Professional Documents
Culture Documents
435
ISO 9001
Burner Controls
LGB...
Burner controls for the supervision of single- or 2-stage gas or gas / oil burners
of small to medium capacity (typically up to 350 kW), with or without fan assistance in intermittent operation.
The LGB... and this Data Sheet are intended for use by OEMs which integrate the
burner controls in their products!
Use
The LGB... burner controls are used for the startup and supervision of single- or 2stage gas or gas / oil burners in intermittent operation.
Depending on the type of burner control used, the flame is supervised either by an
ionization probe, a blue-flame detector QRC1... for forced draft gas / oil burners, or a
UV detector QRA... (with auxiliary unit AGQ1...A27).
In connection with the respective adapters, the LGB... burner controls replace their
predecessor types LFI7... and LFM1... (also refer to Replacement types under Ordering).
-
CC1N7435en
20.09.2001
Warning notes
To avoid injury to persons, damage to property or the environment, the following
warning notes should be observed!
Do not to open, interfere with or modify the unit!
Before performing any wiring changes in the connection area of the LGB..., completely
isolate the burner control from the mains supply (all-polar disconnection)
Ensure protection against electric shock hazard by providing adequate protection for the
burner controls terminals
Check wiring and all safety functions
Press lockout reset button only manually, without using any tools or pointed objects
Fall or shock can adversely affect the safety functions. Such units may not be put into
operation, even if they do not exhibit any damage
Mounting notes
Ensure that the relevant national safety regulations are complied with
Locate the ignition electrode and the ionization probe such that the ignition spark cannot
arc over to the ionization probe (risk of electrical overloads) and that it cannot adversely
affect the supervision of ionization
Installation notes
Example
5
V2
M
Z
V1
N
7435a14/0601
Legend
V...
M
Z
Fuel valve
Fan motor
Ignition transformer
2/22
Siemens Building Technologies
HVAC Products
CC1N7435en
20.09.2001
a)
b)
c)
Anticipated response
Lockout at the end of TSA
Immediate lockout
Immediate lockout
Disposal notes
The unit contains electrical and electronic components and may not be disposed of
together with household garbage.
Local and currently valid legislation must be observed.
3/22
Siemens Building Technologies
HVAC Products
CC1N7435en
20.09.2001
Mechanical design
The housing is made of impact-proof, heat-resistant and flame-retarding plastic.
It is of plug-in design (measuring 91 x 62 x 63 mm, including the base) and engages
audibly in the base.
The housing accommodates the
programming mechanism with the synchronous motor
electronic flame signal amplifier (ionization) with the flame relay and the other
switching devices
lockout reset button with its integrated fault indication lamp
Type summary
The type references given below apply to LGB... burner controls without plug-in base
and without flame detector.
For ordering information on plug-in bases and other accessories, refer to Mechanical
design, Ordering, Flame supervision ... and Technical data.
Flame detector
Type reference
Approved in:
tw/s
t1/s
TSA/s
t3n/s
t3/s
t4/s
t9/s
t10/s
6)
ca.
min.
max.
ca.
ca.
ca.
max.
min.
t11/s
t12/s
3)
3)
max.
max.
t20/s
ca.
Burner controls for prepurging with low-fire air volume and control of the actuator
LGB21.130A27 4)7)
CH, EU, S, SF
2.4
---
---
---
CH, EU, S, SF
15
2.4
---
---
---
38
with AGQ1...A27
LGB21.330A27 5)
CH, EU, H, S, SF
30
2.4
---
---
---
23
LGB21.350A27 5)7)
CH, EU, H, S, SF
30
10
---
---
---
21
LGB21.550A27 5)
AUS, CH, EU
50
10
---
---
---
Burner controls for prepurging with nominal load air volume and control of the actuator
Ionization probe (FE)
LGB22.130A27 4)
CH, EU, N, S
2.4
---
12
12
21
or UV detector QRA...
LGB22.230B27 5)
CH, EU, N, S, SF
20
2.4
---
16.5
16.5
with AGQ1...A27
LGB22.330A27 5)7)
30
2.4
---
12
11
LGB22.330A270 5)8)
EU
30
2.4
---
12
11
Blue-flame detector
LGB32.130A27 4)1)
CH, EU
2.4
---
12
12
21
QRC1...
LGB32.230A27 5)1)
CH, EU
20
2.4
---
16.5
16.5
LGB32.330A27 5)
CH, EU
30
2.4
---
12
11
LGB32.350A27 5)
CH, EU
30
4.4
10
---
12
EU
18
---
10
---
---
---
10
18
---
10
---
---
---
10
LGB41.255A27
tw
Waiting time
1)
On request
t1
Prepurge time
2)
TSA
3)
t3
Preignition time
4)
t3n
Postignition time
5)
t4
6)
t9
7)
t10
t11
t12
t20
8)
4/22
Siemens Building Technologies
HVAC Products
CC1N7435en
20.09.2001
Ordering
Burner control
Electrical connections
Plug-in base AGK11
Cable holders AGK65, AGK66, AGK67...
Cable strain relief elements for AGK67...
Electrical connections
Plug-in base AGK13
Plug-in housing AGK56
Accessories AGK68
Flame detectors
Ionization probe
- UV detectors QRA...
- Blue-flame detectors QRC1...
supplied by thirds
refer to Data Sheet 7714
refer to Data Sheet 7716
RC unit
ARC 4 668 9066 0
For the supervision of ionization currents in networks with nonearthed neutral conductor
PTC resistor (AC 230 V)
To burden terminal 3 (mandatory when using burners with no fan
motor connected to terminal 3)
Auxiliary unit for UV supervision
- Cable length 500 mm
- Cable length 300 mm
Can be fitted under the plug-in base (refer to Dimensions)
AGK25
AGQ1.1A27
AGQ1.2A27
Pedestal
For increasing the height of the LGB... to that of the LFM... or LFI7...
(refer to Dimensions)
AGK21
Service adapter
For checking the functioning of the burner controls on the burner plant
Functional test with signal lamps
Detector resistance measurement with a jack of 4 mm diameter
KF8872
Test case
- For checking the functions of the burner control
KF8843
LFI7...
KF8880
LFM1...
LFM1...-F
KF8853-K
LFI7...
KF8880
LFM1...
KF8862
LFM1...
5/22
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HVAC Products
CC1N7435en
20.09.2001
Technical data
General unit data
LGB...
Mains voltage
Mains frequency
Input current at terminal 12
Current rating
Terminal 3
-
Terminals 4, 5 and 7
Terminals 9 and 10
Terminal 12
Environmental conditions
Transport
IEC 721-3-2
Climatic conditions
class 2K2
Mechanical conditions
class 2M2
Temperature range
-50...+60 C
Humidity
< 95 % r.h.
Operation
IEC 721-3-3
Climatic conditions
class 3K5
Mechanical conditions
class 3M2
Temperature range
-20...+60 C
Humidity
< 95 % r.h.
Condensation, formation of ice and ingress of water are not permitted!
CE conformity
According to the directives of the European Union
Electromagnetic compatibility EMC
89 / 336 EEC incl. 92 / 31 EEC
Directive for gas-fired appliances
90 / 396 EEC
Low voltage directive
73 / 23 EEC
Identification code to EN 298
LGB21... / LGB22...
LGB32...
LGB41...
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CC1N7435en
20.09.2001
Flame supervision
3A
100 A
The conductivity and the rectifying effect of hot flame gases are used for flame supervision. For that purpose, an AC voltage is applied to the heat-resistant ionization probe
which projects into the flame. The current that flows in the presence of a flame (ionization current) produces the flame signal which is fed to the input of the flame signal amplifier. The amplifier is designed such that it responds only to the DC current component of the flame signal, thereby ensuring that a short-circuit between ionization probe
and ground cannot simulate a flame signal (since in that case an AC current would
flow).
Basically, the flame supervision circuit is insensitive to adverse effects of the ignition
spark.
However, should the disturbing effects of the ignition spark on the ionization current
exceed a certain level, the electrical connections on the primary side of the ignition
transformer must be changed and / or the siting of the ionization probe is to be
checked.
Ionization current supervision with burner
controls operating on
AC 110 V
Since the ionization current with burner controls operating on AC 110 V is only about 50
% of those operating on AC 230 V, certain applications make it necessary to increase
the ionization current with a transformer.
Capacity of transformer: min. 2 VA
Transforming ratio: approx. 1.1...1.5
The primary and secondary windings must be galvanically separated.
AC 110 V
7435v01/1299
Connection of
transformer
12
LGB2...
FE
AC 110...240 V
7/22
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HVAC Products
CC1N7435en
20.09.2001
M
sw
QRC1
LGB3...
+
12
7435v02/0601
br
bl
Legend
M
sw
Black wire
br
Brown wire
bl
Blue wire
The QRC1... has been designed specifically for blue-burning flames. Incidence of light
from the front and laterally. The flame detector is secured by means of a soft plastic
plug. 3-core connection (preamplifier integrated in the detector casing). For the different
types of flame detectors, engineering notes and technical data, refer to Data Sheet
7716.
Flame supervision with
UV detector QRA... and
AGQ... for LGB21... /
LGB22... / LGB41...
Mains voltage
Mains frequency
Power consumption
Degree of protection
Perm. ambient temperature
In operation
During transport and storage
Perm. length of cable from QRA... to
AGQ1...A27 (use separate cable)
Mounting position
Perm. length of connecting cable from
AGQ1...A27 to LGB...
Weight of AGQ1...A27
AC 240 V
DC 400 V
DC 400 V
DC 300 V
DC 300 V
DC 380 V
DC 380 V
DC 280 V
DC 280 V
Min. required
Max. possible
200 A
500 A
Detector voltage
Load by DC measurement instrument Ri > 10 M
8/22
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CC1N7435en
20.09.2001
Flame supervision with UV detector QRA... and auxiliary unit AGQ... for LGB21... / LGB22... / LGB41...
UV detector QRA...
Universal flame detector for use with gas and gas / oil burners. Incidence of light from
the front and laterally. Total length 97 mm. Available with normal or, as QRA2M, with
higher sensitivity. Secured with flange and clamp. Also available as a metal encapsulated version in the form of the QRA10... (for details, refer to Data Sheet 7712).
Auxiliary unit
AGQ1...A27
12
* 11
(B)
bl rt
sw
sw
bl AGQ1...A27
QRA
br
LGB...
12
* 11
7435a15/1299
LGB...
Connection diagram
7435a19/0301
Measurement circuit
(B)
GP/SB
R/W
L
(A)
L
N
br bl rt
AGQ1 sw
QRA
sw
bl
+
-
GP
SB
(A)
(B)
9/22
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HVAC Products
CC1N7435en
20.09.2001
Functions
The function diagrams show the required or permissible input signals to the control
section and to the flame supervision circuit hatched (refer to Connection diagrams).
If these input signals are missing, the burner control will stop the startup sequence to
trigger lockout where required by safety regulations.
Preconditions for
burner startup
Undervoltages
LGB... burner controls are capable of detecting undervoltages. This means that load
relay AR will be deenergized if the mains voltage drops below AC 160 V (for nominal
AC 220...240 V) or AC 75 V (for nominal AC 100...110 V).
The burner control will automatically make a restart attempt when the supply voltage
returns to a level above AC 160 V and AC 75 V respectively.
Reversed polarity
protection
If the connections of live conductor (terminal 12) and neutral conductor (terminal 2) are
mixed up, the burner control will initiate lockout at the end of TSA.
Startup sequence
AC
Startup sequence
TSA
tw
Waiting time
During the waiting time, air pressure monitor LP and flame relay FR are
tested for correct contact positions.
t1
Prepurge time
Purging the combustion chamber and the secondary heating surfaces:
required with low-fire air volumes when using the LGB21... and with nominal
load air volumes when using the LGB22... / LGB32...
The Type summary and the Function and sequence diagrams show the
so-called prepurge time t1 during which air pressure monitor LP must
indicate that the required air pressure is available.
The effective prepurge time t1 comprises interval end tw through t3.
t3
Preignition time
During t3 and up to the end of TSA, flame relay FR is forced to close.
On completion of t3, the release of fuel is triggered at terminal 4 or at terminal 11 of the LGB41...
10/22
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HVAC Products
CC1N7435en
20.09.2001
t3n
Postignition time
Ignition time during TSA
Just before reaching the end of TSA, ignition transformer Z will be
switched off.
This means that t3n is somewhat shorter than TSA.
This is necessary in order to give the forcedly closed flame relay FR sufficient time to drop out if there is no flame.
t4
Interval
LGB21... / LGB41...: time to the release of the second fuel valve BV2
LGB22... / LGB32...: on completion of t4, the heat source is controlled
depending on the load (release of load controller LR)
t9
t10
t11
t12
B B
CD
Shutdown by R
The burner is immediately shut down and the programming mechanism is
ready for a new start.
11/22
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HVAC Products
CC1N7435en
20.09.2001
In principle, whenever lockout occurs, the fuel supply will immediately be shut down. If
that takes place between startup and preignition, which is not indicated by a symbol,
the usual cause is air pressure monitor LP shutting down, or a premature, faulty
flame signal.
After a mains failure or in the event of undervoltage:
Premature flame signal from the start of t1:
Contacts of air pressure monitor LP have
welded during tw:
No air pressure signal:
Air pressure failure on completion of t10:
Burner does not ignite:
Flame is lost during operation:
Lockout
After lockout, the LGB... will remain locked (lockout cannot be changed).
This status will also be maintained in the event of a mains voltage failure.
12/22
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HVAC Products
CC1N7435en
20.09.2001
IIII
Release of fuel
Lockout since there is no flame signal on completion of the first safety time
Lockout since there is no flame signal on completion of the second safety time
(LGB41...)
zzzz
Part load or nominal load operation (or return to the operating position)
13/22
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CC1N7435en
20.09.2001
Connection diagrams
LGB21...
Flame supervision
QRA...
D
3
6
t10
LP
Z
11
7
BV1
t3
t4
BV2
TSA
12
12
t1
tw
10
11
bv1
bv2
GP/SB
Dbr1
FE
W
AL
BV2
BV1
LP
EK2
HS
0 I
L
N
7435a09/0801
B B
VS
A
GP/SB
R/W
FS
7435f01/1299
LGB2...
Application examples
Prepurging (t1) with low-fire air volume.
t1
LKP
NL
LR
RV
SA
Same low-fire actuator position (switching cam III) during startup and
KL IV
BV1
operation!
IV
IV
III
Zu
III
II
7435a12/0398
7435d01/1299
10
11
EK2
LP
AL
N L
III
a
IV
a2
II
I
MS
SA
a b
a b
FE
BV1
L
+
IV
b
II
MS
LK
SQN3...121...
a b
I
a b
III
a b
D
C3
5
K2
RV
a b
LR
BV2
0 I
a1
HS
BV2
*
3
A
a3
R/W
b2
b1
Dbr1
LP
LR
7435a01/0801
VS
11
GP/
SB
(*)
2
AL
BV1
HS
1
10
EK2
R/W
FE
GP/
SB
0 I
12
(*)
Dbr1
VS
12
K1
C31
R32
V
R1 a b
SA
LK
7435a02/0801
* Note:
With 2-stage modulating burners (with gas regulation damper RV),
BV2 and the dotted connection between terminals (*) are not required
14/22
Siemens Building Technologies
HVAC Products
CC1N7435en
20.09.2001
LGB21...
12
10
11
LP
FE
EK2
GP/
SB
AL
BV1
LR
R/W
BV2
HS
6
LKP
VS
NL
b2
a1
c1
IV
KL
a2
b1
III
zu II
C
II
III
IV
TSA
t4
7435a03/0801
t1
IV
III
11
AGK25
7435a04/0398
3
HS AGK25
M
7435a16/1299
11
LP
7435a05/1299
QRC
12
Legend
1
sw
* 11
bl
Blue wire
br
Brown wire
rt
Red wire
sw Black wire
*
GP/SB
R/W
L
L
N
br bl rt
AGQ1 sw
sw
bl
7435a06/1299
QRA
+
-
15/22
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HVAC Products
CC1N7435en
20.09.2001
Connection diagrams
LGB22... / LGB32...
Flame supervision
Air damper control for prepurging with nominal load air volume.
QRA...
LGB32...: with blue-flame detector QRC1...
Only LGB22...
B B
GP/SB
R/W
1
12
12
Nocke I
LK
Only LGB32...
10
11
GP/
SB
QRC1...
FE
LR
LP
sw
M
t11
t1
t10
t12
LP
BV1
t4
LR
11
t3
TSA
FS
HS
0 I
L
N
AL
VS
tw
7 10
br
12
bl
7435i04/0398
3 1
SA
BV1
M
EK2
7435a10/0801
LGB2.../3...
LKP
t1
7435f02/0700
LR
Application examples
NL
I
SA
BV1/2
KL
III
Zu
III
II
7435a13/0398
7435d02/1299
10
3
EK2
11
12
LR Z
BV1
R
HS
R3
R1
K2
C1
1
FE
LP
LR Z
0 I
N L
10
R3
R1
K2
K1
C2 +
D
C3
+
R2
+
-
11
BV1
K1
C2
HS
7435a07/0801
VS
*
4
AL
R
*
BV2
N L
8
EK2
0 I
10
GP/
SB
FE
LP
AL
7435a08/0801
VS
12
GP/
SB
MS
III
II
RV
R2
C1
LK
SA
SA
SQN3...151... or SQN3...251...
C3 III
+
I
MS
RV
II
LK
* Note:
With 2-stage modulating burners (with gas regulation damper RV),
BV2 and the dotted connection between terminals marked (*) are not
required.
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HVAC Products
CC1N7435en
20.09.2001
LGB22... / LGB32...
LGB22... / LGB32...
12
10
R/W
11
LP
12
10
R/W
FE
11
LP
EK2
FE
AL
LR
GP/SB
AL
BV1
2
BV1
BV2
HS
a1
0 I
b2
c1
LKP
NL
III
II
III
IV
7435a17/0801
KL
C
b2
a1
IV
a2
b1
a2
b1
IV
III
zu II
t1
TSA
II
III
t4
IV
7435a18/0801
VS
0 I
BV2
VS
HS
EK2
LR
GP/SB
Single-wire control
2-wire control
Legend
TSA
t1
Prepurge time
t4
AL
Alarm
LR
BV...
Fuel valve
Load controller
Fan motor
EK2
NL
Nominal load
FE
Ionization probe
GP
SB
HS
Mains isolator
VS
Primary fuse
KL
Low-fire
Limit thermostat
LKP
Ignition transformer
LP
17/22
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CC1N7435en
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Connection diagrams
LGB41...
Burner controls for atmospheric gas burners with or without fan assistance. No actuator control. Flame supervision with ionization probe
GP/SB
R/W
B B
tw
D
12
t3
TSA
BV1
t4
ZV1
11
t9
BV2
FS
1
7435f03/0301
12
10
GP/
SB
Dbr2
11
bv1
zv1
1
FE
bv2
AL
9
Dbr1
EK2
BV2
M
ZV1
BV1
0
L
N
VS
HS
7435a11/0801
FE
FE2
FE1
7435s01/0398
7435s02/0398
ZR
HR
BV1
HR
BV2
BV2
ZV1
Legend
A
Startup (switching on by R)
AL
Alarm
B B
BV...
Fuel valve
bv...
Dbr1
Wire link
by load controllerLR
closed position)
Shutdown by R
Dbr2
tw
Waiting time
EK2
TSA
FE...
Ionization probe
t3
Prepurge time
FS
Flame signal
t4
GP
t9
HR
Main burner
HS
Mains isolator
SB
VS
Primary fuse
Limit thermostat
Ignition transformer
supervision
ZR
Pilot burner
ZV1
zv1
18/22
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HVAC Products
CC1N7435en
20.09.2001
GP/
SB
12
br
L N
Legend
0 I
b
AS
1)
I
a
ar
ba
LP
6 11
b
IV
fr
a
AR
V
a
FR
b
IX
a b
VI
b a
BR
a b a b
II VIII
VII
b
EK1
L1
2 10
BV2
BV1
AL EK2
Dbr1
7435i01/1299
MS
FE
b
I a
tw
t10
II
b
IV a
t1
t3
TSA
t4
t20
b
V a
b
VI a
b
VII a
b
VIII a
AS
Unit fuse
BR
BV...
Fuel valve
Dbr1
Wire link
EK...
FE
Ionization probe
FR
Flame relay
GP
HS
Mains isolator
L1
LP
Fan motor
MS
Synchronous motor
SB
Ignition transformer
I...IX
Cam switches
tw
Waiting time
TSA
t1
Prepurge time
t3
Preignition time
t4
t10
t20
b
IX a
b
AR a
b
FR a
Alarm
AR
position
7435f04/0801
b
a
AL
1)
2)
exceed 1.6 k
T = 81 s (40,5 s 2) )
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HVAC Products
CC1N7435en
20.09.2001
LGB22... / LGB32...
L N
HS
a br
GP/
SB
12
0 I
b
AS
1)
LP
a
III
b
6 11
b
IV
fr
a b
V
VI
b
a
b a
AR
7435i02/1299
ar
a
FR
I
a
IX
a b
VII
a
BR
a b a b
II VIII
MS
EK1 L1
8
2 10
AL EK2
BV1
1
FE
BV2
Legend
AL
Alarm
AR
AS
Unit fuse
BR
BV...
Fuel valve
EK...
FE
Ionization probe
FR
Flame relay
GP
HS
Mains isolator
L1
LP
Fan motor
MS
Synchronous motor
SB
Ignition transformer
Only LGB32...
1
sw
br
QRC1...
12
bl
2
7435i04/0398
7435f05/1299
b
I a
b
II a
b
III a
tw
t11 + t10
t1
t12
b
IV a
I...IX
Cam switches
tw
Waiting time
b
V a
b
VI a
4
t3
b
VII a
TSA
t4
t20
b
VIII a
b
IX a
b
AR a
TSA
t1
Prepurge time
t3
Preignition time
t4
t10
t11
t12
t20
b
FR a
T = 81 s
1)
20/22
Siemens Building Technologies
HVAC Products
CC1N7435en
20.09.2001
Only LGB41...
L N
HS
a br
GP/
SB
12
0 I
AL
b
AS
I
a
ar
a
b
3
1)
III
BR
a
b a
II VIII b
VI
b a
VII
IX
a
2 10
AL
EK2
Dbr2
a
11
9 1
FE
Dbr1
ZV1
BV1
BV2
7435i03/1299
IV
EK1
Unit fuse
BR
BV...
Fuel valve
Dbr1
Wire link
Dbr2
EK...
MS
L1
AS
is missing
b
a
I b
a
FE
Ionization probe
FR
Flame relay
GP
HR
Main burner
HS
Mains isolator
L1
Fan motor
MS
Synchronous motor
SB
Ignition transformer
ZR
Pilot burner
ZV1
II b
a
III b
a
6
t9
IV b
a
tw
11
tw
Vb
a
t3 TSA
t4
t20
VI b
a
VII b
a
Waiting time
TSA
t3
Preignition time
t4
t9
t20
VIII b
a
IX b
a
5
7435f06/0301
AR b
a
FR b
a
T = 40,5 s
I...IX
FE
FE2
ZR
7435s02/0398
7435s01/0398
HR
BV2
HR
BV2
Cam switches
FE1
1)
BV1
Alarm
AR
FR
fr
a
AR
Legend
ZV1
21/22
Siemens Building Technologies
HVAC Products
CC1N7435en
20.09.2001
Dimensions
7435m03/1299
62,5
5,5
Dimensions in mm
25
41,5
25
88
LGB22.330A27
220-240 V~ 3 VA
50-60 Hz ts max. 3sec.
9911290057
VE
FI
10
DIN
Rg. 5 F015/98
VGW - G 1.896
62,5
CE-0085AO0087
47
23,8
91
22
37,8
Type
27,5
Auxiliary unit
AGQ1...A27
Dimension
reference
90,5
AGQ1.1A27
500
19
AGQ1.2A27
300
34
60
69
13
22/22
Siemens Building Technologies
HVAC Products
65,6
4
18
220
5,4
7435m01/0301
5,4
B 6
A