)
Channel B: not applicable
Positive or negative,
switchable
Channel A: 0 to 15 Volts
Channel B: 0 to 1 Volts
Sync output
Sync delay:
Trigger required:
Propagation delay:
Jitter:
Connectors:
Power requirement:
Dimensions (H x W x D):
Chassis material:
Temperature range:
BNC
100 - 240 Volts, 50 - 60 Hz
100 430 375 mm (3.9 17 14.8)
cast aluminum frame & handles, blue vinyl on aluminum cover plates
+5C to +40C
1) -C suffix indicates stand-alone lab instrument with internal clock and line powering.
7
EUROPEAN REGULATORY NOTES
EC DECLARATION OF CONFORMITY
We
declare that this pulse generator meets the intent of Directive 89/336/EEC for
Electromagnetic Compatibility. Compliance pertains to the following specifications as
listed in the official Journal of the European Communities:
EN 50081-1 Emission
EN 50082-1 Immunity
and that this pulse generator meets the intent of the Low Voltage Directive 72/23/EEC
as amended by 93/68/EEC. Compliance pertains to the following specifications as listed
in the official Journal of the European Communities:
EN 61010-1:2001
8
WEEE compliance (as mandated in Directive 2002/96/EC of the European Union and
local laws) on behalf of the customer, as provided for under Article 9 of Directive
2002/96/EC.
Customers who have purchased Avtech equipment through local representatives
should consult with the representative to determine who has responsibility for WEEE
compliance. Normally, such responsibilities with lie with the representative, unless other
arrangements (under Article 9) have been made.
Requirements for WEEE compliance may include registration of products with local
governments, reporting of recycling activities to local governments, and financing of
recycling activities.
9
INSTALLATION
VISUAL CHECK
After unpacking the instrument, examine to ensure that it has not been damaged in
shipment. Visually inspect all connectors, knobs, and handles. Confirm that a power
cord and an instrumentation manual (this manual), are with the instrument. If the
instrument has been damaged, file a claim immediately with the company that
transported the instrument.
POWER RATINGS
This instrument is intended to operate from 100 - 240 V, 50 - 60 Hz.
The maximum power consumption is 57 Watts. Please see the FUSES section for
information about the appropriate AC and DC fuses.
This instrument is an Installation Category II instrument, intended for operation from a
normal single-phase supply.
CONNECTION TO THE POWER SUPPLY
An IEC-320 three-pronged recessed male socket is provided on the back panel for AC
power connection to the instrument. One end of the detachable power cord that is
supplied with the instrument plugs into this socket. The other end of the detachable
power cord plugs into the local mains supply. Use only the cable supplied with the
instrument. The mains supply must be earthed, and the cord used to connect the
instrument to the mains supply must provide an earth connection. (The supplied cord
does this.)
Warning: Failure to use a grounded outlet may result in injury or death due to
electric shock. This product uses a power cord with a ground connection. It must be
connected to a properly grounded outlet. The instrument chassis is connected to the
ground wire in the power cord.
The table below describes the power cord that is normally supplied with this instrument,
depending on the destination region:
10
Destination Region
Description
Manufacturer
Part Number
Continental Europe
Qualtek (http://www.qualtekusa.com)
319004-T01
United Kingdom
BS 1363,
230V, 50Hz
Qualtek (http://www.qualtekusa.com)
370001-E01
Switzerland
SEV 1011, 2
30V, 50Hz
Volex (http://www.volex.com)
2102H-C3-10
Israel
SI 32,
220V, 50Hz
Volex (http://www.volex.com)
2115H-C3-10
North America,
and all other areas
NEMA 5-15,
120V, 60 Hz
Qualtek (http://www.qualtekusa.com)
312007-01
11
4. maximum relative humidity 80 % for temperatures up to 31 C decreasing
linearly to 50 % relative humidity at 40 C;
5. Mains supply voltage fluctuations up to 10 % of the nominal voltage;
6. no pollution or only dry, non-conductive pollution.
12
FUSES
This instrument contains four fuses. All are accessible from the rear-panel. Two protect
the AC prime power input, and two protect the internal DC power supplies. The
locations of the fuses on the rear panel are shown in the figure below:
Fuses #1 and #2
(AC fuses)
Fuse #4
(DC fuse)
Fuse #3
(DC fuse)
AC FUSE REPLACEMENT
To physically access the AC fuses, the power cord must be detached from the rear
panel of the instrument. The fuse drawer may then be extracted using a small flat-head
screwdriver, as shown below:
Fuse
Drawer
13
DC FUSE REPLACEMENT
The DC fuses may be replaced by inserting the tip of a flat-head screwdriver into the
fuse holder slot, and rotating the slot counter-clockwise. The fuse and its carrier will
then pop out.
FUSE RATINGS
The following table lists the required fuses:
Fuses
Nominal
Mains
Voltage
N/A
#4 (DC)
N/A
Rating
0.5A, 250V,
Time-Delay
1.6A, 250V,
Time-Delay
0.8A, 250V,
Time-Delay
0218.500HXP
F2416-ND
520 mm
021801.6HXP
F2424-ND
520 mm
0218.800HXP
F2418-ND
14
FRONT PANEL CONTROLS
10
13
11
12
14
1. POWER Switch. This is the main power switch. When turning the instrument on,
there may be a delay of several seconds before the instrument appears to respond.
2. OVERLOAD Indicator. When the instrument is powered, this indicator is normally
green, indicating normal operation. If this indicator is yellow, an internal automatic
overload protection circuit has been tripped. If the unit is overloaded (by operating at
an exceedingly high duty cycle or by operating into a very low impedance), the
protective circuit will disable the output of the instrument and turn the indicator light
yellow. The light will stay yellow (i.e. output disabled) for about 5 seconds after
which the instrument will attempt to re-enable the output (i.e. light green) for about 1
second. If the overload condition persists, the output will be disabled again (i.e. light
yellow) for another 5 seconds. If the overload condition has been removed, the
instrument will resume normal operation.
This overload indicator may flash yellow briefly at start-up. This is not a cause for
concern.
Note that the output stage will safely withstand a short-circuited load condition.
3. REPETITION RATE Controls. When triggering internally, the range switch sets the
pulse repetition frequency of the internal oscillator to one of four ranges:
RANGE 1
RANGE 2
RANGE 3
RANGE 4
5 Hz 50 Hz 500 Hz 5 kHz -
50 Hz
500 Hz
5 kHz
50 kHz
15
4. DELAY Control. Controls the relative delay between the reference output pulse
provided at the TRIG output (5) and the main output (14). This delay is variable
over the range of 0.2 to 20 us. The TRIG output precedes the main output when the
ADVANCE-DELAY switch is in the ADVANCE position and lags when the switch is
in the DELAY position.
5. TRIG Connector. When the MODE switch (item 6) is set to the EXT position, a
TTL-level pulse applied to this connector will trigger the instrument. The instrument
triggers on the rising edge of this input. The input impedance of this input is 1 k.
(Depending on the length of cable attached to this input, and the source driving it, it
may be desirable to add a coaxial 50 Ohm terminator to this input to provide a
proper transmission line termination. The Pasternack (www.pasternack.com)
PE6008-50 BNC feed-thru 50 Ohm terminator is suggested for this purpose.)
When the MODE switch (item 6) is set to the INT position, this connector is used
as an output that generates a 200 ns wide TTL-level pulse for each trigger event.
This output can be used to trigger an oscilloscope, or other test equipment. The
separation between the main output pulse and the TRIG output pulse is controlled
by the DELAY controls and the ADVANCE/DELAY switch. For this output to operate
correctly, the delay setting must be less than the period.
6. INT/MAN/EXT A/EXT B Mode Switch. With this switch in the INT position, the
repetition rate of the unit is controlled by an internal oscillator, which in turn is
controlled by the REPETITION RATE controls.
With the switch in the EXT position, the unit requires a 50 ns (or wider) TTL level
pulse applied at the TRIG input in order to trigger the output stages.
For a single pulse output, the switch should be in the MAN position and then push
the SINGLE PULSE pushbutton (10).
7. SINGLE PULSE Pushbutton. When the INT/MAN/EXT A/EXT B switch is in the
MAN position, the instrument can be triggered by pressing this pushbutton. A
single pulse is generated for each button press.
8. A/B CHANNEL Switch. This switch determines which channel (A or B) is provided
on the main output connector (item 14).
9. PULSE WIDTH A Controls. This switch and ten-turn dial sets the pulse width of
Channel A. (The pulse width of Channel B is not adjustable). The marked value of
each switch position is the upper limit of the range, approximately. The vernier dial
directly below the switch varies the delay within the set range.
10. AMPLITUDE A Control. This ten-turn locking dial varies the amplitude of Channel A.
(The amplitude of Channel B is not adjustable).
16
11. POLARITY Switch. This switch determines the polarity (+ or -) of the output pulse. It is
active for both Channels A and B.
12. OFFSET ON/OFF Switch. A DC offset (controlled by item 13) may be added to the
output if this switch is set to ON. Otherwise, this feature is disabled.
13. OFFSET Control. If the OFFSET ON/OFF switch (item 12) is set to ON, this dial
controls the DC offset added to the main output signal. When the CHANNEL A/B
switch is set to A, the offset can be varied over a -15V to +15V range. When the
CHANNEL A/B switch is set to B, the offset can be varied over a -1V to +1V range.
14. OUT Connector. This BNC output connector provides the main output signal. The load
impedance must be 50 Ohms. If the test circuit specified by a particular standard does
not have a 50 Ohm input impedance, you must add a shunt resistance at the circuit
input such that the input impedance becomes 50 Ohms.
17
REAR PANEL CONTROLS
4
18
GENERAL INFORMATION
BASIC TEST ARRANGEMENT
The AVR-D2-C should be tested with a sampling oscilloscope with a bandwidth of at
least 2 GHz to properly observe the high-speed waveform. A typical test arrangement is
shown below:
SAMPLING
OSCILLOSCOPE
BW > 2 GHz
AVTECH
PULSER
MAIN OUTPUT
CONNECTOR
50 OHM INPUT
40 dB
ATTENUATOR
AC
POWER
TRIG
CONNECTOR
TRIG
CONNECTOR
19
The figure above is taken from MIL-PRF-19500/177F, and is for testing the nonsaturated switching time of PNP transistors.
The next figure is taken from MIL-PRF-19500/255V, and is for testing the saturated
turn-on switching time of NPN transistors:
Both of the above circuits have 50 Ohm input impedance, so no additional shunt
resistance is required. However, MIL-PRF-19500/255V also specifies a circuit for
testing the saturated turn-off switching time of NPN transistors:
The input impedance of this circuit is 1 kilohm, so a 50 Ohm resistance (to ground)
should be added at the input to this circuit, to avoid transmission line reflections.
Other circuits, specified in other MIL-PRF-19500 slash sheets can also be driven by
the AVR-D2-C. The above circuits are only typical examples.
Avtech can provide test jigs (designed using proper high-speed construction
techniques) to implement your required test circuitry. Contact Avtech
(info@avtechpulse.com) with your test requirement!
20
MINIMIZING WAVEFORM DISTORTIONS
USE 50 OHM TRANSMISSION LINES AND LOADS
Connect the load to the pulse generator with 50 transmission lines (e.g. RG-58 or RG174 cable).
This instrument requires a 50 load for proper operation. It will not properly drive a
high-impedance load. The output stage will be damaged if it is operated into an open
circuit (or any other high impedance). Failures due to improper output loading are not
covered by the warranty.
USE LOW-INDUCTANCE LOADS
Lenzs Law predicts that for an inductive voltage spike will be generated when the
current through an inductance changes. Specifically, VSPIKE = L dILOAD/dt, where L is
the inductance, ILOAD is the load current change, and t is time. For this reason, it is
important to keep any parasitic in the load low. This means keeping wiring short, and
using low inductance components. In particular, wire-wound resistors should be
avoided.
PREVENTING DAMAGE
The AVR-D2-C may fail if triggered at a PRF greater than 50 kHz.
This unit is designed to operate into a load impedance of 50 Ohms and the output
stage will be damaged if it is operated into an open circuit (or any other high
impedance). Failures due to improper output loading are not covered by the warranty.
The lifetime of the switching elements in the pulse generator module is proportional to
the running time of the instrument. For this reason the prime power to the instrument
should be turned off when the instrument is not in use.
21
MECHANICAL INFORMATION
TOP COVER REMOVAL
If necessary, the interior of the instrument may be accessed by removing the four
Phillips screws on the top panel. With the four screws removed, the top cover may be
slid back (and off).
Always disconnect the power cord and allow the instrument to sit unpowered for 10
minutes before opening the instrument. This will allow any internal stored charge to
discharge.
There are no user-adjustable internal circuits. For repairs other than fuse replacement,
please contact Avtech (info@avtechpulse.com) to arrange for the instrument to be
returned to the factory for repair. Service is to be performed solely by qualified service
personnel.
Caution: High voltages are present inside the instrument during normal operation.
Do not operate the instrument with the cover removed.
RACK MOUNTING
A rack mounting kit is available. The -R5 rack mount kit may be installed after first
removing the one Phillips screw on the side panel adjacent to the front handle.
ELECTROMAGNETIC INTERFERENCE
To prevent electromagnetic interference with other equipment, all used outputs should
be connected to shielded loads using shielded coaxial cables. Unused outputs should
be terminated with shielded coaxial terminators or with shielded coaxial dust caps, to
prevent unintentional electromagnetic radiation. All cords and cables should be less
than 3m in length.
22
MAINTENANCE
REGULAR MAINTENANCE
This instrument does not require any regular maintenance.
On occasion, one or more of the four rear-panel fuses may require replacement. All
fuses can be accessed from the rear panel. See the FUSES section for details.
CLEANING
If desired, the interior of the instrument may be cleaned using compressed air to
dislodge any accumulated dust. (See the TOP COVER REMOVAL section for
instructions on accessing the interior.) No other cleaning is recommended.
WIRING DIAGRAMS
WIRING OF AC POWER, 1/2
3
TO LCD
TO ENCODER
22-01- 1022,
08-56- 0110.
RTV SEAL.
TO LCD
A
K
C2 - GR N
C1 - RE D
TO PCB 108
19002-0001
1b
1
1a
1
3
A3 - BLACK
A4 - WHITE
G3
2b
2a
A1 - BROWN
A2 - BLUE
G2
TPVP103- 240042
X3
TEM P
OV
AU X
1 0 4D
L
N
X1
POWER SWITCH SW325- ND (CW INDUSTRIES GRS-4022- 0013)
1
2
3
4
5
6
R
O
Y
G
G4
Y
B
SS+
BD2
PCB104D KEYPAD BOARD ( -BUNITS ONLY)
+V
+V
+V
-V
-V
-V
B1 - RE D
W ARN ING
X2
CORCOM 6EGG1-2 POWER ENTRYMODULE
G1
DC
FAN
J2
20 AWG
J6
20 OR 24 AWG
24 AWG
+
S1 A
S1 B
DC / S2 A
S2 B
DC G ND
CH S G ND
+
J8
+2 4, NO OLO
GN D
POS OLO
OLO G ND
NEG O LO /+IN
J3
GN D
C A P B AN K
GN D
EXT +PS IN
GN D
-IN / +OU T
GN D
+1 2V O LO
GN D
P9768-ND
FAN1
J10
+2 4V , NO O LO
+2 4V , NO O LO
GN D
+5 V
+5 V
-5 V
-1 5 V
+1 5V
+1 5V
+1 0V
J1
+1 0V
+1 5V
-1 5 V
-5 V
+5 V
GN D
GN D
+5 V
+5 V
C3 - PU R
C4 - GR N
FAN NOT
HARNESSED
20 AWG
J4
20 AWG
2U-13"
2U-15"
2U-17"
3U-13"
3U-15"
3U-17"
28
23
28
23
28
23
66.5
66
47
47
27.5
21
26.5
71.5
71
52
52
27.5
21
26.5
J9 - FAN
G2 - GRN/YLW
G3 - GRN/YLW
A
K
GN D
GN D
GN D
20.5
20.5
20.5
20.5
20.5
20.5
J7
A1 - BROWN
A2 - BLUE
A3 - BLACK
A4 - WHITE
B1 - RED
G1 - GREEN
G4 - GREEN
AMBER
GN D J5
GREEN
PCB 158K
AU X
EN J11
BD1
PCB 158K
48.5
46.5
36
36
26
16
25
53.5
51.5
41
41
26
16
25
58.5
56.5
46
46
26
16
25
60.5
61
42
42
27.5
21
26.5
GR N
AM B
C1 - RED
C2 - GRN
C3 - PUR (-B)
C4 - GRN (-B)
X5
VCC LED MOUNT
23.5
23.5
34
34
23.5
23.5
39
39
23.5
23.5
44
44
25
25
45
45
25
25
50
50
25
25
55
55
12"
18"
18"
18"
18"
24"
LED ASSY
A
Date
GR N
AM B
Title
D1
P395-ND LED
22-Mar-2006
5D
J10
J8
+24 , NO OL O
GND
POS OL O
OL O GN D
NE G OL O/ +IN
J3
GND
+10 V
+15 V
-1 5V
-5 V
+5V
GND
GND
+5V
+5V
+24 V, NO OL O
+24 V, NO OL O
GND
+5V
+5V
-5 V
-1 5V
+15 V
+15 V
+10 V
J1
J2
20 AWG
20 O R 24 AWG
20 AWG
J4
24 AWG
+
R7
R6
R4
R5
R3
R2
R1
J6
CAP B ANK
GND
E XT +PS IN
GND
-IN/ +OUT
GND
+12 V OL O
GND
GND
GND
GND
S1A
S1B
DC / S2A
S2B
DC GND
C HS GND
UV SSR
D
= 5K 3266W
= 4.7K
= NO T USED
= NO T USED
= NO T USED
= ZERO
= NO T USED
D2
D3
D4
D5
= 1N4937A
= 1N4937A
= NO T USED
= NO T USED
R8 = 100 OY
R9 = 10K O Y
CHS G ND
GND
+L V
J9 - FAN
M1
-E AN
AM P, 1 0 T , 1K
R1
SSR
EN
VC
CCW
CW
AM B E R
GND J5
GR E E N
+15 V
+10 V
GND
GND
C
-1 5V
PCB 15 8 K
UV GND
-6 0V FIXE D
0 T O -60 V
HV
HV
1 68
N/ C
N/ C
N/ C
IN
OUT
N/ C
N/ C
N/ C
+15 V
-1 5V
J7
AUX
E N J11
GND
GND
20 AWG
A
K
C
UV GND
+60 V FIX E D
0 T O +6 0 V
HV
HV
1 68
R7
R6
R4
R5
R3
R2
R1
= NO T USED
= NO T USED
= NO T USED
= NO T USED
= ZERO O HM
= NO T USED
= NO T USED
D2
D3
D4
D5
= NO T USED
= NO T USED
= 1N4937A
= 1N4937A
R8 = 100 OY
R9 = 10K O Y
HV
HV
1 68
SSR
EN
VC
+13 0V
UV GND
J2 34 -ND SPAC E R S X2
GND
GND
2
M AKE A M ODE L
-12V
C2
4 7u F, 3 5V
C1
4 7u F, 3 5V
= 5K 3266W
= 4.7K
= NO T USED
= NO T USED
= NO T USED
= ZERO
= NO T USED
D2
D3
D4
D5
= 1N4937A
= 1N4937A
= NO T USED
= NO T USED
R8 = 100 OY
R9 = NO T USED
R10 = 22K O Y
R11 = 22K O Y
1
3
R7
R6
R4
R5
R3
R2
R1
U1
B
Q1
IR F61 0
O N W AL L ,
ISO L ATE
CHS G ND
T O T HE T O P-SIDE T RACK
JOINING R10 A ND R11.
FDC 05 -2 4S12
GND
+L V
HV
HV
1 68
SSR
EN
VC
U2
C
1
-24V
+
+
L1
C3
4 7u F, 3 5V
GND
GND
-2 4V
4 34 -13 -1 01 M
C4
4 7u F, 3 5V
R7
R6
R4
R5
R3
R2
R1
FDC 05 -2 4S12
= 5K 3266W
= NO T USED
= ZERO
= NO T USED
= NO T USED
= NO T USED
= ZERO
D2
D3
D4
D5
= NO T USED
= NO T USED
= 1N4937A
= 1N4937A
R8 = 100 OY
R9 = 10K O Y
CHS G ND
Revision
23-May-2007
1B
p cb 1 58 k _ ov p
p cb 1 58 k _ ov p .sch
C
+1 5V
-1 5 V
+1 5V
GN D
-1 5 V
BU+
P-OU T # 1
J3
6
5
4
3
2
1
6 4 04 4 5 -6
J4
8
7
6
5
4
3
2
1
p cb 1 58 k _ switchin g
p cb 1 58 k _ switchin g .sch
-1 5 V
P-OU T # 2
N- OUT
CAPBANK
6 4 04 4 5 -8
AMBER
GREEN
P-OU T # 3
1
2
3
J5
6 4 04 5 6 -3
1
2
+1 5V
B
BU+
EXT
NEG IN
+1 5V
GN D
-1 5 V
P-OU T # 1
J7
6 4 04 5 6 -2
A
Title
Date
13-Sep-2005
Z: \mjcfiles\pcb\158\switching60hz.ddb - 158K\pcb158k.sch
1
TP6
TEST-LOO P
TP3
TEST-LOO P
6 4 04 4 5 -6
J6
S1 A
1
S1 B, OR D C
2
S2 A, O R DC
3
S2 B
4
5
6
1
2
A
A
F3
8 3 08 3 5 FUSEHO LDER
L5
BU+
4 3 4- 13 -1 0 0 M
C2 0
4 7 uF,5 0V
C2 1
2 .2 u F
R2 0
C2 2
10K
1 0 00 u F,3 5 V (P5 16 9 -ND )
C1 6
C1 9
4 7 uF,5 0V
D7
1 .5 K E3 9 A
J1 0
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
J2
6 4 04 4 5 -9
+1 0V
+1 5V
+1 5V
-1 5 V
-5 V
+5 V
+5 V
GN D
+2 4V
+2 4V
J1
1 -6 4 04 5 6 -0
R5
0 , FOR 78 2 4 BYPA SS. N ORMA LLY IN STA LLED.
3
2
1
6 4 04 5 6 -3
U2
7 8 10
P-OU T # 1
Vo u t
+1 0V
C1
4 7 uF,3 5V
4 3 4- 13 -1 0 1 M
C8
2 .2 u F
+
+
4 3 4- 13 -1 0 1 M
C6
2 .2 u F
C1 3
4 7 uF,5 0V
J8
2 2 -0 4- 10 2 1
C4
4 7 uF,3 5V
L2
-1 5 V
1
2
L1
Vo u t
1
2
U1
Vin
C7
4 7 uF,5 0V
GN D
Vin
GN D
U5
7 8 24 (NO T NO RMALLY INSTALLED)
J9
6 4 04 4 5 -2
+1 5V
C3
4 7 uF,3 5V
X6
TIE-DO WN-3 5 0
U4
C
1
+
+
L4
4 3 4- 13 -1 0 1 M
C1 2
2 .2 u F
-5 V
C5
4 7 uF,3 5V
L3
4 3 4- 13 -1 0 1 M
C1 1
2 .2 u F
-1 5 V
-1 5 V
+1 5V
+1 5V
GN D
+5 V
C9
4 7 uF,3 5V
A
Title
Date
13-Sep-2005
Z: \mjcfiles\pcb\158\switching60hz.ddb - 158K\pcb158k_ovp.sch
1
R2 1
1 .5 K O Y
CAPBANK
C2 3
1 0 00 u F,3 5 V (P5 16 9 -ND )
1 N5 3 0 5
L6 27 1 1
HV WA RN ING
R1 7
D
SHO RTS OU T B ASE WHEN C HAR GING.
4
EXT
R1 5
K4
RELA Y - PS7 2 00
1
D4
0 .1 u F
R4
150
Vin
C2 5
4 7 uF,5 0V
U3
7 8 12
C2 6
1
2
TP4
A
A
F2
8 3 08 3 5 FUSEHO LDER
R8
1 N5 3 0 5
Vo u t
P-OU T # 3
GN D
C1 0
4 7 uF,5 0V
2
BU+
X2
D8
D6
K5
TEST-LOO P
D5
3
TEST-LOO P
OPT. 2 2 A Y
TP5
1
U6
R2
4
2
GN D
2
3
I+
I+
GN D
OU T
K1
7
6
II-
MA X4 7 1
P-OU T # 1
P-OU T # 2
N/C
AQ Z10 2
300
1 2 0 OY
5 .1 K
K2
K3
4
D9
D2
1 N4 1 4 8
R2 3
4
R2 4
6
5
4
R2 2
+
+
K7
OPT. A QV2 2 1
R6
470
N- OUT
R1 3
4 7 0, IF NO K 2 . NO RMALLY INSTALLED .
OPT. A QZ10 2
1
+1 5V
D1
1 N4 7 3 6A
C1 5
0 .1 u F
R1 1
4 .7 K
R7
75K
4
2
6
5
7
Q1 A
MPQ 22 2 2
TP2
1
3
R2 7
51
C1 4
4 7 uF,3 5V
TEST-LOO P
C2
C1 8
C1 7
0 .1 u F
RESET
TRIG
THR
OU T
CON T
DI S
+1 5V
3
GN D
MC1 4 5 5
(A NY 15V, NON-C MOS 555)
R1 2
1K
AMBER
680
V+
R1 8
1 .2 K
R1 6
1 .2 K
GREEN
Q1 B
MPQ 22 2 2
R9
ROLO
6 4 04 5 6 -2
R1 9
U7
8
2
1
GR OU ND TO
ENA BLE OLO
OPT. A QZ10 2
1
2
3
J1 1
Q1 C
MPQ 22 2 2
R2 6
1 .2 K
TO AU X
12
300
C2 4
4 7 uF,3 5V
+1 5V
14
51
470
R2 5
R1
-1 5 V
K6
1 N4 1 4 8
NEG IN
+1 5V
DISAB LE AT POWER -ON
(+15V LAGS HV BY 500 ms)
+ 4 7 0, IF NO K 6 . NO RMALLY INSTALLED .
AQ Z10 2
1 N4 7 3 3A
D1 0
R1 0
R1 4
Q1 D
MPQ 22 2 2
10
R3
TP1
X3
6 -3 2 MOUN T
X4
6 -3 2 MOUN T
X1
KEY STON E 6 2 1 BRACKET
2 2 0u F,16 V (P5 1 39 -N D)
TEST-LOO P
OPT. 1 0 00 u F,3 5 V (P5 16 9 -N D)
-1 5 V
X1 0
6 -3 2 MOUN T
-1 5 V
X5
TRIMPOT ACCESS
Title
+1 5V
+1 5V
Date
GN D
OVER-CURRENT PROTECTION
Rev ision
13-Sep-2005
Z: \mjcfiles\pcb\158\switching60hz.ddb - 158K\pcb158k_switching.sch
1
X2
X1
J3
HV WA RN ING
2
1
HV WA RN ING
J4
D5
D4
1 N4 9 3 7
1 N4 9 3 7
6 4 04 4 5 -2
2
1
6 4 04 4 5 -2
D3
D2
1 N4 9 3 7
R8
1 0 0 OY
1 N4 9 3 7
C
R1 0
R1 1
BLEED
BLEED
R9
9
8
GN D
GN D
OU T
OU T
11
10
BLEED
12
13
GN D
+2 4V I N
M ON
EN
GN D
AD JUST
REF OUT
CASE
CASE
UV 1
1 /8 A 24 -P2 0
R6
1
2
3
4
5
6
7
R4
R5
B
CW
D1
1 N4 7 5 0
C1
2 .2 u F CER
6 4 04 4 5 -2
R3
R2
R1
J2
+24V OLO
ENA BLE
AMP IN
R7
5 K, 3 2 6 6W
CC W
1
2
TOP VIEW
J1
3
2
1
6 4 04 5 6 -3
A
Title
Date
1-Apr-2005
R11
5 K, PRF
CW
VC C
P5
ADV
W 2
CCW
U2 C
9
8
INT M ODE
C2 2
10
D
SW 2
U1
0 . 1u F
VC C
5
2
13
3
4
14
1
EN
R NG
FC
C X1
C X2
OSC VC C
OSC GND
ADV
7 4AL S00
P3
Y
Z
6
8
GND
DL Y
U2 D
12
11
SN74 L S6 2 4
SW 1
7 1ADF36 -0 2-1
7 4AL S00
U5 A
1
2
3
14
15
C3
A
B
CL R
C e xt
R e xt / C e x t
C3 0
13
U6
4
14
2
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
VCC
U5 B
9
10
11
6
7
A
B
CL R
C e xt
R e xt / C e x t
1G
1CO
1C1
1C2
1C3
2G
2CO
2C1
2C2
2C3
C
7
9
1Y
2Y
INT T R I GGE R
VC C
U8 A
1
2
3
14
15
7 4AL S15 3
C40
1 20 pF
12
A
B
CL R
C e xt
R e xt / C e x t
13
Q1 A
M PQ6 00 2
C36
T O SYNC SW
7 4L S22 1
VC C
R21
2 . 2K
R27
1K
13
Q1 C
M PQ6 00 2
R 1 8 0 . 1u F
1K
R17
3 30
7 4L S22 1
1
6
5
4
3
15
10
11
12
13
UNUSE D
C4
R14
4 . 7K
WB
A
B
7 4L S22 1
12
P2
DL Y
C2
14
A1
A2
A3
A4
A5
A6
A7
A8
A9
A1 0
WA
13
C1
VC C
CW
CCW
3
1
R16
2 5K, DE L AY
WD
B
WC
WB
WA
SW 4
7 1ADF36 -0 2-2
D1
D2
D3
D4
D5
C1
C2
C3
C4
C5
B1
B2
B3
B4
B5
A1
A2
A3
A4
A5
U4 D
U4 A
12
13
1
11
SW IT C HING
2
7 4AL S02
7 4AL S02
C6
C7
C8
R1
R2
R3
R1 5
2 . 4K
A
Title
AVR-3-PW-C-P-TEK2 PCBM
NOT USE D
VCC NOT USE D
NOT USE D
Size
Number
Revision
B
Date
File
1
23-May-2007
O ther
Z:\mjcfiles\pcb\152\tek-pcbm.ddb - Documents\ 152-O SC-DLY.sch
6
U8 B
VC C
+5V
C21
0 . 1u F
P8
C2 3
0 . 1u F
C24
0 . 1u F
C2 5
0 . 1u F
C26
0 . 1u F
C29
0 . 1u F
C28
0 . 1u F
C38
0 . 1u F
C37
0 . 1u F
C33
0 . 1u F
C31
0 . 1u F
C3 4
0 . 1u F
C32
0 . 1u F
C3 9
2 2u F
A
B
CL R
C e xt
R e xt / C e x t
P9
PAD-B OT
12
7 4L S22 1
P10
PAD-B OT
P6
9
10
11
6
7
GND
R23
P1
T O FR ONT PANE L GND
C CW
VC C
2 . 4K
SW 6
7 1ADF36 -0 2-2
C4 1
0 . 1u F
CW
WD
WC
WB
WA
VC C
D1
D2
D3
D4
D5
C1
C2
C3
C4
C5
B1
B2
B3
B4
B5
A1
A2
A3
A4
A5
R13
PW , 20 K, 1 0T
R25
4 70
U4 C
8
10
9
R10
U9
WA
T O SYNC SW
P4
WB
P11
7 4AL S02
U4 B
5
4
6
14
GS
U7
14
2
1
6
5
4
3
15
10
11
12
13
INT T R I GGE R
T R 2 50 -0 80 U
D3
1 N62 63
R19
1K
C35
0 . 1u F
VC C
A
B
7
6
7
9
C
B
A
F1
VC C
C13
NOT USE D
7 4L S14 8
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
T R IG
T R IG
INT
M AN
E XT A
E XT B
C1 2
D2
1 N47 32 A
R20
1K
D1
1 N62 63
6
1G
1CO
1C1
1C2
1C3
2G
2CO
2C1
2C2
2C3
7 4AL S02
Q1 B
M PQ6 00 2
T P1
T E ST -L OOP
A1
A2
A3
A4
A5
A6
A7
A8
A9
A1 0
C1 1
NOT USE D
NOT USE D
15
EO
7
6
5
4
3
2
1
0
1Y
2Y
P7
7
9
10
INT M ODE
EI
4
3
2
1
13
12
11
10
R8
Q1 D
M PQ6 00 2
R26
1K
U3 A
1
2
3
14
15
OUT
SW IT C HING
R9
C27
2 2u F
7 4AL S15 3
Q
Q
13
4
7 4L S12 3
R12
5 1K
U2 A
1
3
2
P12
U3 B
9
10
11
6
7
7 4AL S00
NC
C
NO
A
A
B
CLR
C e xt
R e xt / C e x t
Q
Q
5
12
7 4L S12 3
U2 B
SW 3
SW PUSHBUT T ON
Title
AVR-3-PW-C-P-TEK2 PCBM
Size
Date
File
2
Number
Revision
7 4AL S00
VC C
SW 5
7 1ADF36 -0 2-1
T O T RIG B NC GND
A
B
CLR
C e xt
R e xt / C e x t
23-May-2007
O ther
Z:\mjcfiles\pcb\152\tek-pcbm.ddb - Documents\ 152-PW .sch
6
MAIN WIRING
1
C HANNE L
SW 1
P OL AR IT Y
SW 2
A
N
B
P
A
N
B
+15 V
P
A
N
+24 V, NO OL O
UV SSR
-1 5V
+5V
+ 15 V
UV GND
+60 V FIX E D
0 T O +6 0 V
UV GND
-6 0V F IXE D
0 T O -60 V
OUT
CCW
CW
OS, 10 T , 1 K
R1
OUT
CHS G ND
T R IG
-2 4V
C
M3
AVR -D2 -P G-N, M T A 99 D
OUT
+ 13 0V
UV GND
-1 5V
+15 V
N/ C
N/ C
N/ C
T R IGGE R P
T R IGGE R N
OT IN
OT OUT
R NG
T R IG
+ 24 V
GND
GND
+ HV
GND
-2 4V
GND
HV
N/ C
RE F
-1 5V
GND
+ 15 V
+5V
T R IG
SSR
+ 24 V, NO OL O
GND
M2
AVR -D2 -P G-P, M T A 9 9D
HV
N/ C
RE F
+ 24 V
GND
+ 15 V
+5V
-1 5V
SSR
M1
AVR -D2 -P G-B -OT
C 4 = 3 30 0 0 + 68 0 0 p F
C 3 = 0 . 3 3+ 0. 0 68 u F
C 2 = 3 . 3 uF T ANT + 0. 6 8 uF PO L Y
C 1 = 3 3 + 1 0 u F T ANT
T OP VIE W
R 3 = NO T USE D
R 2 = NO T USE D
R 1 = NO T USE D
C 8 = NO T USE D
C 7 = 5 60 + 56 0 pF
C 6 = 1 00 p F
C 1 3 = NOT US E D
C 1 2 = 33 0 pF
C 1 1 = 82 p F
+ 5V
+5V
GND
OUT
GND
+10 V
N. C
C OM
K1
N. O.
R 1 0 = NOT USE D
R 9 = NO T USE D
R 8 = NO T USE D
R 1 5, R 2 3 =1 . 8K
M PA-1 03 F
S W IT C H
P USHB U T T ON
SW IT C H
SW IT C H
SW IT C H
N. C
C OM
K2
N. O.
PC B M1
PC B M - PC B 1 5 2
B OT T OM VIE W
K3
AVR -D2 -OT
C ONN2
M ON
IN
C ONN3
CW
OUT
CCW
OUT
SW 3
OS
DC
M ON
L1
ON
A
A
O FF
T OR OID
R2
P W , 10 T , 2 0K
Title
8 A10 11 SW IT C H
9 1C 1 A-D2 4-B 1 3
9 1C 1 A-D2 4-B 1 7
5 K POT
2 5K POT
E XT T R IG
C ONN1
Date
AVR-D2-C
Revision
23-May-2007
1B
32
PERFORMANCE CHECK SHEET