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The data contained in this publication is for informational purposes only and
may be revised at any time without prior notice. The data is believed to be
accurate and reliable, but Special Metals makes no representation or warranty of
any kind (express or implied) and assumes no liability with respect to the
accuracy or completeness of the information contained herein. Although the
data is believed to be representative of the product, the actual characteristics or
performance of the product may vary from what is shown in this publication.
Nothing contained in this publication should be construed as guaranteeing the
product for a particular use or application.
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N08800
N08810
N08811
INCOLOY alloys
800
800H
800HT
30.0-35.0
19.0-23.0
39.5 min.
0.05-0.10
0.15-0.60
0.15-0.60
0.30-1.20
5 or coarser
30.0-35.0
19.0-23.0
39.5 min.
0.06-0.10
0.25-0.60
0.25-0.60
0.85-1.20
5 or coarser
Nickel
30.0-35.0
Chromium
19.0-23.0
Iron
39.5 min.
Carbon
0.10 max.
Aluminum
0.15-0.60
Titanium
0.15-0.60
Aluminum + Titanium 0.30-1.20
ASTM grain size
Not specified
0.08 max.
0.4-0.7
Special
ASTM 1-5
ASTM 1-5
ASTM 2-5
Temperature
Tensile
Modulus
Shear Modulus
103 ksi
103 ksi
-310
75
200
400
600
800
1000
1200
1400
1600
30.55
28.50
27.82
26.81
25.71
24.64
23.52
22.37
21.06
19.20
11.45
10.64
10.37
9.91
9.47
9.04
8.60
8.12
7.58
6.82
0.334
0.339
0.341
0.353
0.357
0.363
0.367
0.377
0.389
0.408
GPa
GPa
Poissons
Ratio
-190
20
100
200
300
400
500
600
700
800
210.6
196.5
191.3
184.8
178.3
171.6
165.0
157.7
150.1
141.3
78.9
73.4
71.2
68.5
66.1
63.0
60.3
57.4
54.3
50.7
Poissons
Ratiob
0.334
0.339
0.343
0.349
0.357
0.362
0.367
0.373
0.381
0.394
Mechanical Properties
Temperature
Electrical
Resistivity
Thermal
Conductivity
2
Coefficient of
Expansiona
-6
ohmcirc mil/ft
Btuin/ft hF
595
600
620
657
682
704
722
746
758
770
776
788
80
83
89
103
115
127
139
152
166
181
214
-
W/mC
m/m/C
20
100
200
300
400
500
600
700
800
900
1000
0.989
1.035
1.089
1.127
1.157
1.191
1.223
1.251
1.266
1.283
1.291
11.5
13.0
14.7
16.3
17.9
19.5
21.1
22.8
24.7
27.1
31.9
14.4
15.9
16.2
16.5
16.8
17.1
17.5
18.0
-
F
70
100
200
400
600
800
1000
1200
1400
1600
1800
2000
10 in/in/F
7.9
8.8
9.0
9.2
9.4
9.6
9.9
10.2
-
Tensile Properties
INCOLOY alloy 800 exhibits high tensile properties at room
and elevated temperatures. Figures 2 and 3 show tensile
properties at temperatures to 1500F (815C) of hot-rolled
rod in the as-rolled and the annealed conditions. Tensile
properties at room temperature and from 1200F (650C) to
1800F (980C) of as-extruded tubing are given in Table 6.
Cold work substantially increases the tensile properties
of the alloy. Properties of cold-drawn rod in the as-drawn
condition are given in Table 7.
High-temperature hardness and tensile properties of
annealed and hot-rolled material are shown in Table 8.
Temperature, C
0
Elongation, %
-130
-120
-110
-100
300
400
500
600
700
800
600
Tensile Strength
80
-140
200
90
Temperature, C
100
500
70
60
400
50
Elongation
5.0
300
Stress, ksi
40
4.0
Yield Strength
(0.2% Offset)
30
Stress, MPa
200
20
Permeability
100
10
3.0
200
400
600
800
1000 1200
1400
0
1600
Temperature, F
2.0
1.0
-220
-200
-180
-160
-140
Temperature, F
Temperature, C
0
100
200
300
400
500
600
700
800
100
90
Condition
Tensile Strength
a
Annealed
500
70
60
400
50
Elongation
300
40
30
Yield Strength
(0.2% Offset)
Stress, MPa
Elongation, %
80
Stress, ksi
Temperature
600
Hot-rolled
200
20
100
10
0
200
400
600
800
1000
1200 1400
0
1600
80
800
1000
1200
1300
1400
80
800
1000
1200
1300
1400
25
425
540
650
705
760
25
425
540
650
705
760
Hardness
BHN
138
120
119
110
97
66
198
170
161
145
120
91
Tensile
Strength
Yield Strength
(0.2% Offset)
ksi
MPa
ksi
MPa
85.5
74.1
73.7
58.7
46.3
34.5
96.4
84.5
84.0
65.3
53.5
44.5
590
511
508
405
319
238
665
583
579
450
369
307
36.2
24.9
25.8
25.5
25.3
21.6
64.6
52.0
52.4
48.3
46.8
41.2
250
172
178
176
174
149
445
359
361
333
323
284
Temperature, F
a
Impact Strength
ksi
MPa
ksi
MPa
ReducElongtion of
ation,
Area,
%
%
85
1200
1400
1500
1600
1700
1800
30
650
760
815
870
925
980
76.0
52.5
30.3
23.6
16.0
11.8
8.9
524
362
209
163
110
81
61
26.6
18.0
15.7
17.3
13.5
9.2
7.2
183
124
108
119
93
63
50
60.0
47.0
85.0
98.0
109.5
111.5
131.5
Tensile
Strength
Temperature
Yield Strength
(0.2% Offset)
59.0
73.0
79.5
92.5
93.0
94.0
Temperature
F
85
200
400
600
700
900
1000
1100
1200
1300
30
95
205
315
370
480
540
595
650
705
Yield Strength
(0.2% Offset)
ksi
MPa
ksi
MPa
111.8
107.5
102.5
99.5
96.3
96.3
93.0
87.3
78.5
64.4
771
741
707
686
664
664
641
602
541
444
100.0
95.0
94.2
93.0
91.5
90.0
86.3
80.7
66.8
61.4
690
655
650
641
631
621
595
556
461
423
1800F (980C).
ReducElongtion of
ation,
Area,
%
%
17.0
64.0
16.0
63.3
13.0
58.8
12.0
56.6
15.0
53.2
15.0
52.5
16.5
54.0
15.0
50.0
19.5
44.5
28.0
42.5
Compressive Properties
The compressive yield strength of INCOLOY alloy 800 is
essentially the same as the tensile yield strength.
Compressive and tensile data for the alloy in two conditions
are given in Table 11.
Fatigue Strength
The room-temperature fatigue strength of alloy 800 rod in
various conditions is shown in Table 12. The data are from
rotating-beam tests on polished specimens. Rotating-beam
fatigue strength at temperatures to 1600F (870C) of
annealed, cold-drawn rod is shown in Table 13. The room
temperature tensile strength of the material tested was 86.5
ksi (596 MPa).
Data on low-cycle fatigue properties of INCOLOY
alloy 800 are included in Figures 4, 5 and 6.
70
21
-110
-79
-320
-196
-423
-253
Charpy Keyhole
Impact Strength
Specimen Orientation
Longitudinal
Transverse
Longitudinal
Transverse
Longitudinal
Transverse
Longitudinal
Transverse
ftlbf
89.8
82.7
89.8
85.0
78.3
69.5
73.0
64.3
122
112
122
115
106
94
99
87
Temperature
10
1.0
0.1 2
10
103
104
105
106
Cycles to failure
0.8-in (20-mm) thick plate, annealed 1800F (980C). Each value is the
average of three tests.
ftlbf
0
500
1000
1500
10
106,
96,
99,
96,
INCOLOY
alloy 800H
& INCOLOY
alloy 800HT
107, 108
99, 100
99, 101
99, 100
144,
130,
134,
130,
145,
134,
134,
134,
146
136
137
136
1.0
0.1 1
10
102
103
Cycles to failure
104
105
10
0.1 1
10
102
103
Cycles to failure
104
105
Condition
Hot-Rolled Annealed
As-Extruded
Tension
Yield Strength
(0.2% Offset)
Yield Strength
(0.02% Offset)
Yield Strength
(0.2% Offset)
Tensile Strength
ksi
MPa
ksi
MPa
ksi
MPa
ksi
MPa
ksi
MPa
39.0
21.0
269
145
41.6
25.4
287
175
38.8
21.0
268
145
41.1
27.5
283
190
89.3
69.5
616
479
Material Condition
Hot-Rolled
Hot-Rolled Annealedb
Cold-Drawn
Cold-Drawn Annealedb
104 Cycles
105 Cycles
106 Cycles
107 Cycles
108 Cycles
ksi
MPa
ksi
MPa
ksi
MPa
ksi
MPa
ksi
MPa
ksi
MPa
92
634
57
393
54
372
53
365
52
359
51
352
82
114
82
565
786
565
47
48
324
331
43
65
43
296
448
296
38
49
39
262
338
269
35
37
36
241
255
248
31
33
32
214
228
221
Temperature
106 Cycles
108 Cycles
107 Cycles
ksi
MPa
ksi
MPa
ksi
MPa
ksi
MPa
85
800
1000
1400
1600
30
425
540
760
870
47.0
47.0
40.0
324
324
276
43.0
43.0
39.0
29.5
20.0
296
296
269
203
138
42.5
42.5
38.5
25.5
16.5
293
293
265
176
141
42.0
42.0
38.0
22.0
13.5
290
290
262
152
93
Rotating-beam tests on polished specimens, annealed 1600F (870C) /30 min, air cool.
100
1000F (540C)
930F (500C)
1200F (650C)
100
10
1300F (705C)
Stress, MPa
Stress, ksi
1100F (595C)
10
1
0.00001
0.0001
0.001
0.01
0.1
1.0
600
100
1000F (540C)
930F (500C)
1100F (595C)
100
1300F (705C)
10
Stress, MPa
Stress, ksi
1200F (650C)
10
1
1
10
100
1,000
10,000
100,000
Rupture Life, h
Corrosion Resistance
INCOLOY alloy 800, like many austenitic stainless steels,
can be sensitized, or made susceptible to intergranular attack
in some aggressive media, by exposure to the temperature
range of 1000 to 1400F (540760C). The Huey test
determines susceptibility to sensitization. The test involves
exposure of a specimen to boiling 65% nitric acid for five
consecutive 48-hour periods. An average corrosion rate for
the five periods of substantially over about 24 mils
penetration per year (0.61 mm/yr) indicates that the
specimen is sensitized to some degree. The timetemperature-sensitization diagrams in Figures 12 and 13
show Huey test rates for alloy 800 annealed at two different
temperatures and exposed to a range of sensitizing
treatments.
When INCOLOY alloy 800 is exposed to heat from
welding or other operations, care should be taken to avoid
sensitization if the material is to be pickled or subjected to
other aggressive environments. Sensitization is not a
problem in most high-temperature applications.
1600
800
750
10-100 mpy
(0.25-2.5 mm/y)
700
1200
650
500-1000 mpy
(12.7-25 mm/y)
600
1100
1000
100-500 mpy
(2.5-12.7 mm/y)
550
1.0
0.1
Sensitizing temperature, C
Sensitizing temperature, F
850
1500
10.0
100
Time at temperature, h
1500
100-1000 mpy
(2.5-25 mm/y)
850
800
10-100 mpy
(0.25-2.5 mm/y)
1400
750
1300
>1000 mpy
(>25 mm/y)
700
1200
650
1100
600
550
1000
0.1
Sensitizing temperature, C
Sensitizing temperature, F
1600
1.0
10.0
100
Time at temperature, h
Working Instructions
The various mill forms of INCOLOY alloy 800 are
fabricated into finished articles and equipment by standard
procedures. The alloy is readily formed by either hot
working or cold working, and it has good weldability and
machinability.
10
Machining
Alloy 800 is readily machined by standard methods.
Turning operations can be performed with high metalremoval rates, good tool life, and good surface finish using
coated carbide tools. Good results have also been obtained
with high-speed-steel tools, which are better for interrupted
cutting. Coated carbide tools have shown good life at cutting
speeds of 110-190 sfpm (33.5-57.9 m/min) and a feed of
0.008-0.035 ipr (0.20-0.89 mm/rev.). High speed steel tools
have been shown to have good life at cutting speeds of 3595 sfpm (10.7-29.0 m/min) and a feed of 0.008-0.035 ipr
(0.20-0.89 mm/rev.).
For additional information, refer to the Special Metals
publication Machining on the Special Metals website at
www.specialmetals.com.
Note: The same machining parameters apply to INCOLOY
alloy 800H and 800HT.
Joining
INCOLOY alloy 800 has good weldability by all welding
processes. Material to be welded must be thoroughly clean,
and the proper joint designs must be used. Detailed
information on surface preparation and joint designs as well
as welding techniques is available from Special Metals.
For shielded metal-arc welding of alloy 800, the
recommended welding product is INCO-WELD A
Electrode. For gas-tungsten-arc, gas-metal-arc, and
submerged-arc welding, INCONEL Filler Metal 82 is
recommended. INCOFLUX 4 Submerged Arc Flux is used
with the submerged-arc process. These products may be
used for most dissimiliar welding requirements with alloy
800 as well.
High-temperature tensile properties of INCO-WELD A
Electrode and INCONEL Filler Metal 82 are shown in
Figures 16 and 17. Stress-rupture properties of the
weldmetals are shown in Table 18.
For additional information, refer to the Special Metals
publication Joining on the Special Metals website at
www.specialmetals.com.
90
950
1000
Temperature, C
1050
1100
100 200
900 1000
110
600
700
100
Hardness
500
90
400
Elongation
50
Stress, MPa
60
in
.006
Yield Strength
(0.2% Offset)
.005
200 .004
.003
30
Grain size
(average dia.)
20
.002
100 .001
10
As
rolled
1600
1700
1800
1900
2000
2100
Temperature, F
500
70
mm
300
40
0.14
0.12
0.10
0.08
0.06
0.04
0.02
0
60
400
50
300
40
Yield Strength
(0.2% Offset)
30
200
20
0
Grain size
100
10
0
Figure 14. Effect of annealing temperature on properties of a 1.2in. (30-mm) diameter INCOLOY alloy 800 hot-rolled rod.
200
400
600
0
800 1000 1200 1400 1600 1800 2000
Temperature, F
450
625
lloy
EL a
N
O
INC
Temperature, C
Steel
inless
04 Sta
Type 3
350
L
NE
CO
IN
300
8
71
oy
all
100 200
700
100
EL
ON
INC
250
00
y8
allo
90
00
lloy 4
EL a
MON
00
Nickel 2
Tensile Strength
Stress, ksi
Mild Steel
150
500
60
400
50
Copper
300
40
Yield Strength
(0.2% Offset)
100
30
Aluminum
50
600
80
70
200
900 1000
110
Stress, MPa
400
600
Tensile Strength
80
Stress, MPa
70
Stress, ksi
Elongation, %
Hardness/Rb
Stress, ksi
Tensile Strength
80
200
20
100
10
0
10
20
30
40
50
60
70
Cold reduction, %
200
400
600
0
800 1000 1200 1400 1600 1800 2000
Temperature, F
11
Table 18 - Rupture Strengths of Welding Products (All-Weld-Metal Specimens) for INCOLOY alloy 800
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Welding Product
INCO-WELD A Electrode
Temperature
100 hours
1000 hours
10,000 hours
ksi
MPa
ksi
MPa
ksi
MPa
1000
1200
1400
1600
1800
1000
1200
1400
1600
1800
540
650
760
870
980
540
650
760
870
980
60.0
35.0
16.5
7.0
2.3
58.0
36.0
16.0
6.8
2.7
414
241
114
48
16
400
252
110
47
19
51.0
24.5
11.0
3.65
0.9
52.0
352
196
76
25
6
359
39.0
16.0
7.1
1.9
269
110
49
13
27.5
11.5
3.5
1.25
190
79
24
9
47.0
20.5
8.3
1.75
0.57
324
141
57
12
4
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United Kingdom