Professional Documents
Culture Documents
Steven Coker
Topics
RO basic system design
RO operating data recording
Factors influencing RO system
performance
Performance Monitoring
Why?
To track performance of RO system trends
Performance Monitoring
How?
Record operating data
Manually on log sheet
Automatically in SCADA system
Feed
Water
Permeate
Pump
Concentrate
Temperature, C
Conductivity, S/cm
Flow Rate, gpm
Pressure, psig
Conductivity, S/cm
Flow Rate, gpm
Pressure, psig
Conductivity, S/cm
Flow Rate, gpm
Pressure, psig
Permeate
Flow
Effective Pressure
Temperature
Recovery
Feed Salt Concentration
Salt
Passage
Data Normalization
Why Normalize?
Fluctuations in operating conditions cause permeate flow
and salt passage to change.
Performance changes due to membrane properties
might go undetected.
Normalization eliminates the effects of fluctuating
operating conditions and allows monitoring of the
membrane properties.
90.00
99%
80.00
98%
70.00
97%
60.00
96%
50.00
95%
40.00
94%
30.00
93%
20.00
92%
10.00
91%
0.00
90%
Rejection (%)
Temperature ()
100.00
Date
Temperature
Permeate Conductivity
Fs = B * TCF * (DC)
Fs - solute flux [pounds per square foot per day, lbfd]
B - solute mass transfer coefficient [gfd]
DC - transmembrane concentration differential [lb/gal]
The effect of temperature and operating pressure on the membrane performance
can be calculated to avoid interfering with the membrane property evalution.
10
Tf
feed temperature, C
NDP = Pf Pfb Pp + p
NDP net driving pressure, psig
Pf
TCFref NDPref
Qact
TCFact NDPact
Increasing
Effective Pressure
normalized
act
ref
reference condition
Temperature
Recovery
Feed Salt Conc.
12
Permeate
Flow
)
cf, ref cfc, act Qref TCFact
cp cf
cfc Q TCF act
ref
norm
- actual condition
- reference condition
- normalized
13
250
200
150
100
50
0
0
50
100
150
Days of Operation
14
200
250
300
40.0
Feed Pressure
250
200
25.0
150
20.0
15.0
100
10.0
50
5.0
0.0
0
50
100
150
Days of Operation
15
200
250
300
Temperature, C
30.0
350
Flow (gpm)
300
250
200
150
100
0
50
100
150
200
250
300
Plant Identification:
Train 1 C
Start-Up Date:
5/1/14 0:00
Date
1/5/14 14:00
2/5/14 13:00
3/5/14 22:00
4/5/14 22:00
5/5/14 13:00
7/5/14 22:00
8/5/14 22:00
9/5/14 21:00
10/5/14 21:00
11/5/14 17:00
12/5/14 21:00
13/5/14 14:00
14/5/14 13:00
15/5/14 22:00
16/5/14 18:00
17/5/14 21:00
18/5/14 16:00
19/5/14 16:00
22/5/14 21:00
23/5/14 19:00
24/5/14 13:00
25/5/14 14:00
26/5/14 16:00
27/5/14 19:00
28/5/14 17:00
29/5/14 21:00
30/5/14 13:00
31/5/14 17:00
Permeate Concentrate
Flow
Flow
297.4
379.1
298.2
378.7
296.6
378.3
295.7
378.4
297.7
378.6
296.7
377.3
297.4
378.6
296.5
377.3
297.0
377.7
300.8
386.7
296.4
376.9
298.5
378.9
296.4
377.3
297.6
378.1
297.4
378.8
296.9
376.6
296.2
376.4
297.2
378.1
297.0
376.3
296.1
377.9
296.4
380.0
297.3
378.2
297.6
378.5
295.4
378.2
297.1
378.6
297.7
378.5
297.3
378.6
296.9
378.7
Feed
Pressure
55.1
55.0
55.0
54.9
55.1
55.1
55.1
54.8
54.7
54.2
54.7
55.4
54.9
54.8
55.0
55.0
54.7
54.9
55.0
54.9
55.1
54.8
55.2
54.9
55.3
54.7
54.9
54.8
Concentrate
Pressure
54.12
53.96
54.00
53.86
54.12
54.12
54.16
53.86
53.71
53.19
53.75
54.36
53.86
53.82
54.06
53.96
53.71
53.88
54.02
53.92
53.96
53.77
54.22
53.90
54.26
53.65
53.92
53.82
Permeate
Pressure
3.7
3.4
3.5
3.3
3.6
3.7
4.3
3.9
4.0
3.4
3.9
4.3
4.1
3.6
4.0
3.8
3.7
3.7
3.9
4.0
4.0
3.7
4.0
4.1
3.9
3.5
3.9
3.8
19
1.43446
Calculated
Feed
Calculated Permeate
Feed
Feed TDS Conductivity Perm TDS Conductivity Temp (C)
35205
50500
582
1178
25.4
35414
50800
573
1161
25.5
35275
50600
564
1142
25.5
35344
50700
559
1133
25.3
35275
50600
557
1129
25.5
35344
50700
629
1270
25.3
34926
50100
643
1297
25.3
34787
49900
606
1224
25.3
34717
49800
593
1200
25.6
34577
49600
573
1161
25.7
34647
49700
575
1163
25.6
34577
49600
578
1170
25.9
34787
49900
578
1169
25.9
34717
49800
559
1133
25.4
34647
49700
556
1127
25.4
34856
50000
552
1118
25.3
34787
49900
552
1119
25.6
34856
50000
548
1110
25.6
35414
50800
605
1222
25.3
35205
50500
585
1183
25.3
35275
50600
575
1163
25.5
35344
50700
569
1152
25.5
35344
50700
561
1136
25.5
35275
50600
561
1137
25.3
35414
50800
555
1124
25.4
35344
50700
551
1117
25.3
35344
50700
551
1117
25.5
35344
50700
547
1109
25.4
Plant Identification:
Feed
Flow
677
677
675
674
676
674
676
674
675
688
673
677
674
676
676
674
673
675
673
674
676
676
676
674
676
676
676
676
Days of
Operation
1
2
3
4
5
7
8
9
10
11
12
13
14
15
16
17
18
19
22
23
24
25
26
27
28
29
30
31
Train 1 C
Recovery
(%)
44%
44%
44%
44%
44%
44%
44%
44%
44%
44%
44%
44%
44%
44%
44%
44%
44%
44%
44%
44%
44%
44%
44%
44%
44%
44%
44%
44%
Differential
Pressure
0.99
1.03
0.99
1.01
1.01
0.99
0.97
0.91
1.02
1.03
0.98
1.03
1.01
1.01
0.97
1.01
1.02
1.01
0.99
1.01
1.11
1.02
0.99
0.97
1.03
1.02
1.01
0.99
Normalized
Permeate
Salt
Rejection
98.3%
98.4%
98.4%
98.4%
98.4%
98.2%
98.2%
98.3%
98.3%
98.3%
98.4%
98.3%
98.4%
98.4%
98.4%
98.4%
98.4%
98.4%
98.4%
98.4%
98.4%
98.5%
98.5%
98.5%
98.5%
98.5%
98.5%
98.5%
FTNORM 1 Stage
Normalized Permeate Flow
500
400
300
200
100
0
0
10
15
20
25
30
35
FTNORM 1 Stage
Normalized Salt Passage and Salt Rejection
5.0%
100.0%
Salt Rejection
4.0%
99.0%
3.0%
98.0%
2.0%
97.0%
1.0%
96.0%
0.0%
95.0%
0
10
15
20
25
30
35
Salt Passage
FTNORM 1 Stage
Differential Pressure
3.0
2.5
Pressure (bar)
2.0
1.5
1.0
0.5
0.0
0
10
15
20
25
30
35
Two-stage system:
Three-stage systems
Permeate backpressure
Boost pumps
Energy recovery devices
Conclusions
Track the performance of RO trains in order to identify
problems early.
25
Questions?
26
Thank You!
Steven D. Coker
sdcoker@dow.com
http://www.dowwaterandprocess.com/