Professional Documents
Culture Documents
Ryerson University
Ryerson University
Questions Part A:
1 . What advantages do electronic comparators have over mechanical comparators?
2. State one advantage, one disadvantage of the air gauge compared to other principles of
magnification.
3. In your own words, define resolution" as applicable. Does Sigma mechanical Comparator have
enough resolution for measuring the cylinder in part 3? Explain why or why not.
0.010 -A-
0.002 -A-
Figure 3
Part D: Inspecting Angularity Tolerance
Measure the angularity tolerance for the specimen shown in Figure 4 by using the setup in Figure 5.
Hint : Use a gage block stack to setup the sine bar equal to nominal angle.
0.007 -A-
Figure 4
Figure 5
Ryerson University
Figure I
Figure II
Figure A
Questions:
1. Describe possible errors when measuring major diameter of the screw. Are these errors random or
systemic? How would you reduce these errors?
2. Describe possible errors when measuring the pin using the toolmakers microscope. Are these errors
random or systemic? How would you reduce these errors?
3. Suggest the reason why the cross lines on optical projector and the microscope are broken lines and
not solid lines
What is the resolution of the measurement using optical flat.
Ryerson University
Experimental Setup:
Before measurements can be taken, the probe must be calibrated and the part coordinate
system (datum) must be defined. To calibrate the probe, a minimum of 5 hits must be taken on the
reference sphere. The Precision Reference Sphere is 0.7500 inches in diameter and is calibrated to
0.00002 inches. Usually, it is mounted on the CMM table at a location that does not interfere with the
normal movements of the probe during part measurement. The axis of the part must now be defined
relative to the machines axis. The part should be placed on the table so that its axis lines up
approximately with the axis of the machine (within 30). The axis of the part is defined by taking several
hits on the part surface. During measurement, the computer will make the necessary calculations to
compensate for the misalignment between the part and machine axis and for the radius of the probe
ball.
To measure with the ball probe, firmly hold the probe as close as possible to the end of the arm
and gently make contact with the surface of the part. Be sure there are no vibrations or bouncing and
that the probe has come completely to rest against the part. Be careful not to slide the probe on the
part surface. Make sure you move away perpendicular to the surface being measured. BE VERY
CAREFUL AS THE TOUCH PROBE IS VERY FRAGILE! Make sure you lock all the axis when you are not
moving the CMM.
Part A - Calibration and Alignment Setup
1)
2)
3)
4)
5)
Probe Calibration
VIEW OTHER QUICK START
A new window will pop up first we will define the probe by selecting
the icon on the left that looks like a probe.
CALIBRATE PROBE find the PROBE_TESASTAR from the list
TIP#1 find the TIP3BY12mm for the 3mm tip from the list
MEASURE hit that button for a new window to pop up
NUMBER OF HITS
5 and click the MANUAL radio button.
Hit the MEASURE button now a new pop up window will tell
you to Take Hit 1 of 5
Once youve taken 5 hits on the calibration ball, click CONTINUE
You are now ready for the part alignment.
ASIDE Shortcut Keys
CTRL-W - to turn on the live co-ordinates.
CTRL-N - move cursor to end of the program.
CTRL-E - to redo a whole measurement entity in the edit window
ALT- minus
- to delete the last measurement hit.
END or CMM scroll wheel button
- to finish a series of measurements
F9
- change parameters of an entity in the EDIT window
F5
- set up menu
6)
3
2
6
4
The origin and axis alignment will be defined by the intersection of a plane on the top of the part
(touch pts. 1-3 on the part top and hit END) and a line across the front of the part (pts. 4-5 and
hit END) and a line up the left side (pts. 6-7 on the lower step edge and hit END). You may need
to scroll down your quick start menu to see the entities that you are measuring.
7)
Your origin should now be placed in the lower right hand corner of your part. To verify, you can
move the CMM probe over that point and see the X and Y go to zero. You can now close your
quick start menu.
1.000
3.000
1.000
0.990
CIR 6
6.000
3.300
0.700
0.750
CIR 7
4.500
2.000
2.000
1.995
Height of block
Concentricity
CIR7 to CIR8
Straightness of Surface
B
Roundness of CIR7
9
10
11
12
Perpendicularity of
Surface A to Surface B
Parallelism of Surface B
to Top Surface
X=
Y=
D=
X=
Y=
D=
X=
Y=
D=
Degrees =
Measured Value