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INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

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EC-C2
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E-C60
E-C61

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EC-C1

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HOTKEYS (Keyboard Shortcuts)

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SENR9258-02
November 1999

320B Excavators
Electrical Systems
320B:
AED1-UP
3MR1-UP
4MR1-UP
4NR1-UP
5BR1-UP
6CR1-UP
9KR1-UP
1CS1-UP
8ES1-UP
9CS1-UP
4XW1-UP
5GW1-UP
2WZ1-UP

1999 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Schematic
Location

Machine
Location

A-9

Air Inlet Heater

C-8

Alarm - ATCH Travel

G-9

Component
Actuator - Engine Governor

Schematic
Location

Machine
Location

Sensor - A/C Photo

F-1

Sensor - Air Inlet Heater Coolant Temp

C-9

21

Sensor - Fuel Level

A-5

23

Component

Alternator

B-8

Sensor - Pump Discharge Press

B-8

24

Antenna ATCH

C-6

Socket 12V

H-6

Assembly - Terminal Block

F-8

Solenoid - A/C Clutch

C-9

26

Batteries - 12VDC
Breaker - Alternator

I-8 , H-8

Solenoid - ATCH Crush

D-8

31

I-8

Solenoid - ATCH Flow Control

D-7

29

I-8

Solenoid - ATCH Fine Swing

E-7

28

G-6 , I-3

Solenoid - Hydraulic Lock

I-1

Control - ATCH Power Window

C-6

15

Solenoid - Level Finish

A-7

Control - Engine/Pump

F-2

Solenoid - Swing Brake

E-7

32

Breaker - Main
Cable - ATCH Antenna

Controller - Wiper/Washer

E-1

Solenoid - Travel Speed

A-7

Converter - ATCH 12V Voltage

H-6

Solenoid - Trenching

A-7

Converter ATCH

H-3

Switch - A/C Panel

H-5

Diode

A-3

18

Switch - Air Cleaner Flow

H-9

35

Diode - Main Relay

H-7

Switch - ATCH Refueling Start

A-4

42

Fuses

I-5

Switch - ATCH Refueling Stop

A-4

44

Heater - ATCH Seat with Seat Heater

F-4

43

Switch - ATCH Fine Swing Control

D-4

Horn

A-2

10

Switch - ATCH Hammer Pressure

H-1

Lamp - ATCH Cab

G-1

12

Switch - ATCH Heater Panel

H-5

Lamp - Chassis

A-2

13

Switch - ATCH Lower Washer

D-3

Lighter

E-1

Switch - ATCH Lower Wiper

D-3

Meter - Service

F-1

Switch - ATCH Power Window limit

B-6

Monitor

F-1

Switch - ATCH Refueling

A-4

41

Motor - ATCH Lower Washer

I-9

Switch - ATCH Seat Heater

D-4

Motor - ATCH Lower Wiper

I-1

Switch - ATCH Aux Hydraulic Pressure

H-1

Motor - Starter

A-9

14

Switch - Boom Raise Pressure

D-8

34

Motor - Washer

I-9

Switch - ATCH Flow Control Pressure

H-1

Motor - Wiper

E-1

Switch - Coolant Level

H-9

36

Pickup - Engine Speed

B-9

29

Switch - Crush Pressure #1

H-1

Pump - ATCH Auto Lubrication

H-9

16

Switch - Crush Pressure #2

G-1

Pump - ATCH Refueling

A-2

17

Switch - Engine Oil Press

B-9

38

Radio - ATCH 12VDC

I-3

Switch - Horn

I-1

Relay - ATCH Flow Control

E-7

Switch - Hydraulic Oil Filter

A-5

Relay - ATCH Refueling Power

A-3

18

Switch - Hydraulic Oil Level

A-5

Relay - ATCH Refueling Start

A-3

19

Switch - Implement Pressure

D-8

39

Relay - ATCH Refueling Stop

A-3

20

Switch - Key

F-2

Relay - Boom Lamp

I-7

Switch - Neutral Start Limit

I-1

Machine locations are repeated for components located close together.


E - Located on or near hydraulic oil tank.
A - Located in the cab.
F - Located on or near pilot manifold.
B - Located in the lefthand console.
G - Located on or near bottom platform.
C - Located in the righthand console.
D - Located on or near relay panel.

COMPONENT LOCATION
Page 2 of 2
Component

Schematic
Location

Machine
Location

Component

Schematic
Location

Machine
Location

Relay - Cab/Chassis Lamp

I-7

Switch - One Touch Low Idle

F-2

Relay - Demolition

E-8

Switch - Power Window Limit

D-3

Relay - Fan

I-7

Switch - Travel Pressure

D-8

45

Relay - Heater

F-7

Switch - Throttle Position

E-3

Relay - Horn

I-7

Switch - Window Limit

D-1

Relay - Hydraulic Lock Solenoid

I-7

Switch Panel

F-2

Relay - Main

G-7

Switch-Refrigerants Low Pressure

I-9

40

Relay - Neutral Start

F-7

Unit - A/C, Heater

H-5

21

Relay - Start

F-8

Unit - ATCH Heater

H-5

46

Relay - Start Cont

E-8

Unit - Heater Control

H-7

Relay - Timer

E-7

Valve - Pressure Reducing Solenoid

A-7

Resistor - Backup

I-7

Sender - Coolant Temperature

B-8

22

Sender - Hydraulic Oil Temp

A-5

Machine locations are repeated for components located close together.


E - Located on or near hydraulic oil tank.
A - Located in the cab.
F - Located on or near pilot manifold.
B - Located in the lefthand console.
G - Located on or near bottom platform.
C - Located in the righthand console.
D - Located on or near relay panel.

CONNECTOR LOCATION

Schematic
Location

Machine
Location

CONN 1

A-9

CONN 2

F-9

CONN 3

F-9

14

CONN 4

G-9

CONN 5

G-9

CONN 6

H-8

CONN 7

G-8

CONN 8

G-8

CONN 9

F-8

CONN 10

H-6

CONN 11

C-6

CONN 12

C-6

CONN 13

C-5

CONN 14

C-5

CONN 15

F-5

CONN 16

F-5

CONN 17

F-5

CONN 18

F-5

CONN 19

F-4

CONN 20

F-4

CONN 21

H-5

CONN 22

H-5

CONN 23

H-4

CONN 24

H-4

CONN 25

H-4

CONN 26

H-4

CONN 27

B-4

23

CONN 28

A-4

42

CONN 29

A-4

20

CONN 30

B-3

47

CONN 32

C-2

49

CONN 33

C-2

CONN 34

C-2

CONN 35

C-2

CONN 36

B-3

Connector Number

CID / MID / FMI

Real Time Error Codes


Code
1301

Description Of Problems
Engine oil pressure too low

3102

Engine coolant temperature is too high

1303

Hydraulic oil temperature is too high

1304

Air filter is clogged

1305

Battery voltage is not normal

2201

Governor actuator feedback sensor circuit is open or shorted battery voltage

2202

Governor actuator feedback sensor is shorted to body ground

2301

Governor actuator feedback signal is not stable

2302

Governor actuator feedback signal deviates

2303

Governor actuator does not move

2304

Calibration data error

3201

Monitor RAM is not normal

4101

Electric power supply to the controller is too much(43 volts)

4102

Over-current in proportional reducing valve

4103

Proportional reducing valve circuit is open

4105

Over-current in digital output (trenching solenoid)

4106

Over-current in digital output (fine control solenoid)

4107

Over-current in digital output (Travel speed change solenoid)

4108

Over-current in digital output (travel alarm)

410A

Over-current in digital output (swing brake solenoid)

4201

Engine speed is not normal

4202

Engine coolant temperature sensor is shorted to body ground

4203

Hydraulic oil temperature sensor is shorted to body ground

4204

PWM sensor of pump delivery pressure is open in circuit

4207

PWM sensor of pump delivery pressure is open in circuit

420A

Fuel sensor is shorted to ground

420B

Fuel sensor is open or shorted to battery voltage

420C

Electric power supply is too low (below 23 volts)

420D

Electric power supply is too high (above 32 volts)

420E

Engine speed dial is not one of the specified 10

4301

Data mismatch 1 between alternator and speed sensor (alternator is abnormal)

4302

Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal)

4303

Engine stalls

A201

Monitor communication is not normal

A202

Monitor takes to much time to respond to controller's signal

A203

Communication is abnormal in controller

SPECIFICATIONS AND RELATED MANUALS

Resistor, Sender and Solenoid Specifications


Part No.

Component Description

Resistance (Ohms)

102-8016

Resistor:

Backup

47.0 2.35

107-7056

Solenoid:

Fine Swing

34.0 0.5

111-9916

Solenoid:

Engine/Pump Control

11.7 1.2

121-1490

Solenoid:

Level Finish
Trenching

32 3.2

121-1491

Solenoid:

Hydraulic Lock
Swing Brake
Travel Speed

32 3.2

122-4459

Solenoid:

Flow Control

34.3 1.7

At room temperature.

Off Machine Switch Specification


Part No.
106-0179

106-0180

106-0181

113-344

Function
Travel Pressure
Implement Pressure

Actuate

Deactuate

1520 98 kPa

1127 kPa Min

220.5 14 psi

163.5 psi

2646 196 kPa

2156 196 kPa

383.8 28.4 psi

312 28.4 psi

490 49 kPa

290 kPa

71 7.1 psi

42 psi

196 1340 kPa

28.4 455.4 psi

Boom Raise Pressure

Contact Position
Normally Open

Normally Open

Flow Control Pressure


Aux. Hydraulic Pressure
Hammer Pressure

Normally Open

Refrigerant High/ Low Pressure

Related Electrical Service Manuals


Title

Form Number

Engine/Pump Control

SENR9291

Starting and Charging

RENR1007

Normally Open

WIRE DESCRIPTION
Page 1 of 2
Wire
Number

Wire
Color

101

RD

Description

Wire
Number

Wire
Color

578

BU

Power Distribution Circuits


Bat (+) (Not Application Specific)

Description
Lighting Circuits
Washer -Aux

103

RD

Dome Lamp Ckt

586

BR

Aux Hyd -Close

105

RD

Key Start Sw

590

GY

Wiper SW To Intermittent Module

107

RD

Eng Shut -Down Fire Suppr

592

BU

DC/DC Converter Power Output

109

RD

Alt Output (+) Term.

A513

RD

DC/DC Converter Memory Output

111

RD

Engine Pump Control Ckt

A537

PK

Seat Heater (Resistive Element In Cushion)

112

PU

Main Power Rly Output

A579

OR

Wiper Motor +

113

OR

Opr Mon Panel VMIS B+ Switched

A580

BR

Wiper Motor -

114

RD

Warning Horn (Forward)

A581

GN

Wiper Motor Raise

115

PK

Cab / Chassis Ckt

A582

PU

Wiper Motor Stop

118

GY

Washer / Wiper Ckt

A583

YL

Power Window Interlock To Wiper Cont

120

YL

Converter Ckt

A584

BU

Front Window Limit SW To Wiper Cont

124

GN

A/C / Heater Ckt

A586

OR

Wiper SW To Wiper Cont

129

BU

Cigar Lighter Ckt

A587

YL

Power Window Cont To Safety Sol Relay

135

BU

12V 5A Output Ckt

A588

GN

Safety Sol Relay To Sol

140

BU

Lubricator Ckt

A589

OR

Power Window Up

147

PU

Fine Swing / Flow Control Ckt

A590

BU

Power Window Down

149

PU

Boom Lamp Ckt

A591

PU

Rear Window Limit SW


Engine Oil Level

150

RD

Bat (+)

C468

BU

151

GN

Hyd Lock / Neutral Start Ckt

C537

GN

Turn Signal SW To Flasher

152

BU

Lower Washer / Wiper Ckt

C538

OR

Hazard Indicator

154

RD

Neutral Start / Neutral Start Ckt

607

PK

Flood Lamp -Front

168

RD

Refueling Pump Ckt

615

YL

Cab Flood Lamp/Rops

616

BU

Bucket Flood Lamp/Boom Flood Lamp

763

BU

Torque Converter SW

172

RD

Engine Governor

175

RD

Fan Ckt

176

YL

Aux Ckt

Control Circuits

177

RD

Main Brkr

786

GN

Eng Speed Cont -Hi Press SW

180

GN

Aux Ckt

788

YL

Eng Speed (+)

185

YL

Backup Ckt

791

PK

Eng Speed Cont -Lo Sol

189

RD

Hyd Lock Ckt

A718

PU

Start Aid Coolant Sensor Signal

191

WH

Power Window Ckt

A755

PK

Throttle SW #1

196

BU

Insp. Lamp Ckt

A756

BU

Throttle SW #2

A757

GY

Throttle SW #3

200

BK

Main Chassis

A758

BR

Throttle SW #4

Ground Circuits

201

BK

Operator Monitor Return

A761

PU

Electronic Pump Cont Throttle Ground

235

BK

Electronic Pump Ctrl Gnd

A762

PU

Electronic Pump Cont Eng Speed Ground

A768

BU

Pump Control Valve #1 (+)

304

WH

Starter Relay No. 1 Output

A769

GY

Pump Control Valve #2 (-)

Basic Machine Circuits

306

GN

Starter Relay Coil To Neut Start SW Or

A770

PK

Electronic Pump Control Bypass SW To Resistor

307

OR

Key Start SW To Neutral Start SW Or

A771

PU

Float SW

308

YL

Main Power Relay Coil

877

YL

Glow Plug Magnetic SW To Glow Plug

309

GY

Alternator Regulator Term.

950

BR

Right Console Compactor SW To Relay/Diode

310

PU

Start Aid SW To Start Aid Sol

951

PK

Right Cont Handle SW To Relay/Diode

320

OR

Horn Relay Coil To SW

954

GN

Right Console Eng Throttle SW To Relay/Diode

321

BR

Backup Alarm Lamp Travel Alarm

F771

OR

Backup SW

322

GY

Warning Horn (Forward)

F772

WH

Backup SW

323

WH

Fuel Pump Power

F773

OR

Governor Accel

325

PK

Fuel Pump Relay Cut-Out

F774

WH

Governor Decel

326

PU

Key Start SW C" Term. "

G973

OR

Boom Raise Press SW to Crush Press SW

330

YL

Neutral Start Relay Coil

G974

WH

Crush Sol to Demolition Relay

329

YL

Fuel Pump To SW

G975

YL

Crush Press SW to Demolition Relay

365

YL

Fuel Pump Relay To Switch

J703

PK

Alt Pulse Sig To Anti-Start Relay (was D746 PK)

WIRE DESCRIPTION
Page 2 of 2
Wire
Number

Wire
Color

K904

GN

Wire
Number

Wire
Color

403

GN

405

GY

Opr Mon Oil Press. (Low Setting)

K905

RD

Pump Discharge -+B

412

BU

Opr Mon Cool Flow/Ds2 App Spec)(Pin 26)HEUI-ADEMI

K906

GN

SW To SW (Generic)

Description

Control Circuits

Monitoring Circuits
Alternator (R) Term.

Description

Pump Discharge -Signal

430

BU

Opr Mon Air Filter

K907

BU

XMSN Cont Fwd SW To Gnd

487

OR

Hyd Oil Flow SW

K909

BU

XMSN Cont Rev SW To Gnd


XMSN Cont Speed 2 SW To Gnd

491

PK

VMIS Hyd Oil Temp Sensor

K911

PK

492

GY

VMIS Coolant Temp Sensor Signal

K912

GN

XMSN Cont Speed 3 SW To Gnd

495

GN

VMIS Fuel Level Signal

K915

GN

XMSN Cont Speed 4 SW To Gnd

496

WH

Opr Mon Panel Hyd Oil Level

K997

BU

XMSN Cont Neut SW To Gnd

L908

OR

XMSN Cont Pk Brk Lever SW To Gnd

Accessory Circuits
501

GN

Wiper -Front (Low)

L909

BU

Impl Cont SW To Gnd N.O.

506

PU

Washer -Front

L968

OR

Impl Cont SW To Gnd N.C.

508

PU

Radio Speaker -Left

L969

WH

XMSN Cont Speed 1 SW To Gnd

509

WH

Radio Speaker -Left (Common)

L970

GY

Injector Diode To Injector 14

511

BR

Radio Speaker -Right

L971

GN

Impl Cont Lift Proportional Sol

512

GN

Radio Speaker -Right (Common)

L972

BU

Impl Cont Lower Proportional Sol

513

OR

A/C Compressor/Refrigerant Pressure SW

L973

GN

Impl Cont Sol Return

519

PK

Thermostat To Refrigerant Press. SW

L974

GN

Impl Cont Pilot Press Sol

530

OR

Washer Right

L975

OK

Serial Data (Transmit)

L976

GN

Serial Data (Receive)

HARNESS and WIRE


Electrical Schematic Symbols
Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for


Connector Plug

Part Number: for


Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

5A

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

1
2
3
4
5
6
7
8

1
2
5
3
4
6
7
8

2
3
4
5
1
6

L13

IN 1
GND
IN 2
OUT 2

S1
S2
S3
S4
COM
(B) THROTTLE
POSITION SWITCH
106-0107
200-BK-18
200-BK-18
200-BK-18

L1

L8

487-OR-18
306-GN-18
L975-PK-18
954-GN-18
K915-GN-18
K905-RD-18
K905-RD-18
235-BK-18
235-BK-18
K911-PK-18
K912-GN-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
308-YL-18
L972-BU-18
L908-OR-18
L909-BU-18
235-BK-18

L31

K909-BU-18
K909-BU-18

(32) SWING
BRAKE SOLENOID
121-1491

185-YL-18

1
2

(29) ATCH FLOW


CONTROL SOLENOID
122-4459

1
2

(29) ATCH FLOW


CONTROL SOLENOID
121-6303

L968-OR-18

F772-WH-18
F774-WH-18
F773-OR-18
F771-OR-18

L3
L19

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

6
5
4
3
2
1

A
D
K997-BU-18
K911-PK-18
K912-GN-18
590-GY-18
103-RD-18
129-BU-18
403-GN-18
615-YL-18

200-BK-14
103-RD-18
508-PU-18
509-WH-18
511-BR-18
512-GN-18

118-GY
506-PU-18
A584-BU-18
A583-YL-18
A586-OR-18
501-GN-18
530-OR-18
200-BK-14

A591-PU-18

A591-PU-18
200-BK-18

(A) ATCH POWER WINDOW


LIMIT SWITCH
117-6306 (NOTE D)

615-YL
A584-BU-18
200-BK-18
200-BK-18
200-BK-18

CONN 32

CONN 33

147-PU-18
950-BR-18

(F) LEVEL FINISH


SOLENOID
121-1490

1
2

L3

200-BK-18
200-BK
200-BK
200-BK-14

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

L2

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE,
COMPONENT
L#

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
T
U
V
W
X
Y
Z
LL
NN
RR
AB
AC
AD
AE
AF
AJ

AE
(23) FUEL LEVEL SENSOR
105-9911

L28
L29

L29

B
1
2

(F) TRAVEL SPEED


SOLENOID
121-1491

YL
BK

L28
200-BK-18
200-BK-18

L42
L41

496-WH-18
200-BK-18

1
2

491-PK-18
B
200-BK-18
487-OR-18
168-RD-18

T B

B
B
C
A

495-GN-18
200-BK-18

(E) HYDRAULIC OIL


LEVEL SWITCH
111-4760

200-BK-18
200-BK-18

B
B
1
2
2
1
(F) TRENCHING (F) PRESSURE REDUCING
SOLENOID
SOLENOID VALVE
121-1490
111-9916

1
2

GROUND
SIGNAL
+B

(E) HYDRAULIC OIL


TEMPERATURE SENDER
4I-5394
(E) HYDRAULIC OIL
FILTER SWITCH
116-3660

AE

CONN 27

CONN 30
N
NN (NOTE F)

325-PK-18

325-PK-18

(41) ATCH REFUELING


SWITCH
5C-6108

168-RD-18

NN
(NOTE F)

(44) ATCH REFUELING


STOP SWITCH (NC)
9X-4184 U

322-GY-18
322-GY-18
200-BK-18
200-BK-18

T
T
(42) ATCH REFUELING
START SWITCH (NO)
6T-9442

(18) DIODE
121-1022

N
NN (NOTE F)
N
NN (NOTE F)
(19) ATCH REFUELING
(20) ATCH REFUELING
START RELAY
STOP RELAY
111-4871
111-4871

RR

RR

616-BU
616-BU
200-BK
200-BK
(10) HORN
7Y-3919
(10) HORN
7Y-3920

200-BK-14

200-BK-18
607-PK-18

NN
(NOTE F)

CONN 29

322-GY-18
200-BK-18

200-BK-14
200-BK-18

365-YL-18
R

CONN 36

CHASSIS

325-PK-18
168-RD-18
168-RD-18

365-YL-18

CONN 28 U

200-BK-14
200-BK-18

(13) CHASSIS LAMP


51-8251

323-WH-14
200-BK-14

325-PK-18

NN (NOTE F)

N
NN (NOTE F)
323-WH-14
+ (18) ATCH REFUELING
POWER RELAY
(17) ATCH REFUELING PUMP
3T-0376
123-3929

LOC

616-BU
200-BK

150-6998
138-5134
153-2496
153-2555
111-4795
4I-5396
150-6999
153-2491
116-0227
140-0923
116-0243
128-8872
128-8970
111-4841
128-8877
116-0096
116-0098
150-7026
150-7022
116-0258
121-1033
121-1034
128-8879
128-8971
125-4873
132-1865
132-1866
132-1867
132-1827
153-2499
163-6681

C
C-2
A-3
F-8
D-1
G-1
A-1
D-3
H-4
B-2
A-1
G-1
E-7
A-2
I-3
A-4
A-4
A-4
H-3
H-3
H-6
H-1
F-8
D-7
A-2
A-2
H-1
D-7
E-8
A-4
H-3
F-8

(NOTE N)
(NOTE B)

(NOTE F)
(NOTE M)
(NOTE M)
(NOTE M)
(NOTE P)

WIRE AS.
L6

RR
1
2

CIRCUIT GROUPING
DESIGNATION
PART NO.

HARNESS AS.

L2

325-PK-18

DESCRIPTION
BLADE, SPADE, RING,
OR SCREW TERMINAL
CIRCUIT CONNECTED

ENGINE PUMP CONTROL CIRCUIT.

616-BU
200-BK
322-GY-18
200-BK-18

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

AIR INLET HEATER CIRCUIT.

4
1
3
2

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

GROUND CIRCUIT.

616-BU
322-GY-18
200-BK
200-BK-18

CAB
L7

ABBREV

HEATER AND AIR CONDITIONER CIRCUIT.

616-BU
322-GY-18
607-PK-18
168-RD-14

A584-BU-18
200-BK-18
200-BK-18
201-BK-18

WIPER/WASHER CIRCUIT.

L5

(A) WIPER
MOTOR
122-9603

L7

MONITOR CIRCUIT.

L5

MOTOR

(A) WINDOW
LIMIT SWITCH
124-3974 (NOTE E)
D
D

GAUGE CIRCUIT.

RR

3
WIPER CUT
9
INT (3)
4
INT (6)
11 RISE. S
8
LOW
WA+
5
ACC
6
WASH
7
10 GND
12 STOP
13 REV
W. CW
2
W. CCW
1
D
(A) WIPER/WASHER
CONTROL
155-7042

200-BK

STARTING CIRCUIT.

(A) CIGAR
LIGHTER
9W-0335

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.

L2

A584-BU-18
590-GY-18
A586-OR-18
A583-YL-18
501-GN-18
506-PU-18
118-GY
530-OR-18

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.

L25

Y/W

Y/G
A

L7

(A) MONITOR
106-0172
RS485+
MAIN
+B
RS485LIGHT
GND

CONN 34 CONN 35

1
2

B
1
2

129-BU-18
200-BK-18

IDENT

168-RD-18

487-OR-18
491-PK-18
496-WH-18

200-BK-18
200-BK-18
200-BK-18

L3

L20

168-RD-18
168-RD-18
168-RD-14

308-YL-18
F774-WH-18
F773-OR-18
A761-PU-18
172-RD-18
200-BK-18

L6

HYD OIL FILTER INDICATOR


KEY SW START
AIH INDICATOR
HAMMER PRESS. SW
FINE SWING SW
+B
+B
GND
GND
RS485 + (MONITOR)
RS485 - (MONITOR)
THROTTLE DIAL S1
THROTTLE DIAL S2
THROTTLE DIAL S3
THROTTLE DIAL S4
KEY SW ON
LOW IDLE SW
RS232C (TXD)
RS232C (RXD)
RS232C (GND)
HYD TANK INDICATOR
HYD TANK PRESS. SW
RS485 - (RH JOYSTICK)
RS485 + (LH JOYSTICK)
RS485 - (LH JOYSTICK)
RS485 + (PEDAL)
RS485 - (PEDAL)
RS485 + (RADIO CONT)
RS485 - (RADIO CONT)
RS485 + (ELEC GOV)
RS485 - (ELEC GOV)
RS485 + (VALVE CONT)
RS485 - (VALVE CONT)
RS485 + (SEMI AUTO)
RS485 - (SEMI AUTO)
RS485 + (RH JOYSTICK)

L4

168-RD-18

200-BK-18
200-BK-18
200-BK-18

CHASSIS

763-BU-18

L43

L4

L19

329-YL-18

L30

L28

200-BK-18

L43

200-BK-14
200-BK-14
103-RD-18
A587-YL-18
506-PU-18
403-GN-18

39
4
21
37
22
11
1
2
12
15
16
13
14
23
24
3
34
31
32
33
35
36
6
7
8
9
10
17
18
19
20
25
26
27
28
5
29
30
38
40

L6
L7

168-RD-14
607-PK-18
322-GY-18
616-BU
200-BK-18
495-GN-18

A769-GY-18
A768-BU-18
L978-GY-18
763-BU-18
L977-YL-18

200-BK-18
C468-BU-18

200-BK-14
200-BK-14
103-RD-18
103-RD-18
103-RD-18
103-RD-18
103-RD-18
103-RD-18
129-BU-18
118-GY
512-GN-18
511-BR-18
509-WH-18
508-PU-18
191-WH-14
191-WH-14
191-WH-14
191-WH
191-WH
A586-OR-18
501-GN-18
590-GY-18
A590-BU-18
A589-OR-18
615-YL
615-YL-18
530-OR-18
A587-YL-18
506-PU-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
K911-PK-18
K912-GN-18
K997-BU-18

329-YL-18

L30

L977-YL-18

2
1

403-GN-18
200-BK-18
+ D
D
(A) SERVICE METER
6T-7337

L1

L6

168-RD-14
168-RD-14
168-RD-18
168-RD-14
607-PK-18
322-GY-18
616-BU
495-GN-18
200-BK-18

L29

(12) ATCH CAB LAMP


5I-8250
L
L
615-YL
200-BK

ATCH POWER
WINDOW LIMIT SW
117-6306 (NOTE D)
E
200-BK-18

K911-PK-18
K997-BU-18
103-RD-18
K912-GN-18
615-YL-18
201-BK-18

L7

OPERATOR STATION

200-BK-18

L
615-YL
200-BK

(A) A/C PHOTO SENSOR


128-2162 (NOTE G)

L7

CAB

200-BK-18
200-BK-18
200-BK-18
200-BK-18

L42

L14

L2

+B
SIGNAL
GROUND

CHASSIS

ATCH SPEAKER(L)
7Y-5505
E

YL-18
BR-18
BK-18

101-RD-4
AA
RD-00
RD-00
EE (NOTE C)

615-YL-18
200-BK-18

ALL DASHED LINES ARE ATTACHMENTS.

200-BK-14
200-BK-18

ENG

L26

ATCH SPEAKER(R)
7Y-5505

A587-YL-18
615-YL
508-PU-18
509-WH-18
511-BR-18
512-GN-18
103-RD-18
191-WH-14
200-BK-14
A590-BU-18
A589-OR-18
A583-YL-18
A584-BU-18
A584-BU-18
A583-YL-18
403-GN-18
506-PU-18
615-YL-18
129-BU-18
118-GY
103-RD-18
200-BK-14
K997-BU-18
501-GN-18
590-GY-18
A586-OR-18
K912-GN-18
K911-PK-18
530-OR-18

DOME LAMP
096-0721

200-BK-18
200-BK

200-BK-18
200-BK-18
200-BK-18
200-BK-18

403-GN-18

L35

C538-OR-18
C537-GN-18

A768-BU-18
A769-GY-18

MOTOR

304-WH-8

(B) ATCH LOWER (B) ATCH LOWER


(A) POWER
WINDOW LIMIT SWITCH WASHER SWITCH WIPER SWITCH
111-4789
111-4786
111-4785

L3

L27

GROUND STRAP
132-1806

L978-GY-18

MTR BAT

L44

200-BK-18

(B) ATCH SEAT


HEATER SWITCH
111-4783

L20

L20

L4
L25

(15) ATCH POWER WINDOW


CONTROL
E
117-6305
SW. UP
SW. DOWN
NEUTRAL
WIPER
+B
F. LIMIT
GND
R. LIMIT

K997-BU-18
K904-GN-18
200-BK-18

(B) ATCH FINE


SWING CONTROL SWITCH
111-4788

L6

(24) PUMP DISCHARGE


PRESSURE SENSOR
106-0178

B
B

L33

PP

200-BK
200-BK-18
200-BK-6

200-BK-6

200-BK-18

200-BK-18
200-BK-18

G G

NOTE J

L4
L25

A
C
B

ALT P

B RE
B

200-BK-18

B
B
B L

NOTE J

L8

L9

L10

492-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18
A761-PU-18
487-OR-18

L30
L29
L41
L42

BACKUP
GOV SW G
110-7884

L33

ATCH
BOOM RAISE
PRESS SW
106-0181 (NOTE M)

AC
1
2

147-PU-18
G973-OR-18

L31

A769-GY-18

K909-BU-18

200-BK-18

200-BK-18

200-BK-18

109-RD-6

309-GY-18

J703-PK-18

L43

(12) ATCH CAB LAMP


111-4813
5I-8250

SW INPUT
OPTION SENSOR (PWM)
OPTION SENSOR (PWM)
JOYSTICK +B OUT
DUAL PWR SOL
MONITOR +B OUT
IMPLEMENT PRESS SW
TRENCHING SOL
BOOM RAISE PRESS SW
LEVEL FINISH SOL
ENG SPEED SENSOR (+)
ENG SPEED SENSOR (-)
TRAVEL SPEED SOL
COOLANT LEVEL SW
ENG OIL LEVEL SW
TRAVEL ALARM
ENG OIL PRESS SW
COOLANT SENSOR
HYD OIL TEMP SENSOR
FUEL LEVEL SENSOR
AIR CLEANER SENSOR
HYD OIL LEVEL SW
FRONT PUMP PRESS SENSOR
GOV ACTR FDBK
AUX HYD PRESS SW
TRAVEL PRESS SW
ALTERNATOR (P TERM)
EPR VALVE (+)
EPR VALVE (-)
SWING BRAKE SOL
GOV ACTR (B)
GOV ACTR (A)

1
2
3
4
5
6
7
8

LL

L969-WH-18
200-BK-18

L32

A768-BU-18

K906-GN-18

K907-BU-18
A770-PK-18

951-PK-18
LL

185-YL-18
185-YL-18

788-YL-18
A762-PU-18
763-BU-18
412-BU-18
C468-BU-18
321-BR-18
405-GY-18

951-PK-18
200-BK-18

1
2

A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18

1
2
3
4
5
6
7
8
9
10
11
12

2
1

BACKUP
EPR VALVE SW
114-0421

L908-OR-18
L909-BU-18
235-BK-18

1
2

(45) TRAVEL
PRESSURE SWITCH
106-0179

(28) ATCH FINE


SWING SOLENOID
107-7056

615-YL-18
152-BU-18
575-YL-18
576-PK-18
200-BK-18
200-BK-18

8
6
7
4
5
3
2
1
B
A718-PU-18
200-BK-18

1
2

615-YL-18
200-BK-18

K997-BU-18
K997-BU-18
K997-BU-18
K997-BU-18
K912-GN-18
K911-PK-18
403-GN-18

L32

A
B
C

951-PK-18
200-BK-18

877-YL-4
A718-PU-18
309-GY-18
J703-PK-18
109-RD-6
403-GN-18
492-GY-18
304-WH-8
101-RD-4
C468-BU-18
A762-PU-18
788-YL-18
405-GY-18
308-YL-18
513-OR-18
F774-WH-18
F773-OR-18
A761-PU-18
172-RD-18
200-BK

Y
A

C538-OR-18
C537-GN-18

1
6
2
5
4
3

L33

A589-OR-18
A590-BU-18
A587-YL-18
A583-YL-18
191-WH-14
A584-BU-18
615-YL

877-YL-4

A
954-GN-18 1
200-BK-18
2
(G) ATCH HAMMER
PRESSURE SWITCH
106-0181
AB
G975-YL-18
2
G973-OR-18
1
(G) ATCH CRUSH
PRESSURE SWITCH 2
106-0181 (NOTE M)

A582-PU
A581-GN
A580-BR
A579-OR

16
19
11
39
32
33
17
5
37
14
1
28
23
38
7
12
8
21
24
25
22
15
36
31
26
13
30
29
35
40
2
9
6
18
34
3
4
27
20
10

235-BK-18
235-BK-18

L12

K997-BU-18
A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18
788-YL-18
A762-PU-18
763-BU-18
412-BU-18
C468-BU-18
321-BR-18
405-GY-18
492-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18
A761-PU-18
L970-GY-18
L971-GN-18
403-GN-18
L969-WH-18
L968-OR-18
K907-BU-18
F772-WH-18
F771-OR-18

C OFF
S ON
B ST

K905-RD-14

(39) IMPLEMENT
PRESSURE SWITCH
106-0179

(31) ATCH CRUSH


SOLENOID
(NOTE M)

2
1

PLATFORM

(7) ENGINE / PUMP CONTROL


119-0607 (NOTE L)
126-2978 (NOTE K)

306-GN-18
L975-PK-18
L971-GN-18
954-GN-18
K997-BU-18
L970-GY-18

L9 L8 L11

308-YL-18
308-YL-18
326-RD
307-OR-18
105-RD-14

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
200-BK-18

200-BK-18
200-BK-18
200-BK-18

578-BU-18
152-BU
575-YL-18
576-PK-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
105-RD-14
307-OR-18
326-RD
308-YL-18
308-YL-18
530-OR-18
113-OR-18
791-PK-18
786-GN-18
A586-OR-18
501-GN-18
590-GY-18
L972-BU-18
200-BK-18

A589-OR-18
A590-BU-18

L32 L31 L10

200-BK-18
365-YL-18
365-YL-18
L976-GN-18
L976-GN-18

AC

L15

200-BK-18
586-BR-18
786-GN-18
791-PK-18
308-YL-18
326-RD
307-OR-18
578-BU-18
L973-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
A770-PK-18
F774-WH-18
F773-OR-18
K909-BU-18
310-PU-18
A588-GN-18
A588-GN-18
575-YL-18
152-BU-18
576-PK-18
954-GN-18

235-BK-14

L33

OUT 1
+B

951-PK-18
951-PK-18

1
2
B

+
S
+1
MOTOR

Y
950-BR-18
1
200-BK-18
2
(G) ATCH FLOW
CONTROL
PRESSURE SWITCH
106-0181
AB
G975-YL-18 2
G973-OR-18
1
(G) ATCH CRUSH
PRESSURE SWITCH 1
106-0181 (NOTE M)
L970-GY-18
1
200-BK-18
2
(G) ATCH AUX
HYDRAULIC
PRESSURE SWITCH
106-0181

200-BK-14

A537-PK-18
200-BK-18

200-BK-18

L12

200-BK-18

200-BK-18
200-BK-18
200-BK-18

1
2

576-PK-18
K909-BU-18
310-PU-18
200-BK-18

308-YL-18
326-RD
307-OR-18
578-BU-18
L973-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
A770-PK-18
F774-WH-18
F773-OR-18
575-YL-18

586-BR-18
786-GN-18
791-PK-18

185-YL-18
152-BU

L11
191-WH

950-BR-18

(B) KEY SWITCH


9G-7641

L. BOOM
L. CHASSIS
+B
GND

1
2
3
4

1
2
3
4
5
6
7
8
9
10
11
12

9
10
11

590-GY-18
A586-OR-18
501-GN-18
530-OR-18

L972-BU-18
308-YL-18
A758-BR-18
A757-GY-18
A756-BU-18
A755-PK-18
K915-GN-18
F771-OR-18
F772-WH-18
K907-BU-18
L968-OR-18
L969-WH-18
K905-RD-18
K905-RD-18

(G) HYDRAULIC
LOCK SOLENOID
121-1491

3
1
4
2
A
(G) ATCH LOWER
WIPER MOTOR
113-3452

200-BK-14
200-BK-14
103-RD-18
A587-YL-18
506-PU-18
403-GN-18
954-GN-18
A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18
L908-OR-18
L909-BU-18
235-BK-18
788-YL-18
A762-PU-18
763-BU-18
412-BU-18
C468-BU-18
321-BR-18
405-GY-18
492-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18
A761-PU-18
487-OR-18
306-GN-18
L975-PK-18
L971-GN-18
K997-BU-18
235-BK-14

A588-GN-18
954-GN-18
576-PK-18
152-BU-18
575-YL-18
200-BK-18

L14

615-YL-18
200-BK-18
200-BK-18

AUX-SPEAKER(-)
AUX-SPEAKER(+)
SPEAKER (-)
SPEAKER (+)
GND
ACC
SPEAKER (+)
SPEAKER (-)
BACKUP
ILLUMI
4
9
5
8
2
1
10
3
7
6

ANTENNA

113-OR-18
103-RD-18
615-YL-18
508-PU-18
200-BK-18
511-BR-18
509-WH-18
512-GN-18

113-OR-18
103-RD-18
200-BK-18

C566-PK-18
C560-OR-18
512-GN-18
508-PU-18
200-BK-18
113-OR-18
511-BR-18
509-WH-18
103-RD-18
615-YL-18

ATCH RADIO WITH CASSETTE DECK FOR JAPAN

24V
IGN
GND
MEM
12V

4
5
6
3
1
2
7
8

ANTENNA

113-OR-18
103-RD-18
508-PU-18
509-WH-18
511-BR-18
512-GN-18
200-BK-18
615-YL-18
1
2
4
7
6
8
5
3
113-OR-18

120-YL

103-RD-18
113-OR-18
200-BK-18
A513-RD-18
592-BU-18

115-PK-14
149-PU
191-WH-14
113-OR-18
129-BU-18
118-GY
152-BU
124-GN-14
147-PU
147-PU-18
120-YL
113-OR-18

12
11
6
4
9
8
7
2
5
3
1
10

1
2
3
4
5
6

K905-RD-14
196-BU
140-BU
107-RD
114-RD-18
103-RD-18
105-RD-14
168-RD-14

8
7
6
5
4
3
2
1

ATCH RADIO CONVERTER FOR OUTSIDE JAPAN

185-YL-18
150-RD-18
116-BR-14
112-PU-14
112-PU-14
112-PU-14

615-YL-18
615-YL-18
578-BU-18
152-BU
152-BU-18
200-BK-18
200-BK-18

(34) BOOM RAISE


PRESSURE SWITCH
106-0180

1
2

200-BK-18
200-BK-18
200-BK-18

CONN 1

CONN 19 CONN 20

(B) SWITCH PANEL


153-2500
W. INT (3)
W. INT (6)
W. LOW
WASH

786-GN-18
791-PK-18
113-OR-18
200-BK-18

615-YL-18
615-YL-18
A589-OR-18
A590-BU-18
191-WH-18
200-BK-18
200-BK-18

200-BK-18

L18
A

147-PU
105-RD-14

CONN 18

L13

L13

C
A
B

L971-GN-18
200-BK-18

ENG OIL
LEVEL SW
111-4760

(1) ENGINE GOVERNOR


ACTUATOR
119-0633

1
2
3
4
5
6
12
7
8

951-PK-18
(D) ATCH FLOW
CONTROL RELAY
111-4871

2
4
1
3

L973-GN-18
147-PU-18

L41

6
5
4
3
1
2

L21

CONN 16 CONN 17

310-PU-18
586-BR-18
147-PU
L973-GN-18
K915-GN-18

K906-GN-18
200-BK-18

T
492-GY-18

KEY
DECEL
ACCEL
F/B
+B
GND

4
2
6
5
3
1

(43) ATCH SEAT


WITH SEAT HEATER
111-6458

191-WH
615-YL-18
113-OR-18

L25

L25

1
2
3
4

877-YL-4

615-YL
615-YL-18

306-GN-18
306-GN-18

111-RD-14
177-RD-14

(C) HORN SWITCH


128-2134

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

168-RD-10
168-RD-14
168-RD-14
114-RD-18
103-RD-18
107-RD
105-RD-14
147-PU-18
147-PU
149-PU
140-BU
113-OR-18
113-OR-18
129-BU-18
124-GN-14
118-GY
152-BU
120-YL
115-PK-14
191-WH-14

615-YL-18
615-YL
530-OR-18
191-WH
A586-OR-18
501-GN-18
590-GY-18
A589-OR-18
A590-BU-18

200-BK-18

308-YL-18
200-BK-18
K909-BU-18
189-RD

330-YL-18
309-GY-18
309-GY-18
200-BK-18
J703-PK-18
403-GN-18

(C) NEUTRAL START


LIMIT SWITCH
111-4799

A584-BU-18
200-BK-18
200-BK-18
200-BK-18
615-YL

(B) ONE TOUCH


LOW IDLE SWITCH
128-2134

200-BK-18
L972-BU-18

(D) NEUTRAL
START RELAY
111-4871

307-OR-18

2
1

A771-PU-18
200-BK-18

(26) A/C CLUTCH


SOLENOID
117-6353 (NOTE L)
154-0490 (NOTE K)

A762-PU-18
788-YL-18
405-GY-18
513-OR-18

L19
L3
L18

365-YL-18
L976-GN-18
L976-GN-18
L976-GN-18

AC

L974-GN-18
200-BK-18

(22) COOLANT
TEMPERATURE SENDER
5I-7578
B
B

151-GN-18
112-PU-14

L18

168-RD-18

L51

(14) STARTER MOTOR


125-2988

L21

L19
L3
L18

(D) TIMER RELAY


111-4870

BK
YL
WH/YL

K906-GN-18
L974-GN-18
A771-PU-18
L971-GN-18

(38) ENGINE OIL PRESSURE


SWITCH
5I-8005

1
2

L21

1
2

L973-GN-18
147-PU-18

147-PU-18

(4) ALTERNATOR
5I-8071 (35A) - NOTE L
5I-8085 (50A) - NOTE K

L21

L20

615-YL-18
615-YL-18
A537-PK-18
147-PU-18
200-BK-18
200-BK-18

L45

(2) AIR INLET HEATER


5I-7746

788-YL-18
A762-PU-18

L20

RELAY PANEL

(29) ENGINE SPEED


PICKUP
125-2966
WH
BK

L20

L19

CONN 15

147-PU-18

(D) START
CONROL RELAY
094-2080
S WH/BU
R WH/GN

PLATFORM

L18

L19
L3

(5) ATCH ANTENNA


106-0036

405-GY-18

L3

L22

L20

L34

CONN 11 L27 CONN 12 CONN 13 L26 CONN 14

L20

200-BK
200-BK-14
200-BK-14
200-BK-18
200-BK-18
200-BK-14
200-BK-14
235-BK-14
200-BK-18

AF

L22

590-GY-18
501-GN-18
530-OR-18
A586-OR-18

KK

154-RD-18

L44

1
2

L19
L21

508-PU-18
509-WH-18
511-BR-18
512-GN-18
103-RD-18
103-RD-18
191-WH-14
118-GY
129-BU-18
200-BK-18
200-BK-18
200-BK-14
200-BK-14
200-BK

AF

200-BK-14
200-BK-14
615-YL-18
519-PK-18
175-RD-14
124-GN-14
124-GN-14
175-RD-14
177-RD-14
116-BR-14
113-OR-18
185-YL-18
105-RD-14
129-BU-18
118-GY
152-BU
147-PU
200-BK-18
191-WH-14
K905-RD-14
103-RD-18
111-RD-14
177-RD-14
177-RD-14
140-BU
149-PU
115-PK-14
168-RD-14
114-RD-18
150-RD-18
151-GN-18
154-RD-18
320-OR-18
189-RD
172-RD-18
196-BU
107-RD
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
200-BK
200-BK-18
615-YL-18
103-RD-18
509-WH-18
508-PU-18
511-BR-18
512-GN-18

5
1
4
3
2
6
615-YL-18
124-GN-14
519-PK-18
175-RD-14
200-BK-14
200-BK-14

L35

513-OR-18
200-BK-18

2
1

175-RD-14
200-BK-18
320-OR-18
172-RD-18
154-RD-18
177-RD-14
111-RD-14
189-RD-14
112-PU-14
112-PU-14
177-RD-14
177-RD-14

BR
R
G
R/L
B
B

Y/G
Y/W

L34

L34

L4

AD

L30
L29
L41
L42
L44

200-BK-18

(D) DEMOLITION RELAY


111-4871 (NOTE M)

G974-WH-18
147-PU-18

(21) AIR INLET HEATER


COOLANT TEMPERATURE SENSOR
125-2982

120-YL
200-BK

AH

A
B
C

A584-BU-18

951-PK-18
950-BR-18
147-PU-18
147-PU-18

GND
L
P

8
10
12
6
2
4
3
1
5
7
9
11

12V OUT
GND
GND
24V IN
24V MEMORY
12V MEMORY

5
6
3
2
1
4

C538-OR-18
C537-GN-18

200-BK

135-BU
200-BK
200-BK
120-YL
120-YL
200-BK
120-YL

L35

L47

XX
(D) START RELAY
125-1302

1
2

CONN 26

168-RD-18
L976-GN-18

AC

200-BK-18

L30

140-BU
430-BU-18
412-BU-18
519-PK-18
321-BR-18
200-BK
513-OR-18
513-OR-18
200-BK
403-GN-18
308-YL-18
J703-PK-18
877-YL-4
A718-PU-18
492-GY-18
309-GY-18
109-RD-6
304-WH-8
101-RD-4
C468-BU-18
A762-PU-18
788-YL-18
405-GY-18
F774-WH-18
F773-OR-18
A761-PU-18
172-RD-18
K997-BU-18
K904-GN-18
A769-GY-18
A768-BU-18
L978-GY-18
763-BU-18
L977-YL-18
491-PK-18
487-OR-18
496-WH-18
168-RD-14
607-PK-18
322-GY-18
616-BU
495-GN-18
K906-GN-18
L974-GN-18
A771-PU-18
L971-GN-18

ZZ
(NOTE N)
AM
(NOTE P)

G975-YL-18
G974-WH-18

L36

2
1

L29

LL

325-PK-18
365-YL-18

L41

951-PK-18

615-YL-18
615-YL-18
L973-GN-18
K915-GN-18
200-BK-18
200-BK-18
200-BK-18

L42

CONN 9

(5) ATCH ANTENNA CABLE


111-4846

ATCH
MAIN
RELAY
RESISTOR
163-6616
(NOTE P)

101-RD-4
JJ

C
(NOTE N)

L48

TT (NOTE H)

L44

109-RD-6
101-RD-4
877-YL-4
304-WH-8
607-PK-18
322-GY-18
616-BU
309-GY-18
A718-PU-18
308-YL-18
J703-PK-18
403-GN-18

L35

AJ
(NOTE P)

L47
310-PU-18

XX

9
2
3
4
5
10
11
7
6
8
1
12

L36

(D) HEATER
RELAY
9X-8124

AJ
(NOTE P)

L24

L22

ATCH
AM/FM RADIO
(CASSETTE)
153-2503
TO RADIO

1
2

L49

(C) ATCH 12VDC


AM RADIO
136-4006

H
112-PU-6
615-YL
177-RD-14
116-BR-14
107-RD
196-BU
172-RD-18
189-RD
320-OR-18
154-RD-18
151-GN-18
150-RD-18
114-RD-18
168-RD-14
115-PK-14
149-PU
140-BU
177-RD-14
177-RD-14
111-RD-14
519-PK-18
147-PU-18

112-PU-6
615-YL
615-YL

L36

ATCH
MAIN
RELAY
159-9108
(NOTE P)

L47

615-YL-18
615-YL-18
586-BR-18
147-PU
147-PU-18
200-BK-18
200-BK-18

L50

B
A718-PU-18
607-PK-18
322-GY-18
616-BU
309-GY-18
J703-PK-18
403-GN-18
308-YL-18

CONN 10

(C) ATCH 12VDC


AM/FM RADIO
153-2444

(8) ATCH
CONVERTER
134-1346

L37

(21) A/C UNIT


154-0523 (NOTE L)
130-0250 (NOTE K)
(46) ATCH HEATER UNIT
151-9680 (NOTE L)
139-7258 (NOTE K)

AJ
(NOTE P)

KK

304-WH-8
B
(D) TERMINAL
BLOCK
ASSEMBLY
121-1023

L51

(A) ATCH 12V


SOCKET (5A)
121-0987

615-YL-18

L49

(C) A/C PANEL SWITCH


119-6828 (NOTE L)
139-7207 (NOTE K)
(C) ATCH HEATER
PANEL SWITCH
119-6826 (NOTE L)
139-7261 (NOTE K)

SPEAKER (-)
SPEAKER (+)
GND
BACK UP
ACC (+)
ILLUMI (+)

ATCH RADIO FOR JAPAN

L38

CONN 21 CONN 22 CONN 23 CONN 24 CONN 25

(D) MAIN RELAY


3T-0376
(NOTE N)

WW
JJ

L24

509-WH-18
508-PU-18
200-BK-18
103-RD-18
113-OR-18
615-YL-18

177-RD-14

177-RD-10

L38

615-YL-18
615-YL-18
191-WH
191-WH-18
310-PU-18
200-BK-18

CONN 2

877-YL-4

(D) MAIN
RELAY DIODE
121-1022

L39

(9) ATCH 12V


VOLTAGE CONVERTER (5A)
119-1733

10A
15A
10A
10A
10A
10A
15A
15A

113-OR-18 RADIO
113-OR-18 SW PANEL
124-GN-14 A/C /HEATER
129-BU-18 CIGAR LIGHTER
WASHER/WIPER
118-GY
152-BU LOWER WASHER/WIPER
CONVERTER
120-YL
115-PK-14 CAB/CHASSIS LAMP
191-WH-14 PWR WINDOW

SPEAKER (-)
SPEAKER (+)

154-RD-18
151-GN-18
150-RD-18

L17

320-OR-18
200-BK-18

112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
615-YL-18
615-YL-18
177-RD-14
116-BR-14
107-RD
196-BU
172-RD-18
189-RD
320-OR-18
154-RD-18
151-GN-18
150-RD-18
114-RD-18
168-RD-14
115-PK-14
149-PU
140-BU
177-RD-14
177-RD-14
111-RD-14
519-PK-18
147-PU-18
147-PU-18
147-PU
147-PU
147-PU
152-BU
105-RD-14
185-YL-18
113-OR-18
K905-RD-14

(5) ATCH ANTENNA CABLE


111-4846

512-GN-18
511-BR-18

309-GY-18
112-PU-6

VV

L37

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
9
10
11
12

101-RD-4

UU (NOTE N)
AK (NOTE P)

(C) FUSES

HORN
DOME LAMP
SHUTDOWN
KEY SW
REFUELING PUMP
FINE SWING SOL
FLOW CONT SOL
BOOM LAMP
LUBRICATOR

114-RD-18
103-RD-18
107-RD
105-RD-14
168-RD-10
147-PU
147-PU-18
149-PU
140-BU

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18
A590-BU-18
A589-OR-18

519-PK-18
492-GY-18
405-GY-18
C468-BU-18
A762-PU-18
788-YL-18
403-GN-18
326-RD
495-GN-18
496-WH-18
491-PK-18
A769-GY-18

109-RD-6

L17

L17

L40

8
6
7
4
5
3
2
1

CONN 3

CONN 8

112-PU-6

L48

L40

L33

310-PU-18
172-RD-18
487-OR-18
A768-BU-18
412-BU-18
321-BR-18

7
12
10
4
5
6
9
8
11
3
1
2

(D) HEATER
CONTROL UNIT
104-3204

196-BU
K905-RD-14
185-YL18
150-RD-18
175-RD-14
172-RD-18
150-RD-18
150-RD-18
200-BK-18
320-OR-18
154-RD-18
151-GN-18

10A
10A
10A
10A
30A
10A
10A
10A

308-YL-18
F771-OR-18
F772-WH-18
L969-WH-18
L968-OR-18
K915-GN-18
K907-BU-18

140-BU
168-RD-14
L971-GN-18
103-RD-18
107-RD

177-RD-14
177-RD-14
A770-PK-18
189-RD
114-RD-18
320-OR-18
149-PU
786-GN-18
154-RD-18
615-YL
791-PK-18
115-PK-14
307-OR-18
308-YL-18
111-RD-14
235-BK
116-BR-14
151-GN-18
150-RD-18
A588-GN-18
A587-YL-18
L908-OR
L909-BU
K909-BU-18
L975-PK-18
607-PK-18
322-GY-18
616-BU
309-GY-18
A718-PU-18
308-YL-18
403-GN-18
J703-PK-18
310-PU-18

(C) FUSES

AUX CKT
AUX CKT
FAN
BACKUP
INSP LAMP
HYD LOCK SW
HYD LOCK SOL
ENG GOV
E/P CONT

180-GN
176-YL
175-RD-14
185-YL-18
196-BU
150-RD-18
150-RD-18
172-RD-18
K905-RD-14

FUSE BASE
111-4812

L16

G975-YL-18
G973-OR-18

L39

F771-OR-18
F773-OR-18
F774-WH-18
F772-WH-18
L968-OR-18
L969-WH-18
A770-PK-18
K907-BU-18
K909-BU-18
185-YL-18
K906-GN-18
A768-BU-18
A769-GY-18

CONN 4

RELAY PANEL

10A
10A
20A
10A
10A
10A
10A
15A

(C) FUSES
10A 9W - 1442
15A 9W - 1441
20A 9W - 1446
30A 8T - 9636

L52

200-BK-18
177-RD-14
177-RD-14
177-RD-14
177-RD-14
235-BK
L908-OR
L909-BU
116-BR-14
K909-BU-18
A770-PK-18
791-PK-18
115-PK-14
615-YL
607-PK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
151-GN-18
150-RD-18
A588-GN-18
A587-YL-18
320-OR-18
114-RD-18
322-GY-18
786-GN-18
149-PU
616-BU
A718-PU-18
L975-PK-18
308-YL-18
310-PU-18
308-YL-18
K909-BU-18
306-GN-18
308-YL-18
308-YL-18
306-GN-18
K909-BU-18
200-BK-18
200-BK-18
154-RD-18
307-OR-18
189-RD
111-RD-14
200-BK-18
200-BK-18
403-GN-18
J703-PK-18
309-GY-18
200-BK-18

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

CONN 7

L45

PLATFORM

CHASSIS

616-BU

TEMP.
REGULATOR
INDICATOR
KEY SW.(START)
RELAY
GND
KEY SW.(ON)
CHECK TERM.

308-YL-18
308-YL-18
308-YL-18

200-BK-18

L15

149-PU

A718-PU-18
200-BK-18
L975-PK-18
306-GN-18
310-PU-18
200-BK-18
308-YL-18
308-YL-18

306-GN-18
330-YL-18

200-BK
200-BK-18
(3) ATCH
TRAVEL ALARM
3E-7738
B
2 200-BK-18
1 321-BR-18

CONN 5

147-PU-18
1
L973-GN-18
2
AC
112-PU-6 A
A
B
K997-BU-18
1
763-BU-18
2
L977-YL-18
3
L978-GY-18
4
L974-GN-18
5
A771-PU-18
6
K906-GN-18
7
430-BU-18
8
K904-GN-18
9
A761-PU-18
10
F773-OR-18
11
12
F774-WH-18

L50

CONN 6

1
2
3
4
5
6
7
8
9
10
11
12
C (NOTE N)
A
AJ (NOTE P)
307-OR-18
1
308-YL-18
2
111-RD-14
3
235-BK-18
4
306-GN-18
5
116-BR-14
6
151-GN-18
7
150-RD-18
8
A588-GN-18 9
A587-YL-18
10
L908-OR-18 11
12
L909-BU-18
C (NOTE N)
A
AJ (NOTE P)
177-RD-14
7 177-RD-14
200-BK
2 200-BK
K909-BU-18
1
L975-PK-18
6
C
196-BU
3
A
(NOTE N)
8
AJ
9
(NOTE P)
10
11
L16
12
147-PU-18
4
5
950-BR-18
Y
Z

(NOTE J)

2
1

A588-GN-18

177-RD-6

177-RD-14
177-RD-14
A770-PK-18
189-RD
114-RD-18
320-OR-18
149-PU
786-GN-18
154-RD-18
615-YL
791-PK-18
115-PK-14

116-BR-14

1
2

321-BR-18
200-BK
140-BU
430-BU-18
412-BU-18
519-PK-18
513-OR-18

200-BK-18
586-BR-18

150-RD-18

L52

L16

304-WH-8

200-BK-18
430-BU-18

177-RD-14

308-YL-18
308-YL-18
308-YL-18

AC

200-BK
116-BR-14
177-RD-14
177-RD-14
A770-PK-18
189-RD
114-RD-18
320-OR-18
149-PU
786-GN-18
154-RD-18
615-YL
791-PK-18
115-PK-14
307-OR-18
308-YL-18
111-RD-14
306-GN-18
235-BK-18
L908-OR-18
L909-BU-18
151-GN-18
150-RD-18
A588-GN-18
A587-YL-18
K909-BU-18
196-BU
L975-PK-18
177-RD-14

GROUND
ON(KEY)

200-BK
140-BU
200-BK-18
200-BK
200-BK-18

2
1

AB

(D) BOOM LAMP


(D) HYD LOCK SOLENOID RELAY
RELAY
111-4871
111-4871
A587-YL-18
200-BK-18
786-GN-18
151-GN-18

(D) FAN RELAY


111-4871

200-BK-18
308-YL-18
308-YL-18

506-PU-18
578-BU-18

(16) ATCH AUTO


LUBRICATION PUMP
127-5264
(35) AIR CLEANER
FLOW SWITCH
109-9330

POS NEG

GROUND STRAP
7G-1060

309-GY-18
112-PU-6
UU (NOTE N)
AK (NOTE P)

519-PK-18
513-OR-18

200-BK-18
412-BU-18

FF (NOTE C)
RD-00

322-GY-18

200-BK-18
308-YL-18

G975-YL-18
G973-OR-18

2
1

60A

WW

GG (NOTE C)

EE (NOTE C)
RD-00

L52

111-RD-14
189-RD-14
112-PU-14
177-RD-14
112-PU-14

114-RD-18

615-YL

1
L15

PP

112-PU-18

AG

POS NEG

115-PK-14

YY (NOTE N)
AL (NOTE P)
177-RD-6
177-RD-14
177-RD-14
177-RD-14
200-BK-18

(6) 12 VDC
POS NEG
BATTERIES
3T-5760

(D) ALT
BREAKER
9S-0174
VV
SS

SIS CONNECTOR

B
C
D
A
E

177-RD-14
177-RD-8
ZZ (NOTE N)
AM (NOTE P)

513-OR-18

OR

CHASSIS
BB
RD-00

AA
RD-00

1
2

PK
1
2

(6) ATCH
12 VDC POS NEG
BATTERIES
3T-5760
(NOTE C)

K909-BU-18
K909-BU-18
A770-PK-18
235-BK
L909-BU
L908-OR

2
OPERATOR STATION

L17

2
1

200-BK-18
200-BK-18
200-BK
200-BK-18

(36) CONSTANT
LEVEL SWITCH
096-0744

60A

CC

(40) REFRIGERANT
LOW PRESSURE SWITCH
(NOTE K)
105-9344 (NOTE A, NOTE L)

3
L16
L15

(D) CAB / CHASSIS LAMP RELAY


(D) HORN RELAY
111-4871
111-4871
607-PK-18
791-PK-18
320-OR-18

330-YL-18
309-GY-18
177-RD-8
309-GY-18
200-BK-18
J703-PK-18
403-GN-18
177-RD-14
111-RD-14
189-RD
K909-BU-18
200-BK-18
308-YL-18
307-OR-18
154-RD-18
200-BK-18
306-GN-18
200-BK-18

GROUND STRAP
132-1805

109-RD-6

L17

(D) BACKUP RESISTOR


102-8016

K909-BU-18
K909-BU-18
A770-PK-18
235-BK
L909-BU
L908-OR
791-PK-18
115-PK-14
615-YL
607-PK-18
320-OR-18
114-RD-18
322-GY-18
116-BR-14
200-BK-18
177-RD-14
308-YL-18
308-YL-18
200-BK-18
151-GN-18
150-RD-18
A588-GN-18
A587-YL-18
786-GN-18
149-PU
616-BU
A718-PU-18
200-BK-18
L975-PK-18
306-GN-18
310-PU-18
200-BK-18
308-YL-18
308-YL-18
308-YL-18

177-RD-14
177-RD-6
YY (NOTE N)
AL (NOTE P)

506-PU-18
A

(D) WASHER MOTOR


7T-8890

101-RD-6

MOTOR

DISCONNECT SW.
7N-0718
7N-0719(NOTE C) (D) MAIN
BREAKER
GG
9S-0174
(NOTE C)
SS

578-BU-18
A

101-RD-6

RELAY PANEL

BK-00

200-BK-18

MOTOR

G975-YL-18
G973-OR-18

BK-00

6
L16
L15

200-BK-18

(D) ATCH LOWER


WASHER MOTOR
7T-8890
200-BK-18

A513-RD-18
592-BU-18
200-BK-18
509-WH-18
508-PU-18
512-GN-18
511-BR-18

8
L16
L15

508-PU-18
511-BR-18
509-WH-18
512-GN-18

ATCH
BOOM LAMP
5I-8250

J
F (NOTE B)
K

SS
TT
UU
VV
WW
XX
YY
ZZ
AG
AK
AL
AM

128-8936
116-0237
111-4826
111-4831
111-4830
111-4829
128-8937
128-8938
153-2492
163-6691
163-6692
163-6693

I-8
D-4 (NOTE H)
F-8 (NOTE N)
F-8
F-8
F-8
I-8 (NOTE N)
F-8 (NOTE N)
I-9 (NOTE K)
U-8 (NOTE P)
I-8 (NOTE P)
F-8 (NOTE P)

CABLE AS.

ATCH
BOOM LAMP
5I-8250

AA
116-0228
A-8
BB
116-0080
I-8
CC
125-4727
I-8
EE
128-8871
A-8 (NOTE C)
F (NOTE B)
FF
116-0080
H-8 (NOTE C)
K
GG
I-8 (NOTE C)
116-0242
JJ
F-8
116-0233
KK
116-0234
F-8
I-3
PP
111-4846
AH
H-3
153-2504
UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAUGE.
NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE.
NOTE B: USE WITH SHORT BOOM.
NOTE C: USE WITH COLD WEATHER.
NOTE D: USE WITH ELECTRIC OPENABLE WINDSHIELD.
NOTE E: NOT NECESSARY FOR ELECTRIC OPENABLE WINDSHIELD.
NOTE F: USE WITH ADD TANK.
NOTE G: USE WITH A/C UNIT.
NOTE H: NOT NECESSARY FOR FINE SWING CONT.SW.
NOTE J: NOT USED ON THIS MACHINE.
NOTE K: USE FOR OUTSIDE JAPAN.
NOTE L: USE FOR JAPAN.
NOTE M: NOT NECESSARY FOR FLOW CONTROL.
NOTE N: NOT USE WITH COLD WEATHER FOR JAPAN.
NOTE P: USE WITH COLD WEATHER FOR JAPAN.

THIS SCHEMATIC IS FOR THE 330B L HYDRAULIC EXCAVATOR


PART NUMBER: 116-0201, CHANGE: 09, VERSION: HE

Components are shown installed on a fully operable machine with the key and engine off.

E94290

MACHINE HARNESS CONNECTOR AND


COMPONENT LOCATIONS
VIEW ALL CALLOUTS

24

34

31

45

39

35

41

15

12

22
21
38
4
26

43

14

28

36

20

42

40
3
16
F

29

32

23

47

16

34

35

49

46

46

49

44

43

10

17

18

13

19

3
40
36
26

12

21
22
4
38
2

10

1
14
31
45

24

29

39 E

15

32 23

28

41 47

44

42

17

20

18

19

13

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