Proposed Sewage Pumping Station for Cadangan Pembangunan Di Atas Lot 1668 Dan 2043,

Mukim Cheras, Daerah Hulu Langat, Selangor For Tetuan Syarikat Shoib Properties Sdn Bhd

Equipment Specification
1 Inlet Chamber
a.

Penstock
Type
Motor Power
Channel Width

2580 P.E Plant

2 no
Non rising
manual type
300mm

2 Primary Screen Chamber

a.

b.

Mechanical Scree
Brand
Model
Type
Motor Power
Channel width
Clerance

Herman
HER-1000
Front rake
0.75 kW
500 mm
25 mm

1 no

Static screen
Type
Channel width
Clerance

Stainless steel bar

500 mm
25 mm

2 no

3 Wet wet
a.

Raw Sewage Pump

Make
Model
Type
Motor Power
Speed
Material of Construction

2 no
Ebara
100DLC55.5
Submersible, non clog
impeller
5.5 kW
1450 rpm
Casing - Cast Iron
Impeller - Cast Iron
Shaft - Stainless steel

'file:///var/www/apps/conversion/tmp/scratch_3/262785119.xls'#$Equip
Prepared by JURUTERA PERUNDING TEGAP

Proposed Sewage Pumping Station for Cadangan Pembangunan Di Atas Lot 1668 Dan 2043, Mukim Cheras,
Daerah Hulu Langat, Selangor For Tetuan Syarikat Shoib Properties SDN BHD
1.0

BASIC DESIGN DATA

Total Population Equivalent

2580 PE

No. Of Sewage Pumping Station

1 No

Average Flow Rate

580.5 m3/day
24.188 m3/h
0.403 m3/min
0.007 m3/s

Peak Factor

Peak Flow

4.23
2458.23 m3/day
102.43 m3/h
1.71 m3/min
0.0285 m3/s

2.0

DESIGN OF INLET SCREEN CHAMBER & PRIMARY SCREEN CHAMBER FOR

ULTIMATE PHASE
Upon reaching the sewage treament plant, sewage flows to the primary screen prior to the pump
sump. The primary screening facilities consists of one mechanical screen and one manual screen as by
pass.

2.1

Finding total opening width in coarse screen

W
6mm

bars

6mm
m

50mm

25mm

80mm

no. of bars

Channel width

W'

Total channel width

500

W - (50 x 2) = 6x + 25(x + 1)
x =

12.10 bars

W' =

25 mm x ( x + 1 )

W' =
2.2

350 mm

Flow rate for orifices and nozzles

coarse screen

W.L. at Q peak
W.L at Q avg
Vapp

Ho

h
Vft

H1=H2

H2

wet well of
pump sump
Q = flow rate (m3/s)
S = area of orifice measured at outer section(m2)
g = acceleration due to gravity, 9.81m/s2
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h = head on the orifice measured from the upstream level of the liquid to the center of gravity of the
orifice (m)
Q = KS(2gh)1/2

K = 0.62

2.2.1 Finding h when Qavg

Qavg =
K

0.0067 m3/s
0.62
0.5 m(width)x

0.1 m(height)

Q = KS(2gh)

1/2

(2gh)1/2 =

0.2167

h
=
Thus, H2 =

0.0024 m
0.0524 m

2.2.2 Finding h when Qpeak

Qpeak =
K

0.0285 m3/s
0.62
0.5 m(width)x

0.1 m(height)

Q = KS(2gh)1/2
(2gh)1/2 =

0.9178

h
=
Thus, H2 =
2.3

0.0429 m
0.0929 m

Finding head loss, hL across screen

The formula for head loss across clean bar screen is:
hL
= 1/0.7(Vft2/2g - Vapp2/2g)
(Metcalf & Eddy, Eq. 6-1)
Vft

= Q/(W'+H2)

= Q/(W'x(H2+hL))

..1

Vapp

= Q/(W+H2)

= Q/(Wx(H2+hL))

..2

Substitute 1 & 2 into hL,

hL = Q2/0.7x2g(H2+hL)2)x(1/W'2 -1/W2)
hL(H2+hL)2) = Q2/13.73(1/W'2 -1/W2)

1)

At Qavg

Given W =

0.5

W'=

0.350

=
H2

0.00672 m3/s
=

0.0524 m

Solving the equation, hL =

2)

0.05 m

At Qpeak =

0.0285 m3/s
H2

0.0929 m

Solving the equation, hL =

2.4

0.35 m

Calculation for flow velocities in primary screen chamber

Channel width,W=

0.5 m

Total opening width in screen, W'=

0.350 m
At Qave =
At Qpeak =

0.00672

H2 =

0.0285

H2 =

0.0524

hL =

0.05

0.0929

hL =

0.35

a) At Qavg,
Therefore, H0 = H2 + hL
H0=

I)

0.1024 m
Approach velocity; Vapp = Qavg/(WxH0)
=

II)

0.1312 m/s

(<=1.0m/s)
Flow through velocity; Vft = Qavg/(W'xH0)
=

(table 5.2 Developer Guidelines, PG 82)

0.1875 m/s
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(<=1.0m/s)

(table 5.2 Developer Guidelines, PG 82)

b) At Qpeak,
Therefore, H0 = H2 + hL
H0=

I)

0.4429 m
Approach velocity; Vapp = Qpeak/(WxH0)
=

II)

0.1285 m/s

(<=1.0m/s)
Flow through velocity; Vft = Qpeak/(W'xH0)
=

(table 5.2 Developer Guidelines, PG 82)

0.1835 m/s
(<=1.0m/s)

(table 5.2 Developer Guidelines, PG 82)

Conclusion
a)

Therefore, 1 nos. of
0.5 m

b) For manual screen, the effective area is

0.5 m

When 50% clogged, the area needed is

2.5

0.4429 m

1.5

0.2214666 m2

0.2214666 m2

0.3322 m2

=
Thus, the height of the static screen

0.4429 m mech.coarse screen is adequate.

0.6644 m

CAPACITY OF SCREENINGS COLLECTION BIN

From the guideline design of sewage treatment works, (Volume IV). Quantity of screening collected from Primary Screen.
ADOPTED SPACING OF BAR

25.00

mm

VOLUME OF SCREENINBG

30.00

m3 /

REF. GUILDELINE FOR DEVELOPER (VOLUME 4)

1,000,000

m3 OF

WASTEWATER

FIGURE 5.3 , PAGE 83

HENCE, SCREENING REMOVED

(QAVERAGE) X (VOLUME OF SCREENINGS)

=
=

0.02 m3/day

PROVIDE SCREENING SKIP WITH 7 DAYS

STORAGE CAPACITY,
SCREENINGS SKIP TO BE PROVIDED =

0.50

m (L) X

0.50

m (W) X

0.50

unit

VOLUME TO BE PROVIDED

0.13

HENCE , STORAGE PERIOD

(VOLUME TO BE PROVIDED) / (SCREENIGN REMOVED)

7.18

m3

1 unit

days

>7 day is ok!

Therefore provide One 1 unit of Collection Bin with dimension of
3.0

PUMP SUMP DESIGN FOR ULTIMATE PHASE

0.5m(L) x 0.5m(W) x 0.5m(D)

2,580 PE)

For Design of pump sum, there must be a minimum capacity between start and cut off level to give between 6 to 15 for start/stop
of pumping cycle per hour (time cycle). (Guidelines for developers,2nd edition, Jan 1998)
Allow for number of start/stop per hours

The volume of pump sump required

10
Tq/4
=

2.56

m3
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Pump sump size provided

1.35 m(D) x
=

4.5 m

2.1 m (L) x

>

2.56 m

1.6 m (W)

Please take note that the minimum level of difference shall be 150mm
Hydraulic Retention Time
The maximum hydraulic retention time at average flow Qave , is 30 min (Guidelines for Developers,
Volume iii, pg. 60)

Effective Volume,

Veff

tret

4.54
Veff/Qave

11.3 min (adequate)

RAW sewage Transfer Pump (From Wet well to Receiving Manhole)

Qpeak

Peak flow,

1.707 m3/min

From Guideline for Developer, Volume III, Table 2.4 Recommended Design Parameters for inlet Pumps, Pg.59
Provide One (1) duty and One (1) (100% standby) Pump for this pumping station
Pump design flow each at 1.0 Qpeak
Qpump

1.0 Qpeak

=
=

1 x

1.707 m3/min

1.707 m3/min

0.028 m3/s

Static Head
Level of discharge point

level of pump stop point

Max. static head

3.1

62.8 m
47.8 m

15 m

Individual pipe design

3.1.1. Individual pipe sizing

Area of pipe, A =

3.142X (D2/4)

D=Diameter of individual pipe

0.0314 m2

=
Flowrate, Q =

0.0186

m/s

Velocity, V =

Q/A

m/s

0.593

m/s (ok =<2.5m/s)

D=

0.2 m

Radius=

0.1 m

HEAD LOSS THROUGH PIPE BY HAZEN-WILLIAM FORMULA,

hf

6.82 (V/C)^1.85 * L/ D^1.167

hf

=
=
=
=
=

Friction loss
Hazen -William Coefficient
Velocity in the pipe
Length of pipe
Equivalent diameter of the pipe

C
V
L
D

110 For DI Pipe

A) HEAD LOSS THROUGH PIPE :

I DISCHARGE PIPE :

DIA.
PIPE LENGTH

hf1

200
3.60 m
6.82 (V/C)^1.85 * L/ D^1.167
6.82(Q)^1.85 (1/AC)^1.85 * L/ D^1.167

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^1.85
16.19 Q1

Head Loss Through Individual pipe,H1

II

Head loss through fittings & valves for each individual discharge pump(h1)
Item

Description

Qty(Q)

K value

QxK

Velocity

T(25% branches flow)

0.94

0.6

Bellmouth

0.15

0.6

90 elbow

0.75

0.75

0.6

Gate valve

0.1

0.2

0.6

Check valve

0.6

Total

1.95

hf2= KV2/2g
=

100.620

Q12

Thus, head loss through individual discharge pipe, H1

H1 = hf1 + hf2 + hf
H1 =
3.2

16.19 Q1 ^1.85 +

100.620 Q12 +

15 m

Common pipe design

3.2.1 Common pipe sizing

Area of pipe, A =

3.142X (D2/4)

=
Flowrate, Q2 =
Velocity, V =
=
(B)
I

D=Diameter of individual pipe

0.0314 m2
0.0373

m/s

Q/A

m/s

1.1855

D=

0.2 m

Radius=

0.1 m

m/s (ok =<2.5m/s)

Head Loss Through Common pipe,H1

Head loss through fittings & valves for common pipe
Item

Description

Qty(Q)

T(100% branches flow)

90o elbow

T(50% branches flow)

K value

QxK

Velocity

1.2

1.2

10

0.75

7.5

1.2

1.2

0.62
Total

7.5

hf1= KV2/2g
=
II

387.002

Q22

COMMON PIPE :

DIA.

200

PIPE LENGTH

500.00 m

hf2

6.82 (V/C)^1.85 * L/ D^1.167

6.82* (Q)^1.85 * (1/AC)^1.85 * L/ D^1.167

2248.1501882229 Q2^1.85

Velocity head, hf3

hf3 = V2/2g
=

2
51.600 Q2

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h2 = hf1 + hf2 + hf3

=

438.602

Q22

2248.1502 Q2^1.85

Total Head loss = h1 + h2

Q2 =
Thus, H =

3.3

1 Q1
2264.34 Q1^1.85 +

2
539.2225 Q1

15 m

Design Of Pumping Station For Ultimate Phase

Wet Well Design
0.00672 m3/s

Average flow, Qave =

Peak flow, Qpeak =

0.0285 m3/s

Pump design flow, Qpump =

0.0186 m3/s at

16.76 m head

1 Qpump =

0.0186 m3/s at

16.76 m head

2 Qpump =

0.0286 m3/s at

18.82 m head

3 Qpump =

m3/s at

m head

4 Qpump =

m /s at

m head

From system curve, the actual operating point for

First effective volume, V1 =

2.1 m (L) x

V1 =

1.512 m3

Second effective volume, V2 =

V2=

0.504 m3

2.1 m (L) x

At Qave,

1st are running

1.6 m (W) x

0.45 m (D)

1.6 m (W) x

0.15 m (D)

At Qpeak, 2nd pump

are running

Time to fill
tf = V1/Qave

tf =

3.751 min

0.3865 min

te =

1.154 min

85.4499 min

T=

4.905 min

85.8364 min

P=

12.232 nos

7.083 nos

t2= V2/(Qpeak - Qave)

Time to empty
te = V1/(Qpump - Qave)
te = V1/(2Qpump - Qpeak)
Time cycle
T = Tf + te
Pumping cycle/hr (6-15 nos)
P = 60/T

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Proposed Sewage Pumping Station for Cadangan Pembangunan Di Atas Lot 1668 Dan 2043, Mukim Cheras,
Daerah Hulu Langat, Selangor For Tetuan Syarikat Shoib Properties SDN BHD
PE =
Module

2580 (A)
1

1 Primary screen
Channel width
Opening height
no of bar =

500
0.1
12.10
13

select
2 Pump size provided

3 Level Switch control level

Alarm level =
2nd pump start level =
1st pump start level =
Stop level =
Pump Sump bottom level =

Piping size

Flowrate, Q =
1 Qpump =
2 Qpump =
Static Head
Level of discharge point=
level of pump stop point =
First effective volume, V1 =
Second effective volume, V2 =

mm
m
bars
bars

1.1 length
0.9 width
0.5 depth

0
-0.15
-0.3
-0.75
-1.35

0.9
0.01863
0.01863
0.03726

m
m
m
m
m

m
m3/S
m3/S
m3/S

16.76 m head
16.76 m head
18.82 m head

62.8 m
47.8 m
0.45 m
0.15 m

Vapp & Vft For Primary Mechanical Screen

Q(m3/s)
Q^2
W'
W'^2
W
0.00671875 4.514E-005
0.35
0.1225
0.0284517 0.0008095
0.35
0.1225

W^2
0.5
0.5

H2
right
HL
0.25 0.05239417
1.37E-05
0.25 0.09293327
2.45E-04

left
0.05
0.35

5.24E-04
6.87E-02

Vapp
Vft
0.13123
0.18748
0.12847
0.18353

15m + 2275.13 Q1 ^ 1.85 + 539.2225 Q12

Therefore, System curve equation, H(m) =

Choose Grundfos pump model :- AP100.150.115

Capacity,
Q(l/s)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
185
190
195
200

System
curve

1 pump
running
15.00
15.14
15.51
16.08
16.85
17.81
18.95
20.27
21.76
23.43
25.26
27.26
29.43
31.76
34.25
36.91
39.72
42.69
45.81
49.09
52.53
56.12
59.86
63.75
67.79
71.99
76.33
80.82
85.46
90.24
95.17
100.25
105.47
110.84
116.35
122.01
127.81
133.75
139.83
146.06
152.42

2 pump
running
27.91
25.83
23.75
22.29
20.83
19.79
18.75
17.71
16.67
15.42
14.17
13.13
12.08
10.63
9.17
7.82
6.46
5.00
3.54
2.50

27.91
26.87
25.83
24.79
23.75
23.02
22.29
21.56
20.83
20.31
19.79
19.27
18.75
18.23
17.71
17.19
16.67
16.05
15.42
14.80
14.17
13.65
13.13
12.61
12.08
11.36
10.63
9.90
9.17
8.50
7.82
7.14
6.46
6.41
5.00
4.27
3.54
3.02
2.5

System Pump Curve For AP100.100.150.115

Head (m)
70.00

60.00

50.00

40.00

system curve
1 pump running
2 pump running

30.00

20.00

10.00

0.00
0

10

15

20

25

30

35

40

45

50

55

60

65

70

75

80

85

90

95 100 105 110 115

flow, Q l/s

15m + 2275.13 Q1 ^ 1.85 + 539.2225 Q12

Therefore, System curve equation, H(m) =

Choose Ebara pump model :- 100DLC55.5. 5.5kw

Capacity,
Q(l/s)
0.00
10.83
16.67
21.66
23.33
33.33
43.32
46.66
66.66

System
curve

1 pump
running
15.00
15.59
16.32
17.15
17.47
19.81
22.85
24.02
32.57

2 pump
running
22.20
20.20
17.80
15.19
14.30
8.20

22.20
21.20
20.67
20.20
19.85
17.80
15.19
14.30
8.20

System Pump Curve For Ebara, 100DLC55.5, 5.5kw

35.00

30.00

Head, H (m)

25.00

20.00
System Curve
1 pump running
2nd pump running

15.00

10.00

5.00

0.00
0.00

10.83

16.67

21.66

23.33
Flow, Q (l/s)

33.33

43.32

46.66

66.66