Reglo WALL-MAN Technical Manual Rev 7 - Layoutrev - 28 04

WALL-MAN
Pneumatic Access Platform
TECHNICAL MANUAL
Rev. 7 - 110916
Reglo AS
Andebu Nringspark
NO-3158 Andebu
Norway
Tel.:
+47 / 33 43 02 80
Fax.:
+47 / 33 43 02 81
E-mail: info@reglo.no
Web:
www.reglo.no
Reglo AS
WALL-MAN Technical manual
TABLE OF CONTENT
TABLE OF CONTENT......................................................................................................................................
1.
INTRODUCTION.................................................................................................................................
1.1
1.2
1.3
1.4
1.5
1.6
1.6.1
1.6.2
1.7
1.8
1.8.1
General................................................................................................................................................
Purpose of manual...............................................................................................................................
Reference documents..........................................................................................................................
Contact address...................................................................................................................................
Marking................................................................................................................................................
Symbols and conventions....................................................................................................................
As used in manual...............................................................................................................................
As used on the equipment...................................................................................................................
Safety notes.........................................................................................................................................
Abbreviations.......................................................................................................................................
Interfaces.............................................................................................................................................
2.
MAIN DATA..........................................................................................................................................
2.1
2.2
2.3
Product range......................................................................................................................................
Standard specifications........................................................................................................................
Dimensions..........................................................................................................................................
3.
SAFETY FEATURES.........................................................................................................................
4.
TECHNICAL DESCRIPTION..............................................................................................................
4.1
4.1.1
4.1.2
4.1.3
4.1.4
Overview and purpose.......................................................................................................................

Assembly............................................................................................................................................
Control Panel.....................................................................................................................................
Air supply...........................................................................................................................................
Emergency lowering lever..................................................................................................................
5.
HANDLING AND STORAGE.............................................................................................................
5.1
5.1.1
5.1.2
5.2
Handling and transport.......................................................................................................................

Transport seals .................................................................................................................................
Pallets ...............................................................................................................................................
Storage..............................................................................................................................................
6.
OPERATION......................................................................................................................................
6.1
6.2
6.2.1
6.2.2
6.2.3
6.2.4
6.2.5
6.2.6
6.3
6.3.1
6.3.2
6.3.3
6.3.4
6.3.5
Overview............................................................................................................................................
Start...................................................................................................................................................
Daily checks before start-up...............................................................................................................
Left and right movement....................................................................................................................
In and out movement.........................................................................................................................
Up and down movement....................................................................................................................
Emergency lowering lever..................................................................................................................
Lift chain safety device.......................................................................................................................
Practical exercises.............................................................................................................................
Exercise 1..........................................................................................................................................
Exercise 2..........................................................................................................................................
Exercise 3..........................................................................................................................................
Exercise 4..........................................................................................................................................
Passing a pivoted rail (if applicable)...................................................................................................
Reglo AS
7.
MAINTENANCE.................................................................................................................................
7.1
7.1.1
7.1.2
7.2
7.3
7.3.1
7.3.2
7.3.3
Maintenance programme...................................................................................................................
Handling leaks...................................................................................................................................
Measuring air pressure......................................................................................................................
Trouble shooting................................................................................................................................
Replacements and adjustments.........................................................................................................
Replacing the nylon rollers (WM-IO8 / WM-UD17)............................................................................
Replacement of the air motor.............................................................................................................
Adjustment of spring tension of the hose reels..................................................................................
TABLE OF FIGURES
Figure 1-1 Marking........................................................................................................................................... 5
Figure 1-2 Interfaces......................................................................................................................................... 8
Figure 3-1 Safety features.............................................................................................................................. 10
Figure 4-1 WALL-MAN main parts.................................................................................................................. 11
Figure 4-2 Control panel................................................................................................................................. 12
Figure 4-3 Control panel................................................................................................................................. 12
Figure 4-4 Air inlet for tools or breathing air and lockable main valve.............................................................12
Figure 4-5 Emergency lowering lever next to the mast...................................................................................13
Figure 5-1 WALL-MAN with transport seals................................................................................................... 14
Figure 5-2 Packing approval........................................................................................................................... 15
Figure 5-3 Packing Reglo pallet...................................................................................................................... 15
Figure 6-1 The air inlet in open and locked positions......................................................................................17
Figure 6-2 Left and right manoeuvring............................................................................................................ 18
Figure 6-3 Foot pedal..................................................................................................................................... 19
Figure 6-4 In and out manoeuvring................................................................................................................. 20
Figure 6-5 Up and down manoeuvring............................................................................................................ 21
Figure 6-6 Emergency lowering lever............................................................................................................. 22
Figure 6-7 Chain slack valve (behind panel)................................................................................................... 23
Figure 6-8 Pivoted rail..................................................................................................................................... 25
APPENDIX
A
SPARE PART LIST
DRAWINGS AND DATA SHEETS
WARRANTY CERTIFICATE
APPROVALS
Reglo AS
1.
INTRODUCTION
1.1
GENERAL
Congratulations with your new WALL-MAN.
The WALL-MAN is a pneumatic access platform which replaces ladders, scaffolding, etc. and thus
creates a safe and effective working place. At the top the WALL-MAN hangs and runs on rails
mounted on the walls of the spray booth /paint shop. The lower end of the WALL-MAN has wheels
which only touch the wall, not the floor.
WALL-MAN ensures mobility and manoeuvrability from the cage in any height. Controls in the cage
are for left / right, in / out and up/down movements. The up/down movement is done by means of
two powerful double-acting air cylinders.
Please verify that you have received everything according to the packing list.
1.2
PURPOSE OF MANUAL
This manual provides the user with the necessary instructions to operate and maintain the WALLMAN pneumatic access platform as supplied by Reglo as (Reglo).
This manual is provided for qualified and trained personnel.
It is important that all personnel concerned read this manual. The Equipment is to be
handled in accordance with the instructions given in this manual or other referenced
documentation.
If problems occur beyond the scope of this manual, please contact Reglo for assistance.
Reference documents
Always use the latest revision of a document.
The following documents are referenced and can be found in Appendix:
Reference
Title
Spare part list
B-1
Product Data Sheet
B-2
GA drawing
B-3
Pneumatic plan
B-4
Location plan
Warranty certificate
D-1
EC declaration of conformity
D-2
CE certificate
D-3
UL certificate (if applicable)
Reglo AS
1.3
CONTACT ADDRESS
Reglo AS
Andebu Nringspark
N-3158 Andebu
Norway
Tel.:
+47 33 43 02 80
Fax:
+47 33 43 02 81
E-mail:
info@reglo.no
Web site: www.reglo.no
1.4
MARKING
The identification label for WALL-MAN is attached to the operation panel.
Reglo AS
Figure 1-1 Marking

1.5
SYMBOLS AND CONVENTIONS
1.5.1 As used in manual

The following words and symbols found throughout this manual mark special messages to alert the
operator of specific information concerning of the PERSONNEL, the EQUIPMENT or the PROCESS.
Text set off in this manner provides warning notice that failure to follow these directions in
this warning can result in bodily harm or loss of life and/or extensive damage to equipment.
Text set off in this manner provides warning notice that failure to follow these directions in
this CAUTION can result in damage to equipment.
Text set off in this manner present clarifying information or specific instructions pertinent
to the immediate instruction.
Text set off is this manner is used to identify any possible environmental impact of actions
taken or equipment/material used.
1.5.2 As used on the equipment

The following signs and symbols are used on the WALL-MAN:
Sign or symbol
Description
ATEX Classification
Maximum working pressure
Type sign
Warning sign
1 Read manual before use
2 Always wear safety harness
Emergency lowering sign
Emergency in sign (if applicable)
Reglo AS
1.6
SAFETY NOTES
Read and understand this manual before installing and using the WALL-MAN.
Follow all safety instructions.
Never use an item of equipment that is damaged or has defective parts.
Protective clothing and safety glasses must be worn whenever there is a possibility
of contact with chemical substances.
Ensure that rails are securely fastened to the wall.
Ensure the end stoppers are intact and securely fastened.
Keep the access doors closed while using the WALL-MAN.
Keep the cage floor dry and clean while using the platform.
Do not climb on the cage or mast.
Do not use ladders, chairs, etc. inside the cage.
Use only original spare parts.
Never use the WALL-MAN as a jack, crane or similar.
Never exceed maximum payload.
The WALL-MAN may only be used by authorised personnel that have been trained
in operation. Always use the WALL-MAN carefully and responsibly.
Government and company health and safety regulations must be obeyed at all times.
Warranty claims are only valid if original spare parts are used.
(Refer to current warranty regulations.)
It is the operators responsibility to identify possible hazardous situations and

to take the necessary precautions in order to avoid serious accidents to personnel
and equipment.
Reglo AS
1.7
ABBREVIATIONS
Abbreviation
Description
GA
General arrangement
Reglo
Reglo AS
Rev.
Revision
SWL
Safe working load
WM
WALL-MAN
1.7.1 Interfaces
Reglo AS
Only general interfaces shown. Please refer to GA drawing for project specific details.
For technical description refer to section 4.1.3.
Compressed air
interface on wall to
reel.
Compressed air
interface reel to
WALL-MAN.
Air inlet and

main control
Figure 1-2 Interfaces
2.
MAIN DATA
2.1
PRODUCT RANGE
WALL-MAN
Model
1300/100
1200/100
1100/100
1000/100
900/100
800/100
700/100
600/100
500/100
Axis
3D
3D
3D
3D
3D
3D
3D
3D
3D
Distance from wall 1)

Min
Max
1285
2585
1235
2435
1185
2285
1135
2135
1085
1985
1035
1835
985
1685
935
1535
885
1385
Cage size 2)
Widt
Depth
900
820
900
820
900
820
900
820
900
770
900
720
900
670
900
620
900
570
Door
Width
520
520
520
520
470
470
420
370
420
Miscellaneous
One door only

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Reglo AS
400/100

3D
835
1235
900
520
370
One door only
1) Offset possible up to 250 mm. Greater reach possible with brackets.

2) Cage width can be extended up to 1200 mm.
Fixing height for all standard models is 4170 mm but can be extended up to 5420 mm. Lifting
height (cage floor) for all standard models is 3275 mm but can be extended up to 4525 mm.
2D models available on request.
2.2
STANDARD SPECIFICATIONS
For specifications according to order please refer to Appendix.
Item
Max payload
Lifting height
Fixing height
Maximum lifting speed
Maximum driving speed
Net weight
Forces applied to wall at upper rail:
Horizontally
Vertically
Forces applied to wall at lower support wheels:
Horizontally
Vertically
Maximum noise level in use
Air supply
Pressure:
Min./max.
Recommended
Air consumption
Hose lengths
Telescopic movement
2.3
Data
150 kg
3275 mm (up to 4525 mm)
4170 mm (up to 5420 mm)
100 to 120 mm/second
Approx. 50 m/minute
Approx. 280 kg
Approx. 120 kg
Approx. 420 kg
Approx. 120 kg
0 kg
<85dB(A)
Nederman 893, 889, 884
6/8 bar
7 bar
350 litre/minute
10, 15, 20 or 30 m
400-1300 mm
DIMENSIONS
Refer to GA drawing listed in Appendix for details.
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Reglo AS
3.
SAFETY FEATURES
Sideways
Up/down
Safety flow restrictors
in case of air loss.
Loose chain stop /
chain straighter.
Safety factor 11 on
lifting chains.
Safety chain on air
supply.
Chain slack protection
Brake system for

steady positioning
Guide rollers to
avoid threshold
(doors <80cm)
Rubber stoppers in
rail.
Safety hook in rail.
Loss of air pressure

allows manual
movement.
WALL-MAN on rails
Cage in upper position
Non slip floor in cage
In/out
Pressurised
cylinders for
steady
positioning
Signal horn.
Loss of air
pressure allows
manual
movement
Chain protection panels
Hook for safety harness.
Self closing hinges
Self closing latches.
Telescoping cage
Figure 3- 3 Safety features
Emergency lowering.
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Reglo AS
4.
4.1
TECHNICAL DESCRIPTION
OVERVIEW AND PURPOSE
WALL-MAN ensures mobility and manoeuvrability from the cage in any height. Controls in the cage
are for left/right, in/out and up/down movements. The up/down movement is done by means of two
powerful double-acting air cylinders. The in/out movement is done by two Lintra cylinders and the
sideways movement is run by the air motor.
The WALL-MAN is hanging and running in the top rail and is absolutely stable, it cannot tip over. The
upper wheels are trapped in the rail so that the WALL-MAN can only be lifted out of the rail at the
installation openings which are locked during operation. Should a wheel or shaft break, a safety hook
keeps the WALL-MAN in the rail. The lower rail is for guidance and support only.
4.1.1 Assembly
1
14
15
7
2
8
3
4
10
5
11
16
18
12
11
13
17
Figure 4-4 WALL-MAN main parts
1
2
3
4
5
6
Upper wheel non driving

G-Profile rail bracket
Chain protection panels
Sprocket wheel on lifting cylinder
Chain for lifting
Hose reel
7
8
9
10
11
12
Upper rail
Mast
Track for cableway
Cableway
Main lifting cylinder
Operators panel (inside the cage)
13
14
15
16
17
18
Lower support wheels

Upper wheel driving
Air motor
Cage
Lintra horizontal cylinder
Control lever/emergency lowering
12
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4.1.2 Control Panel
5
6
Figure 4-5 Control panel
1
2
3
4
5
6
7
Protection bar (hand support)

Lever for in/out movement
Lever for up/down movement
Lever for left/right movement
Warning signal horn
Air inlet
Main control valve lockable
4.1.3 Air supply

A compressed air outlet is provided in the cage for spray gun or other tools. The compressed air can
be filtered in the cage to be used as breathing air.
Figure 4-6 Control panel
Figure 4-7 Air inlet for tools or breathing air and

lockable main valve
4.1.4 Emergency lowering lever

The cage can also be operated from the emergency lowering lever. This makes it possible
to perform emergency lowering or to park the cage in the upper position to create maximum space.
13
Reglo AS
Figure 4-8 Emergency lowering lever next to the mast
14
Reglo AS
5.
HANDLING AND STORAGE
5.1
HANDLING AND TRANSPORT

Handle the platform and its parts carefully; pneumatic parts can get damaged!
Use only proper tools for handling. Use only tested and certified lifting equipment.
Transport the WALL-MAN on a pallet, suitably strapped down to prevent movement.
Transport seals are only to be removed after the WALL-MAN is installed in the rails.
Wooden packing materials to be heat treated and debarked
5.1.1 Transport seals
Figure 5-9 WALL-MAN with transport seals
15
Reglo AS
5.1.2 Pallets
Our production unit, Andebu Mekanikk AS, has received approval according to International Standard for
Packing Materials:
ISPM 15:
NO-SLT
935 437 903
HT DB
HT = Heat Treated
DB = Debarked
Figure 5-11 Packing approval
Figure 5-10 Packing Reglo

pallet
5.1.3 Scope of delivery

The WALL-MAN is delivered in the following parts:
5.2
Main mast with cages
Upper rail (four meter lengths)
G-brackets for upper rail mounting
Rubber end stoppers
Technical Manual and Installation Manual (if not sent in advance)
Other items (hose reel, hose reel brackets, etc.) as required. Normally packed
inside the cage.
STORAGE
If the WALL-MAN is to be stored for an extended period, an indoor storage area is recommended. If
stored outdoor the WALL-MAN must be protected against rain, snow,
sea-spray or excessive dust.
16
Reglo AS
6.
OPERATION
6.1
OVERVIEW
Never exceed maximum payload.
The operator must use safety harness at all times.
WALL-MAN may only be used by authorised personnel who have been trained in
the operation.
Ensure that personnel are not moving around in the operating area of the WALLMAN . Watch out for people entering the booth/hall.
Never drive at full speed against the rubber end stoppers.
Never run the platform across a pivoted rail without checking the pivot first.
Keep the WALL-MAN free from debris and such like.
Keep the doors closed at all times when the WALL-MAN is used.
Be careful when the air hose is fully extended. The WALL-MAN operating range is
limited to the air hose length from the air connection point.
Avoid long hoses when using tools connected to the outlet in the cage. Hoses
hanging out of the cage can catch on the WALL-MAN and cause defects.
In case of loss of compressed air (compressor failure, air supply break down,
punctured hose), the WALL-MAN remains in its current position. All movements are
disabled, only lowering remains possible. In case of loss of compressed air and the
cage is above an obstacle, the platform can be pushed sideways and the cage can
be moved in manually.
The WALL-MAN is driven by compressed air which is a flexible substance. This might lead to
a delayed response. However, with a little practice, WALL-MAN can be steered very precisely.
WALL-MAN can be moved in the following ways:
Driving left or right along the wall.
Telescoping the cage in and out.
Raising and lowering the cage.
17
Reglo AS
6.2
START
The WALL-MAN is designed with safety in mind, but as with any mechanical lifting device,
there are potential dangers caused by misuse or negligent use.
Always use WALL-MAN carefully and responsibly.
WALL-MAN is turned on and off with the lockable main control valve on the control panel.
Figure 6-12 The air inlet in open and locked positions
6.2.1 Daily checks before start-up

The following checks must be done daily before start-up:
Check for:
Defects
Debris
Leaks
Obstacles
Personnel
Doors
Safety Hook
Compressed air
Breathing air
Controls
Action
Visually check for defects such as broken parts, loose items, etc.
Keep the WALL-MAN free from debris, dirt and other rubbish.
Listen for the hissing sound of air leaking.
Check that there are no obstacles in the operating area.
Check that no unauthorised personnel are in the operating area.
Check that the door closes and locks properly.
Check that the safety hook is fixed correctly to the cage.
Verify that minimum 6 bar is available.
If breathing mask is used, check all necessary parts according to
Operate the WALL-MAN in all 3 directions.
If one of the above mentioned checks creates a problem, do not use the WALLMAN. Any defects must be reported immediately.
18
Reglo AS
6.2.2 Left and right movement

Operate the WALL-MAN sideways by means of the right hand lever on the control panel.
Air motor
Figure 6-13 Left and right manoeuvring
In case of loss of air pressure, it is still possible to manually move the WALL-MAN.
If the joystick is not activated it returns to neutral.
For short and precise manoeuvring, operate the joystick in short movements.
19
Reglo AS
6.2.2.1 Foot pedal (if applicable)

A WALL-MAN fitted with a foot pedal can be manoeuvred sideways on the rail by stepping on the left
and the right side of the foot pedal as indicated.
.
Figure 6-14 Foot pedal
WALL-MAN can also be fitted with foot pedals for up/down or/and in/out movement.
20
Reglo AS
6.2.3 In and out movement

Move the WALL-MAN in and out by means of the left hand lever on the control panel.
Lintra cylinders
Figure 6-15 In and out manoeuvring
In case of loss of air pressure, it is still possible to manually move the WALL-MAN.
21
Reglo AS
6.2.4 Up and down movement

Operate the up and down movement of the WALL-MAN by means of the centre hand lever on the
control panel.
Lifting cylinders with chain (behind

protection panels)
Figure 6-16 Up and down manoeuvring
In case of loss of air pressure, it is still possible to safely lower the WALL-MAN.
22
Reglo AS
6.2.5 Emergency lowering lever

In the event that air pressure or supply is lost when the cage is raised, an emergency lowering lever,
located next to the mast, will permit the lowering of the cage.
Figure 6-17 Emergency lowering lever
If the emergency is due to loss of air pressure the cage will be lowered after a short delay.
The lever can also be used to raise and lower the cage during normal operation.
Do not park the platforms in upper position over longer time without supervision.
23
Reglo AS
6.2.6 Lift chain safety device

If the cage is lowered onto an obstacle, the lifting chain may slacken and an integrated safety device
will raise the cylinder rods until all chains are tightened. While this happens, the lifting control lever in
the cage is disabled for downward movement (can be lifted upwards).
Figure 6-18 Chain slack valve (behind panel)
24
Reglo AS
6.3
PRACTICAL EXERCISES
The following practical exercises are to be performed by all operators before using the equipment for
the first time.
6.3.1 Exercise 1
Identify the following parts:
1 Shut off valve.

1. Emergency down valve.
2. Control panel.
3. Air outlet for tools.
4. Safety hook for harness.
6.3.2 Exercise 2
Perform Daily checks
Enter the cage and conduct the daily checks

according to section 6.2.
6.3.3 Exercise 3
ALWAYS USE SAFETY HARNESS WHEN OPERATING THE WALL-MAN
Use the controls in the

following order:
1 Raise the cage to full height.

5. Lower the cage completely.
6. Move left and right.
7. Extend cage fully.
8. Raise and lower cage, and then move left or right.
9. Operate several control levers at the same time..
The speed may vary due to variable air consumption.
6.3.4 Exercise 4
Simulate pressure loss:
1 Raise the cage.

10. Close air supply with main control valve.
11. Try raising/lowering or moving the WALL-MAN with the controls.
12. Activate the emergency lowering lever and lower the cage.
If the emergency is due to loss of air pressure the cage
will be lowered after a short delay (approx. 10 seconds).
1. Re-open the main control valve
25
Reglo AS
6.3.5 Passing a pivoted rail (if applicable)

To open:
1 Pull chain cord (1) and open pivot (2)
1. Secure chain cord in locking device (3)
2
2. Check that all guide rail locks (4 and 5) have

engaged properly and prevent the WALLMAN from driving out of the rail.
4
1
3
To close:
1 Release chain cord (1) and close pivot (2)
3. Check that the pivot has closed properly and
that there is no step in the rail.
Can be delivered pneumatically operated.
No step
3
Figure 6-19 Pivoted rail
26
Reglo AS
7.
MAINTENANCE
Always wear safety clothes, mask and/or glasses when working with solvents and/or oil.
Before starting the maintenance work, lower the cage and disconnect WALL-MAN from
compressed air.
In case of defects or malfunctions, see also section 7.2 Trouble shooting.
Dispose of used rags, etc. according to local legislation.
7.1
MAINTENANCE PROGRAMME
The WALL-MAN requires minimal service and maintenance. However due to environment and
conditions where it is used, it is recommended that the following routines are carried out.
Daily:
Action:
Check for defects
Visually check for defects such as broken parts, loose items, etc.
Check for debris
Keep the WALL-MAN free from debris, dirt and other rubbish.
Check for leaks
Listen for the hissing sound of air leaking.
Check for obstacles
Check that there are no obstacles in the operating area.
Check for personnel
Check that no unauthorised personnel are in the operating area.
Check doors
Check that the door closes and locks properly.
Check for safety hook
Check that the safety hook is fixed correctly to the cage.
Check compressed air
Verify that minimum 6 bar is available.
Check breathing air
If breathing mask is used, check all necessary parts according to

manufacturers instructions
Check controls
Operate the WALL-MAN in all 3 directions
If one of the above mentioned checks create a problem, do not use the WALL-MAN.
Any defects must be reported immediately.
Weekly checks
Check air cylinder piston rod
1.
2.
Check brake system
1.
2.
3.
Raise the cage to its upper position.

Clean the air cylinder piston rod with solvent and
lubricate with engine oil.
Check for proper function of brake.
Check brake bands for wear.
Adjust flow restrictor if necessary.
27
Reglo AS
Weekly checks
Check all air connections
1.
Listen to all connections. Possible leaks must be

located and rectified. See also section 7.1.1.
Check the chain slack control

device
1.
Place a solid piece of wood on the ground below

the cage.
Ensure that the timber is placed in a position
that prevents it from breaking or causing
damage.
2.
Using the centre lever on the control panel or the

emergency lowering lever on the mast, lower the cage
onto the piece of wood.
When lowering with the centre lever do not
enter the cage.
3.
If the slack chain control device works correctly,

the chains remain tight.
4.
If the chain is slack, check/adjust the device.
5.
Grease the activator on the chain-slack control if
the device is dry.
Check the rail pivots
(if applicable)
1.
2.
3.
Check door
1.
Every 6 months
Check all screw connections,
chains and welds.
1.
Verify that the door opens and closes easily.

If required tighten door spring.
2.
Verify that the latch works correctly.
2.
3.
4.
5.
6.
Lubrication of the lifting
cylinders.
Operate the pivot.

Verify that it opens/closes easily.
Verify the guide rail locks engage/disengage
correctly.
1.
2.
3.
4.
5.
6.
Check all wheels, rollers and shafts.

Replace in case of heavy wear.
Check screws, nuts and bolts.
Tighten if necessary.
Check the chains for wear.
Double check the chain fastenings.
Check all rail fixing points on wall and rubber end
stoppers for wear and damage.
Check all welds for cracks, especially at rail pivots.
Switch off air supply.
Pull the upper supply hose from the cylinder and
vent the cylinder
Fill 2 squirts of SAE 10-30 engine oil in each
cylinder.
Refit the upper supply hose.
Turn air supply back on.
Raise and lower the cage several times to
distribute the oil equally.
28
Reglo AS
7.1.1 Handling leaks

Air leaks appear most often at connectors, hose
connections or inside pneumatic components.
This causes a sound which can be heard.
To verify the leak use soapy water as follows:
1.
Apply a thin film of soapy water where

the leak is suspected.
2.
Escaping air creates bubbles and

indicates the location of the leak.
This method can also be used to find
leaks on cylinder seals.
3.
When finished, dry off remaining soap

and water.
Hoses and connections can also cause leaks.

Hoses must not be bent too much.
Hoses must be properly fitted to the
connectors.
If there is a leak at a connector, disconnect the
hose and check that the hose end is cut straight
and not deformed.
Valves with leaks must be replaced

with Norgren parts only.
7.1.2 Measuring air pressure

1. Before applying compressed air, insert a T-joint to where the pressure is to be measured.
2. Connect the gauge with hose and connector to this T-joint.
3. Check for proper fit, apply compressed air and measure.
4. When measuring is complete, remove T-joint.
29
Reglo AS
7.2
TROUBLE SHOOTING
Fault
Cause
Solution
Remarks
Nothing works or
only slow
movements
Low air pressure
Adjust air pressure
Air leak
Tighten the leak
Refer to section 2.1 for

maximum pressure
(disconnect air supply)
Defective cylinder /
motor / valve
Change defective
parts
Bent air hose
Straighten air hose
Overload
Reduce load

maximum payload
Low air pressure
Adjust pressure

maximum pressure
Defective control valve
Change defective
parts
Sluggish lifting /
lowering
Insufficient lubrication
on the mast
Clean and lubricate

the mast, especially
the edges.
Use Vaseline or other

silicone free grease.
No or sluggish
sideways
movement
Low air pressure
Adjust pressure

maximum pressure
Obstacle or debris in
the rails
Clean the rails
Air motor loose or

disengaged
Check air motor
Exact and careful

cleaning.
Change defective
parts
No in / out
movement
Low air pressure
Adjust air pressure

maximum pressure
Sluggish in / out
movement
Insufficient lubrication
on in / out rails
Clean and lubricate

in / out rails
Moves by itself
Change defective
parts
Slack-chain device out

of position
Adjust parts
Air leak
Tighten the leak
Ratchet on
Release ratchet
Sticky hoses
Apply talc or similar

to hoses
Worn hoses
Change air hoses
Defective reel
Change reels
No vertical
movement of the
cage
Air hoses do not

rewind on reels
See manufacturers
instructions.
30
Reglo AS
7.3
REPLACEMENTS AND ADJUSTMENTS
7.3.1 Replacing the nylon rollers (WM-IO8 / WM-UD17)

The nylon rollers are spare parts that may have to be replaced after being used for a long time.
They may also occasionally be damaged. The rollers can be replaced easily, once they have
been unloaded by lowering the cage onto firm support.
1. Unscrew the lock nut on one end of the roller axle.
2. Unscrew the end cap and pull out the axle.
3. Reverse the procedure to replace with a new roller.
If the movement up and down is hesitant, especially on a new installation, a smear of Vaseline on
the vertical mast especially at the corners will usually rectify the problem.
Do not use silicone or grease.
7.3.2 Replacement of the air motor

To replace the Atlas Copco air motor perform the following steps:
1. Loosen the PC counter nuts 13 mm as well as 2 pc set screw with a 4mm hex key.
2. Disconnect the air hoses and pull the motor straight out.
3. Heat the drive shaft with a hot air gun to approx. 200 degrees C and pull it from the motor shaft.
4. Clean the hole in the drive shaft, apply a couple of drops of LockTite 638 and place it on
the new motor shaft.
The set screws have to hit the plain part of the motor house.
31
Reglo AS
7.3.3 Adjustment of spring tension of the hose reels

To adjust the tension of the Nederman hose reels 893/889 and 884 perform the following steps:
Model 893/889
Model 884
1. Place the handle (1) (provided by

Nederman) in the reel
2. Loosen and remove the bolts (2).
3. Increase spring tension by moving
the handle counter clockwise.
4. Decrease tension by moving the
handle clockwise.
5. Refit the bolts and remove the
handle.
Check that the required length of hose can be
unreeled without stretching the spring to its limit.
1. Recoil the hose until the hose stops

against the outlet. Pull the hose
out, to a position where the ratchet
is engaged. Unscrew hose stop and
tool connected to the hose.
2. Turn the drum, with all the hose
wound on: one revolution in the
direction of the red arrow when
increasing the spring tension; one
revolution in the direction of the
blue arrow when decreasing the
tension.
3. Beat hose stop and tool.
Check that the required length of hose can be
unreeled without stretching the spring to its limit
32

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WALL-MAN

Pneumatic Access Platform

WALL-MAN Technical manual

Overview and purpose.......................................................................................................................

HANDLING AND STORAGE.............................................................................................................

Handling and transport.......................................................................................................................

WALL-MAN Technical manual

SPARE PART LIST

DRAWINGS AND DATA SHEETS

WALL-MAN Technical manual

Spare part list

Product Data Sheet

UL certificate (if applicable)

WALL-MAN Technical manual

Web site: www.reglo.no

WALL-MAN Technical manual

SYMBOLS AND CONVENTIONS

1.5.1 As used in manual

1.5.2 As used on the equipment

Maximum working pressure

Emergency lowering sign

Emergency in sign (if applicable)

WALL-MAN Technical manual

Follow all safety instructions.

Never use an item of equipment that is damaged or has defective parts.

Ensure that rails are securely fastened to the wall.

Ensure the end stoppers are intact and securely fastened.

Keep the access doors closed while using the WALL-MAN.

Do not climb on the cage or mast.

Do not use ladders, chairs, etc. inside the cage.

Use only original spare parts.

Never use the WALL-MAN as a jack, crane or similar.

Never exceed maximum payload.

It is the operators responsibility to identify possible hazardous situations and

WALL-MAN Technical manual

Safe working load

WALL-MAN Technical manual

For technical description refer to section 4.1.3.

Air inlet and

Figure 1-2 Interfaces

Distance from wall 1)

One door only

WALL-MAN Technical manual

One door only

1) Offset possible up to 250 mm. Greater reach possible with brackets.

WALL-MAN Technical manual

Brake system for

Safety hook in rail.

Loss of air pressure

Cage in upper position

Non slip floor in cage

Chain protection panels

Hook for safety harness.

Self closing hinges

Self closing latches.

Figure 3- 3 Safety features

WALL-MAN Technical manual

Upper wheel non driving

Lower support wheels

WALL-MAN Technical manual

4.1.2 Control Panel

Figure 4-5 Control panel

Protection bar (hand support)