Professional Documents
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AMENDMENT RECORD
Amd No
Date
Text Affected
REVISION NOTE
This standard is raised to Issue 1 to update its content.
HISTORICAL RECORD
This standard supersedes the following:
Naval Engineering Standard (NES) 711 Issue 2 dated January 1981.
Ministry of Defence
NES 711
Issue 2 (Reformatted)
January 1981
Record of Amendments
AMDT
1
2
3
4
5
6
7
8
9
10
INSERTED BY
DATE
ECROWN COPYRIGHT
Published by:
Director of Naval Architecture
Procurement Executive, Ministry of Defence
Sea Systems, Foxhill, Bath BA1 5AB
i
ii
NES 711
Issue 2 (Reformatted)
SCOPE
1.
This NES gives details of one of a series of test methods for determining the combustion
characteristics of materials. The test explores the smoke production potential of a small
sample of material under specified conditions of pyrolysis and combustion. It does not
necessarily indicate the smoke production under other thermal exposure conditions.
2.
The test is useful for the quality control of materials and for research and development. It may
be used to compare the combustion characteristic of a series of materials. Combustion
characteristics tests alone are not suitable for assessing the total fire hazard of products but
may be used to specify a quality of a raw material or product.
3.
The method is based on that developed by the American National Bureau of Standards and
described by Gross D, Loftus J J and Robertson A F in ASTM Special Technical Publication
No 422, 166204(1967), but modifications have been incorporated as a result of work carried
out at AMTE (Dockyard Laboratory), Portsmouth.
NOTE.
iii
NES 711
Issue 2 (Reformatted)
iv
NES 711
Issue 2 (Reformatted)
FOREWORD
Sponsorship
1.
2.
3.
If this Standard is found to be technically unsuitable for any particular requirement the
sponsor is to be informed of the circumstances with a copy to Ship Department Section D 191a.
4.
Any user of this Standard either within MOD or in outside industry may propose a change to
an NES. Proposals for changes which are:
a.
not directly applicable to a particular contract are to be made to the sponsor or the NES
b.
5.
6.
Unless otherwise stated, reference in this Standard to approval, approved, authorized and
similar terms means by the Procurement Executive, Ministry of Defence, Director General
Ships.
Conditions of Release
General
7.
This Naval Engineering Standard (NES) has been prepared for the use of the Crown and of
its contractors in the execution of contracts for the Crown. The Crown hereby excludes all
liability (other than liability for death or personal injury) whatsoever and howsoever arising
(including but without limitation, negligence on the part of the Crown, its servants or agents)
for any loss or damage however caused where the NES is used for any other purpose.
8.
This document is Crown Copyright and the information herein may be subject to Crown or
third party rights. It is not to be released, reproduced or published without written permission
of the MOD.
9.
The Crown reserves the right to amend or modify the contents of this NES without consulting
or informing any holder.
This NES is the property of the Crown and unless otherwise authorized in writing by the MOD
must be returned on completion of the contract, or submission of the tender, in connection
with which it is issued.
11.
When this NES is used in connection with a MOD tender or contract, the user is to ensure that
he is in possession of the appropriate version of each document, including related documents,
relevant to each particular tender or contract. Enquiries in this connection may be made of
the local MOD(PE) Quality Assurance Representative or the Authority named in the tender
or contract.
NES 711
Issue 2 (Reformatted)
12.
When NES are incorporated into MOD contracts, users are responsible for their correct
application and for complying with contracts and any other statutory requirements.
Compliance with an NES does not of itself confer immunity from legal obligations.
Related Documents
13.
In the tender and procurement processes the related documents listed in each section and
Annex A can be obtained as follows:
a.
British Standards
b.
Defence Standards
c.
d.
Other documents
All applications to Ministry Establishments for related documents are to quote the relevant
MOD Invitation to Tender or Contract Number and date, together with the sponsoring
Directorate and the Tender or Contract Sponsor.
15.
Prime Contractors are responsible for supplying their subcontractors with relevant
documentation, including specifications, standards and drawings.
This NES may call for the use of processes, substances and/or procedures that may be injurious
to health if adequate precautions are not taken. It refers only to technical suitability and in
no way absolves either the supplier or the user from statutory obligations relating to health
and safety at any stage of manufacture or use. Where attention is drawn to hazards, those
quoted may not necessarily be exhaustive.
vi
NES 711
Issue 2 (Reformatted)
CONTENTS
Page No
TITLE PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iii
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sponsorship . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conditions of Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOD Tender or Contract Process . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Health and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
v
v
v
v
v
vi
vi
vi
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
vii
SECTION
1.
APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1
SECTION
2.
PRINCIPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
SECTION
3.
3.1
3.2
3.3
APPARATUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chart Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1
3.1
3.1
3.1
SECTION
4.
4.1
4.2
4.3
4.4
TEST SPECIMENS . . . . . . . . . . . . . . . . . . . . . . . . . .
Sheet or Film Materials . . . . . . . . . . . . . . . . . . . . . . .
Mounting of Specimen . . . . . . . . . . . . . . . . . . . . . . . .
Insulated Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1
4.1
4.1
4.1
4.1
SECTION
5.
SAFETY OF OPERATORS . . . . . . . . . . . . . . . . . . .
5.1
SECTION
6.
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1
SECTION
7.
7.1
CALCULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Correction of Results . . . . . . . . . . . . . . . . . . . . . . . . .
7.1
7.1
SECTION
8.
REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 8.1 DETAILS OF TYPICAL BURNER .
8.1
8.2
ANNEX
RELATED DOCUMENTS . . . . . . . . . . . . . . . . . . . .
A.1
ANNEX
B.1
ALPHABETICAL INDEX
vii
NES 711
Issue 2 (Reformatted)
viii
NES 711
Issue 2 (Reformatted)
1.
APPLICATION
a.
The method has been found suitable for testing materials in the form of sheet
(up to 25mm thick) or film, and as wire and cable insulation and sheathing
extruded on electrical conductors. It should not be used alone for the description
or appraisal of the fire hazard of a material or product under actual fire
conditions.
1.1
NES 711
Issue 2 (Reformatted)
1.2
NES 711
Issue 2 (Reformatted)
2.
PRINCIPLE
a.
2.1
NES 711
Issue 2 (Reformatted)
2.2
NES 711
Issue 2 (Reformatted)
3.
APPARATUS
3.1
Test Chamber
3.2
a.
b.
The heat source is an electric furnace adjusted to give a heat flux of 2.5 watts
per square centimetre at the specimen surface. A vertical collimated light beam
is employed through the full height of the chamber with a photo multiplier
micro photometer system to measure the transmittance of light.
c.
A full description of the apparatus is given in ASTM STP No 422 but differs in
this method in the following respects:
Mixing Fan. A small fan shall be positioned centrally near the top of the
chamber to ensure complete dispersion of the smoke homogeneously
throughout the chamber.
(2)
(3)
Timer
a.
3.3
(1)
Chart Recorder
a.
A chart recorder set to operate with a full scale deflection of 50mV, is connected
to the output from the micro photometer to provide a continuous record of the
change of % transmittance with time during a test run.
3.1
NES 711
Issue 2 (Reformatted)
3.2
NES 711
Issue 2 (Reformatted)
4.
TEST SPECIMENS
4.1
4.2
Mounting of Specimen
a.
4.3
4.4
At least 3 specimens shall be cut from the material under test. The dimensions
shall be 75mm 75mm utilizing the natural thickness of the material except
where it exceeds 25mm, in which case the material shall be reduced in thickness
to 25mm by cutting away the face not required to be tested.
Cut a sheet of heavy duty aluminium foil (approx 0.04mm thick) to a size which
will permit overlapping of the sample face on all four sides by approximately
6mm. Place the sample in the centre of the foil and fold excess over the edges
and against the face to be tested. Place the wrapped sample into a sample holder
so that the face to be tested is exposed. Place an insulating block against the
sample, insert the tension spring and locking pin, taking care not to compress
flexible samples below their normal thickness. Without cutting the face of the
sample, carefully remove any exposed foil.
Insulated Wires
a.
Each specimen for test shall comprise fifteen 75mm lengths of the insulated
wire, cut from the bulk coil. The specimen shall be fabricated by placing the
specimen holder, test face down, on to a flat surface and positioning each 75mm
length in the holder in a parallel arrangement so that when the holder is in the
test position the wires will be vertical.
b.
c.
If the diameter of the wire is greater than 5mm, then less than 15 lengths will
be used and due account taken of the shorter total length.
Conditioning
a.
4.1
NES 711
Issue 2 (Reformatted)
4.2
NES 711
Issue 2 (Reformatted)
5.
SAFETY OF OPERATORS
a.
When the following test is being carried out, there is a risk that flammable
and/or toxic fumes will be given off from the specimen under test. Operators are
to take adequate precautions to avoid exposure to the evolved fumes.
5.1
NES 711
Issue 2 (Reformatted)
5.2
NES 711
Issue 2 (Reformatted)
6.
PROCEDURE
a.
These instructions relate specifically to the NBS Smoke Density Test Chamber
as modified in accordance with Clauses 3.1c.
b.
Switch on the power to the chamber, chart recorder, internal fan and auxiliary
heater.
c.
Ensure that the FLAME GAS, RADIOMETER AIR and FLAME AIR toggle
valves are shut. Turn on gas and air supplies.
d.
e.
Ensure optical shutter on the photomultiplier box is in the OUT position, turn
on LINE and LAMP.
f.
g.
Switch on HEATER and set HEATER VOLTS ADJUST control to 30%. After
about five minutes reset to 60%, then to 90% after a further five minutes.
h.
i.
j.
k.
Clean the lower and upper optical windows with soft tissue moistened
with alcohol.
(2)
(3)
(4)
(5)
Depress FINE ADJUST control and rotate clockwise two full turns.
(6)
(7)
(8)
(9)
Depress FINE ADJUST control and rotate until meter indicates 100%
transmittance. Set the chart recorder pen to 100.
l.
m.
Open the INLET VENT and the chamber is ready for use.
n.
After half a minute, to allow the furnace to reach the correct output, place the
loaded sample holder on the support rods directly in front of the furnace.
6.1
NES 711
Issue 2 (Reformatted)
o.
Immediately start the chart recorder drive, shut door of chamber and close the
INLET VENT (a convenient chart speed is 10mm/minute).
p.
After five minutes open the FLAME GAS and RADIOMETER AIR toggle
valves. Adjust the auxiliary flowmeter to give a gas flow of 500ml per minute.
Adjust the air input to 18 on the RADIOMETER AIR flowmeter.
q.
Operate the remote ignition device switch until the flame ignites.
r.
s.
If at any time the transmittance value falls below 10% change the multiplier
switch to 10; if the transmittance again falls below 10% of full scale, change the
multiplier switch to 1. A further drop to below 10% of full scale will require the
multiplier switch to be changed to 0.1. On completion of the test the switch must
be reset to 100 before the maximum clear beam transmittance value Tc can be
obtained.
t.
After the total time of 20 minutes close the FLAME GAS and RADIOMETER
AIR toggle valves, slide the sample away from the front of the radiant panel and
reduce the HEATER VOLTS ADJUST control to 50%.
u.
Evacuate the chamber by opening the VENT and INLET VENT. (Note
Laboratory ventilation fan should also be run.)
v.
After complete evacuation of the chamber obtain a new maximum clear beam
transmittance value on the chart recorder, this reading being designated as the
value Tc.
w.
For testing of replicates or fresh materials on the same day restart at Clause 6.k.
6.2
NES 711
Issue 2 (Reformatted)
7.
CALCULATION
a.
7.1
Correction of Results
a.
Using the trace obtained from the chart pen recorder, identify the following
values:
Tcclear beam transmittance at end of test
Tminminimum transmittance obtained during test
Convert Tc and Tmin to equivalent specific optical Density, DSc and DSmax.
b.
The conversion of % transmittance to specific optical density for the NBS smoke
density chamber is given by:
Specific Optical Density (Ds) = 132 log 100
T
where T = % transmittance
c.
Subtract DSC from DSmax to obtain corrected maximum specific optical density
DSmax C. Convert DSmax C to % transmittance and plot this value on the pen
recorder chart as the corrected minimum transmittance at the same time
interval as Tmin.
d.
D SC
20 ; convert this value back to % transittance and plot
D Smax
If transmittances less than 40% have been recorded, correct the 40%
transmittance (53 specific optical density) by the formula:
53
D SC
53 ; convert this value back to % transmittance and
D Smax
If transmittances less than 10% have been recorded, correct in the same manner
as for 70% and 40% transmittances shown above.
g.
h.
7.1
NES 711
Issue 2 (Reformatted)
(1)
Smoke Index =
(2)
D s at T min
t min
D s at T 70
D s at T 40
D s at T 10
Smoke Index =
+
+
+
t 70
t 40
t 10
D s at T
min
(XTmin)
(xy)
t min
Where:
i.
DS at T70
DS at T40
t70
t40
The Smoke Index for a material shall be the mean of the calculated smoke
indices for at least 3 replicates.
7.2
NES 711
Issue 2 (Reformatted)
8.
REPORT
a.
(2)
(3)
(4)
(5)
This test result alone does not assess the fire hazard of the material or a product
made from this material under actual fire conditions. Consequently the results
of this test alone shall not be quoted in support of claims with respect to the fire
hazard of the material or product under actual fire conditions. The results when
used alone should only be used for research and development, quality control
and material specifications.
8.1
NES 711
Issue 2 (Reformatted)
8.2
NES 711
Issue 2 (Reformatted)
ANNEX A.
RELATED DOCUMENTS
A.1
Annex B.
A.1
Scope 3.
ANNEX A
NES 711
Issue 2 (Reformatted)
ANNEX A
A.2
NES 711
Issue 2 (Reformatted)
ANNEX B.
DEFINITIONS AND ABBREVIATIONS
B.1
Pyrolysis
Smoke Index
B.1
ANNEX B
NES 711
Issue 2 (Reformatted)
ANNEX B
B.2
NES 711
Issue 2 (Reformatted)
ALPHABETICAL INDEX
A
Air volume, 2.1
Auxiliary heater, 3.1
B
Blockinsulating, 4.1
Burner, 3.1
C
Calculations, 7.1
Chart recorder, 3.1, 6.2, 7.1
Collimated light beam, 3.1
Combustioncharacteristics tests, iii
Combustiondefinition, 2.1, B.1
Conditioning, 4.1
Correction of results, 7.1
D
Density of smoke, 2.1
E
Exhaust blower outlet, 3.1
F
Fire hazard, 1.1
Flammable/toxic fumes, 5.1
Foilaluminium, 4.1
Furnaceelectric, 3.1
G
Gasestoxicity, 3.1
H
Heatflux, 3.1
INDEX.1
INDEX
NES 711
Issue 2 (Reformatted)
M
Materialssheet/film, 4.1
Method, iii
Mixing fan, 3.1
Mounting of specimen, 4.1
O
Optical density, 2.1
P
Photo multiplier, 3.1
Pinlocking, 4.1
Precautions, 5.1
Pyrolysis, iii, B.1
Q
Quality control, iii
R
Report content, 8.1
Rotometers, 3.1
S
Sample holder, 4.1
Smoke chamber, 3.1
Smoke density test chamber, 3.1, 6.1
Smoke index, 2.1, 7.1, 7.2, B.1
Specimensnumber and sizes, 4.1
Spring tension, 4.1
T
Test chamber, 3.1
Test materials, 1.1
Timer, 3.1
W
Wire diameter, 4.1
wires insulated, 4.1
INDEX
INDEX.2