Coal Mill Field Quality Plan

FIELD QUALITY ASSURANCE PLAN FOR COAL MILL
Package : COAL MILL
TEYNAMPET, CHENNAI- 600 018.

Sl.No
Component & Operation
1.0
Receipt of Material
1.1
Coal Mill Equipments
1.2
Receipt Inspection
2.0
Storage of Materials
2.1
Coal Mill Equipments
3.0
Erection of coal mill
Characteristics
Rev No
: 00
Date
:20.10.2010
Class of
Quantum
Type of Check
Check
of check
Ref Document &

Accepatance Std
Inspected By
Format of
Record
Vendor
BGR
Customer
Physical verification of materials for any Major

transit damage
Visual
100%
As per Purchase Order
Log Book
--
--
Verification of despatch documents

Verification of all components
Major
Major
Verification
Verification
100%
100%
---
P
P
---
Verification of test reports and

inspection report
Major
Verification
100%

Log Book
As per Purchase Order/As per GRN
approved Drg
As per Purchase Order/As per GRN
approved Drg
--
--
Check for dimensions and transit

damage
Major
Measurement
100%
As per Approved Drawing
--
Ensure the material are properly

stored/Stacked
Check the foundation top level with
respect to bench mark level & ensure
the cleanliness
Major
Verification
--
Major
Visual/

Log Book
Periodic
Inspection
100%
Log Book
As per Approved Drg &
Document No:FQS-Coal mill01
Check the mill & motor foundation

pocket dimensions as per drawing
Major
Visual/
100%

Log Book
Check the distance of mill & motor

centre line with respect to boiler
furnace axis
Major
Visual/
100%

Log Book
Check the uneveness of gear box &

motor base plate
Major
Visual/
100%
--
Ensure the grouting material

grade,mixing ratio,pouring of grouting
as required level&curing period
Major
Visual/
100%

Log Book
As per Approved Drg
Log Book
Check the apply of MoS2 grease on the Major

gear box plates
Visual
100%
As per Approved Drg
Log Book
--
Check the alignment of gear box center Major

with respect to mill center
Visual /
Measurement
100%

Log Book
--
Check the levelness of gear box top

surface & horizontality of the shaft
Major
Visual/
measurement
100%

Log Book
--
Check the installation of gear box on

the mill base & alignment of the plinth
Major
Visual
100%
As per Approved Drg
Log Book
Check the vertical distance between

gear box crown face and bottom
housing crown face
Major
Visual/
Verification
100%
Log Book
Check the parallelism between gear box Major

crown face and bottom housing crown
face
Visual /
Measurement
100%
Log Book
Major
Visual /
Measurement
100%
Log Book
Check the clearance between mill gear

box & base plate
Page 1 of 3
GRN
Remarks

Package : COAL MILL

Sl.No
Characteristics
:20.10.2010
Class of
Quantum
Type of Check
Check
of check
Major
Ref Document &

Accepatance Std
Inspected By
Format of
Record
Vendor
BGR
Customer
100%
Log Book
--
Ensure the erection of tension rods seat Major
Visual
100%
As per Approved Drg
Log Book
--
Major
Visual
100%
Log Book
--
Major
Visual/
100%
Log Book
Major
Visual
100%
As per Approved Drg
Log Book
--
Check top level of the mill housing after Major

installation on the plinth
Visual /
Measurement
100%

Log Book
Check the distance between external

Major
dia of gear box stop mouth and internal
dia of bottom housing upper plate hole
Visual/
100%

Log Book
Check the installation of bottom

housing sealing device
Major
Visual
100%
Log Book
--
Recheck the alignment & concentricity

of the plinth after attachment of plinth
bottom seal
Major
Visual/
100%

Log Book
Visual
100%
Log Book
Visual/
100%
Log Book
Visual /
Measurement
100%
Log Book
Visual/
100%
Log Book
Visual
100%
Log Book
--
100%
Log Book
Check the direction of rotation of the

gear box
Recheck the levelness of gear box top
surface & shaft horizontalness
Check the welding of gear box bottom
flange,under lay & slot steel together
: 00
Date
Visual /
Measurement
Check the concentricity of plinth with

respect to mill center line
3.0
Rev No
Major
Check the installation & alignment of
the grinding table carrier on the output
flange the gap between grinding track Major
Chech
carrier middle seal stop mouth and
external dia of bottom housing baffle
ring
Major
Check & ensure the closefit of the
grinding table at the interference
Major
Ensure the installation of scrap board
on the grinding table & check the
clearance between the upper surface of
the plinth & the bottom of the scrap
board
Major
Ensure orientation of hot air inlet
opening of mill upper housing
measurement
Check the concentricity between the

upper and lower housing
Major
measurement
Visual/
Check the horizontal distance between

housing inwall and Max external dia of
grinding track carrier upper part
Major
Visual/
100%
Check the radial gap between grinding

table carrier & outer nozzle ring
Major
measurement
Visual/
Log Book
100%

Log Book
measurement
measurement
Page 2 of 3
Remarks

Package : COAL MILL

Sl.No
3.0
Characteristics
Rev No
: 00
Date
:20.10.2010
Class of
Quantum
Type of Check
Check
of check
Ref Document &

Accepatance Std
Inspected By
Format of
Record
Vendor
BGR
Customer
Check the clearance between rotary

nozzle & guide ring
Major
Visual/
100%
Log Book
Check the clearance between the

rollers and grinding table
Major
Visual/
100%
Log Book
Check the gap between loading frame

and bearing side front guide plate
location suface
Major
Visual/
100%
Log Book
Check the gap between loading frame

and non bearing side guide plate
location suface
Major
Visual/
100%
Log Book
Check the alignment of the motor with

gear box in axial & radial direction
Major
Visual/
100%
Log Book
Page 3 of 3
Remarks

Coal Mill Field Quality Plan

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FIELD QUALITY ASSURANCE PLAN FOR COAL MILL

Package : COAL MILL

TEYNAMPET, CHENNAI- 600 018.

Component & Operation

Coal Mill Equipments

Coal Mill Equipments

Erection of coal mill

Ref Document &

Physical verification of materials for any Major

As per Purchase Order

Verification of despatch documents

Verification of test reports and

As per Purchase Order

Check for dimensions and transit

As per Approved Drawing

Ensure the material are properly

As per Purchase Order

Check the mill & motor foundation

As per Approved Drg &

Check the distance of mill & motor

As per Approved Drg &

Check the uneveness of gear box &

Ensure the grouting material

As per Approved Drg &

Check the apply of MoS2 grease on the Major

As per Approved Drg

Check the alignment of gear box center Major

As per Approved Drg &

Check the levelness of gear box top

As per Approved Drg &

Check the installation of gear box on

As per Approved Drg

Check the vertical distance between

Check the parallelism between gear box Major

Check the clearance between mill gear

FIELD QUALITY ASSURANCE PLAN FOR COAL MILL

TEYNAMPET, CHENNAI- 600 018.

Component & Operation

Ref Document &

Ensure the erection of tension rods seat Major

As per Approved Drg

As per Approved Drawing

As per Approved Drawing

As per Approved Drg

Check top level of the mill housing after Major

As per Approved Drg &

Check the distance between external

As per Approved Drg &

Check the installation of bottom

As per Approved Drawing

Recheck the alignment & concentricity

As per Approved Drg &

As per Approved Drawing

As per Approved Drawing

Check the direction of rotation of the

Erection of coal mill

Check the concentricity of plinth with

Check the concentricity between the

Check the horizontal distance between

Check the radial gap between grinding

As per Approved Drg &

FIELD QUALITY ASSURANCE PLAN FOR COAL MILL

TEYNAMPET, CHENNAI- 600 018.