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The growth of the printed circuit board assembly industry has increased the demand
for soldering and de-soldering equipment, but selecting the right soldering station is
still a concern
Sneha Ambastha
Selecting the right soldering/de-soldering (S/D) station is very important for any
project when it comes to printed circuit boards (PCBs) and semiconductors.
Occasionally, we end up buying a cheap, unreliable S/D station that either causes
damage to components or stops working after the first or second use. The hazards
of selecting an incorrect S/D station were discussed in the buyers guide on rework
stations published in January 2014 issue of Electronics For You.
It is advisable to know the required parameters before selecting an S/D station. But
to know the parameters, it is essential that we know the basic requirement of the
project in hand. From electrical to design parameters of the S/D, all should comply
with the project to enable an efficient and safe working environment.
We set our S/D stations to a specific temperature for efficient work. However, do we
ever bother to know if the tip of the iron has reached that temperature, or how close
is it to the set temperature? The temperature accuracy gives us that idea. Ideally,
the accuracy should be 0.001, which is impossible, but an S/D with 5 of
facility for compact boards with more than hundreds of components to be soldered
in.
User-friendly. You can also see simple and user-friendly S/D stations that not only
provide different factory settings for adjustment of variable temperature, calibration
value and standby time, but also provide the ability to use fixed temperatures,
interlock and energy levels with the use of PC software or a micro SD card. Another
special feature in such type of S/D stations is the shut-down and standby function
that helps save energy, increasing the life of the iron tip at the same time.
Thermal control and lock. Have you ever thought of controlling the heat of the
S/D station and locking it at a certain point so that the iron does not get overheated,
eventually damaging the project? Think now, if you havent before.
The new S/D stations available now come with a control card that turn off power to
the station if the iron tip reaches the set temperature. Now, to check if the tip of the
iron has reached the set point or not, they have temperature sensors incorporated
at the tip.
Such S/D stations provide certain features that are required for industrial
manufacturing. These features are: compact design for energy saving, information
regarding the errors and offset functions to moderate the heat. Such S/D stations are
considered suitable for a wide range of applications starting from few touch-ups to
heavy-duty work.
Temperature sensors and alarm. This is a soldering station that allows no
fluctuation in temperature during continuous operation at heavy load. To support
this feature, such stations have high-sensitivity sensors connected to an alarm that
turns on when the temperature of the tip goes above or below the maximum and
the minimum temperature settings. The alarm again turns on if the iron is left in
contact with the component or the board longer than the time set. This also
prevents overheating of the components.
Another option which this soldering station provides is that, it is designed with
thermal insulation capability to reduce the transfer of heat to the grip of the iron,
allowing one to hold the iron for a longer time.
Based on Curie heat technology. In this type of heating technology, as soon as
the power to the soldering station is turned on, the AC signal goes to the handle
through a coil, due to which an eddy current is induced in the heater (that is
ferromagnetic) to increase its temperature. Now, as soon as the temperature
reaches the Curie point, the magnetic properties of the heater change, inducing no
further eddy current and turning off the heat. But as soon as the temperature goes
below the Curie point, the current is induced again, generating another heating
cycle.
Such soldering stations are dependent on the type of heating material used. Today,
soldering stations available with this heating facility provide an excellent energy
conservation option. Such stations avoid any temperature overshoot even during the
temperature recovery of the tip.
Hybrid S/D stations. S/D stations are said to be hybrid when these use hybrid
tools in conjunction with hybrid heating technology that combines infra-red (IR)
radiation with conventional heating, especially for SMD components. The IR
radiation allows the tools to transfer heat to the components homogeneously.
Such stations have exchangeable hybrid adaptors that protect the chips from
getting damaged during the heat transfer. These generally have high-power heaters,
with wattage of about 200W.
The choices are many with respect to features, but yes we do have some
parameters now to guide us. Dont you think the new styles will affect the selection
parameters in the days to come?