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CONTENTS
LEARNING OBJECTIVES
Having worked through this chapter the Student will be able to:
Derive and explain the use of equations to determine the dew point pressure and
bubble point pressure of a fluid mixture.
Describe in general terms the impact of separator conditions the gas-oil ratio
and oil formation volume factor.
12
CUSTOMERS
ONSHORE FACILITIES
Figure 1
The total system
OFFSHORE FACILITIES
OFFSHORE FACILITIES
WELLS
WELLS
RESERVOIR
RESERVOIR
CHEMICAL
FEEDSTOCK
FUEL
OIL SALES
& TAXES
TERMINAL
Composition = (TA*CA)*(TB*CB)+(TC*CC)
TA + TB + TC
Throughput = TA + TB + TC
FIELD A
FIELD C
Composition CA
Throughput TA
Composition CC
Throughput TC
FIELD B
Composition CB
Throughput TB
The allocation of revenue based on quality of product and oil injected into a common
pipeline provides a considerable challenge to metering and compositional analysis.
To the reservoir engineer, the main issues are the multiphase behaviour in the
formation and the relationship between the fluids in the reservoir and those produced
at surface conditions.
The critical element in reservoir simulation is the grid block where the saturations and
flow behaviour of the respective fluids; gas, oil and water are required. The grid block
therefore can be considered as a separator and vapour-equilibrium calculations are
required out to determine the relative amounts of the phases which lead to saturation
values and relative permeability of the phases, and the composition of these phases
which lead to important physical property values of density, viscosity and interfacial tension.
In the previous chapter the considerations of the relative amounts of gas and liquid
were considered in the simplistic two component black oil approach. In this chapter
we will consider approaches to vapour-liquid equilibrium from a compositional
model consideration both from an ideal behaviour perspective and then the consideration of real systems.
4
Figure 2
Complexity of allocation of
produced oil to supply fields
12
Bo =
Vo
Vst
If Vg and Vst are the total volume of gas and oil collected from the separator and stock
tank. The solution gas to oil ratio is :
Rs =
Vg
Vst
The volume factors can be determined directly in the laboratory or from equilibrium
calculations.
In addition to separator calculations vapour liquid equilibrium data can be used for:
Reservoir calculations
Process calculations
provide the foundation of the topic. Danesh1 in his text provides a good review of the
topic both with respect to the foundation principles and the equations used.
Vapour-liquid equilibrium calculations have been somewhat restricted to analysis of
behaviour with the separate areas, i.e. reservoir and wells, surface separation,
pipelines, onshore treatment and refininery operations. Increasingly in the modern
multidisciplinary approach to technical management there is an interest in the
integrated perspective of vapour liquid equlibrium. For example, what is the impact
on the quality of product exiting from a multifield oil transport line of a pressure
change in field X. Such integrated perspectives provide a considerable technical and
commercial challenge to the various technical disciplines which have been separately
involved.
2 IDEAL SOLUTIONS
Before we consider the behaviour of real systems we will first examine the behaviour
of an ideal solution, where no chemical interaction occurs and where no intermolecular forces occur when mixing components.
These ideal solutions result in no heating effects when ideal solutions are mixed and
the volume of the mixture equals the sum of the volumes the pure components would
occupy at the same pressure and temperature.
(1)
where pj is the partial pressure of component j in the liquid with a composition xj and
pvj is the vapour pressure of the pure component j.
yjp = xjpvj
(3)
y j pvj
=
xj
p
(4)
12
i.e. the ratio of the component in the vapour and liquid phases is given by the ratio of
the vapour pressure of the pure component to the total pressure of the system. This
ratio is termed the Equilibrium ratio, Kj .
If n is the total number of moles of mixture and zj is the mole fraction of component
j in the mixture.
zjn = xjnL + yjng
(5)
where nL and ng are the moles of liquid and gas such that nL + ng = n
From equation 4.
z j n = x j nL + x j
xj =
pvj
ng
p
zjn
p
nL + vj ng
p
(6)
xj by definition = 1.0
c
zjn
= 1.0
p
j =1 n + vj .n
L
g
p
xj =
j =1
(7)
Similarly:
c
zjn
= 1.0
p
j =1 n +
.
n
g
L
pvj
yj =
j =1
x =
j
y =
j
(8)
+ n L = 1.0
zj
= 1.0
pvj
1 + ng
1
p
zj
p
1 + nL
1
pvj
= 1.0
(9)
(10)
Using these equations in a trial and error method the compositions of vapour and liquid
streams in a flash separation can be determined.
Department of Petroleum Engineering, Heriot-Watt University
The equilibrium ratio Kj is defined as the ratio of the composition of j in the vapour
to liquid phase, i.e.
Kj =
yj
xj
(11)
fi
Pzi
(12)
All systems behave as ideal gases at very low pressures, therefore > 1 when P > 0
When fugacities are not 1 , then this gives an indication of non-ideality.
Fugacity has been imagined (Danesh)1 as a measure of the escaping tendency of
molecules from one phase to an adjacent phase. In multicomponent systems, if the
fugacity of a component in adjacent phases is the same, the two phases will be in
equilibrium with no net transfer of molecules from one phase to another. At
equilibrium therefore
fg = fL.
(13)
The fugacity coefficient, of a pure component can be calculated from the following
general equation (Danesh).
p
z 1
1 RT
ln =
P dv
dp = (z 1) ln z +
RT v
p
o
(14)
The ratio of the fugacity at the state of interest to that at a reference state is called the
activity i = fi/fio
The activity is a measure therefore of the fugacity contribution or activeness of the
component in a mixture. fi = ifio .
The ratio of activity to concentration is called the activity coefficient i, where
8
12
i = i/xi
Therefore fi=ixifio
(15)
yj
T&P
zj
Figure 3
Vapour-liquid separation in
an element
xj
F
L
V
zj
xj
yj
=
=
=
=
=
=
It is common to express the feed F as 1.0 or 100 moles and express L and V as fractions
or percentages of F.
i.e. F = 1 = L + V
(16)
For component j
zjF = xjL + yjV
For F = 1.0 mole
zj = xjL + yjV
(17)
Kj =
yj
xj
(18)
By definition:
m
x j = y j = z j =1
j =1
j =1
(19)
j =1
zj
L + K jV
xj =
(20)
and:
m
zj
x = L + K V = 1.0
j
j =1
similarly:
10
j =1
(21)
12
zj
= 1.0
j =1 V + L K j
yj =
j =1
(21a)
L
j =1
zj
=V
(22)
+ Kj
j =1
zj
=V
L
+1
K jV
(22a)
These equations are the key equations in vapour-liquid equilibrium calculations and
their use is the same whether in those calculations to determine phase behaviour in a
separator or those which take place within the numerous grid blocks of a reservoir
simulator. Clearly in the latter the amount of calculations is considerable since each
grid block can be considered a separator. In a large compositional based simulation
a study thousands of grid blocks will be used.
The method of calculation is therefore as follows for each separation element:
(1)
Select Kj for each component at the temperature and pressure of the system;
(For the determination of K see the later section.)
(2)
(3)
(4)
Either:
(i) check V&L calculated against assumed V or L;
(ii) determine if xj or yj = 1.0;
(5) Repeat the calculation until assumed value is calculated value or until xj and
yj = 1.0.
It can be understood therefore that in a compositional reservoir simulator a considerable amount of computational time is taken up because of these iterative calculations
at each grid block. In a black oil simulator no such iteration takes place the specific
pressure and temperature provide the direct phase values either from a PVT report or
an empirical black oil correlation.
This phase equilibrium perspective can also be used to calculate the reservoir
saturation pressures for a particular temperature, ie. the dewpoint and bubble point
pressures.
11
Figure 4
Conditions at the Dew
Point
Vapour
Liquid
(22)
zj = xjKj
or:
zj
= 1.0
j =1 K j
(23)
xj =
j =1
Vapour = Yj
Liquid
Xj = Zj
Figure 5
Conditions at the Bubble
Point.
Vapour
Liquid
(24)
or:
zj =
yj
Kj
The mixture at the bubble point is therefore in equilibrium with a quantity of liquid
having a composition defined by the above equation.
12
12
Also:
m
y = z K
j
j =1
= 1.0
(25)
j =1
The dew-point and bubble point when either temperature or pressure are known are
determined by trial and error techniques until the above relationships are satisfied.
The dew-point pressure or bubble point pressure are estimated, K values obtained and
equations 23 or 25 checked. If the summation 1, different pressure values are tried
until convergence is reached. When convergence is reached the respective dew point
or bubble point pressure has been obtained.
5 SEPARATOR PROBLEMS
In a separator a stream of fluid is brought to equilibrium at separator temperature and
pressure. Vapour and liquid are separated within the unit and continue as separate
streams. Several separators can be operated in series each receiving the liquid phase
from the separator operating at the next higher pressure.
Each condition of pressure and temperature at which vapour and liquid are separated
is called a stage-separation. Hence a process using one separator and a stock tank is
a two stage process a three stage process has two separators and one stock tank. (Figure 6).
Separator calculations are performed to determine the composition of products, the oil
formation-volume factor and the volume of gas released per barrel of oil and to
determine the optimum separator conditions for the particular conditions of fluid.
Using equilibrium calculations already derived we can calculate the separation
achieved at each stage, the composition of the phases separated, the gas/oil ratio, and
the oil formation volume factor.
13
Vapor
Vent
Feed
To pipeline / tanker
Liquid
Stocktank
at P st and T st
Separator
at P sep and T sep
Two-stage separation
Vent
Feed
To pipeline / tanker
Liquid
1st stage separator
at (P sep ) 1 and (T sep ) 1
Liquid
2nd stage separator
at (P sep ) 2 and (T sep ) 2
Stocktank
at P st and T st
Figure 6
Schematic drawing of
separation process.
Three-stage separation
n ST = n1 L i
i =1
m = number of stages
Li = mole fraction of liquid off ith stage
n1 = moles of feed to first stage
14
(26)
12
If n1 = 1
then:
m
(27)
n ST = L i
i =1
i 1
n gT = n gi = n1 Vi L j
i =1
i =1
j =1
If nj = 1
m
i 1
n gT = Vi L j
i =1
(28)
j =1
(VST )m =
n ST M ST
ST
(29)
15
RT =
n gT Vm n gT VmST
=
(VST )m n ST MST
(30)
Bo =
(Vres ) =
VST
M resST
res M ST n ST
(31)
where
lb.res
lb.mol
and
n ST =
16
12
1.36
33.4
580
1.34
560
1.32
540
1.30
33.2
33.0
32.8
32.6
32.4
API g
ravity
600
Figure 7
Effect of separator pressure
in a two-stage separation
process
(Amyx, Bass & Whiting)
33.6
520
1.28
Total
500
tio
gas-oil ra
o lu m
Formation v
480
0
20
40
100
60
80
First-stage separator pressure, psi
r
cto
e fa
120
1.26
1.24
140
Component
Mole Fraction
Methane
Ethane
Propane
i-butane
n-butane
i-pentane
n-pentane
Hexanes
Heavier
0.3378
0.0694
0.0982
0.0133
0.0299
0.0125
0.0193
0.0299
0.3897
1.0000
Molecular
Weight
0.8859
263
28.2
17
Step 1:
Calculate the composition and quantities of separator gas and liquid
using equation 21.
zj
x = L + K V = 1.0
j
Component
of feed to
separator
Component,
mole
fraction zj
C1
C2
C3
i-C4
n-C4
i-C5
n-C5
C6
C7+ *
0.3378
0.0694
0.0982
0.0133
0.0299
0.0125
0.0193
0.0299
0.3897
1.000
* Used K for C9
Equilibrium
ratio at
114.7 psia
and 76F Kj
20.8
4.07
1.16
0.495
0.343
0.142
0.108
0.0334
0.00150*
x=
V=0.42
0.03626
0.03031
0.09202
0.01688
0.04129
0.01954
0.03086
0.05033
0.67117
0.98866
zj
L+KjV
V=0.43
0.03551
0.02991
0.09188
0.01699
0.04167
0.01985
0.03131
0.05117
0.68291
1.0015
V=0.4291
0.03557
0.02995
0.09189
0.01698
0.04164
0.01978
0.03127
0.05109
0.68184
1.00001
The summation equals 1.0 when V1 = 0.4291 and L1 = 0.5709 and the compositions
of the separator gas and liquid are:
Component
C1
C2
C3
i-C4
n-C4
i-C5
n-C5
C6
C7+
xj =
zj
L+KjV
0.0356
0.0299
0.0919
0.0170
0.0416
0.0198
0.0313
0.0511
0.6818
1.0000
yj=kjxj
0.7399
0.1219
0.1066
0.0084
0.0143
0.0028
0.0034
0.0017
0.0010
1.0000
Step 2: Calculate the compositions and quantities of stock tank and liquid using
equation 21, noting that the composition of the feed to the stock tank is the composition
of the liquid from the separator.
18
12
Component
of feed to
separator
Component,
mole
fraction zj
C1
C2
C3
i-C4
n-C4
i-C5
n-C5
C6
C7+*
0.0356
0.0299
0.0919
0.0170
0.0416
0.0198
0.0313
0.0511
0.6818
1.0000
Equilibrium
ratio at
14.7 psia
and 76F, Kj
161
30.7
8.15
3.27
2.30
0.90
0.675
0.20
0.0089*
V=0.13
zj
L+KjV
V=0.14
V=0.1351
0.00152
0.00580
0.04593
0.01290
0.03519
0.02008
0.03279
0.05755
0.79164
1.00340
0.00157
0.00597
0.04674
0.01301
0.03538
0.02007
0.03274
0.05729
0.78720
1.00000
xj=
0.00163
0.00615
0.04763
0.01313
0.03559
0.02006
0.03286
0.05703
0.78264
0.99654
* Used K for C9
The summation equals 1.0 so VST = 0.1351 and LST = 0.8649 and the compositions of
the stock tank gas and liquid are:
xj
0.016
0.0060
0.0467
0.0130
0.0354
0.0201
0.0327
0.0573
0.7872
1.0000
yj = Kjxj
0.2534
0.1831
0.3810
0.0425
0.0814
0.0181
0.0221
0.0115
0.0070
1.0001
Step 3: Calculate the density and molecular weight of the stock tank oil.
Component
of stock
tank oil
C1
C2
C3
i-C4
n-C4
i-C5
n-C5
C6
C7+
Total
Component,
mole
fraction
xj
Molecular
weight
0.0016
0.0060
0.0467
0.0130
0.0354
0.0201
0.0327
0.0573
0.7872
1.0000
16.0
30.1
44.1
58.1
58.1
72.2
72.2
86.2
263
Mj
Weight
xjMj
0.026
0.181
2.059
0.755
2.057
1.451
2.361
4.939
207.034
220.863
C3+ = 220.656
C2+ = 220.837
MSTO = 220.863 lb
lb mole
Liquid
density at
60F and
14.7 psia
oj
Liquid
volume at
60F and
14.7 psia
xjMj / oj
31.66
35.12
36.45
38.96
39.35
41.30
55.25
0.0650
0.0215
0.0564
0.0372
0.0600
0.1196
3.7472
4.1069
cu.ft. C3+
lb.mole STO
19
220.656
lb
= 53.73
4.1069
cu ft
STO = 53.73
0.026
= 0.0001
220.863
53.73
= 0.86
62.4
STO =
o
lb
cu.ft.
0.181
= 0.001
220.837
API =
141.5
131.5 = 32.8
0.861
L1L ST
lb mole STO
lb mole sep gas M STO
STB
R SP = 2130
V1STO
L1L ST M STO
Similarly:
R ST =
2130 V2STO
L 2 M STO
RT = RST + RSP
R SP =
SCF
(2130)(0.4291)(53.73)
= 450
STB
(0.5709)(0.8649)(220.9)
R ST =
SCF
(2130)(0.1351)(53.73)
= 81
STB
(0.8649)(220.9)
R T = 531
SCF
STB
Step 5: Calculate the density and molecular weight of the reservoir liquid at reservoir
conditions.
20
12
Component Component,
of reservoir mole
liquid
fraction xj
Molecular
weight Mj
C1
C2
C3
i-C4
n-C4
i-C5
n-C5
C6
C7+
16.0
30.1
44.1
58.1
58.1
72.2
72.2
86.2
263
0.3378
0.0694
0.0982
0.0133
0.0299
0.0125
0.0193
0.0299
0.3897
1.0000
Weight xjMj
5.405
2.089
4.331
0.773
1.737
0.902
1.393
2.577
102.491
Mor =121.699
lb / lb mole res oil
C2+ = 116.294
C3+ = 114.205
31.66
35.12
36.45
38.96
39.35
41.30
55.25
Liquid
volume at
60F and
14.7 psia
xjMj / j
0.1368
0.0220
0.0477
0.0232
0.0354
0.0624
1.8550
2.1825 cu.ft.C3+
lb.mole res oil
114.205
lb
= 52.33
2.1825
cu ft
2.089
= 0.018
018
116.294
Liquid
density at
60F and
14.7 psia
j
5.405
= 0.044
121.699
Bo =
M resSTO
res M STO L1L ST
Bo =
(121.7)(53.73)
(46.04)(220.9)(0.5709)(0.8649)
Bo = 1.302
res bbl
STB
21
22
12
REFERENCES
(1) Danesh, A, "PVT and Phase Behaviour of Petroleum Reservoir Fluids." 1998
Elsevier. pp 105-206
(2)Prausnitz,J.M., Lichtenthaler,R.N., and d Azevedo,E.G. Molecular
Thermodynamic of Fluid -Phase Equilibria 2nd Edition, Prentice Hall Inc, NY.,
(1986)
(3) Smth,J.M. and Van Ness,H.C. Introduction to Chemical Engineering
Thermodynamics, Third Edition, McGraw-Hill ( 1975)
(4) McCain,W.D. The Properties of Petroleum Fluids Petroleum Publishing Co.
Tulsa 1973
(5) GPSA: Engineering Dat Book, Gas Processors Association. Tulsa Oklahoma, Gn
Education 1972
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