Time : 3 hrs

DTA5 / DTM5 - METROLOGY AND QUALITY CONTROL

Maximum marks : 75

Instruction:
1.
Question paper is divided into Group A, Group B and Group C
2.
Each Group is 25 Marks
3.
Figure to the right in bracket indicates marks.
4.
Good Handwriting is expected
5.
Assume suitable data if necessary.
Group A (25 Marks)
Answer any three questions (Question 1 is compulsory)
Q.1.
Q.2.
Q.3.
Q.4.
Q.5.

What is metrology? Enumerate the scope of metrology?

(05)
Distinguish between line standard and end standard?
(10)
What is sine bar? How is it used for angle measurement?
(10)
Describe in brief construction and working of a mechanical comparator?
(10)
Explain the following terms used in surface finish measurement
(10)
(i) Roughness, (ii) Waviness, (iii) Lay,
(iv) Sampling length, (v) Mean line
Group B (25 Marks)

Answer any three questions (Questions 6 is compulsory)

Q.6. Define inspection and describe the objectives of inspection
(05)
Q.7. Design the general type GO and NO-GO gauge for components having 20H 7f8 fit, given
(i) i (micron) = 0.45 3D + 0.001 D, ( D is in mm)
(10)
(ii) upper deviation of f shaft = 5.5 D0.41
(iii) 20mm falls in the diameter step of 18mm to 30mm
(iv) IT7 = 16i
(v) IT8=25i
(vi) wear allowance 10% of gauge allowance
Q.8. Calculate the angle of taper and minimum diameter of an interval taper from the following
readings :
(10)
Diameter of the bigger ball = 10.25 mm
Diameter of the smaller ball = 6.07 mm
Height of top of bigger ball from datum = 30.13 mm
Height of top of smaller ball from datum = 10.08 mn
Q.9. State the objectives of quality circles?
(10)
Q.10. Explain the principle of optical level with the help of a neat sketch. Draw a figure showing
general system of optical comparator?
(10)
Group C (25 Marks)
All Questions are Compulsory.
Q.11

(A) Fill in the blanks ( each question carry 2 marks)

The agreement of the result of measurement with the true value of the measured is called
_________
ii)
Micrometer uses the principle of __________
iii)
The straight surface between the crest and root of a thread is called __________
i)

iv)
v)

_________ is a curve traced by a point on a straight line which rolls around a circle
without slipping
___________ are used as standards of measurement in practically every precision
engineering works

(B) Multiple choice Question (Each question carries 2 marks)

(i) ________ gauge is used to check the clearance between the two mating parts.
(a) Screw gauge
(b) Radius gauge (c) Feeler gauge (d) Wire gauge
(ii) The straight surface between the crest and root of a thread is called
(a) Flank
(b) Lead
(c) Pitch
(d) None
(iii) In hole basis system the lower deviation of the size of hole is
(a) One
(b) Zero
(c) Less than Zero (d) None
(iv) In control chart for defects upper control limit C is
(a) C+3C
(b) C-3C
(c) C+2C

(d) C-2C

(v) Diameter of the best size wire is Db =

P

(a) 2 Cos

i)
ii)
iii)
iv)
v)

(b) 2

Sec

P2

(c) 2 Sin

(d) None

(C) True or false (each question carry 1 marks).

Snap gauges are suitable for gauging both cylindrical as well as non-cylindrical work
Mechanical comparators are based on the theory of wheat to A.C. bridge
Feeler gauge is used to check the clearance between the two mating parts
A quality circle is a small group of volunteers doing similar work.
Roughness is also called secondary texture.

***********