Professional Documents
Culture Documents
ANSYS Utilities
An introduction to using ANSYS. This includes a quick explanation of the stages of analysis, how
to start ANSYS, the use of the windows in ANSYS, convergence testing, saving/restoring jobs, and
working with Pro/E.
Basic Tutorials
Detailed tutorials outlining basic structural analysis using ANSYS. It is recommended that you
complete these tutorials in order as each tutorial builds upon skills taught in previous examples.
Intermediate Tutorials
Complex skills such as dynamic analysis and nonlinearities are explored in this section. It is
recommended that you have completed the Basic Tutorials prior to attempting these tutorials.
Advanced Tutorials
Advanced skills such as substructuring and optimization are explored in this section. It is
recommended that you have completed the Basic Tutorials prior to attempting these tutorials.
Postprocessing Tutorials
Postprocessing tools available in ANSYS such as X-sectional views of the geometry are shown in
this section. It is recommended that you have completed the Basic Tutorials prior to attempting
these tutorials.
Introduction .....................................................................................................................................................9
Starting up ANSYS .........................................................................................................................................9
ANSYS 7.0 Environment...............................................................................................................................11
ANSYS Interface Graphical Interface vs. Command File Coding..................................................................12
FEM Convergence Testing ...........................................................................................................................13
ANSYS: Saving and Restoring Jobs .............................................................................................................15
ANSYS Files .................................................................................................................................................15
Introduction ...................................................................................................................................................15
What to save? ...............................................................................................................................................16
Printing and Plotting ANSYS Results to a File ..............................................................................................16
Printing Text Results to a File .......................................................................................................................16
Plotting of Figures .........................................................................................................................................16
Finite Element Method using Pro/ENGINEER and ANSYS ..........................................................................19
Step 1. Make the part....................................................................................................................................19
Step 2. Create the FEM model .....................................................................................................................20
Step 3. Define the analysis ...........................................................................................................................22
Step 5. Creating the Output file .....................................................................................................................24
Step 6. Importing into ANSYS .......................................................................................................................24
Step 7. Running the ANSYS solver...............................................................................................................25
Step 8. Viewing the results ...........................................................................................................................25
Command Line Files .....................................................................................................................................26
Generating the Command File ......................................................................................................................26
Running the Command File ..........................................................................................................................27
ANSYS Command Groupings .......................................................................................................................28
ANSYS Command File Programming Features ............................................................................................31
Two Dimensional Truss ................................................................................................................................33
Introduction ...................................................................................................................................................33
Problem Description......................................................................................................................................33
Preprocessing: Defining the Problem ......................................................................................................33
Solution Phase: Assigning Loads and Solving ..............................................................................................41
Postprocessing: Viewing the Results.......................................................................................................44
Command File Mode of Solution
..............................................................................................51
ANSYS Command Listing .......................................................................................................................51
Quitting ANSYS .......................................................................................................................................53
Space Frame Example ......................................................................................................................................54
Introduction ...................................................................................................................................................54
Problem Description......................................................................................................................................54
Verification ....................................................................................................................................................54
Bicycle Example ...........................................................................................................................................68
Preprocessing: Defining the Problem............................................................................................................68
Solution Phase: Assigning Loads and Solving ..............................................................................................73
Postprocessing: Viewing the Results ............................................................................................................75
Command File Mode of Solution
..............................................................................................79
3D Space Frame Example ............................................................................................................................79
ANSYS Command Listing .............................................................................................................................80
Quitting ANSYS .......................................................................................................................................82
..................................................................................................153
Introduction............................................................................................................................................153
ANSYS Command Listing ...........................................................................................................................154
Buckling ..........................................................................................................................................................155
Introduction .................................................................................................................................................155
Eigenvalue Buckling Analysis .....................................................................................................................156
Non-Linear Buckling Analysis .....................................................................................................................161
Command File Mode of Solution
..................................................................................................169
Introduction .................................................................................................................................................170
ANSYS Command Listing ...........................................................................................................................170
NonLinear Materials ........................................................................................................................................173
Introduction .................................................................................................................................................173
Preprocessing: Defining the Problem..........................................................................................................173
Command File Mode of Solution
..................................................................................................181
Introduction............................................................................................................................................182
ANSYS Command Listing ...........................................................................................................................182
Modal Analysis of a Cantilever Beam ..............................................................................................................184
Introduction .................................................................................................................................................184
Preprocessing: Defining the Problem..........................................................................................................184
Solution: Assigning Loads and Solving .......................................................................................................184
Postprocessing: Viewing the Results ..........................................................................................................186
Using the Reduced Method for Modal Analysis ..........................................................................................190
Command File Mode of Solution
..................................................................................................192
Introduction .................................................................................................................................................192
ANSYS Command Listing ...........................................................................................................................192
Harmonic Analysis of a Cantilever Beam ........................................................................................................194
Introduction .................................................................................................................................................194
Preprocessing: Defining the Problem..........................................................................................................195
Solution: Assigning Loads and Solving .......................................................................................................195
Postprocessing: Viewing the Results ..........................................................................................................198
Command File Mode of Solution
..................................................................................................202
Introduction .................................................................................................................................................203
ANSYS Command Listing ...........................................................................................................................204
Transient Analysis of a Cantilever Beam.........................................................................................................205
Introduction .................................................................................................................................................205
Preprocessing: Defining the Problem..........................................................................................................207
Solution: Assigning Loads and Solving .......................................................................................................207
Postprocessing: Viewing the Results ..........................................................................................................211
Command File Mode of Solution
..................................................................................................216
Introduction .................................................................................................................................................217
ANSYS Command Listing ...........................................................................................................................219
Modelling Using Axisymmetry .........................................................................................................................221
Introduction .................................................................................................................................................221
Preprocessing: Defining the Problem..........................................................................................................221
Solution Phase: Assigning Loads and Solving ............................................................................................224
Postprocessing: Viewing the Results ..........................................................................................................226
Command File Mode of Solution
..................................................................................................228
Introduction .................................................................................................................................................228
ANSYS Utilities
An introduction to using ANSYS, including a quick explanation of the stages of analysis, how to
start ANSYS, and the use of the windows in ANSYS, and using Pro/ENGINEER with ANSYS.
Introduction to Finite Element Analysis
A brief introduction of the 3 stages involved in finite element analysis.
Starting up ANSYS
How to start ANSYS using windows NT and Unix X-Windows.
ANSYS Environment
An introduction to the windows used in ANSYS
ANSYS Interface
An explanation of the Graphic User Interface (GUI) in comparison to the command file approach.
Convergence Testing
This file can help you to determine how small your meshing elements need to be before you can
trust the solution.
Saving/Restoring Jobs
Description of how to save your work in ANSYS and how to resume a previously saved job.
ANSYS Files
Definitions of the different files created by ANSYS.
Printing Results
Saving data and figures generated in ANSYS.
Working with Pro Engineer
A description of how to export geometry from Pro/E into ANSYS.
Introduction
ANSYS is a general purpose finite element modeling package for numerically solving a wide
variety of mechanical problems. These problems include: static/dynamic structural analysis (both
linear and non-linear), heat transfer and fluid problems, as well as acoustic and electro-magnetic
problems.
In general, a finite element solution may be broken into the following three stages. This is a general
guideline that can be used for setting up any finite element analysis.
Preprocessing: defining the problem; the major steps in preprocessing are given below:
Define keypoints/lines/areas/volumes
Define element type and material/geometric properties
Mesh lines/areas/volumes as required
The amount of detail required will depend on the dimensionality of the analysis (i.e. 1D, 2D,
axi-symmetric, 3D).
Solution: assigning loads, constraints and solving; here we specify the loads (point or pressure),
contraints (translational and rotational) and finally solve the resulting set of equations.
Postprocessing: further processing and viewing of the results; in this stage one may wish to see:
Lists of nodal displacements
Element forces and moments
Deflection plots
Stress contour diagrams
Starting up ANSYS
Large File Sizes
ANSYS can create rather large files when running and saving; be sure that your local drive has
space for it.
Windows NT Start Up
Starting up ANSYS in Windows NT is simple:
Start Menu
Programs
ANSYS 5.7
10
11
12
The Toolbar contains push buttons that execute commonly used ANSYS commands.
More push buttons can be added if desired.
Main Menu
The Main Menu contains the primary ANSYS functions, organized by preprocessor,
solution, general postprocessor, design optimizer. It is from this menu that the vast
majority of modelling commands are issued. This is where you will note the greatest
change between previous versions of ANSYS and version 7.0. However, while the
versions appear different, the menu structure has not changed.
Graphics Window
The Graphic Window is where graphics are shown and graphical picking can be
made. It is here where you will graphically view the model in its various stages of
construction and the ensuing results from the analysis.
Output Window
The Output Window shows text output from the program, such as listing of data etc. It is
usually positioned behind the main window and can de put to the front if necessary.
ANSYS Interface
Graphical Interface vs. Command File Coding
There are two methods to use ANSYS. The first is by means of the graphical user interface or GUI.
This method follows the conventions of popular Windows and X-Windows based programs.
The second is by means of command files. The command file approach has a steeper learning curve
for many, but it has the advantage that an entire analysis can be described in a small text file,
13
typically in less than 50 lines of commands. This approach enables easy model modifications and
minimal file space requirements.
The tutorials in this website are designed to teach both the GUI and the command file approach,
however, many of you will find the command file simple and more efficient to use once you have
invested a small amount of time into learning the code.
For information and details on the full ANSYS command language, consult:
Help > Table of Contents > Commands Manual.
Introduction
A fundamental premise of using the finite element procedure is that the body is sub-divided up into
small discrete regions known as finite elements. These elements defined by nodes and interpolation
functions. Governing equations are written for each element and these elements are assembled into
a global matrix. Loads and constraints are applied and the solution is then determined.
The Problem
The question that always arises is: How small do I need to make the elements before I can trust the
solution?
The Consequences
Finer meshes come with a cost however: more calculation time and large memory requirements
(both disk and RAM)! It is desired to find the minimum number of elements that give you a
converged solution.
Beam Models
For beam models, we actually only need to define a single element per line unless we are applying a
distributed load on a given frame member. When point loads are used, specifying more that one
element per line will not change the solution, it will only slow the calculations down. For simple
models it is of no concern, but for a larger model, it is desired to minimize the number of elements,
and thus calculation time and still obtain the desired accuracy.
General Models
In general however, it is necessary to conduct convergence tests on your finite element model to
confirm that a fine enough element discretization has been used. In a solid mechanics problem, this
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would be done by creating several models with different mesh sizes and comparing the resulting
deflections and stresses, for example. In general, the stresses will converge more slowly than the
displacement, so it is not sufficient to examine the displacement convergence.
15
ANSYS Files
Introduction
A large number of files are created when you run ANSYS. If you started ANSYS without
specifying a jobname, the name of all the files created will be FILE.* where the * represents
various extensions described below. If you specified a jobname, say Frame, then the created files
will all have the file prefix, Frame again with various extensions:
frame.db
Database file (binary). This file stores the geometry, boundary conditions and any solutions.
frame.dbb
Backup of the database file (binary).
frame.err
Error file (text). Listing of all error and warning messages.
frame.out
Output of all ANSYS operations (text). This is what normally scrolls in the output window
during an ANSYS session.
frame.log
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Logfile or listing of ANSYS commands (text). Listing of all equivalent ANSYS command
line commands used during the current session.
etc...
Depending on the operations carried out, other files may have been written. These files may
contain results, etc.
What to save?
When you want to clean up your directory, or move things from the /scratch directory, what files
do you need to save?
If you will always be using the GUI, then you only require the .db file. This file stores the
geometry, boundary conditions and any solutions. Once the ANSYS has started, and the
jobname has been specified, you need only activate the resume command to proceed from
where you last left off (see Saving and Restoring Jobs).
If you plan on using ANSYS command files, then you need only store your command file
and/or the log file. This file contains a complete listing of the ANSYS commands used to
get you model to its current point. That file may be rerun as is, or edited and rerun as desired
(Command File Creation and Execution).
If you plan to use the command mode of operation, starting with an existing log file, rename
it first so that it does not get over-written or added to, from another ANSYS run.
Plotting of Figures
There are two major routes to get hardcopies from ANSYS. The first is a quick a raster-based
screen dump, while the second is a scalable vector plot.
17
This raster image file may now be printed on a PostScript printer or included in a document.
Redirection
Normally all ANSYS plots are directed to the plot window on the screen. To save some plots to a
file, to be later printed or included in a document or what have you, you must first 'redirect' the plots
to a file by issuing:
'Utility menu bar'/'PlotCtrls'/'Redirect Plots'/'To File...'.
if your plot file is 'plots.pic'. Note that although the file is 'plots.pic' (with a period), Display wants
'plots,pic'(with a comma). You can display your plots to the graphics window by issuing the
command like
plot,n
where n is plot number. If you plotted 5 images to this file in ANSYS, then n could be any number
from 1 to 5.
Now that the plots have been read in, they may be saved to printer files of various formats:
1. Colour PostScript: To save the images to a colour postscript file, enter the following
commands in display:
18
2.
3.
4.
pscr,color,2
/show,pscr
plot,n
where n is the plot number, as above. You can plot as many images as you want to postscript
files in this manner. For subsequent plots, you only require the plot,n command as the
other options have now been set. Each image is plotted to a postscript file such as
pscrxx.grph, where xx is a number, starting at 00.
Note: when you import a postscript file into a word processor, the postscript image will
appear as blank box. The printer information is still present, but it can only be viewed when
it's printed out to a postscript printer.
Printing it out: Now that you've got your color postscript file, what are you going to do
with it? Take a look here for instructions on colour postscript printing at a couple of sites on
campus where you can have your beautiful stress plot plotted to paper, overheads or even
posters!
5. Black & White PostScript: The above mentioned colour postscript files can get very large
in size and may not even print out on the postscript printer in the lab because it takes so long
to transfer the files to the printer and process them. A way around this is to print them out in
a black and white postscript format instead of colour; besides the colour specifications don't
do any good for the black and white lab printer anyways. To do this, you set the postscript
color option to '3', i.e. and then issue the other commands as before
6.
7.
8.
pscr,color,3
/show,pscr
plot,n
Note: when you import a postscript file into a word processor, the postscript image will
appear as blank box. The printer information is still present, but it can only be viewed when
it's printed out to a postscript printer.
9. HPGL: The third commonly used printer format is HPGL, which stands for Hewlett Packard
Graphics Language. This is a compact vector format that has the advantage that when you
import a file of this type into a word processor, you can actually see the image in the word
processor! To use the HPGL format, issue the following commands:
10.
11.
12.
/show,hpgl
plot,n
Final Steps
It is wise to rename these plot files as soon as you leave display, for display will overwrite the files
the next time it is run. You may want to rename the postscript files with an '.eps' extension to
indicate that they are encapsulated postscript images. In a similar way, the HPGL printer files could
be given an '.hpgl' extension. This renaming is done at the Unix commmand line (the 'mv'
command).
A list of all available display commands and their options may be obtained by typing:
help
19
The figure above shows the original model for this demonstration. This is a model of a short
cantilevered bracket that bolts to the wall via the thick plate on the left end. Model units are inches.
A load is applied at the hole in the right end. Some cosmetic features are located on the top surface
and the two sides. Several edges are rounded. For this model, the interest is in the stress distribution
around the vertical slot. So, the plate and the loading hole are removed, as are the cosmetic features
and rounds resulting in the "de-featured" geometry shown below. The model will be constrained on
the left face and a uniform load will be applied to the right face.
20
Defining Constraints
For our simple model, all we need are constraints, loads, and a specified material. Select
Constraints > New
21
We can specify constraints on four entity types (basically points, edges, and surfaces). Constraints
are organized into constraint sets. Each constraint set has a unique name (default of the first one is
ConstraintSet1) and can contain any number of individual constraints of different types. Each
individual constraint also has a unique name (default of the first one is Constraint1). In the final
computed model, only one set can be included, but this can contain numerous individual
constraints.
Select Surface. We are going to fully constrain the left face of the
cantilever. A dialog window opens as shown above. Here you can
give a name to the constraint and identify which constraint set it
belongs to. Since we elected to create a surface constraint, we now
select the surface we want constrained (push the Surface selection
button in the window and then click on the desired surface of the
model). The constraints to be applied are selected using the buttons
at the bottom of the window. In general we specify constraints on
translation and rotation for any mesh node that will appear on the
selected entity. For each direction X, Y, and Z, we can select one
of the four buttons (Free, Fixed, Prescribed, and Function of
Coordinates). For our solid model, the rotation constraints are
irrelevant (since nodes of solid elements do not have this degree of
freedom anyway). For beams and shells, rotational constraints are
active if specified.
For our model, leave all the translation constraints as FIXED, and
select the OK button. You should now see some orange symbols
on the left face of the model, along with some text labels that
summarize the constraint settings.
Defining Loads
In the STRC MODEL menu select
Loads > New > Surface
The FORCE/MOMENT window opens as shown above.
Loads are also organized into named load sets. A load set can
contain any number of individual loads of different types. A
FEM model can contain any number of different load sets.
For example, in the analysis of a pressurized tank on a
support system with a number of nozzle connections to other
pipes, one load set might contain only the internal pressure,
another might contain the support forces, another a
temperature load, and more might contain the forces applied
at each nozzle location. These can be solved at the same
time, and the principle of superposition used to combine
them in numerous ways.
Create a load called "end_load" in the default load set (LoadSet1)
22
Click on the Surfaces button, then select the right face of the model and middle click to return to
this dialog. Leave the defaults for the load distribution. Enter the force components at the bottom.
Note these are relative to the WCS. Then select OK. The load should be displayed symbolically as
shown in the figure below.
Note that constraint and load sets appear in the model tree. You can select and edit these in the
usual way using the right mouse button.
Assigning Materials
Our last job to define the model is to specify the part material. In the STRC MODEL menu, select
Materials > Whole Part
In the library dialog window, select a material and move it to the right pane using the triple arrow
button in the center of the window. In an assembly, you could now assign this material to individual
parts. If you select the Edit button, you will see the properties of the chosen material.
At this point, our model has the necessary information for solution (constraints, loads, material).
23
Specify a name for the analysis, like "ansystest". Select the type (Structural or Modal). Enter a short
description. Now select the Add buttons beside the Constraints and Loads panes to add
ConstraintSet1 and LoadSet1 to the analysis. Now select OK.
24
25
Select the .ans file you created previously. This will read in the entire model. You can display the
model using (in the pull down menus) Plot > Elements.
26
This set of command line codes are from the Basic Tutorial
section.
Intermediate
Tutorials
Advanced Tutorials
This set of command line codes are from the Advanced Tutorial
section.
PostProc Tutorials
This set of command line codes are from the PostProc Tutorial
section.
Radiation Analysis
27
file. You can now edit this file with a text editor to clean it up, delete errors from your GUI
use and make changes as desired.
From the File menu, select Read Input from.... Change to the appropriate directory
where the file (frame.cmd) is stored and select it.
Now ANSYS will execute the commands from that file. The output window shows the
progress of this procedure. Any errors and warnings will be listed in this window.
When it is complete, you may not have a full view of your structure in the graphic window.
You may need to select Plot -> Elements or Plot -> Lines or what have you.
Assuming that the analysis worked properly, you can now use the post-processor to view
element deflections, stress, etc.
If you want to fix some errors or make some changes to the command file, make those
changes in a separate window in a text editor. Save those changes to disk.
To rerun the command file, you should first of all clear the current model from ANSYS.
Select File -> Clear & Start New.
Then read in the file as before File -> Read Input from...
This has now started ANSYS in the text mode and has told it what graphic device to use (in this
case an X Windows, X11c, mode). At this point you could type in /menu,on, but you might not
want to turn on the full graphic mode if working on a slow machine or if you are executing the
program remotely. Let's assume that we don't turn the menu mode on...
If the command file is in the current directory for ANSYS, then from the ANSYS input window,
type
/input,frame,cmd
and yes that is a comma (,) between frame and cmd. If ANSYS can not find the file in the current
directory, you may need to point it to the proper directory. If the file was in the directory,
/myfiles/ansys/frame for example, you would use the following syntax
28
/input,frame,cmd,/myfiles/ansys/frame
If you want to rerun a new or modified file, it is necessary to clear the current model in memory
with the command
/clear,start
This full procedure of loading in command files and clearing jobs and starting over again can be
completed as many times as desired.
Solid
Modeling
(Primitives)
Command
Description
Syntax
keypoint definition
k,kp#,xcoord,ycoord,zcoord
l,kp1,kp2
larc
larc,kp1,kp2,kp3,rad
(kp3 defines plane)
circle
spline
al
va
vext
vdrag
create volume by
see online help
dragging area along path
rectng
rectangle creation
rectng,x1,x2,y1,y2
block
block,x1,x2,y1,y2,z1,z2
29
Boolean
Operations
Elements &
Meshing
cylind
cylindrical volume
creation
cylind,rad1,rad2,z1,z2,theta1,theta2
sphere
spherical volume
creation
sphere,rad1,rad2,theta1,theta2
prism
cone
torus
aadd
aadd,a1,a2, ... a9
aglue
aglue,a1,a2, ... a9
asba
asba,a1,a2
aina
aina,a1,a2, ... a9
vadd
vlgue
vsbv
vinv
volume boolean
operations
et
et,number,type
may define as many as required; current type
is set by type
type
type,number
r,number,r1,r2, ... r6
may define as many as required; current type
is set by real
real
mp
mp,label,number,c0,c1, ... c4
may define as many as required; current type
is set by mat
mat
mat,number
esize
esize,size,ndivs
use either size or ndivs
eshape
lmesh
mesh line(s)
lmesh,line1,line2,inc
or lmesh,all
30
Sets &
Selection
Constraints
Loads
amesh
mesh area(s)
amesh,area1,area2,inc
or amesh,all
vmesh
mesh volume(s)
vmesh,vol1,vol2,inc
or vmesh,all
ksel
select a subset of
keypoints
nsel
lsel
asel
nsla
allsel
select everything
i.e. reset selection
allsel
dk
dk,kp#,label,value
defines a DOF constraint
labels:
on a keypoint
UX,UY,UZ,ROTX,ROTY,ROTZ,ALL
d,node#,label,value
defines a DOF constraint
labels:
on a node
UX,UY,UZ,ROTX,ROTY,ROTZ,ALL
dl
defines (anti)symmetry
DOF constraints on a
line
dl,line#,area#,label
labels: SYMM (symmetry); ASYM
(antisymmetry)
fk
defines a
fk,kp#,label,value
labels: FX,FY,FZ,MX,MY,MZ
f,node#,label,value
labels: FX,FY,FZ,MX,MY,MZ
31
This example file does not do anything really useful in itself besides generate keypoints along a
line, but it does illustrate some of the "programming features" of the ANSYS command language.
!
/PREP7
! preprocessor phase
!
x1 = 5
! define some parameters
x2 = 10
*ask,ndivs,Enter number of divisions (default 5),5
!
! the above command prompts the user for input to be entered into the
! variable "ndivs"; if only is entered, a default of "5" is used
!
*IF,ndivs,GT,1,THEN
! if "ndivs" is greater than "1"
dx = (x2-x1)/ndivs
*DO,i,1,ndivs+1,1
! do i = 1, ndivs + 1 (in steps of one)
x = x1 + dx*(i-1)
k,i,x,0,0
*ENDDO
*ELSE
k,1,x1,0,0
k,2,x2,0,0
*ENDIF
!
/pnum,kp,1
! turn keypoint numbering on
kplot
! plot keypoints
klist,all,,,coord
! list all keypoints with coordinates
32
Basic Tutorials
The following documents will lead you through several example problems using ANSYS. ANSYS
7.0 was used to create some of these tutorials while ANSYS 5.7.1 was used to create others,
therefore, if you are using a different version of ANSYS make note of changes in the menu
structure. Complete these tutorials in order as each tutorial will build on skills taught in the previous
example.
Basic functions will be shown in detail to provide you with a general knowledge of how to use
ANSYS. This tutorial should take approximately an hour and a half to complete.
Intermediate ANSYS functions will be shown in detail to provide you with a more general
understanding of how to use ANSYS. This tutorial should take approximately an hour and a half
to complete.
Boolean operations, plane stress and uniform pressure loading will be introduced in the creation
and analysis of this 2-Dimensional object.
Solid Modeling
This tutorial will introduce techniques such as filleting, extrusion, copying and working plane
orienation to create 3-Dimensional objects.
33
Introduction
This tutorial was created using ANSYS 7.0 to solve a simple 2D Truss problem. This is the first of
four introductory ANSYS tutorials.
Problem Description
Determine the nodal deflections, reaction forces, and stress for the truss system shown below (E =
200GPa, A = 3250mm2).
(Modified from Chandrupatla & Belegunda, Introduction to Finite Elements in Engineering, p.123)
Enter the title and click 'OK'. This title will appear in the bottom left corner of the 'Graphics'
Window once you begin. Note: to get the title to appear immediately, select Utility Menu >
Plot > Replot
Enter Keypoints
34
The overall geometry is defined in ANSYS using keypoints which specify various principal
coordinates to define the body. For this example, these keypoints are the ends of each truss.
o
We are going to define 7 keypoints for the simplified structure as given in the
following table
keypoint
coordinate
x
1800
3118
3600
5400
3118
7200
9000
3118
10800
35
Note: When entering the final data point, click on 'OK' to indicate that you are
finished entering keypoints. If you first press 'Apply' and then 'OK' for the final
keypoint,
you
will
have
defined
it
twice!
If you did press 'Apply' for the final point, simply press 'Cancel' to close this dialog
box.
Units (IMPORTANT)
Note the units of measure (i.e. in mm) were not specified. It is the responsibility of the
user to ensure that a consistent set of units are used for the problem; thus making any
conversions where necessary.
Correcting Mistakes
When defining keypoints, lines, areas, volumes, elements, constraints and loads you are
bound to make mistakes. Fortunately these are easily corrected so that you don't need to
begin from scratch every time an error is made! Every 'Create' menu for generating these
various entities also has a corresponding 'Delete' menu for fixing things up.
Form Lines
The keypoints must now be connected
We will use the mouse to select the keypoints to form the lines.
o
o
o
o
o
36
Disappearing Lines
Please note that any lines you have created may 'disappear' throughout your analysis.
However, they have most likely NOT been deleted. If this occurs at any time from the
Utility Menu select:
Plot > Lines
Define the Type of Element
It is now necessary to create elements. This is called 'meshing'. ANSYS first needs to know
what kind of elements to use for our problem:
From the Preprocessor Menu, select: Element Type > Add/Edit/Delete. The following window
will then appear:
37
For this example, we will use the 2D spar element as selected in the above figure.
Select the element shown and click 'OK'. You should see 'Type 1 LINK1' in the
'Element Types' window.
Click on 'Close' in the 'Element Types' dialog box.
Click Add... and select 'Type 1 LINK1' (actually it is already selected). Click on
'OK'. The following window will appear:
38
39
We are going to give the properties of Steel. Enter the following field: EX 200000
o
Set these properties and click on 'OK'. Note: You may obtain the note 'PRXY will be
set to 0.0'. This is poisson's ratio and is not required for this element type. Click 'OK'
on the window to continue. Close the "Define Material Model Behavior" by clicking
on the 'X' box in the upper right hand corner.
Mesh Size
The last step before meshing is to tell ANSYS what size the elements should be. There are a
variety of ways to do this but we will just deal with one method for now.
Mesh
In the Preprocessor menu select Meshing > Size Cntrls > ManualSize > Lines >
All Lines
In the size 'NDIV' field, enter the desired number of divisions per line. For this
example we want only 1 division per line, therefore, enter '1' and then click 'OK'.
Note that we have not yet meshed the geometry, we have simply defined the element
sizes.
40
In the 'Preprocessor' menu select Meshing > Mesh > Lines and click 'Pick All' in
the 'Mesh Lines' Window
Plot
To show the line numbers, keypoint numbers, node numbers...
From the Utility Menu (top of screen) select PlotCtrls > Numbering...
Fill in the Window as shown below and click 'OK'
Numbering
41
o
o
Ensure that 'Static' is selected; i.e. you are going to do a static analysis on the truss
as opposed to a dynamic analysis, for example.
Click 'OK'.
2. Apply Constraints
It is necessary to apply constraints to the model otherwise the model is not tied down or
grounded and a singular solution will result. In mechanical structures, these constraints will
typically be fixed, pinned and roller-type connections. As shown above, the left end of the
truss bridge is pinned while the right end has a roller connection.
42
o In
This location is fixed which means that all translational and rotational degrees of
freedom (DOFs) are constrained. Therefore, select 'All DOF' by clicking on it and
enter '0' in the Value field and click 'OK'. You will see some blue triangles in the
graphics window indicating the displacement contraints.
o Using the same method, apply the roller connection to the right end (UY
constrained). Note that more than one DOF constraint can be selected at a time in the
"Apply U,ROT on KPs" window. Therefore, you may need to 'deselect' the 'All
DOF' option to select just the 'UY' option.
o
3. Apply Loads
As shown in the diagram, there are four downward loads of 280kN, 210kN, 280kN, and
360kN at keypoints 1, 3, 5, and 7 respectively.
Select Define Loads > Apply > Structural > Force/Moment > on Keypoints.
Select the first Keypoint (left end of the truss) and click 'OK' in the 'Apply F/M on KPs' window.
43
Select FY in the 'Direction of force/mom'. This indicate that we will be applying the load in the 'y'
direction
Enter a value of -280000 in the 'Force/moment value' box and click 'OK'. Note that we are using
units of N here, this is consistent with the previous values input.
The force will appear in the graphics window as a red arrow.
Apply the remaining loads in the same manner.
The applied loads and constraints should now appear as shown below.
44
The above windows will appear. Ensure that your solution options are the same as shown above and
click 'OK'.
Once the solution is done the following window will pop up. Click 'Close' and close the /STATUS
Command Window..
45
Reaction Forces
A list of the resulting reaction forces can be obtained for this element
o
from the Main Menu select General Postproc > List Results > Reaction Solu.
Select 'All struc forc F' as shown above and click 'OK'
These values agree with the reaction forces claculated by hand above.
Deformation
o
In the General Postproc menu, select Plot Results > Deformed Shape. The
following window will appear.
46
Select 'Def + undef edge' and click 'OK' to view both the deformed and the
undeformed object.
Observe the value of the maximum deflection in the upper left hand corner
(DMX=7.409). One should also observe that the constrained degrees of freedom
appear to have a deflection of 0 (as expected!)
Deflection
For a more detailed version of the deflection of the beam,
From the 'General Postproc' menu select Plot results > Contour Plot > Nodal Solution. The
following window will appear.
47
Select 'DOF solution' and 'USUM' as shown in the above window. Leave the other
selections as the default values. Click 'OK'.
Looking at the scale, you may want to use more useful intervals. From the Utility
Menu select Plot Controls > Style > Contours > Uniform Contours...
48
The deflection can also be obtained as a list as shown below. General Postproc >
List Results > Nodal Solution select 'DOF Solution' and 'ALL DOFs' from the lists
in the 'List Nodal Solution' window and click 'OK'. This means that we want to see a
listing of all degrees of freedom from the solution.
49
Are these results what you expected? Note that all the degrees of freedom were
constrained to zero at node 1, while UY was constrained to zero at node 7.
o If you wanted to save these results to a file, select 'File' within the results window (at
the upper left-hand corner of this list window) and select 'Save as'.
o
Axial Stress
For line elements (ie links, beams, spars, and pipes) you will often need to use the Element
Table to gain access to derived data (ie stresses, strains). For this example we should obtain
axial stress to compare with the hand calculations. The Element Table is different for each
element, therefore, we need to look at the help file for LINK1 (Type help link1 into the
Input Line). From Table 1.2 in the Help file, we can see that SAXL can be obtained through
the ETABLE, using the item 'LS,1'
From the General Postprocessor menu select Element Table > Define Table
Click on 'Add...'
As shown above, enter 'SAXL' in the 'Lab' box. This specifies the name of the item
you are defining. Next, in the 'Item,Comp' boxes, select 'By sequence number' and
'LS,'. Then enter 1 after LS, in the selection box
50
Plot the Stresses by selecting Element Table > Plot Elem Table
The following window will appear. Ensure that 'SAXL' is selected and click 'OK'
Because you changed the contour intervals for the Displacement plot to "User
Specified" - you need to switch this back to "Auto calculated" to obtain new values
for VMIN/VMAX.
Utility Menu > PlotCtrls > Style > Contours > Uniform Contours ...
Again, you may wish to select more appropriate intervals for the contour plot
List the Stresses
From the 'Element Table' menu, select 'List Elem Table'
From the 'List Element Table Data' window which appears ensure 'SAXL' is highlighted
Click 'OK'
51
(Modified from Chandrupatla & Belegunda, Introduction to Finite Elements in Engineering, p.123)
52
width = 3600
!
! define keypoints
!
K,1,
0,
0
! keypoint, #, x, y
K,2,
width/2,height
K,3,
width, 0
K,4, 3*width/2, height
K,5,
2*width,
0
K,6, 5*width/2, height
K,7,
3*width, 0
!
! define lines
!
L,1,2
! line connecting kpoint 1 and 2
L,1,3
L,2,3
L,2,4
L,3,4
L,3,5
L,4,5
L,4,6
L,5,6
L,5,7
L,6,7
!
! element definition
!
ET,1,LINK1
R,1,3250
MP,EX,1,200e3
! element type
#1; spring element
! real constant
#1; Xsect area: 3200 mm^2
! material property #1; Young's modulus: 200 GPa
LESIZE,ALL, , ,1,1,1
! specify divisions on unmeshed lines
LMESH,all
! mesh all lines
!
FINISH
! finish pre-processor
!
/SOLU
! enter solution phase
!
! apply some constraints
DK,1,ALL,0
! define a DOF constraint at a keypoint
DK,7,UY,0
!
! apply loads
!
FK,1,FY,-280e3
! define a force load to a keypoint
FK,3,FY,-210e3
FK,5,FY,-280e3
FK,7,FY,-360e3
!
SOLVE
! solve the resulting system of equations
FINISH
! finish solution
/POST1
PRRSOL,F
PLDISP,2
PLNSOL,U,SUM,0,1
ETABLE,SAXL,LS, 1
PRETAB,SAXL
53
PLETAB,SAXL,NOAV
Quitting ANSYS
To quit ANSYS, select 'QUIT' from the ANSYS Toolbar or select Utility Menu/File/Exit.... In the
dialog box that appears, click on 'Save Everything' (assuming that you want to) and then click on
'OK'.
54
Introduction
This tutorial was created using ANSYS 7.0 to solve a simple 3D space frame problem.
Problem Description
The problem to be solved in this example is the analysis of a bicycle frame. The problem to be
modeled in this example is a simple bicycle frame shown in the following figure. The frame is to be
built of hollow aluminum tubing having an outside diameter of 25mm and a wall thickness of 2mm.
Verification
The first step is to simplify the problem. Whenever you are trying out a new analysis type, you need
something (ie analytical solution or experimental data) to compare the results to. This way you can
be sure that you've gotten the correct analysis type, units, scale factors, etc.
The simplified version that will be used for this problem is that of a cantilever beam shown in the
following figure:
55
coordinate
x
500 0
From
the
'ANSYS
Main
Preprocessor > Modeling > Create > Keypoints > In Active CS
Menu'
Form Lines
The two keypoints must now be connected to form a bar using a straight line.
Select: Preprocessor > Modeling> Create > Lines > Lines > Straight Line.
Pick keypoint #1 (i.e. click on it). It will now be marked by a small yellow box.
Now pick keypoint #2. A permanent line will appear.
When you're done, click on 'OK' in the 'Create Straight Line' window.
Define the Type of Element
It is now necessary to create elements on this line.
From the Preprocessor Menu, select: Element Type > Add/Edit/Delete.
select:
56
For this example, we will use the 3D elastic straight pipe element as selected in the above figure.
Select the element shown and click 'OK'. You should see 'Type 1 PIPE16' in the 'Element Types'
window.
Click on the 'Options...' button in the 'Element Types' dialog box. The following window will
appear:
Click and hold the K6 button (second from the bottom), and select 'Include Output' and click 'OK'.
This gives us extra force and moment output.
Click on 'Close' in the 'Element Types' dialog box and close the 'Element Type' menu.
Define Geometric Properties
We now need to specify geometric properties for our elements:
In the Preprocessor menu, select Real Constants > Add/Edit/Delete
Click Add... and select 'Type 1 PIPE16' (actually it is already selected). Click on 'OK'.
Enter the following geometric properties:
57
o
o
Outside diameter
OD:
Wall thickness TKWALL:
25
2
This defines an outside pipe diameter of 25mm and a wall thickness of 2mm.
Click on 'OK'.
'Set 1' now appears in the dialog box. Click on 'Close' in the 'Real Constants' window.
Element Material Properties
You then need to specify material properties:
In the 'Preprocessor' menu select Material Props > Material Models...
Double click Structural > Linear > Elastic and select 'Isotropic' (double click on it)
Close the 'Define Material Model Behavior' Window.
We are going to give the properties of Aluminum. Enter the following field:
EX 70000
PRXY 0.33
58
59
The maximum deflection occurs at the end of the rod and was found to be 6.2mm as shown
above.
Stress:
The maximum stress occurs at the base of the rod and was found to be 64.9MPa as shown
above (pure bending stress).
Results Using ANSYS
Deformation
from the Main Menu select General Postproc from the 'ANSYS Main Menu'. In this menu you will
find a variety of options, the two which we will deal with now are 'Plot Results' and 'List Results'
Select Plot Results > Deformed Shape.
Select 'Def + undef edge' and click 'OK' to view both the deformed and the undeformed object.
60
Observe the value of the maximum deflection in the upper left hand corner (shown here surrounded
by a blue border for emphasis). This is identical to that obtained via hand calculations.
Deflection
For a more detailed version of the deflection of the beam,
From the 'General Postproc' menu select Plot results > Contour Plot > Nodal Solution.
Select 'DOF solution' and 'USUM'. Leave the other selections as the default values. Click 'OK'.
61
You may want to have a more useful scale, which can be accomplished by going to the Utility
Menu and selecting Plot Controls > Style > Contours > Uniform Contours
The deflection can also be obtained as a list as shown below. General Postproc > List Results >
Nodal Solution ... select 'DOF Solution' and 'ALL DOFs' from the lists in the 'List Nodal Solution'
window and click 'OK'. This means that we want to see a listing of all translational and rotational
degrees of freedom from the solution. If we had only wanted to see the displacements for example,
we would have chosen 'ALL Us' instead of 'ALL DOFs'.
62
Are these results what you expected? Again, the maximum deflection occurs at node 2, the right end
of the rod. Also note that all the rotational and translational degrees of freedom were constrained to
zero at node 1.
If you wanted to save these results to a file, use the mouse to go to the 'File' menu (at the upper lefthand corner of this list window) and select 'Save as'.
Stresses
For line elements (ie beams, spars, and pipes) you will need to use the Element Table to
gain access to derived data (ie stresses, strains).
From the General Postprocessor menu select Element Table > Define Table...
Click on 'Add...'
63
As shown above, in the 'Item,Comp' boxes in the above window, select 'Stress' and 'von Mises
SEQV'
Click on 'OK' and close the 'Element Table Data' window.
Plot the Stresses by selecting Plot Elem Table in the Element Table Menu
The following window will appear. Ensure that 'SEQV' is selected and click 'OK'
If you changed the contour intervals for the Displacement plot to "User Specified" you may need to
switch this back to "Auto calculated" to obtain new values for VMIN/VMAX.
Utility Menu > PlotCtrls > Style > Contours > Uniform Contours ...
64
To obtain the bending moment for this element, the Element Table must be used. The
Element Table contains most of the data for the element including the bending moment data
for each element at Node I and Node J. First, we need to obtain obtain the bending moment
data.
65
General Postproc > Element Table > Define Table... . Click 'Add...'.
In the window,
Enter IMoment as the 'User label for item' - this will give a name to the data
Select 'By sequence num' in the Item box
Select 'SMISC' in the first Comp box
Enter SMISC,6 in the second Comp box
Click 'OK'
This will save all of the bending moment data at the left hand side (I side) of each
element. Now we need to find the bending moment data at the right hand side (J
side) of each element.
Again, click 'Add...' in the 'Element Table Data' window.
Enter JMoment as the 'User label for item' - again, this will give a name to the data
Same as above
Same as above
For step D, enter SMISC,12 in the second Comp box
Click 'OK'
Click 'Close' in the 'Element Table Data' window and close the 'Element Table' Menu. Select Plot
Results > Contour Plot > Line Elem Res...
66
From the 'Plot Line-Element Results' window, select 'IMOMENT' from the pull down menu for
LabI, and 'JMOMENT' from the pull down menu for LabJ. Click 'OK'. Note again that you can
modify the intervals for the contour plot.
Now, you can double check these solutions analytically. Note that the line between
the I and J point is a linear interpolation.
Before the explanation of the above steps, enter help pipe16 in the command line as shown below
and then hit enter.
67
Briefly read the ANSYS documentation which appears, pay particular attention to the Tables near
the end of the document (shown below).
Table 1. PIPE16 Item, Sequence Numbers, and Definitions for the ETABLE
Commands
node I
name
item
Definition
MFORX
SMISC
MFORY
SMISC
MFORZ
SMISC
Member
forces at the
node
MMOMX
SMISC
MMOMY
SMISC
MMOMZ
SMISC
Member
moments at
the node
Note that SMISC 6 (which we used to obtain the values at node I) correspond to
MMOMZ - the Member moment for node I. The value of 'e' varies with different
Element Types, therefore you must check the ANSYS Documentation files for each
element to determine the appropriate SMISC corresponding to the plot you wish to
generate.
!
!
!
!
Preprocessor
Keypoint, 1, x, y, z
Keypoint, 2, x, y, z
Line from keypoint 1 to 2
68
MP,PRXY,1,0.33
0.33
!*
LESIZE,ALL,20
LMESH,1
FINISH
/SOLU
ANTYPE,0
!*
DK,1, ,0, ,0,ALL
FK,2,FY,-100
direction
/STATUS,SOLU
SOLVE
FINISH
Note that you have now finished Postprocessing and the Solution Phase with just these few lines of
code. There are codes to complete the Postprocessing but we will review these later.
Bicycle Example
Now we will return to the analysis of the bike frame. The steps which you completed in the
verification example will not be explained in great detail, therefore use the verification example as a
reference as required. We will be combining the use of the Graphic User Interface (GUI) with the
use of command lines.
Recall the geometry and dimensions of the bicycle frame:
69
=
=
=
=
=
500
825
325
400
50
Enter Keypoints
For this space frame example, these keypoints are the frame vertices.
We are going to define 6 keypoints for this structure as given in the following table (these keypoints
are depicted by the circled numbers in the above figure):
coordinate
keypoint
x
y1
y2
x1 y2
x1
x2
z1
x2 0
-z1
Now instead of using the GUI window we are going to enter code into the 'command line'. First,
open the 'Preprocessor Menu' from the 'ANSYS Main Menu'. The preprocessor menu has to be open
in order for the preprocessor commands to be recognized. Alternatively, you can type /PREP7 into
the command line. The command line format required to enter a keypoint is as follows:
o
K, NPT, X, Y, Z
70
For a more detailed explanation, type help k into the command line
For example, to enter the first keypoint type:
K,1,0,y1,0
Enter the 4 remaining keypoints (listed in the table above) using the command line
Now you may want to check to ensure that you entered all of the keypoints correctly:
Utility
Menu
>
List
>
Keypoints
>
Coordinates
only
(Alternatively, type 'KLIST' into the command line)
If there are any keypoints which need to be re-entered, simply re-enter the code. A previously
defined keypoint of the same number will be redefined. However, if there is one that needs to be
deleted simply enter the following code:
o
KDELE,#
71
keypoint
line
1st 2nd
1
72
25
2
73
To set Young's Modulus and Poisson's ratio, we will again use the command line. (ensure
that the preprocessor menu is still open - if not open it by clicking Preprocessor in the Main
Menu)
MP, LAB, MAT, C0
Material Property,Valid material property label, Material Reference
Number, value
To enter the Elastic Modulus (LAB = EX) of 70000 MPa, type: ' MP,EX,1,70000 '
To set Poisson's ratio (PRXY), type ' MP,PRXY,1,0.33 '
Mesh Size
As in the verification model, set the element length to
Preprocessor > Meshing > Size Cntrls > ManualSize > Lines > All Lines
20
mm
Mesh
Now the frame can be meshed.
In the 'Preprocessor' menu select 'Mesh' > 'Lines' and click 'Pick All' in the 'Mesh Lines' Window
Saving
Utility Menu > File > Save as...
Your
Job
Not all of the fields are required for this example, therefore when entering the code certain
fields will be empty. For example, to pin the first keypoint enter:
DK,1,UX,0,,,UY,UZ
74
The DOF labels for translation motion are: UX, UY, UZ. Note that the 5th and 6th fields are
empty. These correspond to 'value2' and 'the Expansion key' which are not required for this
constraint. Also note that all three of the translational DOFs were constrained to 0. The
DOFs can only be contrained in 1 command line if the value is the same.
To apply the contraints to Keypoint 5, the command line code is:
DK,5,UY,0,,,UZ
Note that only UY and UZ are contrained to 0. UX is not constrained. Again, note that the
5th and 6th fields are empty because they are not required.
Apply the constraints to the other rear wheel location (Keypoint 6 - UY and UZ).
Now list the constraints ('DKLIST') and verify them against the following:
If you need to delete any of the constraints use the following command: 'DKDELE,
K, Lab' (ie 'DKDELE,1,UZ' would delete the constraint in the 'z' direction for
Keypoint 1)
Apply Loads
We will apply vertical downward loads of 600N at the seat post location (keypoint 3) and
200N at the pedal crank location (keypoint 4). We will use the command line to define these
loading conditions.
FK, KPOI, Lab, value, value2
Force loads at keypoints, K #, Force Label directions (FX, FY, FZ),
value1, value2 (if req'd)
To apply a force of 600N downward at keypoint 3, the code should look like this: '
FK,3,FY,-600 '
Apply both the forces and list the forces to ensure they were inputted correctly (FKLIST).
If you need to delete one of the forces, the code looks like this: 'FKDELE, K, Lab' (ie
'FKDELE,3,FY' would delete the force in the 'y' direction for Keypoint 3)
The applied loads and constraints should now appear as shown below.
75
76
You may want to try plotting this from different angles to get a better idea what's going on by using
the 'Pan-Zoom-Rotate' menu that was earlier outlined.
Try the 'Front' view button (Note that the views of 'Front', 'Left', 'Back', etc depend on how the
object was first defined).
Your screen should look like the plot below:
77
Deflections
Now let's take a look at some actual deflections in the frame. The deflections have been
calculated at the nodes of the model, so the first thing we'll do is plot out the nodes and node
numbers, so we know what node(s) we're after.
Go to Utility menu > PlotCtrls > Numbering... and turn on 'Node numbers'. Turn everything else
off.
Note the node numbers of interest. Of particular interest are those nodes where the constraints were
applied to see if their displacements/rotations were indeed fixed to zero. Also note the node
numbers of the seat and crank locations.
List the Nodal Deflections (Main Menu > General Postproc > List Results > Nodal Solution...').
Are the displacements and rotations as you expected?
Plot the deflection as well.
General Postproc > Plot Results > (-Contour Plot-) Nodal Solution select
'DOF solution' and 'USUM' in the window
78
For each element in the model, the force/moment values at each of the two nodes per element will
be displayed.
Close this list window when you are finished browsing.
Then close the 'List Results' menu.
Stresses
As shown in the cantilever beam example, use the Element Table to gain access to derived
stresses.
General Postproc > Element Table > Define Table ...
Select 'Add'
Select 'Stress' and 'von Mises'
Element Table > Plot Elem Table
79
Problem Description
The problem to be modeled in this example is a simple bicycle frame shown in the following figure.
The frame is to be built of hollow aluminum tubing having an outside diameter of 25mm and a wall
thickness of 2mm for the main part of the frame. For the rear forks, the tubing will be 12mm outside
diameter and 1mm wall thickness.
80
=
=
=
=
=
500
825
325
400
50
!
!
!
!
!
! Define Keypoints
K,1, 0,y1, 0
K,2, 0,y2, 0
K,3,x1,y2, 0
K,4,x1, 0, 0
K,5,x2, 0, z1
K,6,x2, 0,-z1
! k,key-point number,x-coord,y-coord,z-coord
! l,keypoint1,keypoint2
81
!
!
!
!
!
FINISH
! Finish pre-processing
/SOLU
ANTYPE,0
! Analysis type,static
! dk,keypoint,direction,displacement,,,direction,direction
(dk command)
(fk command)
!fk,keypoint,direction,force
SOLVE
FINISH
SAVE
/post1
/WIND,ALL,OFF
/WIND,1,LTOP
/WIND,2,RTOP
/WIND,3,LBOT
/WIND,4,RBOT
GPLOT
/GCMD,1, PLDISP,2
!Plot the deformed and undeformed edge
/GCMD,2, PLNSOL,U,SUM,0,1
82
! You must tell Ansys what pieces of information you want by using the
! etable command:
!
etable,arbitrary name,item name,data code number
! The arbitrary name is a name that you give the data in the table
! It serves as a reference name to retrieve the data later
! Use a name that describes the data and is easily remembered.
! The item name and data code number come off of the tables provided.
! Examples:
! For the VonMises (or equivalent) stresses at angle 0 at both ends of the
! element (node i and node j);
etable,vonmi0,nmisc,5
etable,vonmj0,nmisc,45
! For the Axial stresses at angle 0
etable,axii0,ls,1
etable,axij0,ls,33
! For the Direct axial stress component due to axial load (no bending)
! Note it is independent of angular location.
etable,diri,smisc,13
etable,dirj,smisc,15
! ADD OTHERS THAT YOU NEED IN HERE...
! To plot the data, simply type
!
plls, name for node i, name for node j
! for example,
/GCMD,3, PLLS,vonmi0,vonmj0
/GCMD,4, PLLS,axii0,axij0
/CONT,2,9,0,,0.27
/CONT,3,9,0,,18
/CONT,4,9,-18,,18
/FOC,ALL,-0.340000,,,1
/replot
PRNSOL,DOF,
Quitting ANSYS
To quit ANSYS, select 'QUIT' from the ANSYS Toolbar or select 'Utility Menu'/'File'/'Exit...'. In
the dialog box that appears, click on 'Save Everything' (assuming that you want to) and then click
on 'OK'.
83
Problem Description
The problem to be modeled in this example is a simple bracket shown in the following figure. This
bracket is to be built from a 20 mm thick steel plate. A figure of the plate is shown below.
This plate will be fixed at the two small holes on the left and have a load applied to the larger hole
on the right.
Verification Example
The first step is to simplify the problem. Whenever you are trying out a new analysis type, you need
something (ie analytical solution or experimental data) to compare the results to. This way you can
be sure that you've gotten the correct analysis type, units, scale factors, etc.
The simplified version that will be used for this problem is that of a flat rectangular plate with a
hole shown in the following figure:
84
Fill in the window as shown above. This will create a rectangle where the bottom left corner has the
coordinates 0,0,0 and the top right corner has the coordinates 200,100,0.
(Alternatively, the command line code for the above command is
BLC4,0,0,200,100)
85
Preprocessor > Modeling > Create > Areas > Circle > Solid Circle
Fill in the window as shown above. This will create a circle where the center has the coordinates
100,50,0 (the center of the rectangle) and the radius of the circle is 20 mm.
(Alternatively, the command line code for the above command is
CYL4,100,50,20 )
Subtraction
Now we want to subtract the circle from the rectangle. Prior to this operation,
your image should resemble the following:
86
Therefore, select the base area (the rectangle) by clicking on it. Note: The selected area will turn
pink once it is selected.
The following window may appear because there are 2 areas at the location you clicked.
Ensure that the entire rectangular area is selected (otherwise click 'Next') and then click 'OK'.
Click 'OK' on the 'Subtract Areas' window.
Now you will be prompted to select the areas to be subtracted, select the circle by clicking on it and
then click 'OK'.
You should now have the following model:
(Alternatively, the command line code for the above step is ASBA,1,2)
87
(Alternatively, the command line code for the above step is ET,1,PLANE82 followed
by KEYOPT,1,3,3)
Define Geometric Properties
As in previous examples Preprocessor menu > Real Constants > Add/Edit/Delete
Enter a thickness of 20 as shown in the figure below. This defines a plate thickness of 20mm)
88
(Alternatively, the command line code for the above step is R,1,20)
Element Material Properties
As shown in previous examples, select Preprocessor > Material Props > Material models >
Structural > Linear > Elastic > Isotropic
We are going to give the properties of Steel. Enter the following when prompted:
EX 200000
PRXY 0.3
(Alternatively, the command line code for the above step is MP,EX,1,200000
followed by MP,PRXY,1,0.3)
Mesh Size
To tell ANSYS how big the elements should be, Preprocessor > Meshing > Size Cntrls >
Manual Size > Areas > All Areas
Select an element edge length of 25. We will return later to determine if this was adequate for the
problem.
(Alternatively, the command line code for the above step is AESIZE,ALL,25,)
Mesh
Now the frame can be meshed.
89
In the 'Preprocessor' menu select Meshing > Mesh > Areas > Free and select the area when
prompted
(Alternatively, the command line code for the above step is AMESH,ALL)
You should now have the following:
Saving
Utility Menu > File > Save as...
Your
Job
90
This location is fixed which means that all DOF's are constrained. Therefore, select 'All DOF' by
clicking on it and enter '0' in the Value field as shown above.
You will see some blue triangles in the graphics window indicating the displacement
contraints.
(Alternatively, the command line code for the above step is DL,4,,ALL,0)
Apply Loads
As shown in the diagram, there is a load of 20N/mm distributed on the right hand side of the plate.
To apply this load:
Solution > Define Loads > Apply > Structural > Pressure > On Lines
When the window appears, select the line along the right hand edge of the plate and click 'OK'
Calculate the pressure on the plate end by dividing the distributed load by the thickness of the plate
(1 MPa).
Fill in the "Apply PRES on lines" window as shown below. NOTE:
The pressure is uniform along the surface of the plate, therefore the last field is left blank.
The pressure is acting away from the surface of the plate, and is therefore defined as a negative
pressure.
91
The applied loads and constraints should now appear as shown below.
92
Since we have an analytical solution for the maximum stress point, we will check the
stress at this point. First we need to find the node corresponding to the top of the hole
in the plate. First plot and number the nodes
Utility Menu > Plot > Nodes
Utility Menu > PlotCtrls > Numbering...
The plot should look similar to the one shown below. Make a note of the node closest to the top of
the circle (ie. #49)
List the stresses (General Postproc > List Results > Nodal Solution > Stress, Principals SPRIN)
and check the SEQV (Equivalent Stress / von Mises Stress) for the node in question. (as shown
below in red)
93
The equivalent stress was found to be 2.9141 MPa at this point. We will use smaller
elements to try to get a more accurate solution.
Resize Elements
To change the element size, we need to go back to the Preprocessor Menu
Preprocessor > Meshing > Size Cntrls > Manual Size > Areas >
All Areas
now decrease the element edge length (ie 20)
Now remesh the model (Preprocessor > Meshing > Mesh > Areas > Free). Once you have
selected the area and clicked 'OK' the following window will appear:
Click 'OK'. This will remesh the model using the new element edge length.
Solve the system again (note that the constraints need not be reapplied). ( Solution Menu >
Current LS )
Repeat steps 'a' through 'd' until the model has converged. (note - the number of the node at the top
of the hole has most likely changed. It is essential that you plot the nodes again to select the
appropriate node). Plot the stress/deflection at varying mesh sizes as shown below to confirm that
convergence has occured.
94
Note the shapes of both the deflection and stress curves. As the number of elements in the
mesh increases (ie - the element edge length decreases), the values converge towards a final
solution.
The von Mises stress at the top of the hole in the plate was found to be approximatly 3.8
MPa. This is a mere 2.5% difference between the analytical solution and the solution found
using ANSYS.
The approximate maximum displacement was found to be 0.0012 mm, this is 20% greater
than the analytical solution. However, the analytical solution does not account for the large
hole in the center of the plate which was expected to significantly increase the deflection at
the end of the plate.
Therefore, the results using ANSYS were determined to be appropriate for the verification
model.
Deformation
General Postproc > Plot Results > Deformed Shape > Def + undeformd to view both the deformed
and the undeformed object.
95
Alternatively, obtain these results as a list. (General Postproc > List Results > Nodal Solution...)
Are these results what you expected? Note that all translational degrees of freedom were
constrained to zero at the left end of the plate.
Stresses
General Postproc > Plot Results > Nodal Solution... Then select Stress, von Mises in the window.
96
You can list the von Mises stresses to verify the results at certain nodes
General Postproc > List Results. Select Stress, Principals SPRIN
97
/PREP7
BLC4,0,0,200,100
height
CYL4,100,50,20
ASBA,1,2
! Preprocessor
! rectangle, bottom left corner coords, width,
ET,1,PLANE42
KEYOPT,1,3,3
thickness
R,1,20
MP,EX,1,200000
1, 200000 MPa
MP,PRXY,1,0.3
Material 1, 0.3
AESIZE,ALL,5
AMESH,ALL
FINISH
/SOLU
! Exit preprocessor
! Solution
ANTYPE,0
DL,4, ,ALL,0
SFL,2,PRES,-1
SOLVE
FINISH
/POST1
PLNSOL,S,EQV
Bracket Example
Now we will return to the analysis of the bracket. A combination of GUI and the Command line
will be used for this example.
The problem to be modeled in this example is a simple bracket shown in the following figure. This
bracket is to be built from a 20 mm thick steel plate. A figure of the plate is shown below.
98
This plate will be fixed at the two small holes on the left and have a load applied to the larger hole
on the right.
YCENTER 20
80
RADIUS
20
20
Create a rectangle on the left hand end to fill the gap between the two small circles.
99
XCORNER -20
YCORNER 20
WIDTH
20
HEIGHT
60
c.
Boolean Operations - Addition
We now want to add these five discrete areas together to form one area.
To perform the Boolean operation, from the Preprocessor menu select:
Modeling > Operate > Booleans > Add > Areas
In the 'Add Areas' window, click on 'Pick All'
(Alternatively, the command line code for the above step is AADD,ALL)
You should now have the following model:
100
80
WP Y
50
20
80
radius
30
10
10
Now select
Preprocessor > Modeling > Operate > Booleans > Subtract >
Areas
Select the base areas from which to subract (the large plate that was created)
Next select the three circles that we just created. Click on the three circles that you just created and
click 'OK'.
(Alternatively, the command line code for the above step is ASBA,6,ALL)
Now you should have the following:
101
102
(The command line code for the above step is MP,EX,1,200000 followed by
MP,PRXY,1,0.3)
Mesh Size
Preprocessor > Meshing > Size Cntrls > Manual Size > Areas > All Areas
Select an element edge length of 5. Again, we will need to make sure the model has converged.
(Alternatively, the command line code for the above step is AESIZE,ALL,5,)
Mesh
Preprocessor > Meshing > Mesh > Areas > Free and select the area when prompted
(Alternatively, the command line code for the above step is AMESH,ALL)
2.
3. Saving
Utility Menu > File > Save as...
Your
Job
103
(Alternatively, the command line code for the above step is ANTYPE,0)
Apply Constraints
As illustrated, the plate is fixed at both of the smaller holes on the left hand side.
Solution > Define Loads > Apply > Structural > Displacement > On Nodes
Instead of selecting one node at a time, you have the option of creating a box, polygon, or circle of
which all the nodes in that area will be selected. For this case, select 'circle' as shown in the window
below. (You may want to zoom in to select the points Utilty Menu / PlotCtrls / Pan, Zoom,
Rotate...) Click at the center of the bolt hole and drag the circle out so that it touches all of the
nodes on the border of the hole.
Click on 'Apply' in the 'Apply U,ROT on Lines' window and constrain all DOF's in the 'Apply
U,ROT on Nodes' window.
Repeat for the second bolt hole.
Apply Loads
As shown in the diagram, there is a single vertical load of 1000N, at the bottom of the large
bolt hole. Apply this force to the respective keypoint ( Solution > Define Loads > Apply >
Structural > Force/Moment > On Keypoints Select a force in the y direction of -1000)
The applied loads and constraints should now appear as shown below.
104
105
Observe the locations of deflection. Ensure that the deflection at the bolt hole is indeed 0.
Deflection
To plot the nodal deflections use General Postproc > Plot Results > Contour Plot > Nodal
Solution then select DOF Solution - USUM in the window.
Alternatively, obtain these results as a list. (General Postproc > List Results > Nodal Solution...)
106
Are these results what you expected? Note that all translational degrees of freedom were
constrained to zero at the bolt holes.
Stresses
General Postproc > Plot Results > Nodal Solution... Then select von Mises Stress in the window.
You can list the von Mises stresses to verify the results at certain nodes
General Postproc > List Results. Select Stress, Principals SPRIN
107
This tutorial is the second of three basic tutorials created to illustrate commom features in ANSYS.
The plane stress bracket tutorial builds upon techniques covered in the first tutorial (3D Bicycle
Space Frame), it is therefore essential that you have completed that tutorial prior to beginning this
one.
The 2D Plane Stress Bracket will introduce boolean operations, plane stress, and uniform pressure
loading.
Problem Description
The problem to be modeled in this example is a simple bracket shown in the following figure. This
bracket is to be built from a 20 mm thick steel plate. A figure of the plate is shown below.
This plate will be fixed at the two small holes on the left and have a load applied to the larger hole
on the right.
! Create Geometry
BLC4,0,0,80,100
CYL4,80,50,50
CYL4,0,20,20
CYL4,0,80,20
BLC4,-20,20,20,60
AADD,ALL
CYL4,80,50,30
108
CYL4,0,20,10
CYL4,0,80,10
ASBA,6,ALL
6) from base area 6
FINISH
! Finish pre-processing
/SOLU
ANTYPE,0
! Analysis type,static
,ALL,0
,ALL,0
,ALL,0
,ALL,0
,ALL,0
,ALL,0
,ALL,0
,ALL,0
(dl command)
(fk command)
!fk,keypoint,direction,force
SOLVE
FINISH
SAVE
/post1
/WIND,ALL,OFF
109
/WIND,1,LTOP
/WIND,2,RTOP
/WIND,3,LBOT
/WIND,4,RBOT
GPLOT
/GCMD,1, PLDISP,2
/GCMD,2, PLNSOL,U,SUM,0,1
/GCMD,3, PLNSOL,S,EQV,0,1
/GCMD,4, PLNSOL,EPTO,EQV,0,1
/CONT,2,10,0,,0.0036
/CONT,3,10,0,,8
/CONT,4,10,0,,0.05e-3
/FOC,ALL,-0.340000,,,1
! Focus point
/replot
PRNSOL,DOF,
Quitting ANSYS
To quit ANSYS, click 'QUIT' on the ANSYS Toolbar or select Utility Menu > File > Exit... In the
window that appears, select 'Save Everything' (assuming that you want to) and then click 'OK'.
110
Problem Description A
We will be creating a solid model of the pulley shown in the following figure.
111
Geometry Generation
We will create this model by first tracing out the cross section of the pulley and then sweeping this
area about the y axis.
WP X (XCORNER)
WP Y (YCORNER)
WIDTH
HEIGHT
Rectangle 1
Rectangle 2
Rectangle 3
2
0
1
5.5
3
2
5
1
8
0
0.5
5
ANSYS will label the united area as AREA 4 and the previous three areas will be deleted.
Create the rounded edges using circles
112
Preprocessor > (-Modeling-) Create > (-Areas-) Circle > Solid circles
CYL4,XCENTER,YCENTER,RAD
Circle 2
3
5.5
0.5
8.5
0.2
0.2
WP X (XCENTER)
WP Y (YCENTER)
RADIUS
Copy the smaller circle for the rounded edges at the top
Preprocessor > (-Modeling-) Copy > Areas
Click on the small circle and then on OK.
The following window will appear. It asks for the x,y and z offset of the copied area. Enter the y
offset as 4.6 and then click OK.
113
114
The following window will appear prompting for the fillet radius. Enter 0.1
Follow the same procedure and create a fillet with the same radius between the following lines
115
116
The following window will appear prompting for sweeping angles. Click on OK.
117
X
0
1
0
Y
3
3
3
Z
0
0
1
118
note the origin of the working plane. By default those values would be 0,0,0.
Create a Cylinder (solid cylinder) with x=5.5 y=0 r=0.5 depth=1 You should see the following in
the graphics screen
119
We will now copy this volume so that we repeat it every 45 degrees. Note that you must
copy the cylinder before you use boolean operations to subtract it because you cannot copy
an empty space.
We need to change active CS to cylindrical Y
Utility Menu > WorkPlane > Change Active CS to > Global Cylindrical Y
This will allow us to copy radially about the Y axis
Create 8 bolt Holes
Preprocessor > Copy > Volumes
Select the cylinder volume and click on OK. The following window will appear; fill in the blanks as
shown,
120
Subtract the cylinders from the pulley hub (Boolean operations) to create the boltholes. This will
result in the following completed structure:
121
! Create rectangles
AADD,ALL
CYL4,3,5.5,0.5
CYL4,8.5,0.2,0.2
! Create circles
ASBA,4,1
! Subtract an area
AGEN,2,2,,,,4.6
AGEN,2,1,,,-0.5
! Mirrors an area
AADD,ALL
122
LFILLT,22,7,0.1,,
lines 30 and 7
LFILLT,26,7,0.1,,
AL,3,6,9
using lines 9,10,11)
AL,10,11,14
AADD,ALL
! Sweep
K,1001,0,0,0
K,1002,0,5,0
! Keypoints
VROTAT,3, , , , , ,1001,1002,360, ,
keypoints 1001 and 1002
K,2001,0,3,0
K,2002,1,3,0
K,2003,0,3,1
KWPLAN,1,2001,2002,2003
CSYS,5
CYL4,5.5,0,0.5, , , ,1
! Create circle
VGEN,8,5, , , ,45, , ,0
!Subtract areas
vsbv,all,5
vsbv,13,6
vsbv,all,7
vsbv,4,8
vsbv,all,9
vsbv,2,10
vsbv,all,11
vsbv,2,12
Problem Description B
We will be creating a solid model of the Spindle Base shown in the following figure.
123
Geometry Generation
We will create this model by creating the base and the back and then the rib.
WP Y (YCORNER)
0
WIDTH
109
Create the curved edge (using keypoints and lines to create an area)
Create the following keypoints
Keypoint 5
Keypoint 6
Keypoint 7
Keypoint 8
o
-20
-20
0
0
82
20
82
20
0
0
0
0
HEIGHT
102
124
125
Main Menu > Preprocessor > (-Modeling-) Operate > (-Booleans-) Add >
Volumes
AADD,1,2
3.
Create the 4 holes in the base
We will make use of the 'copy' feature in ANSYS to create all 4 holes
Create the bottom left circle (XCENTER=0, YCENTER=20, RADIUS=10)
Copy the area to create the bottom right circle (DX=69)
(AGEN,# Copies (include original),Area#,Area2# (if 2 areas to be
copied),DX,DY,DZ)
Copy both circles to create the upper circles (DY=62)
Subtract the three circles from the main base
(ASBA,3,ALL)
You should obtain the following:
126
Fill in the window as shown (length of extrusion = 26mm). Note, to extrude the area in the negative
z direction you would simply enter -26.
(Alternatively, type VOFFST,6,26 into the command line)
127
#100
#101
#102
X
109
109
159
Y
102
2
102
Z
0
0
sqrt(3)/0.02
Note that the planar areas between the two volumes were not added together.
128
Add the planar areas together (don't forget the other side!)
Preprocessor > (-Modeling-) Operate > (-Booleans-) Add > Areas
AADD, Area 1, Area 2, Area 3
129
-20
0
-20
#200
#201
#202
61
61
61
26
26
30
129-(0.57735*26)
129-(0.57735*26) + 38
0
sqrt(3)/2*76
0
0
130
We will also create a solid model of the Spindle Base shown in the following figure.
! Create rectangle
K,5,-20,82
K,6,-20,20
K,7,0,82
K,8,0,20
! Keypoints
LARC,4,5,7,20
LARC,1,6,8,20
L,5,6
! Line arcs
AL,4,5,6,7
AADD,1,2
CYL4,0,20,10
AGEN,2,1, , ,69
131
AGEN,2,1,2, , ,62
ASBA,3,ALL
! Mirrors again
! Subtracts areas
VOFFST,6,26
K,100,109,102,0
K,101,109,2,0
K,102,159,102,sqrt(3)/0.02
! Keypoints
KWPLAN,-1,100,101,102
BLC4,0,0,102,180
CYL4,51,180,51
AADD,25,26
! Create rectangle
! Create circle
! Add them together
VOFFST,27,26
VADD,1,2
! Add volumes
AADD,33,34,38
AADD,32,36,37
! Add areas
CYL4,51,180,32, , , ,60
VADD,1,3
CYL4,51,180,18.5, , , ,60
VSBV,2,1
! Create cylinder
! Add volumes
! Another cylinder
! Subtract it
WPCSYS,-1,0
coordinate system
K,200,-20,61,26
K,201,0,61,26
K,202,-20,61,30
! Keypoints
KWPLAN,-1,200,201,202
CSYS,4
K,203,129-(0.57735*26),0,0
K,204, 129-(0.57735*26) + 38, sqrt(3)/2*76,0
! Keypoints
A,200,203,204
VOFFST,7,20,
VADD, ALL
Quitting ANSYS
To quit ANSYS, select 'QUIT' from the ANSYS Toolbar or select 'Utility Menu'/'File'/'Exit...'. In
the dialog box that appears, click on 'Save Everything' (assuming that you want to) and then click
on 'OK'.
132
Intermediate Tutorials
The majority of these examples are simple verification problems to show you how to use the
intermediate techniques in ANSYS. You may be using a different version of ANSYS than what was
used to create these tutorials, therefore, make note of small changes in the menu structure. These
tutorials can be completed in any order, however, it is expected that you have completed the Basic
Tutorials before attempting these.
Effect of Self Weight
Incorporating the weight of an object into the finite element analysis is shown in this simple
cantilever beam example.
Distributed Loading
The application of distributed loads and the use of element tables to extract data is expalined in this
tutorial.
NonLinear Analysis
A large moment is applied to the end of a cantilever beam to explore Geometric Nonlinear
behaviour (large deformations). There is also an associated tutorial for an explanation of the
Graphical Solution Tracking (GST) plot.
Buckling
In this tutorial both the Eigenvalue and Nonlinear methods are used to solve a simple buckling
problem.
NonLinear Materials
The purpose of the tutorial is to describe how to include material nonlinearities in an ANSYS
model.
Dynamic Analysis
These tutorial explore the dynamic analyis capabilities of ANSYS. Modal, Harmonic, and
Transient Analyses are shown in detail.
Thermal Examples
Analysis of a pure conduction, a mixed convection/conduction/insulated boundary condition
example, and a transient heat conduction analysis.
Modelling Using Axisymmetry
Utilizing axisymmetry to model a 3-D structure in 2-D to reduce computational time.
133
Define Keypoints
Preprocessor > Modeling > Create > Keypoints > In Active CS...
K,#,x,y,z
We are going to define 2 keypoints for this beam as given in the following table:
Keypoint Coordinates (x,y,z)
1
(0,0)
(1000,0)
134
Create Lines
Preprocessor > Modeling > Create > Lines > Lines > In Active Coord
L,1,2
135
Apply Constraints
Solution > Define Loads > Apply > Structural > Displacement > On Keypoints
Fix keypoint 1 (ie all DOF constrained)
Define Gravity
It is necessary to define the direction and magnitude of gravity for this problem.
Select Solution > Define Loads > Apply > Structural > Inertia > Gravity...
The following window will appear. Fill it in as shown to define an acceleration of 9.81m/s2 in the y
direction.
Note: Acceleration is defined in terms of meters (not 'mm' as used throughout the
problem). This is because the units of acceleration and mass must be consistent to
give the product of force units (Newtons in this case). Also note that a positive
acceleration in the y direction stimulates gravity in the negative Y direction.
There should now be a red arrow pointing in the positive y direction. This indicates
that
an
acceleration
has
been
defined
in
the
y
direction.
136
DK,1,ALL,0,
ACEL,,9.8
The applied loads and constraints should now appear as shown in the figure below.
137
As observed in the upper left hand corner, the maximum displacement was found to be
5.777mm. This is in agreement with the theortical value.
138
! Create Keypoints
L,1,2
ET,1,BEAM3
! Set element type
R,1,Width*Height,Width*(Height**3)/12,Height
MP,EX,1,200000
! Young's Modulus
MP,PRXY,1,0.3
! Poisson's ratio
MP,DENS,1,7.86e-6
! Density
!** = exponent
LESIZE,ALL,Length/10,
LMESH,1
FINISH
/SOLU
ANTYPE,0
DK,1,ALL,0,
ACEL,,9.8
! Static analysis
! Constrain keypoint 1
! Set gravity constant
SOLVE
FINISH
/POST1
PLDISP,2
139
Create Keypoints
Preprocessor > Modeling > Create > Keypoints > In Active CS
K,#,x,y
140
We are going to define 2 keypoints (the beam vertices) for this structure as given in
the following table:
Keypoint Coordinates (x,y)
1
(0,0)
(1000,0)
Define Lines
Preprocessor > Modeling > Create > Lines > Lines > Straight Line
L,K#,K#
141
Apply Constraints
Solution > Define Loads > Apply > Structural > Displacement > On Keypoints
Pin Keypoint 1 (ie UX and UY constrained) and fix Keypoint 2 in the y direction
(UY constrained).
Apply Loads
142
We will apply a distributed load, of 1000 N/m or 1 N/mm, over the entire length of the
beam.
Select Solution > Define Loads > Apply > Structural > Pressure > On Beams
Click 'Pick All' in the 'Apply F/M' window.
As shown in the following figure, enter a value of 1 in the field 'VALI Pressure value at node I' then
click 'OK'.
The applied loads and constraints should now appear as shown in the figure below.
Note:
143
To have the constraints and loads appear each time you select 'Replot' you must
change some settings. Select Utility Menu > PlotCtrls > Symbols.... In the window
that appears, select 'Pressures' in the pull down menu of the 'Surface Load Symbols'
section.
Solve the System
Solution > Solve > Current LS
SOLVE
144
145
paste the code into Notepad or a similar text editor and save it to your computer. Now go to 'File >
Read input from...' and select the file. A .PDF version is also available for printing.
L,1,2
ET,1,BEAM3
R,1,100,833.333,10
MP,EX,1,200000
MP,PRXY,1,0.33
! Young's Modulus
! Poisson's ratio
ESIZE,100
! Mesh size
146
LMESH,ALL
! Mesh line
FINISH
/SOLU
ANTYPE,0
! Static analysis
DK,1,UX,0,,,UY
DK,2,UY,0
! Pin keypoint 1
! Roller on keypoint 2
SFBEAM,ALL,1,PRES,1
SOLVE
FINISH
/POST1
PLDISP,2
ETABLE,SMAXI,NMISC, 1
ETABLE,SMAXJ,NMISC, 3
PLLS,SMAXI,SMAXJ,1,0
147
There are several causes for nonlinear behaviour such as Changing Status (ex. contact elements),
Material Nonlinearities and Geometric Nonlinearities (change in response due to large
deformations). This tutorial will deal specifically with Geometric Nonlinearities .
To solve this problem, the load will added incrementally. After each increment, the stiffness matrix
will be adjusted before increasing the load.
The solution will be compared to the equivalent solution using a linear response.
(0,0)
148
(5,0)
Define Lines
Preprocessor > Modeling > Create > Lines > Lines > Straight Line
Create a line between Keypoint 1 and Keypoint 2.
Define Element Types
Preprocessor > Element Type > Add/Edit/Delete...
For this problem we will use the BEAM3 (Beam 2D elastic) element. This element
has 3 degrees of freedom (translation along the X and Y axis's, and rotation about the
Z axis). With only 3 degrees of freedom, the BEAM3 element can only be used in
2D analysis.
Define Real Constants
Preprocessor > Real Constants... > Add...
In the 'Real Constants for BEAM3' window, enter the following geometric
properties:
Cross-sectional area AREA: 0.03125
Area Moment of Inertia IZZ: 4.069e-5
Total beam height HEIGHT: 0.125
This defines an element with a solid rectangular cross section 0.25 x 0.125 inches.
Define Element Material Properties
Preprocessor > Material Props > Material Models > Structural > Linear > Elastic >
Isotropic
In the window that appears, enter the following geometric properties for steel:
Young's modulus EX: 30e6
Poisson's Ratio PRXY: 0.3
If you are wondering why a 'Linear' model was chosen when this is a non-linear
example, it is because this example is for non-linear geometry, not non-linear
material properties. If we were considering a block of wood, for example, we would
have to consider non-linear material properties.
Define Mesh Size
Preprocessor > Meshing > Size Cntrls > ManualSize > Lines > All Lines...
149
For this example we will specify an element edge length of 0.1 " (50 element
divisions along the line).
Mesh the frame
Preprocessor > Meshing > Mesh > Lines > click 'Pick All'
LMESH,ALL
150
balance. This feature also activates the ANSYS bisection feature which will allow recovery if
convergence fails.
Enter 5 as the number of substeps. This will set the initial substep to 1/5 th of the total load.
The following example explains this: Assume that the applied load is 100
lb*in. If the Automatic Time Stepping was off, there would be 5 load steps
(each increasing by 1/5 th of the total load):
20 lb*in
40 lb*in
60 lb*in
80 lb*in
100 lb*in
Now, with the Automatic Time Stepping is on, the first step size will still be
20 lb*in. However, the remaining substeps will be determined based on the
response of the material due to the previous load increment.
Enter a maximum number of substeps of 1000. This stops the program if the solution does not
converge after 1000 steps.
Enter a minimum number of substeps of 1.
Ensure all solution items are writen to a results file.
NOTE
There are several options which have not been changed from their default values. For
more information about these commands, type help followed by the command into
the command line.
Function
Command Comments
Load Step
KBC
Output
OUTRES
Stress Stiffness
SSTIF
151
NROPT
Convergence Values CNVTOL By default, the program checks the out-ofbalance load for any active DOF.
Apply Constraints
Solution > Define Loads > Apply > Structural > Displacement > On Keypoints
Fix Keypoint 1 (ie all DOFs constrained).
Apply Loads
Solution > Define Loads > Apply > Structural > Force/Moment > On Keypoints
Place a -100 lb*in moment in the MZ direction at the right end of the beam
(Keypoint 2)
Solve the System
Solution > Solve > Current LS
SOLVE
152
153
There are several causes for nonlinear behaviour such as Changing Status, Material
Nonlinearities and Geometric Nonlinearities (change in response due to large deformations). This
tutorial will deal specifically with Geometric Nonlinearities .
To solve this problem, the load will added incrementally. After each increment, the stiffness matrix
will be adjusted before increasing the load.
154
The solution will be compared to the equivalent solution using a linear response.
! define keypoints
! 5" beam (length)
l,1,2
! define line
et,1,beam3
r,1,0.03125,4.069e-5,0.125
mp,ex,1,30.0e6
mp,prxy,1,0.3
!
!
!
!
Beam
area, izz, height of beam
Young's Modulus
Poisson's ratio
esize,0.1
lmesh,all
finish
/solu
! stop preprocessor
! start solution phase
antype,static
nlgeom,on
! static analysis
! turn on non-linear geometry analysis
autots,on
! auto time stepping
nsubst,5,1000,1
! Size of first substep=1/5 of the total load, max #
substeps=1000, min # substeps=1
outres,all,all
! save results of all iterations
dk,1,all
fk,2,mz,-100
! applied moment
solve
/post1
pldisp,1
PRNSOL,U,X
155
Buckling
Introduction
This tutorial was created using ANSYS 7.0 to solve a simple buckling problem.
It is recommended that you complete the NonLinear Tutorial prior to beginning this tutorial
Buckling loads are critical loads where certain types of structures become unstable. Each load has
an associated buckled mode shape; this is the shape that the structure assumes in a buckled
condition. There are two primary means to perform a buckling analysis:
Eigenvalue
Eigenvalue buckling analysis predicts the theoretical buckling strength of an ideal elastic
structure. It computes the structural eigenvalues for the given system loading and
constraints. This is known as classical Euler buckling analysis. Buckling loads for several
configurations are readily available from tabulated solutions. However, in real-life,
structural imperfections and nonlinearities prevent most real-world structures from reaching
their eigenvalue predicted buckling strength; ie. it over-predicts the expected buckling loads.
This method is not recommended for accurate, real-world buckling prediction analysis.
Nonlinear
Nonlinear buckling analysis is more accurate than eigenvalue analysis because it employs
non-linear, large-deflection, static analysis to predict buckling loads. Its mode of operation
is very simple: it gradually increases the applied load until a load level is found whereby the
structure becomes unstable (ie. suddenly a very small increase in the load will cause very
large deflections). The true non-linear nature of this analysis thus permits the modeling of
geometric imperfections, load perterbations, material nonlinearities and gaps. For this type
of analysis, note that small off-axis loads are necessary to initiate the desired buckling mode.
156
This tutorial will use a steel beam with a 10 mm X 10 mm cross section, rigidly constrained at the
bottom. The required load to cause buckling, applied at the top-center of the beam, will be
calculated.
Define Keypoints
Preprocessor > Modeling > Create > Keypoints > In Active CS ...
K,#,X,Y
We are going to define 2 Keypoints for this beam as given in the following table:
Keypoints Coordinates (x,y)
1
(0,0)
(0,100)
Create Lines
Preprocessor > Modeling > Create > Lines > Lines > In Active Coord
L,1,2
157
In the 'Real Constants for BEAM3' window, enter the following geometric
properties:
Cross-sectional area AREA: 100
Area moment of inertia IZZ: 833.333
Total Beam Height HEIGHT: 10
This defines a beam with a height of 10 mm and a width of 10 mm.
Define Element Material Properties
Preprocessor > Material Props > Material Models > Structural > Linear > Elastic >
Isotropic
In the window that appears, enter the following geometric properties for steel:
Young's modulus EX: 200000
Poisson's Ratio PRXY: 0.3
Define Mesh Size
Preprocessor > Meshing > Size Cntrls > ManualSize > Lines > All Lines...
For this example we will specify an element edge length of 10 mm (10 element
divisions along the line).
Mesh the frame
Preprocessor > Meshing > Mesh > Lines > click 'Pick All'
LMESH,ALL
158
Apply Constraints
Solution > Define Loads > Apply > Structural > Displacement > On Keypoints
Fix Keypoint 1 (ie all DOF constrained).
Apply Loads
Solution > Define Loads > Apply > Structural > Force/Moment > On Keypoints
The eignenvalue solver uses a unit force to determine the necessary buckling load.
Applying a load other than 1 will scale the answer by a factor of the load.
Apply a vertical (FY) point load of -1 N to the top of the beam (keypoint 2).
The applied loads and constraints should now appear as shown in the figure below.
159
Normally at this point you enter the postprocessing phase. However, with a buckling
analysis you must re-enter the solution phase and specify the buckling analysis. Be sure to
close the solution menu and re-enter it or the buckling analysis may not function properly.
Define Analysis Type
Solution > Analysis Type > New Analysis > Eigen Buckling
ANTYPE,1
160
Again it is necessary to exit and re-enter the solution phase. This time, however, is for an
expansion pass. An expansion pass is necessary if you want to review the buckled mode
shape(s).
Expand the solution
Select Solution > Analysis Type > Expansion Pass... and ensure that it is on. You may have to
select the 'Unabridged Menu' again to make this option visible.
Select Solution > Load Step Opts > ExpansionPass > Single Expand > Expand Modes ...
Complete the following window as shown to expand the first mode
161
NonLinear Tutorial
162
/PREP7
Create Keypoints
Preprocessor > Modeling > Create > Keypoints > In Active CS
K,#,X,Y
We are going to define 2 keypoints (the beam vertices) for this structure to create a
beam with a length of 100 millimeters:
Keypoint Coordinates (x,y)
1
(0,0)
(0,100)
Define Lines
Preprocessor > Modeling > Create > Lines > Lines > Straight Line
Create
line
between
Keypoint
and
Keypoint
2.
L,1,2
163
Preprocessor > Material Props > Material Models > Structural > Linear > Elastic >
Isotropic
In the window that appears, enter the following geometric properties for steel:
Young's modulus EX: 200e3
Poisson's Ratio PRXY: 0.3
Define Mesh Size
Preprocessor > Meshing > Size Cntrls > Lines > All Lines...
For this example we will specify an element edge length of 1 mm (100 element
divisions
along
the
line).
ESIZE,1
Ensure the following selections are made under the 'Basic' tab (as shown above)
164
Ensure Large Static Displacements are permitted (this will include the effects of large deflection in
the results)
Ensure Automatic time stepping is on. Automatic time stepping allows ANSYS to determine
appropriate sizes to break the load steps into. Decreasing the step size usually ensures better
accuracy, however, this takes time. The Automatic Time Step feature will determine an appropriate
balance. This feature also activates the ANSYS bisection feature which will allow recovery if
convergence fails.
Enter 20 as the number of substeps. This will set the initial substep to 1/20 th of the total load.
Enter a maximum number of substeps of 1000. This stops the program if the solution does not
converge after 1000 steps.
Enter a minimum number of substeps of 1.
Ensure all solution items are writen to a results file.
Ensure the following selection is made under the 'Nonlinear' tab (as shown below)
Ensure Line Search is 'On'. This option is used to help the Newton-Raphson solver converge.
Ensure Maximum Number of Iterations is set to 1000
NOTE
There are several options which have not been changed from their default values. For
more information about these commands, type help followed by the command into
the command line.
Apply Constraints
Solution > Define Loads > Apply > Structural > Displacement > On Keypoints
Fix Keypoint 1 (ie all DOFs constrained).
165
Apply Loads
Solution > Define Loads > Apply > Structural > Force/Moment > On Keypoints
Place a -50,000 N load in the FY direction on the top of the beam (Keypoint 2). Also
apply a -250 N load in the FX direction on Keypoint 2. This horizontal load will
persuade the beam to buckle at the minimum buckling load.
The model should now look like the window shown below.
166
General
Postproc
>
Plot
Results
>
Deformed
Shape...
>
Def
undeformed
PLDISP,1
167
If it does not open automatically, select Main Menu > TimeHist Postpro >
Variable Viewer
168
Double-click Nodal Solution > DOF Solution > Y-Component of displacement (as shown
below) and click OK. Pick the uppermost node on the beam and click OK in the 'Node for Data'
window.
To add another variable, click the add button again. This time select Reaction Forces > Structural
Forces > Y-Component of Force. Pick the lowermost node on the beam and click OK.
On the Time History Variable window, click the circle in the 'X-Axis' column for FY_3. This will
make the reaction force the x-variable. The Time History Variables window should now look like
this:
169
The labels on the plot are not updated by ANSYS, so you must change them manually. Select
Utility Menu > Plot Ctrls > Style > Graphs > Modify Axes and re-label the X and Y-axis
appropriately.
The plot shows how the beam became unstable and buckled with a load of
approximately 40,000 N, the point where a large deflection occured due to a small
increase in force. This is slightly less than the eigen-value solution of 41,123 N,
which was expected due to non-linear geometry issues discussed above.
Buckling
170
Introduction
This tutorial was created using ANSYS 7.0 to solve a simple buckling problem.
It is recommended that you complete the NonLinear Tutorial prior to beginning this tutorial
Buckling loads are critical loads where certain types of structures become unstable. Each load has
an associated buckled mode shape; this is the shape that the structure assumes in a buckled
condition. There are two primary means to perform a buckling analysis:
Eigenvalue
Eigenvalue buckling analysis predicts the theoretical buckling strength of an ideal elastic
structure. It computes the structural eigenvalues for the given system loading and
constraints. This is known as classical Euler buckling analysis. Buckling loads for several
configurations are readily available from tabulated solutions. However, in real-life,
structural imperfections and nonlinearities prevent most real-world structures from reaching
their eigenvalue predicted buckling strength; ie. it over-predicts the expected buckling loads.
This method is not recommended for accurate, real-world buckling prediction analysis.
Nonlinear
Nonlinear buckling analysis is more accurate than eigenvalue analysis because it employs
non-linear, large-deflection, static analysis to predict buckling loads. Its mode of operation
is very simple: it gradually increases the applied load until a load level is found whereby the
structure becomes unstable (ie. suddenly a very small increase in the load will cause very
large deflections). The true non-linear nature of this analysis thus permits the modeling of
geometric imperfections, load perterbations, material nonlinearities and gaps. For this type
of analysis, note that small off-axis loads are necessary to initiate the desired buckling mode.
This tutorial will use a steel beam with a 10 mm X 10 mm cross section, rigidly constrained at the
bottom. The required load to cause buckling, applied at the top-center of the beam, will be
calculated.
171
/CLEAR
/TITLE,Eigenvalue Buckling Analysis
/PREP7
ET,1,BEAM3
R,1,100,833.333,10
MP,EX,1,200000
MP,PRXY,1,0.3
!
!
!
!
K,1,0,0
K,2,0,100
L,1,2
ESIZE,10
LMESH,ALL,ALL
FINISH
/SOLU
ANTYPE,STATIC
PSTRES,ON
DK,1,ALL
FK,2,FY,-1
!
!
!
!
!
!
!
!
!
SOLVE
FINISH
/SOLU
ANTYPE,BUCKLE
BUCOPT,LANB,1
SOLVE
FINISH
/SOLU
EXPASS,ON
MXPAND,1
SOLVE
FINISH
/POST1
SET,LIST
!
!
!
!
!
SET,LAST
PLDISP
Enter post-processor
List eigenvalue solution - Time/Freq listing is the
force required for buckling (in N for this case).
Read in data for the desired mode
Plots the deflected shape
NonLinear Buckling
FINISH
/CLEAR
172
R,1,100,833.333,10
! area, I, height
K,1,0,0,0
K,2,0,100,0
! Lower node
! Upper node (100 mm high)
L,1,2
! Draws line
ESIZE,1
LMESH,ALL
FINISH
/SOLU
ANTYPE,STATIC
NLGEOM,ON
OUTRES,ALL,ALL
NSUBST,20
NEQIT,1000
AUTOTS,ON
LNSRCH,ON
!
!
!
!
!
!
/ESHAPE,1
DK,1,ALL,0
! Constrain bottom
FK,2,FY,-50000
!
!
!
!
/POST26
RFORCE,2,1,F,Y
NSOL,3,2,U,Y
XVAR,2
PLVAR,3
!
!
!
!
!
/AXLAB,Y,DEFLECTION
/AXLAB,X,LOAD
/REPLOT
! Changes y label
! Changes X label
FK,2,FX,-250
SOLVE
FINISH
173
NonLinear Materials
Introduction
This tutorial was completed using ANSYS 7.0 The purpose of the tutorial is to describe how to
include material nonlinearities in an ANSYS model. For instance, the case when a large force is
applied resulting in a stresses greater than yield strength. In such a case, a multilinear stress-strain
relationship can be included which follows the stress-strain curve of the material being used. This
will allow ANSYS to more accurately model the plastic deformation of the material.
For this analysis, a simple tension speciment 100 mm X 5 mm X 5 mm is constrained at the bottom
and has a load pulling on the top. This specimen is made out of a experimental substance called
"WhoKilledKenium". The stress-strain curve for the substance is shown above. Note the linear
section up to approximately 225 MPa where the Young's Modulus is constant (75 GPa). The
material then begins to yield and the relationship becomes plastic and nonlinear.
Create Keypoints
174
We are going to define 2 keypoints (the beam vertices) for this structure to create a
beam with a length of 100 millimeters:
Keypoint Coordinates (x,y)
1
(0,0)
(0,100)
Define Lines
Preprocessor > Modeling > Create > Lines > Lines > Straight Line
Create
line
between
Keypoint
and
Keypoint
2.
L,1,2
175
Preprocessor > Material Props > Material Models > Structural > Nonlinear >
Elastic
>
Multilinear
Elastic
The following window will pop up.
Fill in the STRAIN and STRESS boxes with the following data. These are
points from the stress-strain curve shown above, approximating the curve
with linear interpolation between the points. When the data for the first point
is input, click Add Point to add another. When all the points have been
inputed, click Graph to see the curve. It should look like the one shown
above. Then click OK.
Curve
Points
Strain Stress
0.001
75
0.002
150
0.003
225
0.004
240
0.005
250
0.025
300
0.060
355
0.100
390
10
0.150
420
11
0.200
435
12
0.250
449
13
0.275
450
176
To get the problem geometry back, select Utility Menu > Plot > Replot.
/REPLOT
Ensure the following selections are made under the 'Basic' tab (as shown above)
Ensure Large Static Displacements are permitted (this will include the effects of large deflection in
the results)
177
Ensure Automatic time stepping is on. Automatic time stepping allows ANSYS to determine
appropriate sizes to break the load steps into. Decreasing the step size usually ensures better
accuracy, however, this takes time. The Automatic Time Step feature will determine an appropriate
balance. This feature also activates the ANSYS bisection feature which will allow recovery if
convergence fails.
Enter 20 as the number of substeps. This will set the initial substep to 1/20 th of the total load.
Enter a maximum number of substeps of 1000. This stops the program if the solution does not
converge after 1000 steps.
Enter a minimum number of substeps of 1.
Ensure all solution items are writen to a results file. This means rather than just recording the data
for the last load step, data for every load step is written to the database. Therefore, you can plot
certain parameters over time.
Ensure the following selection is made under the 'Nonlinear' tab (as shown below)
Ensure Line Search is 'On'. This option is used to help the Newton-Raphson solver converge.
Ensure Maximum Number of Iterations is set to 1000
NOTE
There are several options which have not been changed from their default values. For
more information about these commands, type help followed by the command into
the command line.
Apply Constraints
Solution > Define Loads > Apply > Structural > Displacement > On Keypoints
Fix Keypoint 1 (ie all DOFs constrained).
178
Apply Loads
Solution > Define Loads > Apply > Structural > Force/Moment > On Keypoints
Place a 10,000 N load in the FY direction on the top of the beam (Keypoint 2).
Solve the System
Solution > Solve > Current LS
SOLVE
179
180
If it does not open automatically, select Main Menu > TimeHist Postpro >
Variable Viewer
Click the add button
Select Nodal Solution > DOF Solution > Y-Component of displacement (as shown below) and
click OK. Pick the uppermost node on the beam and click OK in the 'Node for Data' window.
To add another variable, click the add button again. This time select Reaction Forces > Structural
Forces > Y-Component of Force. Pick the lowermost node on the beam and click OK.
On the Time History Variable window, click the circle in the 'X-Axis' column for FY_3. This will
make the reaction force the x-variable. The Time History Variables window should now look like
this:
181
The labels on the plot are not updated by ANSYS, so you must change them manually. Select
Utility Menu > Plot Ctrls > Style > Graphs > Modify Axes and re-label the X and Y-axis
appropriately.
This plot shows how the beam deflected linearly when the force, and subsequently
the stress, was low (in the linear range). However, as the force increased, the
deflection (proportional to strain) began to increase at a greater rate. This is because
the stress in the beam is in the plastic range and thus no longer relates to strain
linearly. When you verify this example analytically, you will see the solutions are
very similar. The difference can be attributed to the ANSYS solver including large
deflection calculations.
182
NonLinear Materials
Introduction
This tutorial was completed using ANSYS 7.0 The purpose of the tutorial is to describe how to
include material nonlinearities in an ANSYS model. For instance, the case when a large force is
applied resulting in a stresses greater than yield strength. In such a case, a multilinear stress-strain
relationship can be included which follows the stress-strain curve of the material being used. This
will allow ANSYS to more accurately model the plastic deformation of the material.
For this analysis, a simple tension speciment 100 mm X 5 mm X 5 mm is constrained at the bottom
and has a load pulling on the top. This specimen is made out of a experimental substance called
"WhoKilledKenium". The stress-strain curve for the substance is shown above. Note the linear
section up to approximately 225 MPa where the Young's Modulus is constant (75 GPa). The
material then begins to yield and the relationship becomes plastic and nonlinear.
! Enter Preprocessor
! Keypoints
ET,1,LINK1
R,1,25
! Element type
! Area of 25
MP,EX,1,75000
! Young's modulus
183
MP,PRXY,1,0.3
! Poisson's ratio
TB,MELA,1,1,12,
TBPT,,.001,75
TBPT,,.002,150
TBPT,,.003,225
TBPT,,.004,240
TBPT,,.005,250
TBPT,,.025,300
TBPT,,.06,355
TBPT,,.1,390
TBPT,,.15,420
TBPT,,.2,435
TBPT,,.25,449
TBPT,,.275,450
! Data points
ESIZE,5
LMESH,all
! Element size 5
! Line mesh all lines
FINISH
/SOLU
NLGEOM,ON
NSUBST,20,1000,1
OUTRES,ALL,ALL
AUTOTS,ON
LNSRCH,ON
NEQIT,1000
!
!
!
!
!
!
ANTYPE,0
DK,1,all
FK,2,FY,10000
! Static analysis
! Constrain keypoint 1
! Load on keypoint 2
Nonlinear geometry on
20 load steps
Output data for all load steps
Auto time-search on
Line search on
1000 iteration maximum
SOLVE
FINISH
/POST1
/ESHAPE,1
PLNSOL,U,Y,0,1
FINISH
/POST26
RFORCE,2,1,F,Y
NSOL,3,2,U,Y
XVAR,2
PLVAR,3
/AXLAB,Y,DEFLECTION
/AXLAB,X,LOAD
/REPLOT
!
!
!
!
! Changes y label
! Changes X label
184
185
As shown, select the Subspace method and enter 5 in the 'No. of modes to extract'
Check the box beside 'Expand mode shapes' and enter 5 in the 'No. of modes to expand'
Click 'OK'
Note that the default mode extraction method chosen is the Reduced Method. This
is the fastest method as it reduces the system matrices to only consider the Master
Degrees of Freedom (see below). The Subspace Method extracts modes for all
DOF's. It is therefore more exact but, it also takes longer to compute (especially
when the complex geometries).
The following window will then appear
186
187
The following table compares the mode frequencies in Hz predicted by theory and
ANSYS.
Mode Theory ANSYS Percent Error
1
8.311
8.300
0.1
51.94
52.01
0.2
145.68
145.64
0.0
285.69
285.51
0.0
472.22
472.54
0.1
Note: To obtain accurate higher mode frequencies, this mesh would have to be
refined even more (i.e. instead of 10 elements, we would have to model the
cantilever using 15 or more elements depending upon the highest mode frequency of
interest).
View Mode Shapes
Select: General Postproc > Read Results > First Set
This selects the results for the first mode shape
Select General Postproc > Plot Results > Deformed shape . Select 'Def + undef edge'
The first mode shape will now appear in the graphics window.
To view the next mode shape, select General Postproc > Read Results > Next Set . As above choose
General Postproc > Plot Results > Deformed shape . Select 'Def + undef edge'.
The first four mode shapes should look like the following:
188
189
Mode 2
Mode 3
190
Mode 4
For this option, a detailed understanding of the dynamic behavior of a structure is required.
However, going this route means a smaller (reduced) stiffness matrix, and thus faster calculations.
The steps for using this option are quite simple.
Instead of specifying the Subspace method, select the Reduced method and specify 5 modes for
extraction.
Complete the window as shown below
191
Note:For this example both the number of modes and frequency range was specified.
ANSYS then extracts the minimum number of modes between the two.
Select Solution > Master DOF > User Selected > Define
When prompted, select all nodes except the left most node (fixed).
The following window will appear:
8.311
8.300
0.1
51.94
52.01
0.1
145.68
145.66
0.0
192
285.69
285.71
0.0
472.22
473.66
0.3
As you can see, the error does not change significantly. However, for more complex structures,
larger errors would be expected using the reduced method.
193
! Enter keypoints
L,1,2
! Create line
ET,1,BEAM3
! Element type
R,1,0.0001,8.33e-10,0.01
MP,EX,1,2.068e11
MP,PRXY,1,0.33
MP,DENS,1,7830
! Young's modulus
! Poisson's ratio
! Density
LESIZE,ALL,,,10
LMESH,1
! Element size
! Mesh line
FINISH
/SOLU
ANTYPE,2
MODOPT,SUBSP,5
EQSLV,FRONT
MXPAND,5
!
!
!
!
Modal analysis
Subspace, 5 modes
Frontal solver
Expand 5 modes
DK,1,ALL
SOLVE
FINISH
/POST1
SET,LIST
! List solutions
SET,FIRST
PLDISP
ANMODE,10,0.5, ,0
194
We will now conduct a harmonic forced response test by applying a cyclic load (harmonic) at the
end of the beam. The frequency of the load will be varied from 1 - 100 Hz. The figure below depicts
the beam with the application of the load.
ANSYS provides 3 methods for conducting a harmonic analysis. These 3 methods are the Full ,
Reduced and Modal Superposition methods.
This example demonstrates the Full method because it is simple and easy to use as compared to the
other two methods. However, this method makes use of the full stiffness and mass matrices and thus
is the slower and costlier option.
195
As shown, select the Full Solution method, the Real + imaginary DOF printout format and do not
use lumped mass approx.
Click 'OK'
The following window will appear. Use the default settings (shown below).
196
Apply Constraints
Select Solution > Define Loads > Apply > Structural > Displacement > On Nodes
The following window will appear once you select the node at x=0 (Note small
changes in the window compared to the static examples):
197
Note: By specifying a real and imaginary value of the load we are providing
information on magnitude and phase of the load. In this case the magnitude of the
load is 100 N and its phase is 0. Phase information is important when you have two
or more cyclic loads being applied to the structure as these loads could be in or out
of phase. For harmonic analysis, all loads applied to a structure must have the
SAME FREQUENCY.
Set the frequency range
Select Solution > Load Step Opts > Time/Frequency > Freq and Substps...
As shown in the window below, specify a frequency range of 0 - 100Hz, 100 substeps and stepped
b.c..
By doing this we will be subjecting the beam to loads at 1 Hz, 2 Hz, 3 Hz, ..... 100
Hz. We will specify a stepped boundary condition (KBC) as this will ensure that the
same amplitude (100 N) will be applyed for each of the frequencies. The ramped
option, on the other hand, would ramp up the amplitude where at 1 Hz the amplitude
would be 1 N and at 100 Hz the amplitude would be 100 N.
You should now have the following in the ANSYS Graphics window
198
199
Select Add (the green '+' sign in the upper left corner) from this window and the following window
should appear
We are interested in the Nodal Solution > DOF Solution > Y-Component of displacement. Click
OK.
Graphically select node 2 when prompted and click OK. The 'Time History Variables' window
should now look as follows
200
201
Note that we get peaks at frequencies of approximately 8.3 and 51 Hz. This
corresponds with the predicted frequencies of 8.311 and 51.94Hz.
To get a better view of the response, view the log scale of UY.
Select Utility Menu > PlotCtrls > Style > Graphs > Modify Axis
The following window will appear
202
As marked by an 'A' in the above window, change the Y-axis scale to 'Logarithmic'
Select Utility Menu > Plot > Replot
You should now see the following
This is the response at node 2 for the cyclic load applied at this node from 0 - 100
Hz.
For ANSYS version lower than 7.0, the 'Variable Viewer' window is not available. Use the 'Define
Variables' and 'Store Data' functions under TimeHist Postpro. See the help file for instructions.
203
We will now conduct a harmonic forced response test by applying a cyclic load (harmonic) at the
end of the beam. The frequency of the load will be varied from 1 - 100 Hz. The figure below depicts
the beam with the application of the load.
ANSYS provides 3 methods for conducting a harmonic analysis. These 3 methods are the Full ,
Reduced and Modal Superposition methods.
This example demonstrates the Full method because it is simple and easy to use as compared to the
other two methods. However, this method makes use of the full stiffness and mass matrices and thus
is the slower and costlier option.
204
! Enter keypoints
L,1,2
! Create line
ET,1,BEAM3
! Element type
R,1,0.0001,8.33e-10,0.01
MP,EX,1,2.068e11
MP,PRXY,1,0.33
MP,DENS,1,7830
! Young's modulus
! Poisson's ratio
! Density
LESIZE,ALL,,,10
LMESH,1
! Element size
! Mesh line
FINISH
/SOLU
ANTYPE,3
! Harmonic analysis
DK,1,ALL
FK,2,FY,100
! Constrain keypoint 1
! Apply force
HARFRQ,0,100,
NSUBST,100,
KBC,1
! Frequency range
! Number of frequency steps
! Stepped loads
SOLVE
FINISH
/POST26
NSOL,2,2,U,Y, UY_2
STORE,MERGE
PRVAR,2
PLVAR,2
! Print data
! Plot data
205
Transient dynamic analysis is a technique used to determine the dynamic response of a structure
under a time-varying load.
The time frame for this type of analysis is such that inertia or damping effects of the structure are
considered to be important. Cases where such effects play a major role are under step or impulse
loading conditions, for example, where there is a sharp load change in a fraction of time.
If inertia effects are negligible for the loading conditions being considered, a static analysis may be
used instead.
For our case, we will impact the end of the beam with an impulse force and view the response at the
location of impact.
206
Since an ideal impulse force excites all modes of a structure, the response of the beam should
contain all mode frequencies. However, we cannot produce an ideal impulse force numerically. We
have to apply a load over a discrete amount of time dt.
After the application of the load, we track the response of the beam at discrete time points for as
long as we like (depending on what it is that we are looking for in the response).
The size of the time step is governed by the maximum mode frequency of the structure we wish to
capture. The smaller the time step, the higher the mode frequency we will capture. The rule of
thumb in ANSYS is
time_step = 1 / 20f
where f is the highest mode frequency we wish to capture. In other words, we must resolve our step
size such that we will have 20 discrete points per period of the highest mode frequency.
It should be noted that a transient analysis is more involved than a static or harmonic
analysis. It requires a good understanding of the dynamic behavior of a structure. Therefore,
a modal analysis of the structure should be initially performed to provide information about
the structure's dynamic behavior.
In ANSYS, transient dynamic analysis can be carried out using 3 methods.
207
The Full Method: This is the easiest method to use. All types of non-linearities are allowed. It is
however very CPU intensive to go this route as full system matrices are used.
The Reduced Method: This method reduces the system matrices to only consider the Master
Degrees of Freedom (MDOFs). Because of the reduced size of the matrices, the calculations are
much quicker. However, this method handles only linear problems (such as our cantilever case).
The Mode Superposition Method: This method requires a preliminary modal analysis, as factored
mode shapes are summed to calculate the structure's response. It is the quickest of the three
methods, but it requires a good deal of understanding of the problem at hand.
We will use the Reduced Method for conducting our transient analysis. Usually one need not go
further than Reviewing the Reduced Results. However, if stresses and forces are of interest than, we
would have to Expand the Reduced Solution.
208
We can define each load step (load and time at the end of load segment) and save them in a
file for future solution purposes. This is highly recommended especially when we have
many load steps and we wish to re-run our solution.
We can also solve for each load step after we define it. We will go ahead and save each load
step in a file for later use, at the same time solve for each load step after we are done
defining it.
Load Step 1 - Initial Conditions
209
210
211
212
Select Add (the green '+' sign in the upper left corner) from this window and the following window
should appear
We are interested in the Nodal Solution > DOF Solution > Y-Component of displacement. Click
OK.
Graphically select node 2 when prompted and click OK. The 'Time History Variables' window
should now look as follows
213
214
We also see another response at a higher frequency. We may have captured some response at the
second mode at 52 Hz of the beam.
Note that the response does not decay as it should not. We did not specify damping for our system.
215
1,UX ,
1,UY ,
1,ROTZ,
0.00000000
0.00000000
0.00000000
,
,
,
0.00000000
0.00000000
0.00000000
Change the damping value BETAD from 0 to 0.01 in all three load step files.
We will have to re-run the job for the new load step files. Select Utility Menu > file > Clear and
Start New.
216
Repeat the steps shown above up to the point where we select MDOFs. After selecting MDOFs,
simply go to Solution > (-Solve-) From LS files ... and in the window that opens up select files
from 1 to 3 in steps of 1.
After the results have been calculated, plot up the response at node 2 in POST26. The damped
response should look like the following
217
Transient dynamic analysis is a technique used to determine the dynamic response of a structure
under a time-varying load.
The time frame for this type of analysis is such that inertia or damping effects of the structure are
considered to be important. Cases where such effects play a major role are under step or impulse
loading conditions, for example, where there is a sharp load change in a fraction of time.
If inertia effects are negligible for the loading conditions being considered, a static analysis may be
used instead.
For our case, we will impact the end of the beam with an impulse force and view the response at the
location of impact.
Since an ideal impulse force excites all modes of a structure, the response of the beam should
contain all mode frequencies. However, we cannot produce an ideal impulse force numerically. We
have to apply a load over a discrete amount of time dt.
218
After the application of the load, we track the response of the beam at discrete time points for as
long as we like (depending on what it is that we are looking for in the response).
The size of the time step is governed by the maximum mode frequency of the structure we wish to
capture. The smaller the time step, the higher the mode frequency we will capture. The rule of
thumb in ANSYS is
time_step = 1 / 20f
where f is the highest mode frequency we wish to capture. In other words, we must resolve our step
size such that we will have 20 discrete points per period of the highest mode frequency.
It should be noted that a transient analysis is more involved than a static or harmonic
analysis. It requires a good understanding of the dynamic behavior of a structure. Therefore,
a modal analysis of the structure should be initially performed to provide information about
the structure's dynamic behavior.
In ANSYS, transient dynamic analysis can be carried out using 3 methods.
The Full Method: This is the easiest method to use. All types of non-linearities are allowed. It is
however very CPU intensive to go this route as full system matrices are used.
The Reduced Method: This method reduces the system matrices to only consider the Master
Degrees of Freedom (MDOFs). Because of the reduced size of the matrices, the calculations are
much quicker. However, this method handles only linear problems (such as our cantilever case).
The Mode Superposition Method: This method requires a preliminary modal analysis, as factored
mode shapes are summed to calculate the structure's response. It is the quickest of the three
methods, but it requires a good deal of understanding of the problem at hand.
We will use the Reduced Method for conducting our transient analysis. Usually one need not go
further than Reviewing the Reduced Results. However, if stresses and forces are of interest than, we
would have to Expand the Reduced Solution.
219
ET,1,BEAM3
R,1,0.0001,8.33e-10,0.01
! Element type
! Real constants
MP,EX,1,2.068e11
MP,PRXY,1,0.33
MP,DENS,1,7830
! Young's modulus
! Poisson's ratio
! Density
LESIZE,ALL,,,10
LMESH,1
! Element size
! Mesh the line
FINISH
/SOLU
ANTYPE, TRANS
! Transient analysis
TRNOPT,REDUC,
DELTIM,0.001
! select nodes 2 - 11
! Define Master DOFs
! Reselect all nodes
D,1,ALL
F,2,FY,-100
!*
LSSOLVE,1,3,1
FINISH
/POST26
FILE,'Dynamic','rdsp','.'
NSOL,2,2,U,Y, UY_2
STORE,MERGE
220
PLVAR,2,
221
222
Create Areas
Preprocessor > Modeling > Create > Areas > Rectangle > By Dimensions
RECTNG,X1,X2,Y1,Y2
For an axisymmetric problem, ANSYS will rotate the area around the y-axis at x=0.
Therefore, to create the geometry mentioned above, we must define a U-shape.
We are going to define 3 overlapping rectangles as defined in the following table:
Rectangle X1 X2 Y1 Y2
1
0 20 0
15 20 0 100
0 20 95 100
223
224
Apply Constraints
Solution > Define Loads > Apply > Structural > Displacement > Symmetry B.C. > On Lines
Pick the two edges on the left, at x=0, as shown below. By using the symmetry B.C.
command, ANSYS automatically calculates which DOF's should be constrained for
the line of symmetry. Since the element we are using only has 2 DOF's per node, we
could have constrained the lines in the x-direction to create the symmetric boundary
conditions.
225
Apply Loads
Solution > Define Loads > Apply > Structural > Force/Moment > On Keypoints
Pick the top left corner of the area and click OK. Apply a load of 100 in the FY direction.
Solution > Define Loads > Apply > Structural > Force/Moment > On Keypoints
Pick the bottom left corner of the area and click OK. Apply a load of -100 in the FY direction.
The applied loads and constraints should now appear as shown in the figure below.
226
227
If you take the average of the stress in the y-direction over the thickness of the tube, (0.18552 +
0.17866)/2, the stress in the tube is 0.182 MPa, matching the analytical solution. The average is
used because in the analytical case, it is assumed the stress is evenly distributed across the
thickness. This is only true when the location is far from any stress concentrators, such as corners.
Thus, to approximate the analytical solution, we must average the stress over the thickness.
Plotting the Elements as Axisymmetric
Utility Menu > PlotCtrls > Style > Symmetry Expansion > 2-D Axi-symmetric...
The following window will appear. By clicking on 3/4 expansion you can produce
the figure shown at the beginning of this tutorial.
228
229
rectng,0,20,0,5
rectng,15,20,0,100
rectng,0,20,95,100
aadd,all
et,1,plane2
keyopt,1,3,1
mp,ex,1,200000
mp,prxy,1,0.3
!
!
!
!
esize,2
amesh,all
! Mesh size
! Mesh the area
finish
/solu
antype,0
! Static analysis
lsel,s,loc,x,0
dl,all,,symm
lsel,all
nsel,s,loc,y,50
d,all,uy,0
nsel,all
fk,1,fy,-100
fk,12,fy,100
solve
finish
/post1
nsel,s,loc,y,45,55
prnsol,s,comp
nsel,all
/expand,27,axis,,,10
/view,1,1,2,3
/replot
230
Advanced Tutorials
The majority of these examples are simple verification problems to show you how to use the more
advanced techniques in ANSYS. You may be using a different version of ANSYS than what was
used to create these tutorials, therefore, make note of small changes in the menu structure. These
tutorials can be completed in any order, however, it is expected that you have completed the Basic
Tutorials.
Springs and Joints
The creation of models with multiple elements types will be explored in this tutorial. Additionally,
elements COMBIN7 and COMBIN14 will be explained as well as the use of parameters to store
data.
Design Optimization
The use of Design Optimization in ANSYS is used to solve for unknown parameters of a beam.
Substructuring
The use of Substructuring in ANSYS is used to solve a simple problem.
Coupled Structural/Thermal Analysis
The use of ANSYS physics environments to solve a simple structural/thermal problem.
Using P-Elements
The stress distribution of a model is solved using p-elements and compared to h-elements.
Melting Using Element Death
Using element death to model a volume melting.
Contact Elements
Model of two beams coming into contact with each other.
ANSYS Parametric Design Language
Design a truss using parametric variables.
231
232
233
will use high values for K1 through K3 since we only expect the model to rotate
about the Z axis.
Click 'Add'
Select 'Type 2 COMBIN7'. Click 'OK'.
In the 'Real Constants for COMBIN7' window, enter the following geometric properties (then click
'OK'):
X-Y transnational stiffness K1: 1e9
Z directional stiffness K2: 1e9
Rotational stiffness K3: 1e9
'Set 2' will now appear in the dialog box.
Note: The constants that we define in this problem refer to the relationship
between the coincident nodes. By having high values for the stiffness in the
X-Y plane and along the Z axis, we are essentially constraining the two
coincident nodes to each other.
COMBIN14 (Spring)
Click 'Add'
Select 'Type 3 COMBIN14'. Click 'OK'.
Enter the following geometric properties:
Spring constant K: 5
b. In the 'Element Types' window, there should now be three types of elements defined.
Define Element Material Properties
Preprocessor > Material Props > Material Models
In the 'Define Material Model Behavior' Window, ensure that Material Model Number 1 is selected
Select Structural > Linear > Elastic > Isotropic
In the window that appears, enter the give the properties of Steel then click 'OK'.
Young's modulus EX: 200000
Poisson's Ratio PRXY: 0.33
Define Nodes
Preprocessor > (-Modeling-) Create > Nodes > In Active CS...
N,#,x,y,z
We are going to define 13 Nodes for this structure as given in the following table (as
depicted by the circled numbers in the figure above):
Node Coordinates (x,y,z)
234
(0,0,0)
(0,0,1000)
(1000,0,1000)
(1000,0,0)
(0,1000,1000)
(0,1000,0)
(700,700,500)
(400,400,500)
(0,0,0)
10
(0,0,1000)
11
(0,0,500)
12
(0,0,1500)
13
(0,0,-500)
Create elements
235
Preprocessor > (-Modeling-) Create > Elements > (-Auto Numbered-) Thru
Nodes
E, node a, node b
Create the following elements joining Nodes 'a' and Nodes 'b'.
Note: because it is difficult to graphically select the nodes you may wish to use the
command line (for example, the first entry would be: E,1,6).
Node a Node b
1
10
12
13
12
13
236
Create the following lines joining Node 'a' and Node 'b'
Node a Node b Node c
1
11
10
11
Create the following lines joining Node 'a' and Node 'b'
Node a Node b
5
2. NOTE: To ensure that the correct nodes were used to make the correct element in the above
table, you can list all the elements defined in the model. To do this, select Utilities Menu >
List > Elements > Nodes + Attributes.
Meshing
Because we have defined our model using nodes and elements, we do not need to mesh our
model. If we initially defined our model using keypoints and lines, we would have had to
237
create elements in our model by meshing the lines. It is the elements that ANSYS uses to
solve the model.
Plot Elements
Utility Menu > Plot > Elements
You may also wish to turn on element numbering and turn off keypoint numbering
Utility Menu > PlotCtrls > Numbering ...
Because the model is expected to deform considerably, we need to include the effects of
large deformation.
Apply Constraints
Solution > (-Loads-) Apply > (-Structural-) > Displacement > On Nodes
238
Fix Nodes 3, 4, 12, and 13. (ie - all degrees of freedom are constrained).
Apply Loads
Solution > (-Loads-) Apply > (-Structural-) > Force/Moment > On Nodes
Apply a vertical point load of 1000N at node #7.
The applied loads and constraints should now appear as shown in the figure below.
Note: To have the constraints and loads appear each time you select 'Replot' in ANSYS, you
must change some settings under Utility Menu > Plot Ctrls > Symbols.... In the window
that appears check the box beside 'All Applied BC's' in the 'Boundary Condition Symbol'
section.
Note: During the solution, you will see a yellow warning window which states that the
"Coefficient ratio exceeds 1.0e8". This warning indicates that the solution has relatively
large displacements. This is due to the rotation about the joints.
239
240
To view the defined parameter select Utility Menu > Parameters > Scalar Parameters...
Therefore the vertical displacement of Node 7 is 323.78 mm. This can be repeated
for any of the other nodes you are interested in.
241
paste the code into Notepad or a similar text editor and save it to your computer. Now go to 'File >
Read input from...' and select the file. A .PDF version is also available for printing.
! Element type 1
! Element type 2
! Element type 3
242
R,1,40,10
R,2,1e9,1e9,1e9
R,3,5, , ,
! Real constants 1
! Real constants 2
! Real constants 3
MP,EX,1,200000
MP,PRXY,1,0.33
N, 1,
0,
0,
0
N, 2,
0,
0,1000
N, 3,1000,
0,1000
N, 4,1000,
0,
0
N, 5,
0,1000,1000
N, 6,
0,1000,
0
N, 7, 700, 700, 500
N, 8, 400, 400, 500
N, 9,
0,
0,
0
N,10,
0,
0,1000
N,11,
0,
0, 500
N,12,
0,
0,1500
N,13,
0,
0,-500
! Node locations
TYPE,1
REAL,1
MAT,1
! Turn on Element 1
! Turn on Real constants 1
! Turn on Material 1
E, 1, 6
E, 2, 5
E, 1, 4
E, 2, 3
E, 3, 4
E,10, 8
E, 9, 8
E, 7, 8
E,12, 5
E,13, 6
E,12,13
E, 5, 3
E, 6, 4
! Element connectivity
TYPE,2
REAL,2
! Turn on Element 2
! Turn on Real constants 2
E, 1, 9, 11
E, 2, 10, 11
! Element connectivity
TYPE,3
REAL,3
! Turn on Element 3
! Turn on Real constants 3
E,5,8
E,8,6
! Element connectivity
/PNUM,KP,0
/PNUM,ELEM,1
/REPLOT
! Number nodes
! Number elements
FINISH
/SOLU
ANTYPE,0
NLGEOM,ON
! Static analysis
! Non-linear geometry on
243
NSUBST,5
D,3,ALL,0,,,4,12,13
F,7,FY,-1000
SOLVE
FINISH
/POST1
PLDISP,2
*GET,VERT7,NODE,7,U,Y
244
Design Optimization
Introduction
This tutorial was completed using ANSYS 7.0 The purpose of this tutorial is to introduce a method
of solving design optimization problems using ANSYS. This will involve creating the geometry
utilizing parameters for all the variables, deciding which variables to use as design, state and
objective variables and setting the correct tolerances for the problem to obtain an accurately
converged solution in a minimal amount of time. The use of hardpoints to apply forces/constraints
in the middle of lines will also be covered in this tutorial.
A beam has a force of 1000N applied as shown below. The purpose of this optimization problem is
to minimize the weight of the beam without exceeding the allowable stress. It is necessary to find
the cross sectional dimensions of the beam in order to minimize the weight of the beam. However,
the width and height of the beam cannot be smaller than 10mm. The maximum stress anywhere in
the beam cannot exceed 200 MPa. The beam is to be made of steel with a modulus of elasticity of
200 GPa.
245
We are going to define 2 Keypoints for this beam as given in the following table:
Keypoints Coordinates (x,y)
1
(0,0)
(1000,0)
Create Lines
Preprocessor > Modeling > Create > Lines > Lines > In Active Coord
L,1,2
246
beam. Since there are not any keypoints here and we can't be certain that one of the nodes
will be here we will need to specify a hardpoint
Select Preprocessor > Modeling > Create > Keypoints > Hard PT on line > Hard PT by ratio.
This will allow us to create a hardpoint on the line by defining the ratio of the location of the point
to the size of the line
Select the line when prompted
Enter a ratio of 0.75 in the 'Create HardPT by Ratio window which appears.
You have now created a keypoint labelled 'Keypoint 3' 3/4 of the way down the beam.
Define Element Types
Preprocessor > Element Type > Add/Edit/Delete...
For this problem we will use the BEAM3 (Beam 2D elastic) element. This element
has 3 degrees of freedom (translation along the X and Y axes, and rotation about the
Z axis).
Define Real Constants
Preprocessor > Real Constants... > Add...
In the 'Real Constants for BEAM3' window, enter the following geometric
properties: (Note that '**' is used instead '^' for exponents)
Cross-sectional area AREA: W*H
Area moment of inertia IZZ: (W*H**3)/12
Thickness along Y axis: H
NOTE: It is important to use independent variables to define dependent variables
such as the moment of inertia. During the optimization, the width and height will
change for each iteration. As a result, the other variables must be defined in relation
to the width and height.
Define Element Material Properties
Preprocessor > Material Props > Material Models > Structural > Linear > Elastic >
Isotropic
In the window that appears, enter the following geometric properties for steel:
Young's modulus EX: 200000
Poisson's Ratio PRXY: 0.3
Define Mesh Size
Preprocessor > Meshing > Size Cntrls > ManualSize > Lines > All Lines...
247
For this example we will specify an element edge length of 100 mm (10 element
divisions along the line).
Mesh the frame
Preprocessor > Meshing > Mesh > Lines > click 'Pick All'
LMESH,ALL
Apply Constraints
Solution > Define Loads > Apply > Structural > Displacement > On Keypoints
Pin Keypoint 1 (ie UX, UY constrained) and constrain Keypoint 2 in the Y direction.
Apply Loads
Solution > Define Loads > Apply > Structural > Force/Moment > On Keypoints
Apply a vertical (FY) point load of -2000N at Keypoint 3
The applied loads and constraints should now appear as shown in the figure below.
248
Note that this is the volume of each element. If you were to list the element table you
would get a volume for each element. Therefore, you have to sum the element values
together to obtain the total volume of the beam. Follow the instructions below to do
this.
Select General Postproc > Element Table > Sum of Each Item...
A little window will appear notifying you that the tabular sum of each element table will be
calculated. Click 'OK'
You will obtain a window notifying you that the EVolume is now 400000 mm2
Store the data (Volume) as a parameter
Select Utility Menu > Parameters > Get Scalar Data...
In the window which appears select 'Results Data' and 'Elem table sums'
249
the following window will appear. Select the items shown to store the Volume as a parameter.
Now if you view the parameters (Utility Menu > Parameters > Scalar Parameters...)
you will see that Volume has been added.
Define the maximum stress at the i node of each element in the beam
Select General Postproc > Element Table > Define Table... > Add...
The following window will appear. Fill it in as shown to obtain the maximum stress at the i node of
each element and store it as 'SMAX_I'.
Note that nmisc,1 is the maximum stress. For further information type Help beam3
into the command line
Now we will need to sort the stresses in descending order to find the maximum stress
Select General Postproc > List Results > Sorted Listing > Sort Elems
Complete the window as shown below to sort the data from 'SMAX_I' in descending order
250
Define maximum stress at the j node of each element for the beam
Select General Postproc > Element Table > Define Table... > Add...
Fill this table as done previously, however make the following changes:
save the data as 'SMAX_J' (instead of 'SMAX_I')
The element table data enter NMISC,3 (instead of NMISC,1). This will give you the max stress at
the j node.
Select General Postproc > List Results > Sorted Listing > Sort Elems to sort the stresses in
descending order.
However, select 'SMAX_J' in the Item, Comp selection box
Store the data (Max Stress) as a parameter
Select Utility Menu > Parameters > Get Scalar Data...
In the window which appears select 'Results Data' and 'Other operations'
In the that appears, fill it in as shown previously , however, name the parameter 'SMaxJ'.
Select the largest of SMAXJ and SMAXI
Type SMAX=SMAXI>SMAXJ into the command line
251
This will set the largest of the 2 values equal to SMAX. In this case the maximum
values for each are the same. However, this is not always the case.
View the parametric data
Utility Menu > Parameters > Scalar Parameters
Note that the maximum stress is 281.25 which is much larger than the allowable stress of
200MPa
Design Optimization
Now that we have parametrically set up our problem in ANSYS based on our initial width and
height dimensions, we can now solve the optimization problem.
Write the command file
It is necessary to write the outline of our problem to an ANSYS command file. This is so
that ANSYS can iteratively run solutions to our problem based on different values for the
variables that we will define.
Select Utility Menu > File > Write DB Log File...
In the window that appears type a name for the command file such as optimize.txt
Click OK.
If you open the command file in a text editor such as Notepad, it should similar to this:
/BATCH
! /COM,ANSYS RELEASE 7.0
UP20021010
/input,start70,ans,'C:\Program Files\Ansys
Inc\v70\ANSYS\apdl\',,,,,,,,,,,,,,,,1
/title, Design Optimization
*SET,W , 20
*SET,H , 20
/PREP7
K,1,0,0,,
K,2,1000,0,,
L,
1,
2
!*
HPTCREATE,LINE,1,0,RATI,0.75,
!*
ET,1,BEAM3
!*
!*
R,1,W*H,(W*H**3)/12,H, , , ,
!*
!*
MPTEMP,,,,,,,,
MPTEMP,1,0
MPDATA,EX,1,,200000
MPDATA,PRXY,1,,.3
!*
LESIZE,ALL,100, , , ,1, , ,1,
LMESH,
1
16:10:03
05/26/2003
252
FINISH
/SOL
!*
ANTYPE,0
FLST,2,1,3,ORDE,1
FITEM,2,1
!*
/GO
DK,P51X, , , ,0,UX,UY, , , , ,
FLST,2,1,3,ORDE,1
FITEM,2,2
!*
/GO
DK,P51X, , , ,0,UY, , , , , ,
FLST,2,1,3,ORDE,1
FITEM,2,3
!*
/GO
FK,P51X,FY,-2000
! /STATUS,SOLU
SOLVE
FINISH
/POST1
AVPRIN,0,0,
ETABLE,EVolume,VOLU,
!*
SSUM
!*
*GET,Volume,SSUM, ,ITEM,EVOLUME
AVPRIN,0,0,
ETABLE,SMax_I,NMISC, 1
!*
ESORT,ETAB,SMAX_I,0,1, ,
!*
*GET,SMaxI,SORT,,MAX
AVPRIN,0,0,
ETABLE,SMax_J,NMISC, 3
!*
ESORT,ETAB,SMAX_J,0,1, ,
!*
*GET,SMaxJ,SORT,,MAX
*SET,SMAX,SMAXI>SMAXJ
! LGWRITE,optimization,,C:\Temp\,COMMENT
Several small changes need to be made to this file prior to commencing the optimization. If
you created the geometry etc. using command line code, most of these changes will already
be made. However, if you used GUI to create this file there are several occasions where you
used the graphical picking device. Therefore, the actual items that were chosen need to be
entered. The code 'P51X' symbolizes the graphical selection. To modify the file simply open
it using notepad and make the required changes. Save and close the file once you have made
all of the required changes. The following is a list of the changes which need to be made to
this file (which was created using the GUI method)
Line 32 - DK,P51X, ,0, ,0,UX,UY, , , , ,
Change this to: DK,1, ,0, ,0,UX,UY,
This specifies the constraints at keypoint 1
Line 37 - DK,P51X, ,0, ,0,UY, , , , , ,
253
254
Because the volume variable is the objective variable, we do not need to define an allowable
range. We will set the tolerance to 200mm3. This tolerance was chosen because it is
significantly smaller than the initial magnitude of the volume of 400000mm3 (20mm x
20mm x 1000mm).
Define the Design Variables (width and height of beam)
Select Main Menu > Design Opt > Design Variables... > Add...
Complete the window as shown below to specify the variable limits and tolerances for the height of
the beam.
Repeat the above steps to specify the variable limits for the width of the beam (identical to
specifications for height)
Define the State Variables
Select Main Menu > Design Opt > State Variables... > Add...
In the window fill in the following sections
Select 'SMAX' in the Parameter Name section.
Enter: Lower Limit (MIN = 195)
Upper Limit (MAX = 200)
Feasibility Tolerance (TOLER = 0.001)
Define the Objective Variable
Select Main Menu > Design Opt > Objective...
Select VOLUME in the Parameter Name section.
Under Convergence Tolerance, enter 200.
Define the Optimization Method
255
There are several different methods that ANSYS can use to solve an optimization problem.
To ensure that you are not finding a solution at a local minimum, it is advisable to use
different solution methods. If you have trouble with getting a particular problem to converge
it would be a good idea to try a different method of solution to see what might be wrong.
For this problem we will use a First-Order Solution method.
Select Main Menu > Design Opt > Method / Tool...
In the Specify Optimization Method window select First-Order
Click OK
Enter: Maximum iterations (NITR = 30), Percent step size SIZE = 100, Percent forward diff.
DELTA = 0.2
Click OK.
Note: the significance of the above variables is explained below:
NITR
Max number of iterations. Defaults to 10.
SIZE
% that is applied to the size of each line search step. Defaults to 100%
DELTA
forward difference (%) applied to the design variable range that is used to compute the
gradient. Defaults to 0.2%
Run the Optimization
Select Main Menu > Design Opt > Run...
In the Begin Execution of Run window, confirm that the analysis file, method/type and maximum
iterations are correct.
Click OK.
The solution of an optimization problem can take awhile before convergence. This problem
will take about 15 minutes and run through 19 iterations.
256
Now you may wish to specify titles for the X and Y axes
Select Utility Menu > Plot Ctrls > Style > Graphs > Modify Axes...
In the window, enter Number of Iterations for the X-axis label section.
Enter Width and Height (mm) for the Y-axis label.
Click 'OK'
Select Utility Menu > PlotCtrls
In the graphics window, you will see a graph of width and height throughout the
optimization. You can print the plot by selecting Utility Menu > PlotCtrls > Hard Copy...
257
Design Optimization
Introduction
This tutorial was completed using ANSYS 7.0 The purpose of this tutorial is to introduce a method
of solving design optimization problems using ANSYS. This will involve creating the geometry
utilizing parameters for all the variables, deciding which variables to use as design, state and
objective variables and setting the correct tolerances for the problem to obtain an accurately
converged solution in a minimal amount of time. The use of hardpoints to apply forces/constraints
in the middle of lines will also be covered in this tutorial.
A beam has a force of 1000N applied as shown below. The purpose of this optimization problem is
to minimize the weight of the beam without exceeding the allowable stress. It is necessary to find
the cross sectional dimensions of the beam in order to minimize the weight of the beam. However,
the width and height of the beam cannot be smaller than 10mm. The maximum stress anywhere in
the beam cannot exceed 200 MPa. The beam is to be made of steel with a modulus of elasticity of
200 GPa.
258
ET,1,BEAM3
R,1,W*H,(W*H**3)/12,H,,,,
'^'),height
MP,EX,1,200000
MP,PRXY,1,0.3
! Element type
! Real consts: area,I (note '**', not
ESIZE,100
LMESH,ALL
! Mesh size
! Mesh line
! Young's modulus
! Poisson's ratio
FINISH
/SOLU
ANTYPE,0
! Static analysis
DK,1,UX,0
DK,1,UY,0
DK,2,UY,0
! Pin keypoint 1
FK,3,FY,-2000
! Force at hardpoint
! Support keypoint 2
SOLVE
FINISH
/POST1
ETABLE,EVolume,VOLU,
SSUM
*GET,Volume,SSUM,,ITEM,EVOLUME
beam
259
ETABLE,SMAX_I,NMISC,1
at I node
ESORT,ETAB,SMAX_I,0,1,,
*GET,SMAXI,SORT,,MAX
ETABLE,SMAX_J,NMISC,3
at J node
ESORT,ETAB,SMAX_J,0,1,,
*GET,SMAXJ,SORT,,MAX
*SET,SMAX,SMAXI>SMAXJ
LGWRITE,optimize,txt,C:\TEMP
/OPT
OPANL,'optimize','txt','C:\Temp\'
OPVAR,H,DV,10,50,0.001
50 mm, tolerance 0.001mm
OPVAR,W,DV,10,50,0.001
mm, tolerance 0.001mm
OPVAR,SMAX,SV,195,200,0.001
200 MPa, tolerance 0.001 MPa
OPVAR,VOLUME,OBJ,,,200
mm^2
OPTYPE,FIRS
OPFRST,30,100,0.2,
Percent forward difference
OPEXE
! First-order analysis
! Max iteration, Percent step size,
PLVAROPT,H,W
/AXLAB,X,Number of Iterations
/AXLAB,Y,Width and Height (mm)
/REPLOT
! Run optimization
260
Substructuring
Introduction
This tutorial was completed using ANSYS 7.0 The purpose of the tutorial is to show the how to use
substructuring in ANSYS. Substructuring is a procedure that condenses a group of finite elements
into one super-element. This reduces the required computation time and also allows the solution of
very large problems.
A simple example will be demonstrated to explain the steps required, however, please note that this
model is not one which requires the use of substructuring. The example involves a block of wood (E
=10 GPa v =0.29) connected to a block of silicone (E = 2.5 MPa, v = 0.41) which is rigidly attached
to the ground. A force will be applied to the structure as shown in the following figure. For this
example, substructuring will be used for the wood block.
261
suitable for smaller models and has the advantage that the results for multiple super-elements can be
assembled in postprocessing.
262
Preprocessor > Meshing > Size Cntrls > Manual Size > Areas > All Areas ...
For this example we will use an element edge length of 10mm.
Mesh the block
Preprocessor > Meshing > Mesh > Areas > Free > click 'Pick All'
AMESH,1
Sename (the name of the super-element matrix file) will default to the jobname.
In this case, the stiffness matrix is to be generated.
With the option SEPR, the stiffness matrix or load matrix can be printed to the output window if
desired.
Select Master Degrees of Freedom
263
Master DOFs must be defined at the interface between the super-element and other elements
in addition to points where loads/constraints are applied.
Select Solution > Master DOFs > User Selected > Define
Select the Master DOF as shown in the following figure.
In the window that appears, set the 1st degree of freedom to All DOF
Apply Loads
Solution > Define Loads > Apply > Structural > Force/Moment > On Nodes
Place a load of 5N in the x direction on the top left hand node
264
265
266
For this block we will again use an element edge length of 10mm. Note that is is
imperative that the nodes of the non-superelement match up with the super-element
MDOFs.
Mesh the block
Preprocessor > Meshing > Mesh > Areas > Free > click 'Pick All'
AMESH,1
Fill in the following window as shown to set MaxNode = the highest node number
267
Select Preprocessor > Modeling > Create > Elements > Super-elements > BY CS Transfer
Fill in the following window as shown to offset the node numbers and save the file as GEN2
268
Apply Constraints
Solution > Define Loads > Apply > Structural > Displacement > On Lines
Fix the bottom line (ie all DOF constrained)
Apply super-element load vectors
Determine the element number of the super-element (Select Utility Menu > PlotCtrls >
Numbering...)
You should find that the super-element is element 41
Select Solution > Define Loads > Apply > Load Vector > For Super-element
The following window will appear. Fill it in as shown to apply the super-element load vector.
269
270
Note that only the deformation for the non-superelements is plotted. This results agree with
what was found without using substructuring (see figure below).
271
272
General Postproc > Plot Results > (-Contour Plot-) Nodal Solution ... > DOF
solution, Translation USUM
PLNSOL,U,SUM,0,1
Note that only the deformation for the super-elements is plotted (and that the contour
intervals have been modified to begin at 0). This results agree with what was found without
using substructuring (see figure below).
273
command language interface that you may want to browse. Open the .HTML version, copy and
paste the code into Notepad or a similar text editor and save it to your computer. Now go to 'File >
Read input from...' and select the file. A .PDF version is also available for printing.
Substructuring
Introduction
This tutorial was completed using ANSYS 7.0 The purpose of the tutorial is to show the how to use
substructuring in ANSYS. Substructuring is a procedure that condenses a group of finite elements
into one super-element. This reduces the required computation time and also allows the solution of
very large problems.
A simple example will be demonstrated to explain the steps required, however, please note that this
model is not one which requires the use of substructuring. The example involves a block of wood (E
=10 GPa v =0.29) connected to a block of silicone (E = 2.5 MPa, v = 0.41) which is rigidly attached
to the ground. A force will be applied to the structure as shown in the following figure. For this
example, substructuring will be used for the wood block.
274
Note that a this method is a bottom-up substructuring (each super-element is created separately and
then assembled in the Use Pass). Top-down substructuring is also possible in ANSYS (the entire
model is built, then super-element are created by selecting the appropriate elements). This method is
suitable for smaller models and has the advantage that the results for multiple super-elements can be
assembled in postprocessing.
! Creates rectangle
! Element size
! Mesh area
FINISH
/SOLU
ANTYPE,SUBST
SEOPT,GEN,,2
NSEL,S,EXT
M,ALL,ALL
NSEL,ALL
NSEL,S,LOC,Y,140
NSEL,R,LOC,X,0
F,ALL,FX,5
NSEL,ALL
SAVE
SOLVE
FINISH
! USE PASS
FINISH
/CLEAR
/FILNAME,USE
/PREP7
! Load it
275
ET,2,PLANE42
TYPE,2
MP,EX,2, 2.5
MP,PRXY,2,0.41
! Meshing
AESIZE,1,10,
mat,2
real,2
amesh,1
! Superelement
ET,1,MATRIX50
TYPE,1
*GET,MaxNode,NODE,,NUM,MAX
SETRAN,GEN,,MaxNode,GEN2
SE,GEN2
NSEL,S,LOC,Y,40
CPINTF,ALL
NSEL,ALL
! Element type
! Turns on element type 2
! Second material property set for silicon
!
!
!
!
Element size
Turns on Material 2
Turns on real constants 2
Mesh the area
FINISH
/SOLU
ANTYPE,STATIC
! Static analysis
NSEL,S,LOC,Y,0
D,ALL,ALL,0
NSEL,ALL
ESEL,S,TYPE,,1
SFE,ALL,1,SELV,,1
ESEL,ALL
! Element select
! Apply super-element load vector
! Reselect all elements
SAVE
SOLVE
FINISH
/POST1
PLNSOL,U,SUM,0,1
FINISH
! EXPANSION PASS
/CLEAR
/FILNAME,GEN
RESUME
/SOLU
EXPASS,ON,YES
SEEXP,GEN2,USE
EXPSOL,1,1,
SOLVE
superelement solution written
FINISH
/POST1
PLNSOL,U,SUM,0,1
! Clear database
! Change jobname back to generation pass jobname
! Restore generation pass database
! Enter SOLUTION
! Activate expansion pass
! Superelement name to be expanded
! Expansion pass info
! Initiate expansion pass solution.
to GEN.RST
Full
276
Using P-Elements
Introduction
This tutorial was completed using ANSYS 7.0. This tutorial outlines the steps necessary for solving
a model meshed with p-elements. The p-method manipulates the polynomial level (p-level) of the
finite element shape functions which are used to approximate the real solution. Thus, rather than
increasing mesh density, the p-level can be increased to give a similar result. By keeping mesh
density rather coarse, computational time can be kept to a minimum. This is the greatest advantage
of using p-elements over h-elements.
A uniform load will be applied to the right hand side of the geometry shown below. The specimen
was modeled as steel with a modulus of elasticity of 200 GPa.
277
Define Keypoints
Preprocessor > Modeling > Create > Keypoints > In Active CS...
K,#,x,y,z
We are going to define 12 keypoints for this geometry as given in the following table
278
Create Rectangle
Preprocessor > Modeling > Create > Areas > Rectangle > By 2 Corners
Fill in the window with the following dimensions:
279
WP X = 0
WP Y = 0
Width = 0.03
Height = 0.03
BLC4,0,0,0.03,0.03
280
ANTYPE,4
281
282
For a complete description of what these options do, refer to the help file. Basically,
the time at the end of the load step is how long the transient analysis will run and the
number of substeps defines how the load is broken up. By writing the data at every
step, you can create animations over time and the other options help the problem
converge quickly.
Apply Initial Conditions
Solution > Define Loads > Apply > Initial Condit'n > Define > Pick All
Fill in the IC window as follows to set the initial temperature of the material to 268
K:
283
284
We can now select elements from this table in the temperature range we desire.
Select Elements to Kill
Assume that the melting temperature is 273 K, thus any element with a temperature of 273
or greater must be killed to simulate melting.
Utility Menu > Select > Entities
Use the scroll down menus to select Elements > By Results > From Full and click
OK.
285
Ensure the element table Melty is selected and enter a VMIN value of 273 as shown.
286
The easiest way to do this is to type ekill,all into the command line. Since all elements
above melting temperature had been selected, this will kill only those elements.
The other option is to use Solution > Load Step Opts > Other > Birth & Death > Kill
Elements and graphically pick all the melted elements. This is much too time consuming in
this case.
With the window still open, select Elements > Live Elem's > From Full and click
OK.
287
View Results
General Postproc > Plot Results > Contour Plot > Nodal Solu > DOF solution >
Temperature TEMP
The final melted shape should look as follows:
288
This procedure can be programmed in a loop, using command line code, to more accurately
model element death over time. Rather than running the analysis for a time of 60 and killing
any elements above melting temperature at the end, a check can be done after each substep
to see if any elements are above the specified temperature and be killed at that point. That
way, the prescribed convection can then act on the elements below those killed, more
accurately modelling the heating process.
Using P-Elements
Introduction
This tutorial was completed using ANSYS 7.0. This tutorial outlines the steps necessary for solving
a model meshed with p-elements. The p-method manipulates the polynomial level (p-level) of the
finite element shape functions which are used to approximate the real solution. Thus, rather than
increasing mesh density, the p-level can be increased to give a similar result. By keeping mesh
density rather coarse, computational time can be kept to a minimum. This is the greatest advantage
of using p-elements over h-elements.
A uniform load will be applied to the right hand side of the geometry shown below. The specimen
was modeled as steel with a modulus of elasticity of 200 GPa.
289
! define geometry
k,1,0,0
k,2,0.03,0
k,3,0.03,0.03
k,4,0,0.03
a,1,2,3,4
! Define keypoints
! mesh 2D areas
ET,1,Plane55
! Element type
MP,Dens,1,920
mp,c,1,2040
mp,kxx,1,1.8
! Define density
! Define specific heat
! Define heat transfer coefficient
esize,0.0005
amesh,all
! Mesh size
! Mesh area
finish
/solu
antype,4
! Transient analysis
time,60
nropt,full
lumpm,0
nsubst,20
neqit,100
autots,off
lnsrch,on
outres,all,all
kbc,1
!
!
!
!
!
!
!
!
IC,all,temp,268
nsel,s,ext
sf,all,conv,10,368
nsel,all
/gst,off
!
!
!
!
!
!
!
!
Enter postprocessor
Read in last subset of data
Create an element table
Select all elements from table above 273
solve
finish
/post1
set,last
etable,melty,temp,
esel,s,etab,melty,273
finish
290
/solu
antype,,rest
ekill,all
esel,all
!
!
!
!
!
!
!
!
Re-enter postprocessor
Read in last subset of data
Select all live elements
Plot the temp contour of the live elements
finish
/post1
set,last
esel,s,live
plnsol,temp
291
Contact Elements
Introduction
This tutorial was completed using ANSYS 7.0 The purpose of the tutorial is to describe how to
utilize contact elements to simulate how two beams react when they come into contact with each
other.
The beams, as shown below, are 100mm long, 10mm x 10mm in cross-section, have a Young's
modulus of 200 GPa, and are rigidly constrained at the outer ends. A 10KN load is applied to the
center of the upper, causing it to bend and contact the lower.
Define Areas
Preprocessor > Modeling > Create > Area > Rectangle > By 2 Corners
BLC4,WP X, WP Y, Width, Height
292
293
It is important to note, CONTAC48 elements are created in the space between two surfaces
prescribed by the user. This will be covered below. As the surfaces approach each other, the
contact element is slowly "crushed" until it's upper node(s) lie along the same line as the
lower node(s). Thus, ANSYS can calculate when the two prescribed surfaces have made
contact. Other contact elements, such as CONTA175, require a target element, such as
TARGE169, to function. When using contact elements in your own analyses, be sure to
understand how the elements work. The ANSYS help file has plenty of useful information
regarding contact elements and is worth reading.
Define Real Constants for the Contact Elements
294
295
296
Now if you list the selected nodes, Utility Menu > List > Nodes... you should only have the
following nodes remaining.
It is important to try and limit the number of nodes you use to create contact
elements. If you have a lot of contact elements, it takes a great deal of
297
computational time to reach a solution. In this case, the only nodes that could
make contact with the lower beam are those directly above it, thus those are
the only nodes we will use to create the contact elements.
Utility Menu > Select > Comp/Assembly > Create Component
Enter the component name Source as shown below, and click OK. Now we can use this
component, Source, as a list of nodes to be used in other functions. This can be very useful in other
applications as well.
Using the same procedure as above, select the nodes on the lower beam directly
under the upper beam. Be sure to reselect all nodes before starting to select others.
This is done by opening the entity select menu, Utility Menu > Select > Entities...,
clicking the Also Select radio button, and click the Sele All button.
298
Main Menu > Preprocessor > Modeling> Create > Elements > Surf / Contact > Node
to Surf
The following window will pop up. Select the node set SOURCE from the first drop
down menu (Ccomp) and TARGET from the second drop down menu (Tcomp). The
rest of the selections remain unchanged.
Unfortunately, the contact elements don't get plotted on the screen so it is sometimes
difficult to tell they are there. If you wish, you can plot the elements (Utility Menu > Plot >
Elements) and turn on element numbering (Utility Menu > PlotCtrls > Numbering >
299
Elem/Attrib numbering > Element Type Numbers). If you zoom in on the contact areas, you
can see little purple stars (Contact Nodes) and thin purple lines (Target Elements) numbered
"2" which correspond to the contact elements, shown below.
300
Ensure the following selections are made under the 'Basic' tab (as shown above)
Ensure Automatic time stepping is on. Automatic time stepping allows ANSYS to determine
appropriate sizes to break the load steps into. Decreasing the step size usually ensures better
accuracy, however, this takes time. The Automatic Time Step feature will determine an appropriate
balance. This feature also activates the ANSYS bisection feature which will allow recovery if
convergence fails.
Enter 100 as the number of substeps. This will set the initial substep to 1/100 th of the total load.
Enter a maximum number of substeps of 1000. This stops the program if the solution does not
converge after 1000 steps.
Enter a minimum number of substeps of 20.
Ensure all solution items are writen to a results file.
Ensure the following selection is made under the 'Nonlinear' tab (as shown below)
Ensure Maximum Number of Iterations is set to 100
NOTE
There are several options which have not been changed from their default values. For
more information about these commands, type help followed by the command into
the command line.
1. These solution control values are extremely important in determining if your analysis will
succeed or fail. If you have too few substeps, the contact nodes may be driven through the
target elements before ANSYS "realizes" it has happened. In this case the solution will
resemble that of an analysis that didn't have contact elements defined at all. Therefore it is
important to choose a relatively large number of substeps initially to ensure the model is
defined properly. Once everything is working, you can reduce the number of substeps to
optimize the computational time. Also, if the maximum number of substeps or iterations is
301
left too low, ANSYS may stop the analysis before it has a chance to converge to a solution.
Again, leave these relatively high at first.
Apply Constraints
Solution > Define Loads > Apply > Structural > Displacement > On Lines
Fix the left end of the upper beam and the right end of the lower beam (ie all DOF
constrained)
Apply Loads
Solution > Define Loads > Apply > Structural > Force/Moment > On Nodes
Apply a load of -10000 in the FY direction to the center of the top surface of the
upper beam. Note, this is a point load on a 2D surface. This type of loading should
be avoided since it will cause a singularity. However, the displacement or stress near
the load is not of interest in this analyis, thus we will use a point load for simplicity.
The applied loads and constraints should now appear as shown in the figure below.
302
303
As seen in the figure, the load on the upper beam caused it to deflect and come in
contact with the lower beam, producing a stress distribution in both.
Contact Elements
Introduction
This tutorial was completed using ANSYS 7.0 The purpose of the tutorial is to describe how to
utilize contact elements to simulate how two beams react when they come into contact with each
other.
The beams, as shown below, are 100mm long, 10mm x 10mm in cross-section, have a Young's
modulus of 200 GPa, and are rigidly constrained at the outer ends. A 10KN load is applied to the
center of the upper, causing it to bend and contact the lower.
304
/prep7
! Top Beam
X1=0
Y1=15
L1=100
H1=10
! Bottom Beam
X2=50
Y2=0
L2=100
H2=10
! Create Geometry
blc4,X1,Y1,L1,H1
blc4,X2,Y2,L2,H2
! define element type
ET,1,plane42
keyopt,1,3,3
type,1
R, 1, 10
! element type 1
! plane stress w/thick
! activate element type 1
! thickness 0.01
! Young's modulus
! Poisson's ratio
! meshing
esize,2
amesh,all
ET,2,contac48
keyo,2,7,1
r,2,200000,,,,10
TYPE,2
real,2
relect everything
select bottom area
select nodes in this area
select bottom layer of nodes in this area
select the nodes above the other beam
call this selection 'target'
gcgen,source,target,3
finish
305
/solut
antype,0
time,1
autots,on
nsubst,100,1000,20
outres,all,all
neqit,100
!
!
!
!
!
nsel,s,loc,x,X1
! Constrain top beam
nsel,r,loc,y,Y1,(Y1+H1)
d,all,all
nsel,all
nsel,s,loc,x,(X2+L2)
! Constrain bottom beam
nsel,r,loc,y,Y2,(Y2+H2)
d,all,all
nsel,all
nsel,s,loc,x,(L1/2+X1) ! Apply load
nsel,r,loc,y,(Y1+H1)
f,all,fy,-10000
nsel,all
solve
finish
/post1
/dscale,1,1
/CVAL,1,20,40,80,160,320,640,1280,2560
PLNSOL,S,EQV,0,1
306
= (LENGTH/(DIVISION/2))/2
DIVISION + 1
-1
= 0
*do,i,1,NUM_K,1
COUNT = COUNT + 1
OSCILATE = (-1)**COUNT
X_COORD = X_COORD + DELTA_L
*if,OSCILATE,GT,0,THEN
307
k,i,X_COORD,0
*else
k,i,X_COORD,HEIGHT
*endif
*enddo
KEYP = 0
*do,j,1,DIVISION,1
KEYP = KEYP + 1
L,KEYP,(KEYP+1)
*if,KEYP,LE,(DIVISION-1),THEN
L,KEYP,(KEYP+2)
*endif
*enddo
et,1,link1
r,1,100
mp,ex,1,200000
mp,prxy,1,0.3
esize,,1
lmesh,all
finish
*ASK Command
The *ASK command prompts the user to input data for a variable. In this case,
*ask,LENGTH,How long is the truss,100 prompts the user for a value
describing the length of the truss. This value is stored under the variable LENGTH.
Thus in later parts of the code, LENGTH can be used in other commands rather than
typing in 200 m. The 100 value at the end of the string is the default value if the user
were to enter no value and just hit the enter key.
Variable Definition Using the "=" Command
ANSYS allows the user to define a variable in a few ways. As seen above, the *ASK
command can be used define a variable, but this is usually only used for data that
will change from run to run. The *SET command can also be used to define
variables. For more information on this command, see the help file. However, the
most intutitive method is to use "=". It is used in the following manner: 'the variable
you wish to define' = 'some arguement'. This argument can be a single value, or a
mathematical expression, as seen in the line defining DELTA_L
*DO Loops
Do-loops are useful when you want to repeat a command a known number of times.
The syntax for the expression is *DO, Par, IVAL, FVAL, INC, where Par is the
parameter that will be incremented by the loop, IVAL is the initial value the
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parameter starts as, FVAL is the final value the parameter will reach, and INC is the
increment value that the parameter will be increased by during each iteration of the
loop. For example, *do,i,1,10_K,1 is a do-loop which increases the parameter "i"
from 1 to 10 in steps of 1, (ie 1,2,3...8,9,10). It is necessary to use a *ENDDO
command at the end of the loop to locate where ANSYS should look for the next
command once the loop has finished. In between the *DO and *ENDDO, the user
can place code that will utilize the repetative characteristics of the loop.
*IF Statement
If-statements can be used as decision makers, determining if a certain case has
occured. For example, in the code above there is a statement:
*if,OSCILATE,GT,0,THEN. This translates to "if the variable, OSCILATE, is greater
than zero, then...". Any code directly following the *if command will be carried out
if the statement is true. If it is not true it will skip to the *else command. This
command is only used in conjunction with the *if command. Any code directly
following the *else command will be carried out when the original statement is false.
An *endif command is necessary after all code in the *if and *else sections to define
an ending.
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= (LENGTH/(DIVISION/2))/2
DIVISION + 1
-1
= 0
*do,i,1,NUM_K,1
COUNT = COUNT + 1
OSCILATE = (-1)**COUNT
X_COORD = X_COORD + DELTA_L
*if,OSCILATE,GT,0,THEN
k,i,X_COORD,0
*else
k,i,X_COORD,HEIGHT
*endif
*enddo
KEYP = 0
*do,j,1,DIVISION,1
KEYP = KEYP + 1
L,KEYP,(KEYP+1)
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*if,KEYP,LE,(DIVISION-1),THEN
L,KEYP,(KEYP+2)
*endif
*enddo
et,1,link1
r,1,100
mp,ex,1,200000
mp,prxy,1,0.3
esize,,1
lmesh,all
finish
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Postprocessing Tutorials
These tutorials were created to show some of the tools available in ANSYS for postprocessing. You
may be using a different version of ANSYS than what was used to create these tutorials, therefore,
make note of small changes in the menu structure. These tutorials can be completed in any order,
however, it is expected that you have completed the Basic Tutorials.
Viewing Cross Sectional Results
The method to view cross sectional results for a volume are shown in this tutorial.
Advanced X-Sectional Results: Using Paths to Post Process Results
The purpose of this tutorial is to create and use 'paths' to provide extra detail during post processing.
Data Plotting: Using Tables to Post Process Results
The purpose of this tutorial is to outline the steps required to plot results using tables, a special type
of array.
Changing Graphical Properties
This tutorial outlines some of the basic graphical changes that can be made to the main screen and
model.
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Create Block
Preprocessor > Modeling > Create > Volumes > Block > By 2 Corners & Z
BLC4,0,0,Width,Height,Length
Where:
Width:
Height:
Length:
40mm
60mm
400mm
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Apply Constraints
Solution > Define Loads > Apply > Structural > Displacement > On Areas
Fix the left hand side (should be labeled Area 1).
Apply Loads
Solution > Define Loads > Apply > Structural > Force/Moment > On Keypoints
Apply a load of 2500N downward on the back right hand keypoint (Keypoint #7).
Solve the System
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Description
SECT
or (1)
CAP
or (5)
ZQSL
or (8)
Visual Representation
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From this one may wish to view several cross sections through the YZ plane.
To illustrate how to take a cross section, let's take one halfway through the beam in the YZ
plane
First, offset the working plane to the desired position, halfway through the beam
Select: Utility Menu > WorkPlane > Offset WP by Increments
In the window that appears, increase Global X to 30 (Width/2) and rotate Y by +90 degrees
Select the type of plot and align the cutting plane with the working plane (Note that in GUI, these
two steps are combined)
Select: Utility Menu > PlotCtrls > Style > Hidden-Line Options
Fill in the window that appears as shown below to select /TYPE=ZQSL and
/CPLANE=Working Plane
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This can be repeated for any slice, however, note that the command lines required to
do the same are as follows:
WPOFFS,Width/2,0,0
view
WPROTA,0,0,90
/CPLANE,1
/TYPE,1,8
PLNSOL,U,SUM,0,1
Also note that to realign the working plane with the active coordinate system, simply
use: WPCSYS,-1,0
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Equivalent Stress
Again, let's view stresses within the entire model.
First we need to realign the working plane with the active coordinate system. Select:
Utility Menu > WorkPlane > Align WP with > Active Coord Sys (NOTE: To
check the position of the WP, select Utility Menu > WorkPlane > Show WP Status)
Next we need to change /TYPE to the default setting(no hidden or section
operations). Select: Utility Menu > PlotCtrls > Style > Hidden Line Options...
And change the 'Type of Plot' to 'Non-hidden'
Select: General Postproc > Plot Results > Contour Plot > Nodal Solu > Stress > von Mises
Let's say that we want to take a closer look at the base of the beam through the XY
plane. Because it is much easier, we are going to use command line:
WPOFFS,0,0,1/16*Length
/CPLANE,1
/TYPE,1,5
PLNSOL,S,EQV,0,1
Note that we did not need to rotate the WP because we want to look at the XY plane
which is the default). Also note that we are using the capped hidden display this
time.
You should now see the following:
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Animation
Now, for something a little more impressive, let's show an animation of the Von Mises
stress through the beam. Unfortunately, the ANSYS commands are not as user friendly as
they could be... but please bear with me.
Select: Utility Menu > PlotCtrls > Animate > Q-Slice Contours
In the window that appears, just change the Item to be contoured to 'Stress' 'von Mises'
You will then be asked to select 3 nodes; the origin, the sweep direction, and the Y axis. In the
graphics window, select the node at the origin of the coordinate system as the origin of the sweep
(the sweep will start there). Next, the sweep direction is in the Z direction, so select any node in the
z direction (parallel to the first node). Finally, select the node in the back, bottom left hand side
corner as the Y axis.
You should now see an animated version of the contour slices through the beam. For
more information on how to modify the animation, type help ancut into the
command line.
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! Creates a rectangle
/ANGLE, 1 ,60.000000,YS,1
/REPLOT,FAST
ET,1,SOLID45
! Element type
MP,EX,1,200000
MP,PRXY,1,0.3
! Young's Modulus
! Poisson's ratio
esize,20
vmesh,all
! Element size
! Mesh the volume
FINISH
/SOLU
ANTYPE,0
! Static analysis
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ASEL,S,LOC,Z,0
DA,All,ALL,0
ASEL,ALL
KSEL,S,LOC,Z,Length
KSEL,R,LOC,Y,Height
KSEL,R,LOC,X,Width
FK,All,FY,-2500
KSEL,ALL
SOLVE
FINISH
! Solve
/POST1
PLNSOL,U,SUM,0,1
WPOFFS,Width/2,0,0
WPROTA,0,0,90
/CPLANE,1
/TYPE,1,8
!
!
!
!
!
WPCSYS,-1,0
WPOFFS,0,0,1/16*Length
/CPLANE,1
/TYPE,1,5
PLNSOL,S,EQV,0,1
!
!
!
!
! Force on keypoint
! Reselect all keypoints
Plot deflection
Offset the working plane for cross-section view
Rotate working plane
Cutting plane defined to use the WP
QSLICE display
!Animation
ANCUT,43,0.1,5,0.05,0,0.1,7,14,2 ! Animate the slices
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In this tutorial, a steel plate measuring 100 mm X 200 mm X 10 mm will be used. Three holes are
drilled through the vertical centerline of the plate. The plate is constrained in the y-direction at the
bottom and a uniform, distributed load is pulling on the top of the plate.
Create a rectangle where the bottom left corner has the coordinates 0,0 and the width and height are
200 and 100 respectively.
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Create Circles
Preprocessor > Modeling > Create > Areas > Circle > Solid Circle
cyl4,WP X,WP Y,Radius
Parameters
WP X WP Y Radius
50
50
10
100
50
10
150
50
10
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>
Analysis
Type
>
New
Analysis
ANTYPE,0
Apply Constraints
Solution > Define Loads > Apply > Structural > Displacement > On Lines
Constrain the bottom of the area in the UY direction.
Apply Loads
Solution > Define Loads > Apply > Structural > Pressure > On Lines
Apply a constant, uniform pressure of -200 on the top of the area.
The model should now look like the figure below.
>
Static
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General Postproc > Plot Results > Contour Plot > Nodal Solu > Stress > von Mises
The display should now look like this.
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To ensure the top plot is not erased when the second plot is created, you must make a
couple of changes.
Utility Menu > PlotCtrls > Window Controls > Window On or Off. Turn window 1 'off'.
To keep window 1 visible during replots, select Utility Menu > PlotCtrls > Erase Option > Erase
Between Plots and ensure there is no check-mark, meaning this function off.
To have the next graph plot in the bottom half of the screen, select Utility Menu > PlotCtrls >
Window Controls > Window Layout and select 'Window 2 > Bottom Half > Do not replot'.
Create Path
General PostProc > Path Operations > Define Path > By Location
In the window, shown below, name the path Cutline and set the 'Number of divisions' to 1000
50
200
50
When the third window pops up, click 'Cancle' because we only enabled two points
on the path in the previous step.
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The warning shown below will probably pop up. This is just saying that some of the 1000 points
you defined earlier are not on interpolation points (special points on the elements) therefore there is
no data to map. This is of little concern though, since there are plenty of points that do lie on
interpolation points to produce the necessary plot, so disregard the warning.
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2. The display should look like the following. Note, there will be dots on the plot showing
node locations. Due to resolution restrictions, these dots are not shown here.
3. This plot makes it easy to see how the stress is concentrated around the holes.
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In this tutorial, a steel plate measuring 100 mm X 200 mm X 10 mm will be used. Three holes are
drilled through the vertical centerline of the plate. The plate is constrained in the y-direction at the
bottom and a uniform, distributed load is pulling on the top of the plate.
!
!
!
!
Plane element
thickness of plane
Young's Modulus
Poisson's ratio
esize,5
amesh,all
! mesh size
! area mesh
finish
/solu
! apply constraints
lsel,s,loc,y,0
dl,all,,UY
allsel
! apply loads
allsel
lsel,s,loc,y,100
SFL,all,PRES,-2000/10
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allsel
solve
finish
! plot results
/window,1,top
/POST1
PLNSOL,S,eqv,2,1
edge)
/window,1,off
/noerase
/window,2,bot
nsel,all
nsel,s,loc,y,50
path,cutline,2,,1000
ppath,1,,0,50
ppath,2,,200,50
PDEF,,S,eqv,AVG
nsel,all
PLPAGM,SEQV,200,NODE
!
!
!
!
!
define
define
choose
define
define
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This tutorial will use a steel beam 400 mm long, with a 40 mm X 60 mm cross section as shown
above. It will be rigidly constrained at one end and a -2500 N load will be applied to the other.
Define Keypoints
Preprocessor > Modeling > Create > Keypoints > In Active CS...
K,#,x,y,z
We are going to define 2 keypoints for this beam as given in the following table:
331
(0,0)
(400,0)
Create Lines
Preprocessor > Modeling > Create > Lines > Lines > In Active Coord
L,1,2
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Preprocessor > Meshing > Mesh > Lines > click 'Pick All'
Apply Constraints
Solution > Define Loads > Apply > Structural > Displacement > On Keypoints
Fix keypoint 1 (ie all DOF constrained)
Apply Loads
Solution > Define Loads > Apply > Structural > Force/Moment > On Keypoints
Apply a load of -2500N on keypoint 2.
The model should now look like the figure below.
333
The window seen above will pop up. Fill it out as shown [Graph > Table > 22,2,1]. Note there are
22 rows, one more than the number of nodes. The reason for this will be explained below. Click OK
and then close the 'Define/Edit' window.
Enter Data into Table
First, the horizontal location of the nodes will be recorded
Utility Menu > Parameters > Get Array Data ...
In the window shown below, select Model Data > Nodes
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Fill the next window in as shown below and click OK [Graph(1,1) > All > Location > X]. Naming
the array parameter 'Graph(1,1)' fills in the table starting in row 1, column 1, and continues down
the column.
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Users familiar with the way ANSYS numbers nodes will realize that node 1 will be on the
far left, as it is keypoint 1, node 2 will be on the far right (keypoint 2), and the rest of the
nodes are numbered sequentially from left to right. Thus, the second row in the table
contains the data for the last node. This causes problems during plotting, thus the
information for the last node must be moved to the final row of the table. This is why a table
with 22 rows was created, to provide room to move this data.
Utility Menu > Parameters > Array Parameters > Define/Edit > Edit
The data for the end of the beam (X-location = 400, UY = -0.833) is in row two. Cut one of the cells
to be moved (right click > Copy or Ctrl+X), press the down arrow to get to the bottom of the table,
and paste it into the appropriate column (right click > Paste or Ctrl+V). When both values have
been moved check to ensure the two entries in row 2 are zero. Select File > Apply/Quit
Plot the Data
Utility Menu > Plot > Array Parameters
The following window will pop up. Fill it in as shown, with the X-location data on the X-axis and
the vertical deflection on the Y-axis.
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To change the axis labels select Utility Menu > Plot Ctrls > Style > Graphs > Modify Axes ...
To see the changes to the labels, select Utility Menu > Replot
The plot should look like the one seen below.
337
This tutorial will use a steel beam 400 mm long, with a 40 mm X 60 mm cross section as shown
above. It will be rigidly constrained at one end and a -2500 N load will be applied to the other.
! Beam3 element
! Area,I,Height
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mp,ex,1,200000
mp,prxy,1,0.3
! Youngs Modulus
! Poisson's Ratio
k,1,0,0
k,2,length,0
! Geometry
l,1,2
esize,elementsize
lmesh,all
! Mesh size
! Mesh
finish
/solu
antype,static
! Static analysis
dk,1,all
fk,2,fy,-2500
solve
finish
/post1
! Note, there are 21 nodes in the mesh.
! the table must have (#nodes + 1) rows
rows = ((length/elementsize + 1) + 1)
*DIM,graph,TABLE,rows,2,1
*vget,graph(1,1),node,all,loc,x
direction
*vget,graph(1,2),node,all,u,y
*set,graph(2,1),0
400
*set,graph(2,2),0
= 400
*vget,graph(rows,1),node,2,loc,x
the end
*vget,graph(rows,2),node,2,u,y
*vplot,graph(1,1),graph(1,2)
/axlab,x,Length
/axlab,y,Vertical Deflection
/replot
! of the table
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340
Graphical Options
Number the Nodes
Utility Menu > PlotCtrls > Numbering...
The following window will appear:
From this window you can select which items you wish to number. When you click
OK, the window will disappear and your model should be numbered appropriately.
However, sometimes the numbers won't show up. This could be because you had
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previously selected a plot of a different item. To remedy this problem, select the
same item you just numbered from the Utility > Plot menu and the numbering will
show up.
For instance, select the node numbering and plot the nodes. You should get the
following:
As shown, the nodes have been numbered. You can also see some other information
that ANSYS is providing. The arrows on the left and the right are the force that was
applied and the resulting external reactive forces and moments. The triangles on the
left are the constraints and the coordinate triad is also visible. These extra symbols
may not be necessary, so the next section will show how to turn these symbols off.
Symbol Toggles
Utility Menu > PlotCtrls > Symbols
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This window allows the user to toggle many symbols on or off. In our case, there are
no Surface or Body Loads, or Initial Conditions, so those sections won't be used.
Under the Boundary conditions section, click on None to turn off all the force and
reaction symbols.
The result should be as follows:
Triad Toggle
Utility Menu > PlotCtrls > Window Controls > Window Options
343
This window also allows the user to toggle many things on and off. In this case, it is
things associated with the window background. As shown in the window, the legend
or title can be turned off, etc. To turn off the triad, select Not Shown from the
Location of triad drop down menu. The following output should be the result.
Notice how it is much easier to see the node numbers near the origin now.
Element Shape
Utility Menu > PlotCtrls > Style > Size and Shape...
344
When using line elements, such as BEAM3, it is sometime difficult to visualize what
the elements really look like. To aid in this process, ANSYS can display the
elements shapes based on the real constant description. Click on the toggle box
beside [/ESHAPE] to turn on element shapes and click OK to close the window.
If there is no change in output, don't be alarmed. Recall we selected a plot of just the
nodes, thus elements are not going to show up. Select Utility Menu > Plot >
Elements. The following should appear.
As shown, the elements are no longer just a line, but they have volume according to
the real constants. To get a better 3-D view of the model, you can change the view
orientation.
View Orientation
Utility Menu > PlotCtrls > Pan Zoom Rotate...
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This window allows the user to rotate the view, translate the view and
zoom. You can also select predefined views, such as isometric or
oblique. Basic rotating, translating and zooming can also be done
using the mouse. This is very handy when you just want to quickly
change the orientation of the model. By holding the Control button on
the keyboard and holding the Left mouse button the model will
translate. By holding the Control button on the keyboard and holding
the Middle mouse button the model will zoom or rotate on the plane
of the screen. By holding the Control button on the keyboard and
holding the Right mouse button the model will rotate about all axis.
Using these options, it's easy to see the elements in 3-D.
Changing Contours
First, plot the deformation contour for the beam.
General Postproc > Plot Results > Contour Plot > Nodal Solution > DOF Solution >
USUM
If the contour divisions are not appropriate, they can be changed.
346
347
The resulting display is shown below. Notice how all the text disappeared. This is
because the text colour is also white. If there is information that needs to be added,
such as contour values, this can be done in other graphic editors. To save the display,
select Utility Menu > PlotCtrls > Capture Image. Under the File heading, select
Save As...
There are lots of other option that can be used to change the presentation of data in ANSYS, these
are just a few. If you are looking for a specific option, the PlotCtrls menu is a good place to start, as
is the help file.
348