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Training on GET-Instrumentation
November
2014
Code: PI
Basic Units:Mass
Mass flow rate = Time : Qm =
m
t
volume
V
;
Q
=
v
time
t
: m3/sec, m3/hr.
Document Title:
Training on GET-Instrumentation
November
2014
Code: PI
Differential Type:The most widely used flow metering principle involves placing a
fixed area flow restriction of some type in the pipe or duct carrying the
fluid. This flow restriction causes a pressure drop that varies with the flow
rate. Thus, measurement of the pressure drop by means of a suitable
differential-pressure pick up allows flow rate measurement.
Venturi Meter:In the venturi meter the fluid is accelerated through a converging cone of angle
15 -20 and the pressure difference between the upstream side of the cone and
the throat is measured and provides the signal for the rate of flow.
The fluid slows down in a cone with smaller angle (5-7) where most of the
kinetic energy is converted back to pressure energy. Because of the cone and the
gradual reduction in the area
Document Title:
Training on GET-Instrumentation
November
2014
Code: PI
there is no "vena contracta". The flow area is at minimum at the throat. High
pressure and energy recovery makes the venturi meter suitable where only small
pressure heads are available.
A discharge coefficient Cv- of 0.975 may be taken as standard, but the value
varies noticeably at
low values of the Reynolds' number.
The pressure recovery is much better for the venturi meter than for
the orifice plate.
The venturi tube is suitable for clean, dirty and viscous liquid and
some slurry services.
Pressure loss is low.
Typical accuracy percent is i of full range.
Required upstream pipe length 5 to 20 diameters.
Viscosity effect is high
Relative cost is medium
Orifice Meter:An orifice plate installed in a line creates a pressure differential as the
fluid flows through it. This differential pressure is measured via impulse
lines by a differential pressure transmitter which converts it into an
analogue or digital signal which can be processed to provide a display of
the instantaneous rate of flow
The orifice meter shown in figure below, consists of a flat orifice plate with
a circular hole drilled in it. There is a pressure tap upstream from the
orifice plate and another just downstream. There are in general three
methods of placing the taps. The coefficient of the meter depends upon
the positions of taps.
An orifice meter is essentially a cylindrical tube that contains a plate with
a thin hole in
the middle of it. The thin hole essentially forces the fluid to flow faster
through the hole in order to maintain flow rate. The point of maximum
convergence usually occurs slightly downstream from the actual physical
orifice this is the reason orifice meters are less accurate than venturi
meters, as we cannot use the exact location and diameter of the point of
maximum convergence in calculations. Beyond the vena contracta point
Document Title:
Training on GET-Instrumentation
November
2014
Code: PI
(The more important point is that, the minimum flow area is not the
orifice area A2, but is somewhat less and it occurs at a distance from the
orifice plate, known as the Vena Contracta,), the fluid expands again and
velocity decreases as pressure increases.
Orifice Installation:Almost all flow meters need certain lengths of straight, uninterrupted pipe
upstream and downstream of the flow meter itself, and orifice plates are
no exception. In order for the velocity profile to fully develop (and the
pressure drop to be predictable), straight pipe runs are required both upand downstream of the d/p element. The amount of straight run required
Document Title:
Training on GET-Instrumentation
November
2014
Code: PI
depends on both the beta ratio of the installation and on the nature of the
upstream components in the pipeline.
Instrument Manifolds:The five-valve configuration is available for use with differential pressure
and multi-variable transmitters. Two block valves provide instrument
isolation and one equalize valve is positioned between the high and low
transmitter process connections. In addition, two drain/vent valves allow
for controlled venting, 100% capture of vented or drained process, and
simplified in-process calibration capability.
Document Title:
Training on GET-Instrumentation
November
2014
Code: PI
DP Installation:The size and orientation of the impulse-line pressure taps depend on both
the pipe size and the process fluid. The recommended maximum
diameters of pressure-tap holes through the pipe or flange are:
inch for pipes under two inches in diameter;
38 inch for two- and three-inch diameter pipes;
for four- to eight-inch diameter pipes; and
inch for pipes larger than eight inches in diameter.
Depend on the process fluid: -
Electromagnetic type flow meter:Electromagnetic flow meters use Faradays law of electromagnetic
induction for making
a flow measurement. Faradays law states that, whenever a conductor of
length l moves with a velocity v perpendicular to a magnetic field B,
Document Title:
Training on GET-Instrumentation
November
2014
Code: PI
The flow tube should have high electrical resistivity so that the
magnetic flux does not by-pass the metered liquid and also to minimize
the eddy currents. The electrode potential is detected by two metal
Document Title:
Training on GET-Instrumentation
November
2014
Code: PI
Limitations of electromagnetic Flow Meters:(i) The substance being measured must be conductive. Therefore, it cant
be employed for metering the flow rate of gases and steam, petroleum
products and similar liquids having
very low conductivity.
(ii) To render the meter insensitive to variations in the resistance of liquid,
the effective
resistance of the liquid between the electrodes should not exceed 1% of
the impedance of the external circuit.
(iii) It is a very expensive device.
(iv) As the meter always measures the volume rate, the volume of any
suspended matter
in the liquid will be included.
(v) To avoid any trouble which would be caused by entrained air, when the
flow tube is
installed in a horizontal pipe-line, the electrodes should be on the
horizontal diameter.
Document Title:
Training on GET-Instrumentation
November
2014
Code: PI
Ultrasonic type flow meter:The ultrasonic flow meter operates on the principle that the velocity of
sound in a fluid in motion is the resultant of the velocity of sound in the
fluid at rest plus or minus the velocity of the fluid itself.
Types of Ultrasonic Flow Meters
(i) Transit time flow meters
(ii) Doppler Flow meter.
Transit time flow meters:As the name implies, these devices measure flow by measuring the time taken
for an ultrasonic energy pulse to traverse a pipe section, both with and against
the flow of the liquid within the pipe. Fig. 1.57 shows a representative transit
time flow meter.
The time (tAB) for the ultrasonic energy to go from transducer A to transducer B
is given by the expression :
tAB= L/(C + V. cos ) ...(1.56)
The time (tBA) to go from B to A is given by tBA = L/(C V.cos ) ...(1.57)
where C is the speed of sound in the fluid , L is the acoustic path length in the
fluid and is the angle of the path with respect to the pipe axis.
By combining and simplifying, it can be shown that for V << C :
t= tBA tAB= 2.L.V. cos /C2...(1.58)
It can be shown that :
V = L.t/2 cos t ; A2= K t/tA2...(1.59)
where tA is the average transit time between the transducers. Since the cross
sectional area of the pipe section or spool pipe is known, the product of area
and velocity will yield the volumetric flow rate.
Doppler Flow meter:This type of flow meter is based on Doppler principle. The transmitter of a
Doppler flow meter projects an ultrasonic beam at a frequency of about
0.5 MHz into the flowing stream and deflects the reflected frequency. The
difference between transmitted and reflected velocities is called the beat
frequency and is related to the velocity of the reflecting surfaces (solid
particles and gas bubbles) in the process stream.
Document Title:
Training on GET-Instrumentation
November
2014
Code: PI
Principle of Operation
An ultrasonic wave is projected at an angle through the pipe wall into the
liquid by a transmitting crystal in a transducer mounted outside the pipe.
Part of the energy is reflected by bubbles or particles in the liquid and is
returned through the pipe wall to a receiving crystal. If the reflectors are
travelling at the fluid velocity, the frequency of the reflected wave is
shifted according to the Doppler principle, in proportion to the flow
velocity.
Combining Snells law and Doppler equation, the flow velocity can be
determined as
follows if V << C.
V = f.Ct/(2.fo. cos ) = f.K ...(1.61)
where f= Difference between transmitted and received frequency.
fo= frequency of transmission
= angle of the transmitter and receiver crystal with respect to the pipe
axis
Ct= Velocity of sound in the transducer.
As shown in equation (1.61), velocity is a linear function of f. Since the
inside diameter
(ID) of the pipe is known, volumetric flow rate can be measured as a
function of V and square of ID
Volumetric flow rate (Q) V.(ID)2
Variable Area Flow Meter:ROTAMETER:The orifice meter, Venturi meter and flow nozzle work on the
principle of constant area variable pressure drop. Here the area of
obstruction is constant, and the pressure drop changes with flow rate. On
the other hand Rotameter works as a constant pressure drop variable area
meter. It can be only be used in a vertical pipeline. Its accuracy is also less
(2%) compared to other types of flow meters. But the major advantages of
rotameter are, it is simple in construction, ready to install and the flow
rate can be directly seen on a calibrated scale, without the help of any
other device, e.g. differential pressure sensor etc. Moreover, it is useful for
a wide range of variation of flow rates.
Document Title:
Training on GET-Instrumentation
November
2014
Code: PI