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EXAMPLE 4
PLANAR DIE SWELL FLOW OF A NEWTONIAN LIQUID
DESCRIPTION
In this example, we simulate the planar extrudate swell (slit die) for a Newtonian liquid. In
Fig. 1, we display the finite element mesh and the flow boundary conditions. As five different
types of boundary conditions are involved, we define five boundary sets. Such a simulation
problem is characterized by an unknown boundary (the free surface of the jet), the shape of
which is part of the problem.
In this example, non-dimensional values are used.
KEYWORDS
2D extrusion, Newtonian fluid, remeshing technique: spines.
FILENAMES
swell.msh, swell.dat, swell.cons, swell.lst, res, cfx.res
NEW CONCEPTS
Together with the free surface boundary condition, we introduce the concept of fixed and
moving subdomains. Indeed, as the shape of a boundary set is deformed, the finite element
mesh in the neighbourhood of that boundary region is also deformed.
As it is not necessary to remesh the whole domain, but the region adjacent to the free surface
only, two subdomains are defined. The first one corresponds to the so-called fixed domain,
whereas the second is called the moving domain. It is obvious that all free surfaces (in this
example, there is only one free surface) must belong to the boundary of the moving domain.
Let's note the i-th subdomain 'Si' (or 'SDi') and the j-th boundary set 'BSj'.
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Example 4
a)
b)
outflow
(boundary 4)
p lan e o f sy m m e try (b o u n d a ry 5 )
II
(b)
rig id wa ll (b o u n d ary 2 )
(a)
I : fixed subdomain
II : mobile subdomain
inflow
(boundary 1)
POLYDATA SESSION
- Read a mesh: swell.msh
- Create a new task: 2D planar, steady-state.
- Create a sub-task: Isothermal Generalized Newtonian
- Domain: whole mesh (S1+S2)
- Material data
Constant viscosity: fac = 1 Poise
No density, no inertia and no gravity
- Flow boundary conditions
BS1: inflow: Volumetric flow rate Q = 1 (automatic, volumetric)
BS2: vn = 0, vs = 0
BS3: free surface
see note 1
Boundary conditions
Free surface starts at intersection with BS2
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Example 4
BS4: fn = 0, fs = 0
BS5: fs = 0, vn = 0
- Remeshing
Domain: S2
Method of spines.
Inlet: intersection with S1
Outlet: intersection with BS4
- Assign stream function.
PSI = 0 at the node closest to coordinates (1, 0)
- Outputs
Default output : CFD-Post
System of units for CFD-Post: metric_cm/g/s/A+Celsius
Probe (optional)
probe 1: prefix: swell_1 location: (1, 8)
probe 2: prefix: swell_2 location: (0, 0)
- Save and Exit
Mesh file: swell.msh
Data file:
swell.dat
Result file: res
CFD-Post: cfx.res
see note 2
see note 3
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Example 4
The fluid enters the remeshing domain at its intersection with subdomain 1: this line is the
inlet of the system of spines. The fluid leaves the remeshing domain along boundary set 4:
this line is the outlet of the system of spines.
RUNNING POLYFLOW
The two input files for POLYFLOW are SWELL.MSH and SWELL.DAT. The latter is taken as
the standard input data file for POLYFLOW. As standard output file, the listing, we select the
name SWELL.LST. POLYFLOW also generates a result file RES for a possible restart, together
with files for graphic post-processing.
GRAPHIC POST-PROCESSING
In Fig. 2 a-c, we display the deformed mesh, the streamlines, and the contour lines of the
vertical velocity component.
a)
b)
c)
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Example 4
c) Contour lines of the vertical velocity component (init. val. = 0, incr. = 0.15, fin. val. = 1.5).
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