Kemper Stimulation PDF

VALVE & FITTINGS
Swivel Joints
Check Valves
45 Laterals
Extra Heavy
Duty Tees
Pup Joints
Integral
Fittings
Union Swages
Safety Relief Valves
Hose Loops
Union Crossovers
FLOW LINE SERVICE AND

STIMULATION PRODUCTS
Issue Date 7/15/03
www.kempervalve.com
Stimulation: 888-533-3722
Distribution: 800-231-2724
Manufacturing: 800-323-1659
Kemper Valve & Fittings Corporation, one of the largest manufacturers of Oilfield
Hammer Unions in the USA, has expanded our product offerings to include flow
line fittings and fabrications specifically for the Stimulation and Service market.
See our companion brochure Oilfield Service and Distribution Products for other
Kemper Products.
INDEX
Oilfield Hammer Unions ................................
Swivel Joints - Code Red ..............................
Swivel Joints - Code Silver ............................
Pup Joints ......................................................
Hose Loops ...................................................
Integral Flow Line Fittings .............................
Integral Manifold Fittings ...............................
Union Bulls, CrossOvers and Swages...........
Check Valves & Pressure Relief Valves.........
Well Service Manifold Trailers........................
ReBuild / ReCertification Facilities.................
Mobile ReBuild / ReCert Teams.....................
DNV Certifications List ..................................
Manufacturing
PO Box 400
Wauconda, Illinois 60084
Local: 847-526-2166
Toll Free: 800-323-1659
Fax: 847-526-2241
2
Stimulation Sales
2733 Industrial Dr
Sulphur, OK 73086
Local: 580-622-2048
Toll Free: 888-533-3722
Fax: 580-622-2058
Inquiries: sales@kempervalve.com
www.kempervalve.com
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Distribution Sales
5650 Guhn Road Suite 110
Houston, Texas 77040
Local: 713-462-1665
Toll Free: 800-231-2724
Fax: 713-462-1626
OILFIELD UNIONS
Figure 100
Figure 200
Figure 600
Figure
Number
Standard
Service
Color Code
(Subs - Nut)
Figure 1002
Non-Shock Cold Working

Pressure Rating (psi)
Standard
Service
CWP
Test
1000
1500
101
1000
1500
200
2000
201
H2S
Service
CWP
Test
3000
2000
3000
2000
3000
2000
3000
206
2000
3000
2000
3000
207
2000
3000
2000
3000
211
2000
3000
300
2000
3000
400
4000
6000
4000
6000
402
4000
6000
4000
6000
600
6000
9000
Figure G
6000
9000
6000
9000
602
6000
9000
6000
9000
1002
10000
15000
7500
12000
1003
7500
12000
5000
7500
1502
15000
22500
10000
15000
2002
20000
30000
15000
22500
100
2202
Figure 300
Figure 400
Figure 1502
Nominal Pipe Size (Inches)
1-1/4
1-1/2
2-1/2
10
12
1 - ALSO AVAILABLE IN 16 FIGURE 100 w/ BUTTWELD SCHEDULE 80 ENDS

2 - ALSO AVAILABLE IN API 8 OR 10 ROUND THREADED ENDS
3 - MINIMUM ORDER QUANTITIES MAY BE REQUIRED FOR UNIONS PREPPED FOR SOUR GAS SERVICE, OR OTHER NON-STANDARD UNION CONFIGURATIONS
PLEASE CONSULT MANUFACTURING, DISTRIBUTION OR STIMULATION SALES FOR AVAILABILITY, MINIMUM ORDER QUANTITIES, AND PRICING
SWIVEL JOINTS - 10,000 & 15,000 CWP
112 1502
1 1502
2 1502
4 1002
3 1502
Extra High Pressure Long Radius Swivel Joints, Figure 1502 & 1002, in 1, 112, 2, 3 and 4 sizes.
For test lines, fracturing, acidizing, cementing, and well servicing up to 15,000 psi CWP.
Swivel Joints can be custom configured in any style on short order.
Manufactured to the highest quality standards in the industry.
Optimal combination of core strength and case hardness, without sacrificing ductility.
Full traceability, including low temperature charpy impact values, included.
Maintenance, re-build and re-certification is available through our Sulphur, Oklahoma division.
Style 100
MxM
Style 10
MxF
Style 50
MxF
4
4 1502
Style 100
MxF
Style 20
MxF
Style 60
MxM
Note: All Male Union Ends are supplied with Detachable Hammer Lug Nuts.
Style 30
MxF
Style 10
MxM
Style 80
MxF
SWIVEL JOINTS, HOSE LOOPS - 6000 CWP
High Pressure Swivel Joints 6000 psi CWP (Code Working Pressure) in 34, 1, 114, 112 and 2 LPT sizes.
For test lines, fracturing, acidizing, cementing, and well servicing up to 6,000 psi.
Swivel Joints can be custom configured in any style for quick delivery.
Material Traceability Reports included at no extra charge.
Hose Loops factory built to customer specification, hydrostatically tested and certified for service.
Code Silver Hose Loops
Two Style 50 Swivel Joints and

one Figure 602 Hammer Union
Style 10
Style 30
Style 20
3 Swivels, 2 Elbows
1 Swivel, 1 Elbow
1 Swivel
Style 40
Style 60
Style 50
1 Swivel, 2 Elbows
2 Swivels, 1 Elbow
2 Swivels, 2 Elbows
Style 80
3 Swivels, 3 Elbows
Style 70
2 Swivels, 3 Elbows
PUP JOINTS
Kemper Non-Pressure Seal Pup Joints are available in1, 112, 2, 3 and 4 nominal sizes. These Pup Joints are factory fabricated, 100% hydrostatically tested at 1.5 times the rated cold working pressure, and certified for service.
Standard lengths range from 1 foot up to 20 feet at cold working pressure from 6,000 psi (Code Silver) 10,000 psi
(Code Black) to 15,000 psi (Code Red).
Non-standard lengths in any quantity are available with minimal lead time for custom requirements. Please consult
the factory for details.
Kemper 2, 3and 4 15,000 psi (Code Red) Integral alloy steel Pup Joints are available in lengths up to 10 feet.
They feature an entirely one piece, seamless upset-forged construction, made for use where welded or threaded
connections are cause for concern. These Pups can be used with the complete range of high pressure and abrasive
oilfield fluids.
1.0
2.0
3.0
4.0
5.0
6.0
8.0
10.0
Wt.
Ibs.
23.0
31.5
40.0
48.5
57.5
65.5
82.5
99.5
1.0
2.0
3.0
4.0
5.0
6.0
8.0
10.0
Wt.
Ibs.
41.5
57.5
73.5
89.5
105.5
121.5
153.5
185.5
1.0
2.0
3.0
4.0
5.0
6.0
8.0
10.0
Wt.
Ibs.
74
115
156
196
234
287
360
440
CEMENTING / CIRCULATING STEEL HOSE LOOPS
Extra High Pressure Cementing/Circulating Hose Loops, Figure 1502 & 1002, in 2 and 3 sizes.
For test lines, fracturing, acidizing, cementing, and well servicing up to 15,000 psi CWP.
NEW ! Our Extra Leverage Hose Loop features an extended (EX No. 7) piece to accomplish
breaking, positioning, and making the swivel connection with less effort than standard hose loops.
Hose Loops can be custom ordered in non-standard lengths.
Manufactured to the highest quality standards in the industry.
Optimal combination of core strength and case hardness, without sacrificing ductility.
Full traceability, including low temperature charpy impact values, included.
SIZE
A1
A2
A3
57
60
72
10.69
57
60
N/A
16.38
INTEGRAL FLOW LINE FITTINGS
SIZE
6.38
6.38
12.75
112
6.38
6.38
12.75
6.38
6.38
12.75
8.00
8.00
16.00
8.25
8.25
16.50
9.09
9.09
18.18
1002
1502
Forged alloy steel body precision machined with integral 1, 112, 2, 3 or 4 Figure 1502 Kemper hammer union ends available for standard service (15,000 psi CWP) or sour gas service (10,000 psi CWP). Also available in Figure 602 or 1002
Kemper union connections, or in combinations to suit any installation. All Kemper flow-line products are delivered complete
with full material traceability test reports, including charpy impact values at no extra cost. Both Tees and Ells are supplied
with seals and detachable hammer lug nuts, and cushion ells can be ordered for flow-back service from the factory.
For use where fluid turbulence or abrasiveness can

be a problem through short radius 90 ells, our one
piece hammer union integral Long Radius Elbow will
turn these fluids easily. Using the same centralized
bore as our Long Radius Swivel Joints assures an
even wall thickness through the bend for maximum
erosion resistance. These elbows can be made with
hammer union thread-to-nut, nut-to-nut, or thread-tothread ends in any combination of Figure 602, 1002
or 1502. Also available prepped for sour gas service
compliant to N.A.C.E. MR-01-75.
INTEGRAL MANIFOLD FITTINGS
For incorporation into ground or truck mounted manifolds, the Kemper large bore 45 forged alloy steel
Lateral is precision machined with integral 2, 3 or 4 Kemper Hammer Union ends in almost any Figure
Number combination.
Available for standard service (up to 15,000 psi CWP) or sour gas service (up to 10,000 psi CWP). Detachable Nut assemblies, seals and full material traceability test reports, including charpy impact values
are supplied with every Lateral at no extra cost.
4 large bore trailer mounted manifolds built to take 3 iron from the frac pump
can over-stress standard tees at the 3 Figure 1502 frac line inlet. Kemper
has engineered an exclusive large bore tee with a special Extra Heavy Duty 3
1502 Female up.
This improved connection has a critical wall section that is 75% thicker than
the standard 3 1502. Together with its special 3 1502 EHD Hammer Lug Nut
and Segmented Ring Set, this manifold fitting will outperform other tees almost
indefinitely. Available for standard service (up to 15,000 psi CWP) or sour gas
service (up to 10,000 psi CWP).
Note: Companion Kemper 3 Code Red Swivel

Joints must be supplied with a one inch longer No.
8 Pc. Male to accomodate the stouter overall length
of the EHD Hammer Lug Nut. Please consult factory
for more information.
HAMMER UNION BULLS, CROSSOVERS AND SWAGES
Union Bulls with Integral

Autoclave AE High Pressure
coned-and-threaded 9/16
standard connection.
Kemper Integral Hammer Union Bulls and Crossovers are manufactured to the same
stringent specifications for material, heat treatment and dimensional tolerance as are Kemper
Hammer Unions. Standard lengths and Union Figure Number combinations are stocked for immediate delivery and custom combinations or lengths can be delivered to order with minimal lead
times. And because Kemper Integral Hammer Union Crossovers, Bulls and Swages are made
to factory specs, service company users can be assured of exact, union to union compatability.
Kemper Integral Hammer Union Swages can replace couplings or nipples in oilfield service,
stimulation and test systems where Hammer Union pipe connector modularity is essential.
Standard API thread types and Union Figure Number combinations are stocked for immediate delivery and custom combinations can be delivered to order with minimal lead times.
10
NOTE: Kemper Hammer Union Crossovers and Swages with Male Union Ends are
sold with the Hammer Lug Nut and / or Segmented Rings at no extra charge.
FLOW LINE CHECK & PRESSURE RELIEF VALVES

Kemper Dart Style Check Valves provide flow
back protection in well service applications such as
Acidizing, Cementing, Fracturing, Sand Control, and
Well Kill. Available in 1, 112, 2 and 3 models
with pressure ratings from 6,000 psi to 15,000 psi
NSCWP. These spring-loaded dart checks assure
flow back protection from 0 psi thru 15,000 psi.
Kempers unique, modular design allows the valve
to be assembled for standard or reverse flow. Easy
replacement of worn component parts increase the
service life of the valve.
Kemper Swing Type Check Valves feature the
standard swing check to provide flow back protection in well service applications. The swing style
check valves provide unrestricted FULL BORE
flow characteristics. 2, 3 and 4 models are
available with pressure ratings from 6,000 psi to
15,000 psi NSCWP, and are available in standard
or reverse flow. Kempers unique modular design
allows the swing and seat to be replaced with out
discarding the valve body thus extending the life
of the valve.
Kemper Pressure Relief Valves provide safe, over-pressure protection for reciprocating pumps, treating lines,
pressure vessels, and other equipment operating under
high pressure.
These valves make use of the systems own hydraulic forces
to open at the preset pressure, and will stay open while
fluid flow is gradually diverted out the discharge port until
the system pressure drops below the preset limit. When
the predetermined and adjustable blowdown pressure is
reached, the valve will automatically and smoothly close.
Exclusive Kemper discharge flow recirculation design assures minimal hydraulic shock to the pumping device or
treating iron during valve closure.
Kemper Relief Valves are available in 112, 2 and 3 models with operation pressure ranges from 150 to 20,000 psi
for standard or sour service.
11
KEMPER MANIFOLD TRAILERS

Kemper Well Service Manifold Trailers dramatically reduce the hookup and breakout labor of any frac job, with timesavings of up to 50% over conventional hookups. Manifold Trailer fabrications to exact customer specifications or
standard models are fabricated and equipped with Kemper Hammer Union Integral or Non-Pressure Seal Flow-Line,
Swivel Joints, Tees, Laterals, Check Valves, Butterfly Valves and Hammer Unions. All Union End Connections are
supplied with blanking caps for protection of the environment during transit. For detailed information or quotations to
your specific requirements, consult us through the Kemper Valve Sulphur Oklahoma facility.
12
KEMPER REBUILD - RECERTIFICATION FACILITIES

Kemper Rebuild and Recertification Facilities provide complete management, rebuild and recertification of frac iron, such as swivel joints, pup joints, plug valves, check valves and relief valves. These
services, continually managed, will significantly increase the life of equipment and maximize the return
on your original investment. Kemper can provide programs for periodic managed inspection and refurbishment of all flow and manifold iron. Please contact us for quotations regarding your inspection
and maintenance requirements at any of the following locations;
Kemper - IME Division

2733 Industrial Drive
Sulphur, OK 73086
ph: 888-533-3722
fax: 580-622-2058
SVP Products, Inc.

3738 Kermit Highway
Odessa, TX 79764
ph: 915-563-1041
fax: 915-563-1042
Swivel Joint Repair

210 Sandra Street
Berwick, LA 70342
ph: 985-384-8666
fax: 985-384-7881
MOBILE REBUILD - RECERTIFICATION TEAMS

Kempers Mobile Rebuild Teams provide Flow Line and Valve maintenance, repair, UT, and hydrostatic testing at whatever location required to return your iron investment to productivity. These
teams are scheduled out of our Sulphur Oklahoma Rebuild headquarters, and will spend as much
time on site as needed. Every item of your equipment will be properly assessed, rebuilt, and recertified for service. Equipment not suitable for rebuild service will be documented, and segregated for
your disposition.
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TYPE APPROVAL CERTIFICATIONS
The following Kemper Hammer Union products have received Det Norske Veritas Type Approval
Certification. Type Approval assures you can use these products with reference to the Certificate in DNV
overseen fabrication projects without the need for individual item project approvals. Please consult
factory for additional Type Approved products, and soon for ABS Type Approved product listings.
1 14" Figure 602 w/ Butt Weld Ends
1 14" Figure 602 w/ Line Pipe Thread
2" Figure 602 w/ Butt Weld Ends
2" Figure 602 w/ Line Pipe Thread
2" Figure 602 w/ Non Pressure Seal
Manufacturing
PO Box 400
Local: 847-526-2166
Toll Free: 800-323-1659
Fax: 847-526-2241
14

4" Figure 1003 (Misaligning) w/ Buttweld Ends
5" Figure 1003 (Misaligning) w/ Buttweld Ends
4" Figure 1502 w/ Detachable Nut, Butt Weld Ends
4" Figure 1502 w/ Non-Pressure Seal
Stimulation Sales
2733 Industrial Dr
Sulphur, OK 73086
Local: 580-622-2048
Toll Free: 888-533-3722
Fax: 580-622-2058
www.kempervalve.com
Distribution Sales

Local: 713-462-1665
Toll Free: 800-231-2724
Fax: 713-462-1626
WHEREVER IN THE WORLD OIL AND GAS EXPLORATION AND PRODUCTION IS

UNDERWAY, KEMPER OILFIELD FLOW CONTROL PRODUCTS WILL BE FOUND. HERE
IS A PARTIAL LIST OF COMPANIES THAT USE KEMPER PRODUCTS WORLD WIDE.
DRILLING CONTRACTORS
NOMAC CHEASAPEAKE
ENSCO DRILLING
GREYWOLF DRILLING
HELMERICH & PAYNE
OEMS
CAN RIG
COPPER STATES RUBBER
GATES RUBBER
TESCO CORPORATION
DRILLING CONTRACTORS
NABORS INDUSTRIES
PARKER DRILLING
ROWAN INDUSTRIES
SUNFLOWER OFFSHORE
SANTA FE DRILLING
VARCO DRILLING SYSTEMS
SERVICE COMPANIES
AMERICAN ENERGY SERVICES
APPLACHIAN WELL SERVICES
BJ SERVICES
CONSOLIDATED INDUSTRIAL SERVICES
CUDD PUMPING SERVICES
F.S.I.
STATE OWNED COMPANIES
HALLIBURTON
RIG MANUFACTURERS
MAVERICK
ARAMCO SAUDI ARABIA
DRECO
PUMPCO
PEMEX MEXICO
IRI INTERNATIONAL
PDVSA VENEZUELA
15
Manufacturing
PO Box 400
Local: 847-526-2166
Toll Free: 800-323-1659
Fax: 847-526-2241
Stimulation Sales
2733 Industrial Dr
Sulphur, OK 73086
Local: 580-622-2048
Toll Free: 888-533-3722
Fax: 580-622-2058
http://www.kempervalve.com
Distribution Sales
Local: 713-462-1665
Toll Free: 800-231-2724
Fax: 713-462-1626

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VALVE & FITTINGS

Safety Relief Valves

FLOW LINE SERVICE AND

Non-Shock Cold Working

1 - ALSO AVAILABLE IN 16 FIGURE 100 w/ BUTTWELD SCHEDULE 80 ENDS

SWIVEL JOINTS - 10,000 & 15,000 CWP

SWIVEL JOINTS, HOSE LOOPS - 6000 CWP

Material Traceability Reports included at no extra charge.

Code Silver Hose Loops

Two Style 50 Swivel Joints and

CEMENTING / CIRCULATING STEEL HOSE LOOPS

INTEGRAL FLOW LINE FITTINGS

For use where fluid turbulence or abrasiveness can

INTEGRAL MANIFOLD FITTINGS

Note: Companion Kemper 3 Code Red Swivel

HAMMER UNION BULLS, CROSSOVERS AND SWAGES

Union Bulls with Integral

FLOW LINE CHECK & PRESSURE RELIEF VALVES

KEMPER MANIFOLD TRAILERS

KEMPER REBUILD - RECERTIFICATION FACILITIES

Kemper - IME Division

SVP Products, Inc.

Swivel Joint Repair

MOBILE REBUILD - RECERTIFICATION TEAMS

TYPE APPROVAL CERTIFICATIONS

3" Figure 1002 w/ Line Pipe Thread

5650 Guhn Road Suite 110

WHEREVER IN THE WORLD OIL AND GAS EXPLORATION AND PRODUCTION IS

VARCO DRILLING SYSTEMS

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