Professional Documents
Culture Documents
TABLE OF CONTENTS
Document No.
J49192
J49181
J49201
J49186
J49191
PUB-IW5R WL
B4342201-04
IW5A672
IW8A502
DOC1522
DOC755-2
43824-10
3010-000-08
RWS300
B43422-1
DP00038
DP00091
E110E
RG-IW-002
CA15
Title Page
Table of Contents
Data Sheets
Bid item 1 - Electric Actuator for use with 54" ANSI Butterfly Valve
Bid item 2 - Manual Gear for use with 20" ANSI Butterfly Valve
Bid item 3 - Manual Gear for use with 18" ANSI Butterfly Valve
Bid item 4 - Manual Gear for use with 16" ANSI Butterfly Valve
Bid item 5 - Manual Gear for use with 14" ANSI Butterfly Valve
Bid item 7 - Spare Parts for Manual Actuator
- Spare Parts for Electric Motor & Gearbox
Drawings
54" ANSI Butterfly Valve with Electric Actuator
18 & 20" ANSI Butterfly Valve with Manual Actuator
16 ANSI Butterfly Valve with Manual Actuator
14 ANSI Butterfly Valve with Manual Actuator
Connecting Parts FUW BHP Butterfly Valves
Rotork IW5R Manual Actuator Outline
Rotork IQ12 Electric actuator with IW8 Worm Gear
Rotork IW5R Manual Actuator Assembly
Rotork IW5R Manual Actuator Assembly
IQ Terminal Block
Rotork IQ Electric Actuator Assembly
British Standards Cross Referenced to ASTM
Lubrication Drawing
Nameplate Drawing
Disconnect Drawing
Actuator Wiring Diagram
Remote Wiring Diagram
Motor Data
Motor Data Sheet
Electrical Motor Data
Relay Data
Operations & Maintenance Manuals
Rotork Gearboxes
Rotork IQ Actuators
Additional Data
Catalog Cuts
IQ Brochure
IW Brochure
Disconnect Brochure
Disconnect Cut Sheet
Switch Cut Sheet
Worm Gear Instructions
Limit Switch Mounting Details
MSDS Sheets
IQ Actuator Recommended Spare Parts
IW Gearbox Recommended Spare Parts
Safety Precautions
Page
1
2
3
7
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
23
24
25
26
27
28
29
30
31
43
91
123
125
126
127
129
135
136
147
148
149
P.O. 1073-5693
FACTORY ORDER NO 770548
FACTORY SALES ORDER NO 611813
Citrus Pump Station, Crafton Hills Pump Station, and Cherry Valley Pump Station East Branch Extension Phase II
Fact.
ITEM
1
BID
ITEM
1
QTY
2
DESCRIPTION
PART NO. 9612529
ROTORK ELECTRIC ACTUATOR WITH WORM GEAR
FOR USE WITH 54 BHP BUTTERFLY VALVE
ROTORK ELECTRIC ACTUATOR MODEL IQ12FA10B4, THROTTLING SERVICE, PART NO. 1394663
ROTORK IW8R-720:1 WORM GEAR OPERATOR
LOCKING DEVICE FOR OPEN AND CLOSED POSITION
Fact.
ITEM
2
BID
ITEM
1
QTY
2
DESCRIPTION
DISCONNECT SWITCH
TAGS
CS-BFV-9
CS-BFV-10
WEIGHT (LBS)
MOTOR
WORM GEAR
TOTAL
70
489
559
P.O. 1073-5693
FACTORY ORDER NO 770266
FACTORY SALES ORDER NO 611812
Citrus Pump Station, Crafton Hills Pump Station, and Cherry Valley Pump Station East Branch Extension Phase II
Fact.
ITEM
1
BID
ITEM
2
QTY
7
DESCRIPTION
PART NO. 9612523
ROTORK IW5 MANUAL GEAR OPERATOR
FOR USE WITH 20 BHP BUTTERFLY VALVE
185
P.O. 1073-5693
FACTORY ORDER NO 770266
FACTORY SALES ORDER NO 611812
Citrus Pump Station, Crafton Hills Pump Station, and Cherry Valley Pump Station East Branch Extension Phase II
Fact.
ITEM
2
BID
ITEM
3
QTY
2
DESCRIPTION
PART NO. 9612524
ROTORK IW5 MANUAL GEAR OPERATOR
FOR USE WITH 18 BHP BUTTERFLY VALVE
128
P.O. 1073-5693
FACTORY ORDER NO 770266
FACTORY SALES ORDER NO 611812
Citrus Pump Station, Crafton Hills Pump Station, and Cherry Valley Pump Station East Branch Extension Phase II
Fact.
ITEM
3
BID
ITEM
4
QTY
1
DESCRIPTION
PART NO. 9612525
ROTORK IW5 MANUAL GEAR OPERATOR
FOR USE WITH 16 BHP BUTTERFLY VALVE
TAGS
CV-BFV-21
WEIGHT (LBS)
WORM GEAR
128
P.O. 1073-5693
FACTORY ORDER NO 770266
FACTORY SALES ORDER NO 611812
Citrus Pump Station, Crafton Hills Pump Station, and Cherry Valley Pump Station East Branch Extension Phase II
Fact.
ITEM
4
BID
ITEM
5
QTY
2
DESCRIPTION
PART NO. 9612526
ROTORK IW5 MANUAL GEAR OPERATOR
FOR USE WITH 14 BHP BUTTERFLY VALVE
128
P.O. 1073-5693
FACTORY ORDER NO 770266
FACTORY SALES ORDER NO 611812
Citrus Pump Station, Crafton Hills Pump Station, and Cherry Valley Pump Station East Branch Extension Phase II
Fact.
ITEM
6
BID
ITEM
7
PART NO.
QTY
12
DESCRIPTION
PART NO. 1394674
SPARE PARTS SET FOR ROTORK IW5A672 WORM GEAR ACTUATORS
DESCRIPTION
QUANTITY
SPARE PARTS FOR ROTORK IW5A672 WORM GEARS SEE DRAWING NO. IW5A672
0096-24N
O-RING
8
0245-30N
O-RING
1
0295-30N
O-RING
1
0595-30N
O-RING
2
0795-30N
O-RING
1
0995-30N
O-RING
1
1395-30N
O-RING
1
2395-30N
O-RING
1
HSM10X25SS-P
HEXAGON SET SCREW
8
HSM16X35SS
HEXAGON SET SCREW
4
HSM20X80EHTZP
HEXAGON SET SCREW
2
NL10
NORDLOCK WASHER
8
NM20ZP
HEX NUT
2
SCM10X25SS17/4PH
SOCKET HEAD CAP SCREW
12
SCM10X45ZP
SOCKET HEAD CAP SCREW
8
SEALANT
SILICONE SEALANT
0.10 L
ITEM
1
2
3
4
5
6
7
8
14
15
16
32
33
35
36
37
P.O. 1073-5693
FACTORY ORDER NO 770548
FACTORY SALES ORDER NO 611813
Citrus Pump Station, Crafton Hills Pump Station, and Cherry Valley Pump Station East Branch Extension Phase II
Fact.
ITEM
3
BID
ITEM
7
PART NO.
71-130
71-659
71-656
Mod. 11A
Mod. 1H
Mod. 6G
Mod. 2C
Mod. 6D
QTY
2
DESCRIPTION
PART NO. 1394666
SPARE PARTS SET FOR ROTORK ELECTRIC ACTUATOR
DESCRIPTION
QUANTITY
ITEM
2
2
2
1
1
1
1
1
N/A
N/A
N/A
N/A
69
82
56
78
8
1
1
2
1
1
1
1
8
8
1
2
4
16
8
8
2
0.10L
1
2
3
4
5
6
7
8
14
15
16
32
33
35
36
42
43
44
O-RING
O-RING
O-RING
O-RING
O-RING
O-RING
O-RING
O-RING
HEXAGON SET SCREW
HEXAGON HEAD SET SCREW
NAMEPLATE
LOCK NUT
NORDLOCK WASHER
NORDLOCK WASHER
NORDLOCK WASHER
SOCKET HEAD CAP SCREW
SOCKET HEAD CAP SCREW
SILICON SEALANT
NOTE: NO SPECIAL TOOLS REQUIRED
10
TAGS FOR
-18" VALVES:
CS-BFV-7, CS-BFV-8
-20 VALVES:
CS-BFV-3, CS-BFV-4, CS-BFV-5, CS-BFV-6,
CH-BFV-33, CH-BFV-35, CH-BFV-37
11
TAG: CV-BFV-21
12
13
TAGS:
18 VALVES
CS-BFV-7
CS-BFV-8
20 VALVES
CS-BFV-3
CS-BFV-4
CS-BFV-5
CS-BFV-6
CH-BFV-33
CH-BFV-35
CH-BFV-37
54 VALVES
CS-BFV-9
CS-BFV-10
14
51
2.02"
64
2.50"
CRS
170
6.70"
137
5.40"
O30 [1.18"]
INPUT SHAFT
FA14
INPUT
178
7.01"
136
5.35"
190
7.48"
50
1.97"
143
5.64"
28
11. 5
22"
65
2.57"
120
4.72"
112
4.42"
MAX STEM ENTRY
WESTLOCK 2007X
FA14 OUTPUT
4 HOLES X 5/8-11UNC
EQUALLY SPACED AS
SHOWN ON O5.50" P.C.
MAX BORE
O76 [3"]
176
6.94"
335
13.20"
TAGS:
CS-BFV-1
CS-BFV-2
CS-BFV-3
CS-BFV-4
CH-BFV-33
CH-BFV-35
CH-BFV-37
CS-BFV-5
CS-BFV-6
CV-BFV-21
CS-BFV-7
CS-BFV-8
O24" HANDWHEEL
IW5R 120:1 FA14 INPUT, FA14 OUTPUT, 24" HANDWHEEL WITH 2" NUT
WITH WESTLOCK 2007X SWITCHBOX
DETAILS SUBJECT TO CHANGE WITHOUT PRIOR NOTICE
15
DRAWING No.
DRAWN
PUB-IW5R WL
RJONES
DATE
08/03/2011
ISSUE
CS-BFV-9, CS-BFV-10
16
IW5A672
ISSUE
ALTERATIONS
ORIGINAL ISSUE
ITEM
PART NUMBER
DESCRIPTION
DO NOT SCALE
32
24
MATERIAL
QTY
0096-24N
O RING
NITRILE
0245-30N
O-RING
NITRILE
0295-30N
O-RING
NITRILE
0595-30N
O-RING
NITRILE
0795-30N
O-RING
NITRILE
0995-30N
O-RING
NITRILE
1395-30N
O-RING
NITRILE
2395-30N
O-RING
NITRILE
6005
STEEL
10
6206
STEEL
11
7205B
STEEL
12*
CLX2
GREASE
RENOLIT CLX2
13
FL17
INPUT FLANGE
14
HSM10X25SS-P
15
HSM16X35SS
16
HSM20X80EHTZP
17
IB1B64
NAMEPLATE
18
IR1A129
19
IR1B12/2
OUTPUT GEAR
20
IR1D05
GEARCASE
21
IW3A188
22
IW5A546
23
IW5A565
OUTPUT SLEEVE
24
IW5A567
INDICATOR PLATE
MILD STEEL
25
IW5A581/1/2
WORM QUADRANT
26
IW5A665
GEARCASE
27
IW5C102/2
WORM SHAFT LH
28
IW5C12/1
END CAP
29
IW5D06/3
BASEPLATE
30
K8X7X40
KEY 8 X 7 X 40
31
K8X7X40SS
KEY 8X7X40 SS
32
NL10
NORDLOCK WASHER
33
NM20ZP
HEX NUT
34*
PA24
PAINT PE3
35
SCM10X25SS17/4PH
12
36
SCM10X45ZP
37*
SEALANT
SILICONE SEALANT
SILICONE
38
T0A11
SPACER
REGINA HOUSE
RING ROAD
BRAMLEY
LEEDS
WEST YORKSHIRE
ISOMETRIC
36
ROTORK GEARS
TAGS:
CS-BFV-1
CS-BFV-2
CS-BFV-3
CS-BFV-4
CH-BFV-33
CH-BFV-35
CH-BFV-37
CS-BFV-5
CS-BFV-6
CS-BFV-7
CS-BFV-8
CV-BFV-21
2
1.2 kg
0.20 L
35
21
23
4
11
29.98
O 29.95
1.180"
1.179"
28
4 HOLES O16.50[0.650"]+0.50[0.020"]
THROUGH
EQUISPACED AS SHOWN
FA14 OFF CENTRES
15
26
17
O 140.00
5.512" PC
11
95.32
O 95.27
3.753"
22
3.751"
SPIGOT RECESS
2
9
33
16
19
27
31
30
25
35
38
8
35
20
18
10
29
10
5
0.10 L
13
14
NOTES:
1. ALL DIMENSIONS IN MM
MATERIAL:-
WEIGHT: 53.92 kg
DRAWN:-
J. PRIESTLEY 07/04/2010
C.F. 09/04/2010
CHECKED:-
SCALE
1 : 10 (A3)
AWWA C504-06-IW5
17
HEAT
TREATMENT
PROTECTIVE
TREATMENT
SUITABLY PROTECT
FOR STORAGE
IW5A672
IW8A502
ISSUE
ALTERATIONS
42
ORIGINAL ISSUE
28
REF
DESCRIPTION
MATERIAL
QTY
O RING
NITRILE
O-RING
NITRILE
O-RING
NITRILE
O-RING
NITRILE
O-RING
NITRILE
O-RING
NITRILE
O-RING
NITRILE
O-RING
NITRILE
STEEL
10
STEEL
11
STEEL
12*
GREASE
RENOLIT CLX2
13
INPUT FLANGE
14
15
16
NAMEPLATE
STAINLESS STEEL304
17
SPACER
18
19
OUTPUT GEAR
20
GEARCASE
21
22
BASEPLATE
23
24
GEARCASE
25
END CAP
26
INPUT FLANGE
27
OUTPUT SLEEVE
INDICATOR PLATE
29
WORM QUADRANT
30
KEY 12X8X55
31
KEY 8X7X55 SS
STAINLESS STEEL
32
LOCKNUT
33
NORDLOCK WASHER
34
NORD-LOCK WASHER
STAINLESS STEEL316
16
35
NORDLOCK WASHER
36
NORDLOCK WASHER
STAINLESS STEEL
37
OLITE BUSH
38*
PAINT PE3
39
RIVET 4 X 3/16"
STAINLESS STEELGRADE A2
40
41
42
43
44*
SILICONE SEALANT
SILICONE
REGINA HOUSE
RING ROAD
BRAMLEY
LEEDS
WEST YORKSHIRE
1
27
ISOMETRIC
41
7
39
6.5 kg
28
ROTORK GEARS
21
16
36
25
24
4
11
4 HOLES O16.50[0.650"]+0.50[0.020"]
THROUGH
EQUISPACED AS SHOWN
FA14 OFF-CENTRES
23
34
O 140.00
5.512" PC
36
95.32
41
O 95.27
3.753"
3.751"
SPIGOT RECESS
32
43
11
30.00
14
29
O 29.95
1.181"
19
4
2
20
1.179"
8
26
6
30
37
33
18
22
5
40
0.40 L
13
10
34
17
15
31
0.10 L
WEIGHT: 241.86 kg
DRAWN:-
J DODD 09/04/2010
C FLESHER 09/04/2010
CHECKED:-
SCALE
1 : 14 (A3)
18
HEAT
TREATMENT
PROTECTIVE
TREATMENT
SUITABLY PROTECT
FOR STORAGE
IW8A502
POWER TERMINALS
M5 x 0.8p x 6.5mm FULL THREAD
B
CONTROL TERMINALS
M4 x 0.7p x 6mm FULL THREAD
Date
Modification Details
Initials
Title
R.RIOCH
Drawn
http://www.rotork.com
Projection
Treatment
Checked
TLW
Date
01/22/2004
B
N/A
Scale
Do Not
1:1 Scale
PRE-PRODUCTION ISSUE
INDICATED WITH LETTER.
PRODUCTION ISSUE
INDICATED WITH NUMERAL
Part Number
Issue No Sheet No
DOC1522 01
N/A
19
of
RotorkIQMKIISize2Actuator
PublicationNumber
DOC755 2
DateofIssue12/08
2
3
39
6
37
35
8
9
33
31
38
36
29
22
34
30
21
23
65
14
15
27
20
12
13
28
32
10
11
16
17
60
64
24
25
43
26
42
19
60
18
61
66
62
67
63
68
69
70
72
48
41
47
44
45
76
77
49
49
50
52
51
71
73
78
74
81
82
53
46
54
83
55
56
PleasecontactRotorkwhenorderingparts.
Somepartsmayonlybesuppliedinmodules,
containingagroupofparts.
75
57
79
80
58
20
59
TAG: CS-BFV-9, CS-BFV-10
Sheet
1 of 2
IQMKIISize2Actuator
PublicationNumber
DOC755 2
DateofIssue12/08
ItemNumber
Description
ItemNumber
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
Handwheel
Oilseal
BallBearing
ORing
HandwheelRetainer
ORing
SpringRetainingRing
ClutchSpring
CentreColumn
SlidingCoupling
DowelPin
Wormwheel
Yoke
BevelGear
BatteryPlug
ORing
BatteryRetainer/RemovalStrap
Plug
SpringHandAuto
Jack/FingerHandAuto
ORing
HandAutoLever
Screw
TransferBushSleeve
PiezoSensor
ORing
ThrustPlate
Shim
SiliconePad
BearingThrustPlate
RetainerMotorLoom
ScrewHex
BallBearing
OilSeal
LocknutFuji
Wormshaft
ShroudWormshaft
BallBearing
MotorShaft
ORing
Rotor&Stator
MotorCover
CapScrew
TerminalBung
TerminalBungRetainer
PowerScreen
ORing
TerminalCover
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
ORing
BallBearing
BearingRetainer
BearingRing
ThrustBase
Washer
SetScrew
DriveBush
ScrewedRing
BaseRing
CapScrew
Plug
SpringHandAuto
Jack/FingerHandAutoFinger
ORing
HandAutoLever
Screw
ShroudBevelShaft
OilSeal
ResolverShaft
PCBResolver
Washer
PanScrew
MouldedMagneticRing
BevelShaftSpring
PoziPanScrew
Transformer&PCB
Nut
Chassis
ABBContactor
CapScrew
CapScrew
RelayBoard
MainPCB&OptionBoards
ElectronicsCover
PleasecontactRotorkwhenorderingparts.
Somepartsmayonlybesuppliedinmodules,
containingagroupofparts.
21
Sheet
2 of 2
BritishStandardsforMaterial
CrossReferencedtoASTM
22
2.C.3 - 98
23
5.00
TAG: CS-BFV-9, CS-BFV-10
2.00
7.50
47.00
41.00
32.00
22.50
28.00
55.70
20.00
43824-10
APPROVED
Service
585 247 2304
PRODUCT OF
THE USA
5.00
39.50
35.00
30.50
26.00
21.50
FM
15.00
4.50
13.50
4.50
Temp.code
Lubrication
Motor rating
min.
kW
Motor supply
Nominal motor
Amp
current
Indication Amps Vac Vdc
contacts
5 120 30
Actuator weight
kg
Year of manufacture
9.00
9.00
18.00
www.
.com
ROTORK CONTROLS INC.
10.50
13.50
Certified Product
No modifications permitted
without the approval of the
Certification Engineer
Issue
Date
Title
Rotork Controls Limited
Bath, England BA1 3JQ.
Telephone 01225 -733200
Telefax
01225 -333467
mail @ rotork.co.uk
http://www.rotork.com
Drawn
M WILLIAMS
Checked
PGC
Job No. _
Make from Part No: 43756
24
Scale
1:1
A3
Projection
Do Not
Scale
Part Number
30mm
1"
Issue No Sheet No
43824 10
8
1 of 1
Di
s
s co
No witc nne
h c
n
En -fus es t
clo ib
se le
d
(enclosure size 1)
0,18
4,5
in
mm
0,79
20
0,29
7,40
2,99
76
5,98
152
1,18
30
I ON
O OFF
5,98
152
5,51
140
0,09
R2,25
6,35
161,4
1,97
50
3,94
100
1/2 "
3/4 "
M25
4,55
115,5
EOT32U_ , EOT45U_
eOT45U_
1,36
34,5
3,19
81
Knock-outs M20
mm
in
30.5
1.20
146
5.75
188
7.40
20
0.79
40.3
1.59
88
3.46
200
7.87
188
7.40
176
6.93
4.5
0.18
73
2.87
103.5
4.07
138
5.43
34.5
1.36
EOT32U_ , EOT45U_
eOT45U_
mm
in
30.5
1.20
146
5.75
188
7.40
20
0.79
40.3
1.59
88
3.46
200
7.87
188
7.40
176
6.93
18
73
2.87
4.5
0.18
103.5
4.07
148.5
5.84
45
1.77
25
18.39
1SXU000023C0202
26
Document Title:
NOTE:
ACTUATOR REMOTE CONTROL SIGNALS MAY BE INTERNALLY OR
EXTERNALLY SUPPLIED.
INTERNALLY SUPPLIED:
EXTERNALLY SUPPLIED:
CONNECT CONTROL CONTACTS TO EXTERNAL SUPPLY LIVE/+VE.
CONNECT SUPPLY ZERO/-VE AS FOLLOWS:TO TERMINAL 36 & 31 FOR SUPPLIES UP TO 60VAC or DC
TO TERMINAL 40 & 32 FOR SUPPLIES UP TO 120VAC
FORM A
36
40
34
35
EM
ER
GE
NC
YS
HU
TD
OW
33
INT
E
24V RNA
DC L SU
+V PPL
E
Y
OP
EN
MA
INT
AIN
CL
OS
E
INT
E
-VE RNA
L
SU
PP
LY
CO
M
CO MON
N
F
60V TRO OR R
AC LS U EM
OR P T OTE
CO
DC O
MM
CO ON
N
F
120 TRO OR R
V A LS 6 EM
C
0V
O
TO TE
25
Open
Close
FORM B
36
40
33
36
40
33
Open
34
36
40
33
25
34
Stop
35
25
Open
To external supply or terminal 5
(see 'Note:' above)
36
40
33
Open
34
35
25
Close
To external supply or terminal 5
(see 'Note:' above)
31
32
33
Open
Close
35
Close
www.
25
FORM F
FORM C
FORM E
35
Close
FORM D
34
34
35
25
ESD
switch
(stayput)
27
Document No
Issue No
RWS300 2
A4
B43422
Line:
Contract Eng.:
Project:
Date:
10/04/2011
CITRUS PS SACRAMENTO, CA
Consultant:
MOV Tag No.'s:
1394663
Shop Drawing:
B4342201
CUSTOMER DATA
Name:
VALVE DATA
DEZURIK INC.
Make:
P.O. No.:
770548
Size:
P.O. Item:
1394663
Type:
Class:
db 3111794
ACTUATOR DATA
Model No.:
Base:
Actuator/Gear Weight:
Enclosure:
Rated Torque:
Stall Torque Range:
Handwheel Type:
IQ12FA10B4
Paint Spec.:
FA10
559 lbs
12:1 SIDE
**MI0R00208
Conduit 1 & 3:
ASA 1.0''
NEMA 4/6
Conduit 2:
ASA 1.5''
60 lbft
Conduit 4:
None
84 - 144 lbft
Wiring Diagram:
3010-000
Operating Time:
251 sec
Lubrication:
Operating Temp.:
HYDRA GB
-30C TO +70C
MOTOR DATA
Locked Rotor Amps:
5.35
Supply V/Ph/Hz:
1.7
Insulation Class/Duty:
1.2 A
Service Factor
0.34
Type:
Rotork Gears
*Nominal HP and Run Load Amps are at 1/3 full rated torque output.
IW8R
Make:
Ratio:
720:1'
Lubrication:
Combined Torque:
Gearbox Base:
17100 lbft
28
Grease
FA25
Voltage
Phases
Frequency
NominalPowerrunningtorque
NominalPowerlockedrotortorque
Currentrunningtorque
Currentlockedrotortorque
Speed
29
480
3
60
.26Kw
3.8Kw
1.16Amps
5.35Amps
43RPM
RelayOperationTime
RelayPickupVoltage
RelayDropoutVoltage
RelayCurrentofControls
AuxiliaryDeviceCoils
30
300milliseconds
24vdc
3vdc
5mA
N/A
DeZURIK VENDOR
INSTRUCTIONS
ROTORK IW, MOW, AND MTW RANGE
WORM GEARBOXES
Instruction DP00038
June 2011
31
This manual contains important safety information. Please ensure it is thoroughly read
and understood before installing the gearbox.
This manual is produced to enable a competent person to install the gearbox. Only
persons competent by virtue of their training or experience should install, maintain and
repair the supplied gearbox.
! The gearbox weight is recorded on the packaging and on a label attached to the gearbox.
!
! The IW gearbox stops must be re-set for the stroke of the valve after combination
installation.
RG-INSTALL-003
Date 27/08/2009
Page 1
32
The mechanical installation should be carried out as outlined in this manual and also in
accordance with relevant standards such as British Standard Codes of Practice. No inspection or
repair should be undertaken unless it conforms to the specific hazardous area certification
requirements.
For maintenance of the actuator, refer to the actuator installation and maintenance manual.
! WARNING: Enclosure Materials. The gearbox enclosure may include cast iron, SG iron,
carbon steel or stainless steel.
3. Storage
If your gearbox cannot be installed immediately store it in a clean dry place until you are ready to
install in situ. Recommended storage temperature range: 0C to 40C (32F 104F).
4. Unpacking
Gearboxes are packed in a variety of configurations depending on size, type and quantity of the
consignment.
It is the responsibility of the individual unpacking and handling the combination to carry out a risk
assessment for the supplied arrangement to ensure safe working. Refer to Section 5 Handling.
Packaging material used may include wood, cardboard, polyethylene and steel. Packaging
should be recycled according to local regulations.
5. Handling
Only trained and experienced personnel should carry out handling. At all times, safe
handling must be ensured.
Each combination must be assessed to identify all risks associated with handling.
The gearboxes must be fully supported until full valve shaft/stem engagement is
achieved and the gearbox is secured to the valve flange.
Once connected to the valve, each assembly must be assessed on an individual basis
for safe handling/lifting. Never lift the complete combination-valve assembly via the
gearbox.
If it is necessary to lift the gearbox using lifting equipment, certified soft slings are
recommended. Damage to protective coatings should be correctly rectified and may
invalidate warranty.
RG-INSTALL-003
Date 27/08/2009
Page 2
33
Fig.1 shows the removal of the output sleeve from the gearbox. See Fig.2 for removing the output
sleeve without damaging the sealing faces.
Before refitting the output sleeve after machining, check that the surfaces marked A in
Fig.2 are not damaged. Damaged surfaces can break the gearbox seals and cause water ingress
or grease leakage. Applying a thin layer of grease to the faces marked A will make refitting of the
sleeve easier.
As detailed in Fig. 1 and Fig. 2, it is recommended that silicon sealant is used to seal the
indicator/cover plate to the output sleeve by applying sealant to the face marked D. Taking care
not to apply sealant to the o rings (2) or the sealing faces of the o rings.
Before re-assembly, clean and de-grease the top face of the output sleeve, underside of
the indicator/cover plate, and the socket head cap screws. Make a note of the tightening torque
required for the output sleeve screws on the label on the underside of the indicator plate. Insert
the screws and washers into the holes in the indicator/cover plate.
RG-INSTALL-003
Date 27/08/2009
Page 3
34
It is essential to fit the two part washers the correct way round with the cam faces of the
washers joining. Place the o rings over the screw threads and against the indicator plate.
2 Part Washer
Indicator Plate
O-ring
Apply a thin coat of silicon sealant to the top face of the output sleeve. Place the indicator
on the output sleeve, with the indictor pointer in the correct orientation if applicable. Engage each
screw through the indicator and output sleeve into the tappings in the gear quadrant. Fasten the
screws evenly. As the screws start to tighten, press down on the indicator plate to extrude any
excess sealant. Wipe away the excess. Tighten each screw to the recommended torque
previously noted.
! WARNING It is absolutely essential to assemble and torque tighten the screws
immediately after the sealant is applied to the indicator/cover plate and screws. Any delay
will allow the sealant to start to cure. This will result in a flexible joint being formed
between the output sleeve and indicator/cover plate. This joint would relax over time,
allowing the screws to loosen.
6.2 Mounting to the valve
! WARNING - Ensure the valve is fully supported and capable of accepting increased
weight and change of centre of gravity resulting from the addition of the gearbox
combination.
If the gearbox has been supplied with a handwheel, it is recommended that this be fitted to the
gearbox before mounting onto the valve. This will make it easier to rotate the gearing to pick up
on the valve stem, either key, flats or square.
1) Ensure gearbox output is in the same relative position as the valve shaft (open or
closed). Gearbox output position can be moved by rotating the input shaft or turning the
actuator handwheel.
RG-INSTALL-003
Date 27/08/2009
Page 4
35
2) Align gearbox baseplate flange square and parallel to valve flange. As shown in Fig. 3, It
is recommended that flanges be sealed on assembly with silicon sealant. Grease the
output sleeve and the valve shaft.
3) Engage gearbox output sleeve on to valve shaft ensuring valve shaft keyway, square etc
is in alignment (if necessary rotate output sleeve refer to 1)
4) It is essential that the gearbox baseplate is flush with the valve bonnet flange before the
mounting screws are tightened. Mounting screws or studs/nuts must be high tensile steel
(grade 8.8 or higher). Firmly tighten down fixings onto the valve flange to the torque
required. See Table B on page 9.
6.3 Setting the gearbox stops to suit the valve (IW and MOW Only)
This procedure should be carried out by the valvemaker/supplier and should be done when the
valve opening and closing operations can be visibly checked. Once installed within the pipe the
stops should not be altered without the authorisation of the valvemaker/supplier.
The gearbox stops are factory set but require adjusting for optimum valve performance.
If an actuator is to be used to operate the gearbox then the actuator limit and torque switch
settings should be set up according to the actuator manufacturer's recommendations. The
gearbox open and closed stop screws should then be set. See Fig. 4. Close the valve, using the
actuator where applicable. Use the indicator plate (2) pointer as an indication of position. Loosen
the lock nuts (6) and wind the gearbox closed position stop screw (7) into the gearbox quadrant
(5). Back the screw off one turn, then tighten the lock-nut (6) to secure the stop screw. Open the
valve with the actuator, and then repeat the process with the open position stop screw.
Note movement between baseplate (9) and gearcase (8) can occur when operating at near
rated torques. It is recommended that regular maintenance occurs to verify baseplate screws (10)
are correctly torqued.
RG-INSTALL-003
Date 27/08/2009
Page 5
36
Name
Renolit CL-X2
Temperature Range
-60C to +120C
MOW RANGE
Manufacturer
Fuchs
Name
Renolit LST 0
Temperature Range
-20C to +120C
MTW RANGE
Manufacturer
Fuchs
Name
Renolit EPLITH 00
Temperature Range
-10C to +120C
RG-INSTALL-003
Date 27/08/2009
Page 6
37
Material Specification
Gearcase
Baseplate
Input Housing
End cap
Worm Gear
Worm Shaft
Indicator plate
Screws
High Tensile Steel Metric Standard to BS3692 & 4168 as standard, optional Stainless Steel.
Bearings
Output Sleeve
Finish
Lubricant
C
C
C
C
C
C
C
Seals
Gearbox Detail
C
C
Gearbox Specification
IW:
MTW:
MOW:
Gears
Gearbox type
Gearbox ratio
350 rpm. (IW and MOW must have input reducers fitted and combined ratios
greater than 720:1 to operate at this speed)
F10:
F14:
F16:
F25:
F30:
Gearbox weight
200Nm
340Nm
520Nm
1450Nm
1580Nm
38
The following are basic instructions for mounting the gearbox. For detailed information see the Gearbox Installation Manual RG-INSTALL
and RG-IW-OS1
1.
2.
3.
The valve spindle must be greased before assembly of the gearbox to the valve.
Flanges to be sealed on assembly with silicone sealant.
It is essential that the gearbox baseplate is flush with the valve bonnet flange before the mounting screws are tightened.
If the gearbox has been supplied with a handwheel, it is recommended that this be fitted to the gearbox before mounting on the valve. This will
make it easier to rotate the gearing to pick up the start of a thread or key location.
On a keyed valve shaft, once the key and keyway are lined up, the gearbox can be lowered onto the mounting flange and bolted down.
On a screwed valve shaft, rotating the handwheel will cause the gearbox to screw itself down the spindle. Once in the correct position it can be
bolted down.
When bolting the valve to the gearbox we recommend using at least grade 8.8 fasteners, and these MUST be torque tightened dependent upon
the grade and size used.
If an electric actuator is fitted to the gearbox, a suitable input adaptor will have been supplied. After mounting the actuator to the gearbox, the
limit and torque switch settings must be made in accordance with the manufacturers instructions. The maximum permitted bending moment on
the input adaptor of the gearbox is indicated on the gearbox specification sheet.
HANDLING
Combined valve, actuator and gearbox must NOT be slung from the gearbox.
MAINTENANCE
All gear cavities are lubricated and sealed for life and the type of grease and seals used within the gearbox is indicated on the nameplate and
shown in the material specification. The required maintenance intervals depend on the respective application and will therefore have to be
determined by the user dependent on the conditions of use. Annual inspection of the gearbox is recommended, but under normal operating
conditions no maintenance is required for the gearbox, but should the valve be taken out of service for overhaul, the gearbox baseplate may be
removed and the grease renewed. The baseplate must be sealed using silicone sealant on re-assembly, unless fitted with an O ring. Below is a
table for the recommended tightening of screws.
HEXAGON HEAD GRADE 8.8
SCREW
SIZE
M4
M5
M6
M8
M10
M12
M16
M20
M24
M30
M36
TORQUE
TIGHTNESS
(Nm)
2
5
9
21
41
71
177
346
598
TORQUE
TIGHTNESS
(lbsft)
2
4
6
15
30
53
131
255
441
3
6
10
25
49
86
213
415
718
2
4
8
18
36
63
157
306
529
4
8
14
35
69
121
299
584
1009
2006
3508
TORQUE
TIGHTNESS
(lbsft)
3
6
11
26
51
89
221
431
744
1480
2587
5
10
17
42
83
145
359
701
1211
4
7
13
31
61
107
265
517
893
11
19
45
86
152
372
717
NB. All internal cavities within the gearbox must be packed with grease.
SPARES
Spare parts must be selected from the spare parts lists and a recommended spares holding for 5 years is shown on the spare parts list.
C.F. 27.07.10 issue 2
F:\Exeeco\GBOX\ENGINEER\ATEX\Instructions\Worm\Installation Instructions For WormR2.doc
39
8
14
33
64
112
274
529
Copy of QC 40-2
PROCEDURE FOR
DISMANTLING / RE-ASSEMBLY OF WORM GEAR OPERATORS
1. PURPOSE: To provide dismantling / re-assembly instructions.
2. SCOPE: Rotork Gears range of worm gearboxes
3. DEFINITION: Sequence of instructions to dismantle and re-assemble Rotork Gears worm gearboxes.
4. PROCEDURE: Refer to spare parts list for item numbers. For additional information see Documentation.
4.1 Dismantling
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
4.1.6
4.1.7
4.1.8
4.1.9
4.1.10
4.1.11
4.1.12
4.1.13
4.1.14
4.1.15
4.1.16
If the worm gearbox is fitted with an input reducer see the dismantling instructions for the input
reducer to first remove the input reducer.
For output sleeve with o rings, to prevent damage to the o rings (28), slightly loosen ALL the socket
head cap screws/Durlok (11) before fully removing the screws.
Fully remove the output sleeve screws (11) from indicator plate (8).
Remove the indicator plate (8) and o rings (28).
Remove the output sleeve (5) where applicable.
Remove the key (20) from the worm shaft (4).
Remove the screwed fasteners (17), which secure the input housing (7) to the gearcase (1).
Remove the input housing from the gearcase.
The worm shaft can sometimes be removed at this stage by unscrewing the worm from the wormwheel
(3).
Remove the screwed fasteners (27) that secure the baseplate (2) to the gearcase.
Remove the baseplate from the gearcase.
Remove the wormwheel (3) from the gearcase.
Remove the screwed fasteners (18) that secure the end cap (6) to the gearcase and remove the end cap.
If the worm shaft was not removed in 4.1.6 then remove the worm shaft complete with the angular
contact bearings (9) and shim (10) where applicable.
Remove bearings from the input housing, end cap or gearcase.
Loosen the lock nuts (16) and remove the stop bolts (15) from the gearcase where applicable.
4.2 Re-assembly
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
4.2.7
4.2.8
4.2.9
4.2.10
4.2.11
4.2.12
4.2.13
4.2.14
4.2.15
4.2.16
4.2.17
4.2.18
40
IWSPARES.
Document No QC 40-2
IW-OS1
RG-INSTALL
41
18
25
10
17
22
12
6
20
11
23
13
FITTED TO
UNDERSIDE OF
INDICATOR PLATE
27
14
26
16
19
28
SECTION
ITEM
15
PART SECTION
DESCRIPTION
11
QTY
19
SPARES
1
2
3
4
5
GEARCASE
BASEPLATE
WORM QUADRANT
WORMSHAFT
OUTPUT SLEEVE
1
1
1
1 (IW3 -11 ONLY)
ENDCAP
7
8
INPUT FLANGE
INDICATOR PLATE
1
1
9
10
11
12
13
14
15
O-RING
O-RING
O-RING
STOP BOLT
1
1
1
2 (IW & MOW ONLY)
16
HEX NUT
17
18
19
20
SCREWED FASTENER *
SCREWED FASTENER *
NORDLOCK WASHER
KEY
21
NAMEPLATE
22
23
RIVET 4 X 3/16"
LABEL - SHCS/NORDLOCK WASHER
24*
25
GREASE
O-RING OR SEALANT
TO FILL GEARBOX
2
26
27
O-RING OR SEALANT
SCREWED FASTENER *
1
4 (IW3), 8 (IW4-10), 16 (IW11-13)
YES
28
O RING
YES
28
18
8
23
22
14
21
YES
YES
YES
YES
YES
25
16
1
10
15
13
YES
26
* : NOTE THAT NORDLOCK FASTENERS ARE OCCASIONALLY USED WITH THESE FASTENERS
SPARES ARE RECOMMENDED FOR 5 YEARS OPERATION
SPECIAL SOLID WORM WHEELS DO NOT HAVE OUTPUT SLEEVES & SCREWS, BUT DO HAVE
THE SAME GEARBOX RATING
Rotork Gears
Regina House
Ring Road
Bramley
Leeds
England
LS13 4ET
17
20
27
42
25
7
12
DeZURIK VENDOR
INSTRUCTIONS
ROTORK IQ RANGE ACTUATORS
Instruction DP00091
June 2011
43
44
IQ Range
Installation and
Maintenance Instructions
Addendum to:
E170-3E IQ Range Installation and Maintenance Instructions
Date of issue 04/09
page 14
page 80
45
page 14
page 80
12
6.3 Cable Entry
The cable entries on the actuator
terminal housing are tapped either
1 NPT or 1 NPT
IQ Approvals
ATEX (94/9/EC) II 2 GD c
Ex d IIB T4 Gb, Ex tb IIIC T120C Db IP68
Temperature -20 to +70C (-4 to +158F)
*Option -30 to +70C (-22 to +158F)
*Option -40 to +70C (-40 to +158F)
*Option -50 to +40C (-58 to +104F)
t 5IFGPMMPXJOHBSFUIFNBYJNVNDPOTUSVDUJPOBMGMBNFQBUIHBQT
GPS"5&9BOE*&$&Y"QQSPWFEBDUVBUPST
4
IQ MAXIMUM FLAMEPATH GAPS
Flamepath
.PUPS$PWFS(FBSDBTF
8PSNTIBGU4ISPVE(FBSDBTF
8PSNTIBGU4ISPVE(FBSDBTF
8PSNTIBGU8PSNTIBGU4ISPVE
8PSNTIBGU8PSNTIBGU4ISPVE
5FSNJOBM#VOH(FBSDBTF **#
5FSNJOBM#VOH(FBSDBTF **$
5FSNJOBM$PWFS(FBSDBTF
&MFDUSJDBM$PWFS(FBSDBTF
3FTPMWFS4IBGU3FTPMWFS4IBGU#VTI
3FTPMWFS4IBGU#VTI(FBSDBTF
.PUPS-PPN#VTI(FBSDBTF
4UBUPSMPDLJOH1JO.PUPS$PWFS
%$.PUPS"EBQUPS(FBSDBTF
%$.PUPS$07&3%$.PUPS$PWFS"EBQUPS
/PUF/FHBUJWF4JHOEFOPUFTBOJOUFSGFSFODFGJU
t
5IFBDUVBUPSNVTUPOMZCFMPDBUFEXIFSFUIFSJTLPGJNQBDUVQPOUIFXJOEPXJTMPX
46
4IPVMEZPVSFRVJSFUFDIOJDBMBTTJTUBODFPSTQBSFT
3PUPSLHVBSBOUFFTUIFCFTUTFSWJDFJOUIFXPSME$POUBDUZPVSMPDBM
3PUPSLSFQSFTFOUBUJWFPSUIFGBDUPSZEJSFDUBUUIFBEESFTTPOUIFOBNFQMBUF
RVPUJOHUIFBDUVBUPSUZQFBOETFSJBMOVNCFS
UK
Rotork plc
tel
+44 (0)1225 733200
fax
+44 (0)1225 333467
email
mail@rotork.com
"GVMMMJTUJOHPGPVSXPSMEXJEFTBMFT
BOETFSWJDFOFUXPSLJTBWBJMBCMFPO
PVSXFCTJUFBU
www.rotork.com
USA
Rotork Controls Inc.
tel
+1 (585) 247 2304
fax
+1 (585) 247 2308
email
info@rotork.com
5IFOBNF3PUPSLJTBSFHJTUFSFEUSBEFNBSL
3PUPSLSFDPHOJ[FTBMMSFHJTUFSFEUSBEFNBSLT
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47
II
III
Name plate
Display window
Hand wheel
Oil plug
Hand / Auto
lever
Control Cover
Oil plug
Motor
Base
Terminal Cover
Conduit entries
48
Oil plug
CONTENTS
1
Page
2 Storage
3.1
3.2
3.3
3.4
3.5
3.6
Operating by Hand
Operating Electrically
Display Local Indication
Display Status Indication Travel
Display Status Indication Control
Display Alarm Indication
IQ10 to IQ35
Thrust Base Types A and Z
IQ10 to IQ35
Non-Thrust Base Type B
IQ40 to IQ95
Thrust Base Types A and Z
IQ40 to IQ95
Non-Thrust Base Type B
7
8
8
9
3
3
4
5
5
5
10
11
12
12
12
Page
5.5
5.6
5.7
6 Cable Connections
6.1
6.2
6.3
6.4
6.5
14
Earth/Ground Connections
Removing Terminal Cover
Cable Entry
Connecting to Terminals
Replacing Terminal Cover
7 Commissioning
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
12
12
13
14
14
14
15
15
16
8 Commissioning
Basic Settings
16
17
20
20
20
20
21
21
Page
9 Commissioning
Configuration Settings
Configuration Settings Contents
Default Options
10 Maintenance, Monitoring
and Troubleshooting
10.1
10.2
10.3
10.4
31
33
63
65
68
71
76
77
78
79
12 IQ Approvals
80
Approved Fuses
81
Appendix A
82
21
22
23
VOEFSUIF)FBMUIBOE4BGFUZ"DU
'PSUIF64"/'1"
/BUJPOBM&MFDUSJDBM
$PEFJTBQQMJDBCMF
The mechanical installation should be
carried out as outlined in this manual
BOEBMTPJOBDDPSEBODFXJUISFMFWBOU
standards such as British Standard Codes
PG1SBDUJDF*GUIFBDUVBUPSIBTOBNFQMBUFT
indicating that it is suitable for installation
JOIB[BSEPVTBSFBTUIFOUIFBDUVBUPSNBZ
CFJOTUBMMFEJO;POF
;POF
;POF
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VOMFTTTVJUBCJMJUZGPSMPXFSJHOJUJPO
temperatures has been indicated on the
BDUVBUPSOBNFQMBUF
*UTIPVMEPOMZCFJOTUBMMFEJOIB[BSEPVT
BSFBMPDBUJPOTDPNQBUJCMFXJUIUIFHBT
HSPVQTTUBUFEPOUIFOBNFQMBUF
5IFFMFDUSJDBMJOTUBMMBUJPO
NBJOUFOBODF
and the use of the actuator should be
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PGQSBDUJDFSFMFWBOUGPSUIBUQBSUJDVMBS
)B[BSEPVT"SFBDFSUJGJDBUJPO
No inspection or repair should be
undertaken unless it conforms to the
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SFRVJSFNFOUT6OEFSOPDJSDVNTUBODFT
TIPVMEBOZNPEJGJDBUJPOPSBMUFSBUJPO
49
DPOUSPMBOEMBCPSBUPSZVTF
Storage
Operating your
IQ Actuator
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JNNFEJBUFMZTUPSFJUJOBESZQMBDFVOUJM
ZPVBSFSFBEZUPDPOOFDUJODPNJOH
DBCMFT
WARNING
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QPTJUJPO5IFIBOEXIFFMXJMMSFNBJO
engaged until the actuator is operated
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EJTFOHBHFBOESFUVSOUPNPUPSESJWF
*GSFRVJSFEUIF)BOE"VUPMFWFSDBO
be locked in either position using a
QBEMPDLXJUIBNNIBTQ
Selecting Local/Stop/Remote
Operation
The red selector enables either Local or
3FNPUFDPOUSPM
MPDLBCMFJOFBDIQPTJUJPO
VTJOHBQBEMPDLXJUIBNNIBTQ
Fig. 3.1
Local Control
With the red selector positioned at Local
BOUJDMPDLXJTF
UIFBEKBDFOUCMBDLLOPC
DBOCFUVSOFEUPTFMFDU0QFOPS$MPTF
'PS4UPQ
UVSOSFELOPCDMPDLXJTF
Remote Control
Rotate the red selector to the Remote
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-PDBM4UPQDBOTUJMMCFVTFECZUVSOJOH
UIFSFELOPCBOUJDMPDLXJTF
"MBSNJOEJDBUJPOJTTVQQPSUFECZGBVMU
EFTDSJQUJPOUFYUJOUIFMPXFSEJTQMBZ
6.#BUUFSZ"MBSN*DPO5IJTJDPOXJMMCF
EJTQMBZFEXIFOBCBUUFSZJTEFUFDUFEBT
MPXPSGMBU#BUUFSZMPXPSGMBUXJMM
BMTPCFEJTQMBZFEJOUIFMPXFSEJTQMBZ
Open
Closed
5IFUXPUSJDPMPVS-&%hTXJMMCF3FE
UIFPQFOTZNCPMBOE0QFO-JNJUXJMM
CFEJTQMBZFE
5IFUXPUSJDPMPVS-&%hTXJMMCF(SFFO
DMPTFETZNCPMBOE$MPTFE-JNJUXJMM
CFEJTQMBZFE
Open Limit
Closed Limit
5IFMJRVJEDSZTUBMEJTQMBZTDSFFOIBT
modes of position indication:
7BMWFQPTJUJPOoQPXFSPO
7BMWFQPTJUJPOoQPXFSPGG
0OQPXFSVQUIFBDUVBUPSTMJRVJE
DSZTUBMEJTQMBZTDSFFOJTCBDLMJUXJUIBO
amber light and one of the indicator
MBNQTXJMMCFPO
EFQFOEFOUPO
QPTJUJPO5IFEJTQMBZTDSFFOXJMMTIPX
QFSDFOUBHFPQFOPSBOFOEPGUSBWFM
TZNCPM(See Figs 3.3, 3.4 and 3.5)
"TTUBOEBSE
SFEMBNQTJHOJGJFTWBMWF
PQFO
BNCFSJOUFSNFEJBUF
BOEHSFFO
MBNQTJHOJGJFTWBMWFDMPTFE0QFOBOE
DMPTFEDPMPVSGVODUJPOTDBOCFSFWFSTFE
POSFRVFTU
Fig. 3.3
Fig. 3.5
Mid Travel
8JUIUIFNBJOQPXFSTVQQMZTXJUDIFE
PGG
UIFEJTQMBZTDSFFOJTQPXFSFECZ
BCBUUFSZBOEDPOUJOVFTUPEJTQMBZ
BDUVBUPSQPTJUJPO)PXFWFS
UIFCBUUFSZ
EPFTOPUTVQQPSUTDSFFOCBDLMJHIUJOH
QPTJUJPOJOEJDBUPSMBNQTPSEPUNBUSJY
EJTQMBZ
5IFUXPUSJDPMPVS-&%hTXJMMCF"NCFS
QFSDFOUBHFPQFOWBMVFXJMMCFTIPXO
BOE4UPQQFEXJMMCFEJTQMBZFEXIFO
UIFSFJTOPBDUVBUPSNPWFNFOU
LED Indicators
Stopped
Fig. 3.4
50
Closed Limit
General Alarm:
Battery Alarm:
5IFCPUUPNMJOFPGUIFUFYUEJTQMBZJT
SFTFSWFEGPSDPOUSPMTUBUVTJOEJDBUJPO
BOEJTEJTQMBZFEGPSBQQSPYJNBUFMZ
seconds after the control mode or
TJHOBMJTBQQMJFE'JHTIPXTUIF
DPOUSPMTUBUVTFYBNQMFRemote Control
Fig. 3.6
"WBJMBCMFUSBWFMTUBUVTDPOEJUJPOTEJTQMBZFE
Closed Limit
Remote Control
Fig. 3.7
5IF*2EJTQMBZQSPWJEFTBMBSNJOEJDBUJPO
JOUIFGPSNPGUFYUBOEBMBSNJDPOT
There are 2 alarm icons:
"WBJMBCMFDPOUSPMTUBUVTDPOEJUJPOTEJTQMBZFE
General Alarm
5IFHFOFSBMBMBSNJDPOXJMMCF
TVQQPSUFEXJUIUFYUJOUIFCPUUPNMJOF
JOEJDBUJOHUIFQBSUJDVMBSBMBSN
PSJG
NPSFUIBOPOFJTQSFTFOU
FBDIBMBSN
XJMMCFEJTQMBZFEJOTFRVFODF
'JHTIPXTUIFTUBUVTFYBNQMF
TORQUE TRIP CL
Stopped
TORQUE TRIP CL
Fig. 3.8
"WBJMBCMFBMBSNDPOEJUJPOTEJTQMBZFE
Actuator Alarms
Valve Alarms
t
t
Battery Alarm
5IFQIBTFTVQQMZUIFBDUVBUPS
DPOOFDUFEUPUFSNJOBMJTMPTU
0QFSBUJPOJTJOIJCJUFE
TVQQMZ UFSNJOBMT
IBTUSJQQFE
$IFDLSFNPUFDPOUSPMXJSJOH4VQQMZ
JTQSPUFDUFEXJUIBSFTFUUBCMFGVTF
Open Limit
BATTERY LOW
Fig. 3.7
5IFBDUVBUPSDIFDLTUIFCBUUFSZMFWFM
BUBQQSPYJNBUFMZIPVSJOUFSWBMT5IF
CBUUFSZBMBSNJDPOJTEJTQMBZFEXIFO
UIFBDUVBUPSEFUFDUTJUTCBUUFSZBTCFJOH
MPXBOEUIFEJTQMBZXJMMJOEJDBUFBATTERY
LOW
*GUIFCBUUFSZJTGMBUPSNJTTJOHUIF
EJTQMBZXJMMJOEJDBUFBATTERY FLAT
51
6OTDSFXUIFCFBSJOHTUPQGSPNUIF
ESJWFCVTI4MJEFUIFCFBSJOHPGGUIF
ESJWFCVTI,FFQUIFESJWFCVTIBOE
TUPQSJOHJOBTBGFDMFBOQMBDF
'PSBMMTJ[FTFOTVSFUIFESJWFCVTI
male thread (stop ring) is not
EBNBHFEEVSJOHNBDIJOJOH'PSTJ[FT
*2
*2*2
FOTVSFUIF0SJOH
MPDBUFEJOUIFESJWFCVTIJTOPU
EBNBHFEEVSJOHNBDIJOJOH.BDIJOF
ESJWFCVTIUPTVJUUIFWBMWFTUFN
BMMPXJOHHFOFSPVTDMFBSBODFPOUIF
TDSFXUISFBEGPSSJTJOHTUFNWBMWFT
5VSOBDUVBUPSPOUPJUTTJEF
SFNPWFUIF
UXPDBQIFBEFETDSFXTIPMEJOHCBTF
QMBUFPOUPUISVTUCBTF
QVMMPVUUIF
ESJWFCVTIDPNQMFUFXJUIJUTCFBSJOH
BTTFNCMZ
#FGPSFNBDIJOJOHUIFESJWFCVTIUIF
UISVTUCFBSJOHNVTUCFSFNPWFE
*2
*2BOE*2BDUVBUPSTIBWFB
sealed thrust bearing located on the
ESJWFCVTIBOESFUBJOFECZUIFTUFFM
BTTFNCMZXPSLJOHMPPTF
BTTIPXOJO
'JH3FGFSUPUIFUBCMFCFMPXGPS
SFRVJSFEUJHIUFOJOHUPSRVFT
.
.
.
.
Re-assembly
CFBSJOHTUPQSJOH5IFCFBSJOHTUPQSJOH
JTMPDLFEXJUIPOFTPDLFUTFUTDSFX
Fig. 4 Bronze Drive Bush Fitted into
Thrust Taking Base
*2
*2BOE*2IBWFBUISVTUSBDF
CBMMCFBSJOHXJUIJOUIFTUFFMCFBSJOH
IPVTJOH
MPDBUFEPOUIFESJWFCVTI
BOESFUBJOFECZUIFTUFFMCFBSJOHTUPQ
SJOH5IFCFBSJOHJTTFBMFEXJUIJOJUT
IPVTJOHCZ0SJOHTMPDBUFEPOUIFESJWF
CVTIBOEPOUIFCFBSJOHTUPQSJOH5IF
CFBSJOHTUPQSJOHJTMPDLFEXJUIUXP
TPDLFUTFUTDSFXT
-PDBUFBOEMPPTFOUIFMPDLJOHTPDLFU
TFUTDSFX T
JOUIFCFBSJOHTUPQSJOH
3FNPWFBMMTXBSGGSPNUIFESJWF
CVTI
FOTVSJOHUIF0SJOHTPOUIF
ESJWFCVTIBOECFBSJOHTUPQSJOH
XIFSFGJUUFE
BSFVOEBNBHFE
DMFBO
BOEHSFBTFE
4MJEFUIFCFBSJOHBTTFNCMZPOUPUIF
ESJWFCVTIBOEFOTVSFJUJTGJUUFE
EPXOUPUIFESJWFCVTITIPVMEFS
4DSFXUIFTUPQSJOHXJUIUIFMPDLJOH
TPDLFUTFUTDSFX T
VQQFSNPTUPOUP
UIFESJWFCVTIVOUJMJUDPNFTUPB
TUPQoIBOEUJHIUBOEMPDLXJUIUIF
MPDLJOHTPDLFUTFUTDSFXT5IF
MPDLJOHTPDLFUTFUTDSFXTNVTUCF
EPOFVQUJHIUUPQSFWFOUUIF
Fig. 4.2
3FGJUUIFESJWFCVTIBTTFNCMZJOUP
UIFCBTFDBTUJOHPOUIFBDUVBUPS
FOTVSJOHUIBUUIFTMPUTJOUIFESJWF
CVTIBSFMPDBUFEJOUPUIFESJWFEPHT
PGUIFIPMMPXPVUQVUTIBGU
3FGJUUIFCBTFQMBUFBOETFDVSFXJUI
DBQIFBEFETDSFXT
6TJOHFYUFSOBMDJSDMJQQMJFST
FYQBOEUIF
DJSDMJQXIJMFQVMMJOHPOUIFESJWFCVTI
5IFESJWFCVTIXJMMEFUBDIGSPNUIF
BDUVBUPSDFOUSFDPMVNOXJUIUIFDJSDMJQ
SFUBJOFEJOJUTHSPPWF
Fig. 4.4
Type B1
3FGFSUP'JH
5IFQSPDFEVSFGPSSFNPWBMBOESFGJUUJOH
PGUIF#ESJWFCVTIJTUIFBOETBNF
BTGPS#BOE#
)PXFWFSUIFDJSDMJQJT
SFQMBDFEXJUIBDVTUPNTQSJOHDMJQ5IF
spring clip operates in the same manner
BTUIF##DJSDMJQCVUJTFYQBOEFE
VTJOHMPOHOPTFQMJFST
-PPTFOTFUTDSFXBOEVOTDSFXSFUBJOFS
VTJOHIBNNFSBOEQVODI3FNPWF
ESJWFCVTIBOENBDIJOFUPTVJUWBMWF
TUFNPSHFBSCPYJOQVUTIBGU
"MMPXHFOFSPVTDMFBSBODFPOTDSFX
UISFBEGPSSJTJOHTUFNWBMWFT
Fig. 4.3
Fig. 4.6 Removal of Retainer
52
Re-Assembly
)BWJOHDPOGJSNFEUIFQPTJUJPOSFRVJSFE
JOTFSUUIFNBDIJOFEESJWFCVTIFOTVSJOH
that the actuator output shaft dogs
BSFJOGVMMFOHBHFNFOUXJUIUIFCVTI
'JUESJWFCVTISFUBJOFSTFDVSFMZ
UVSOJOH
DMPDLXJTFVOUJMGVMMZUJHIUFOFEVTJOH
IBNNFSBOEQVODI3PUBUFCZIBOE
XIFFMUPBMJHOSFUBJOFSTFUTDSFXXJUI
hole in the side of base and tighten to
/NMCTGU
Types B3 and B4
*EFOUJDBMESJWFCVTIFTTFDVSFECZDBQ
IFBEFETDSFXT
B3 is supplied pre-machined to ISO
TUBOEBSE
B4 is supplied blank and must be
machined to suit the input shaft of the
HFBSCPYPSWBMWFUIBUJUXJMMESJWF
Type B1
Fig. 4.10 Type Z3 Drive Bush
0VUQVUTIBGUCPSFEBOELFZFEUP*40
TUBOEBSE5IFSFJTOPESJWFCVTI
UPNBDIJOF
10
WARNING:
The actuator should be fully supported until full valve shaft
engagement is achieved and the actuator is secured to the valve
flange.
A suitable mounting flange conforming to ISO 5210 or USA Standard MSS SP101
NVTUCFGJUUFEUPUIFWBMWF
Fig. 5
"DUVBUPSUPWBMWFGJYJOHNVTUDPOGPSNUP.BUFSJBM4QFDJGJDBUJPO*40$MBTT
ZJFME
TUSFOHUI/TRNN
WARNING:
Do not lift the actuator and valve combination via the actuator. Always
lift the valve/actuator assembly via the valve.
&BDIBTTFNCMZNVTUCFBTTFTTFEPOBOJOEJWJEVBMCBTJTGPSTBGFMJGUJOH
Fig. 5.1
53
11
'JUUIFNBDIJOFEESJWFCVTIJOUPUIF
UISVTUCBTFBTQSFWJPVTMZEFTDSJCFE
MPXFSUIFBDUVBUPSPOUPUIFUISFBEFE
WBMWFTUFN
FOHBHFiIBOEwBOEXJOE
UIFIBOEXIFFMJOUIFPQFOJOHEJSFDUJPO
UPFOHBHFUIFESJWFCVTIPOUPUIF
TUFN$POUJOVFXJOEJOHVOUJMUIF
BDUVBUPSJTGJSNMZEPXOPOUIFWBMWF
GMBOHF8JOEUXPGVSUIFSUVSOT
GJU
TFDVSJOHCPMUTBOEUJHIUFOGVMMZ
Fig. 5.2
'JUUIFNBDIJOFEESJWFCVTIJOUPUIF
UISVTUCBTFBTQSFWJPVTMZEFTDSJCFE
3FNPWFUIFUISVTUCBTFGSPNUIF
BDUVBUPS
QMBDFJUPOUIFUISFBEFE
WBMWFTUFNXJUIUIFTMPUUFEFOEPGUIF
ESJWFCVTIVQQFSNPTUBOEUVSOJUJO
the opening direction to engage the
UISFBE$POUJOVFUVSOJOHVOUJMUIFCBTF
JTQPTJUJPOFEPOUPUIFWBMWFGMBOHF'JU
securing bolts but do not tighten at
UIJTTUBHF-PXFSUIFBDUVBUPSPOUPUIF
thrust base and rotate the complete
BDUVBUPSVOUJMUIFESJWFEPHTPOUIF
actuator output shaft engage into the
ESJWFCVTI"DUVBUPSGMBOHFTIPVMEOPX
CFGMVTIXJUICBTFGMBOHF
Torque
lbs/ft
Imperial Size
Nm
)FY
)FY
)FY
)FY
)FY
)FY
)FY
Fig. 5.3
)FY
$POUJOVFUPUVSOBDUVBUPSVOUJMGJYJOH
IPMFTBMJHO6TJOHCPMUTTVQQMJFEGJY
BDUVBUPSUPUISVTUCBTFBOEUJHIUFOEPXO
UPUIFSFRVJSFEUPSRVF
see table A
0QFOWBMWFCZUXPUVSOTBOEGJSNMZ
UJHIUFOEPXOGJYJOHTPOUPWBMWFGMBOHF
UPUIFSFRVJSFEUPSRVF
see table B
)FY
)FY
Size
Torque ( +
10%)
Nm
lbs/ft
Metric Size
Torque
Nm
lbs/ft
.)FY
.)FY
.)FY
.)FY
.)FY
.)FY
.)FY)FBE
.)FY
.)FY)FBE
.)FY
Table A
Table B
12
5IF*2.SBOHFPGBDUVBUPSTBSFTVJUBCMF
GPSNPEVMBUJOHDPOUSPMEVUZPGVQUP
TUBSUTQFSIPVSJOBDDPSEBODFXJUI
*&$UP4
$POTJTUTPGBMFBETDSFXBTTFNCMZ
arrangement attached to the base
PGUIFBDUVBUPSJOPSEFSUPQSPWJEFB
MJOFBSPVUQVUTUSPLFCFUXFFONN
(38 in) minimum and 120mm (434 in)
NBYJNVN
*2.BDUVBUPSTIBWFBEZOBNJDCSBLJOH
GBDJMJUZBTTUBOEBSE*GNFDIBOJDBM
PWFSSVOPGUIFBDUVBUPSBOEWBMWFQSPWF
UPCFFYDFTTJWFGPSBDDVSBUFDPOUSPM
UIF
CSBLFDBOCFFOBCMFECZGJUUJOHBMJOLUP
the actuator terminal block as indicated
CZUIFXJSJOHEJBHSBN8JUIEZOBNJD
CSBLJOHFOBCMFE
NPUPSIFBUJOHFGGFDUT
increase and therefore the number
of actuator starts should be reduced
UPQSFWFOUNPUPSUIFSNPTUBUUSJQQJOH
(refer to publication E110E for more
information)
5IF*2.-DBOCFTVQQMJFEXJUIPS
XJUIPVUBZPLFNPVOUJOHBEBQUPS
This adaptor consists of four pillars and
BCBTFGMBOHFUPTVJUUIFWBMWF
$PNNJTTJPOJOHPG*2.SBOHFBDUVBUPST
JTJEFOUJDBMUPUIFTUBOEBSE*2(refer to
Sections 7, 8 and 9 commencing on
page 16)
54
13
5VSOUIFUVCVMBSEPXOTUPQDMPDLXJTF
into the actuator until it comes to a
NFDIBOJDBMTUPQ*GUIFWBMWFNVTUDMPTF
POUPJUTTFBUCZi50326&"$5*0/w
UIFOCBDLPGG BOUJDMPDLXJTF
UIF
EPXOTUPQCZPOFUIJSEPGPOFUVSO
FRVJWBMFOUUPNN
3VOUIFMPDLOVU
EPXOPOUPUIFUVCVMBSEPXOTUPQBOE
UJHIUFOXJUIUXPTQBOOFST5IFSFJTOP
iVQTUPQw PQFO
POUIFMJOFBSESJWF
VOJU
UIFNFDIBOJDBMTUPQJOUIFWBMWF
XJMMHJWFUIJTQPTJUJPO3FGJUUIFUPQ
DPWFSUVCFUPUIFIBOEXIFFMVTJOH15'&
UBQFUPTFBMUIFUISFBE
5IFMJOFBSESJWFVOJUJTQSFQBDLFEXJUI
FYUSFNFQSFTTVSFNVMUJQVSQPTFHSFBTF
.6-5*4.4
VTFUIJTPSBOFRVJWBMFOU
IJHIUFNQFSBUVSFCFBSJOHHSFBTF
A grease nipple is situated in the base
of the actuator to enable lubrication of
UIFMFBETDSFX1FSJPEJDBMMZ
EFQFOEJOH
POVTBHFBOEUFNQFSBUVSF
BQQMZUXP
QVNQTPGBHSFBTFHVO
14
Cable Connections
WARNING:
Ensure all power supplies
are isolated before removing
actuator covers.
$IFDLUIBUUIFTVQQMZWPMUBHFBHSFFT
XJUIUIBUTUBNQFEPOBDUVBUPS
OBNFQMBUF
"TXJUDIPSDJSDVJUCSFBLFSNVTUCF
JODMVEFEJOUIFXJSJOHJOTUBMMBUJPOPG
UIFBDUVBUPS5IFTXJUDIPSDJSDVJU
breaker shall be mounted as close
to the actuator as possible and shall
be marked to indicate that it is the
EJTDPOOFDUJOHEFWJDFGPSUIBUQBSUJDVMBS
BDUVBUPS5IFBDUVBUPSNVTUCF
QSPUFDUFEXJUIPWFSDVSSFOUQSPUFDUJPO
EFWJDFTSBUFEJOBDDPSEBODFXJUI
3PUPSLQVCMJDBUJPO/P&&&MFDUSJD
NPUPSQFSGPSNBODFEBUBGPS*2SBOHF
BDUVBUPST
WARNING:
Actuators for use on phase to
phase voltages greater than 600V
a.c. must not be used on supply
systems such as floating, or earthphase systems, where phase to
earth voltages in excess of 600V
a.c. could exist.
Fig. 6.3
55
0OMZBQQSPQSJBUFDFSUJGJFE&YQMPTJPO
1SPPGFOUSZSFEVDFST
HMBOETPSDPOEVJU
NBZCFVTFEJOIB[BSEPVTMPDBUJPOT
15
3FNPWFSFEQMBTUJDUSBOTJUQMVHT.BLF
cable entries appropriate to the cable
UZQFBOETJ[F&OTVSFUIBUUISFBEFE
BEBQUPST
DBCMFHMBOETPSDPOEVJU
BSFUJHIUBOEGVMMZXBUFSQSPPG4FBM
VOVTFEDBCMFFOUSJFTXJUIBTUFFMPS
CSBTTUISFBEFEQMVH*OIB[BSEPVTBSFBT
BOBQQSPQSJBUFMZDFSUJGJFEUISFBEFE
CMBOLJOHQMVHNVTUCFVTFE
Heading
&OTVSFDPWFSi0wSJOHTFBMBOETQJHPU
KPJOUBSFJOHPPEDPOEJUJPOBOEMJHIUMZ
HSFBTFECFGPSFSFGJUUJOHDPWFS
ATTENTION: RED PLASTIC PLUGS IN CONDUIT ENTRIES ARE FOR TRANSIT ONLY.
FOR LONG TERM PROTECTION FIT SUITABLE METAL PLUGS.
ATTENZIONE: I TAPPI IN PLASTICA ROSSA PER L'ENTRATA CAVI SONO SOLO
TEMPORANEI. PER UNA PROTEZIONE PERMANENTE PREGO SOSTITUIRLI CON
APPOSITI TAPPI METALLICI.
3FGFSUPUIFXJSJOHEJBHSBNJOTJEFUIF
UFSNJOBMDPWFSUPJEFOUJGZGVODUJPOTPG
UFSNJOBMT$IFDLUIBUTVQQMZWPMUBHF
is the same as that marked on the
BDUVBUPSOBNFQMBUF
3FNPWFQPXFSUFSNJOBMTDSFFO
#FHJOCZDPOOFDUJOHUIFTFDBCMFTBOE
SFQMBDFTDSFFO
When all connections are made ensure
XJSJOHEJBHSBNJTSFQMBDFEJOUIF
UFSNJOBMDPNQBSUNFOU
16
Commissioning
2.
Configuration Settings
5IF3PUPSL*2SBOHFPGBDUVBUPSTJTUIF
first that enables commissioning to be
DBSSJFEPVUXJUIPVUSFNPWJOHDPWFST
4FUUJOHTDPWFSJOHUIFDPOUSPM
indication and optional
FRVJQNFOUGVODUJPOT
4FUUJOHUPSRVF
MJNJUBOEPUIFSGVODUJPOT
JTBDIJFWFECZVTJOHUIF*OGSB3FE
4FUUJOH5PPM5IF4FUUJOH5PPMJTDFSUJGJFE
*OUSJOTJDBMMZ4BGFUPBMMPXDPNNJTTJPOJOH
JOIB[BSEPVTBSFBT
All the commissioning functions are
TUPSFEJOOPOWPMBUJMFNFNPSZJOUIF
BDUVBUPS5IF4FUUJOH5PPMFOBCMFTUIF
VTFSUPWJFXBMMUIFGVODUJPOTJOUVSO
WJBUIFBDUVBUPSEJTQMBZXJOEPX"T
FBDIGVODUJPOJTWJFXFEJUTTFUUJOHDBO
CFDIFDLFEBOE
JGSFRVJSFE
DIBOHFE
XJUIJOUIFCPVOETPGUIBUGVODUJPO
$PNNJTTJPOJOHNBZCFDBSSJFEPVUXJUI
NBJOQPXFSTXJUDIFEPOPSPGG3FGFS
UPQBHFGPS1PXFS0GG4FUUJOH
5IFTFUUJOHQSPDFEVSFJTEJWJEFEJOUP
UXPTUBHFT
1.
Basic Settings
4FUUJOHTGPSFOEPGUSBWFMMJNJU
BDUJPOT
UPSRVFWBMVFT
MJNJU
QPTJUJPOTFUD
Actuator Display
Position Display
50
m
50
5PSRVF
5IJTNBZCFBOPQFOPSDMPTFETZNCPM
PSBQFSDFOUBHFPQFOWBMVF
3FGFSUP4FDUJPO
P?
cr
m
m
PC
Ir
tP
Basic Settings
Configuration Settings
%JSFDUJPO
Limit Actions
5PSRVF7BMVFT
-JNJU1PTJUJPOT
*OEJDBUJPO$POUBDUT
Control Mode
0QUJPOT
)FMQ4DSFFOT
%FGBVMUT
56
17
Specification
Enclosure
IP67
$FSUJGJDBUJPO
&&YJB**$5 JOUSJOTJDBMMZTBGF
1PXFSTVQQMZ
7#BUUFSZ TVQQMJFEBOEGJUUFE
Name
m ,FZ
3
5
Instruction
%JTQMBZOFYUGVODUJPOEPXO
k ,FZ
%JTQMBZOFYUGVODUJPOBDSPTT
- ,FZ
%FDSFBTFDIBOHFEJTQMBZFEGVODUJPOTWBMVFPSPQUJPOTFUUJOH
+ ,FZ
*ODSFBTFDIBOHFEJTQMBZFEGVODUJPOTWBMVFPSPQUJPOTFUUJOH
&OUFSEJTQMBZFEWBMVFPSPQUJPOTFUUJOH
#BUUFSZTUBUVTDBOCFDIFDLFECZMPPLJOHBUUIF*OGSBSFEUSBOTNJUUFSXJOEPXXIJMF
EFQSFTTJOHBOZ4FUUJOH5PPMCVUUPO"GMBTIJOHSFEJOEJDBUPSTIPVMECFTFFO
,FZ
1SFTTJOHUIFUXPBSSPXLFZTUPHFUIFSSFUVSOTUIFBDUVBUPSEJTQMBZUPUIFQPTJUJPO
indication mode
,FZ
4UPQBDUVBUPS
,FZ
0QFOBDUVBUPS
,FZ
$MPTFBDUVBUPS
8IFOBCVUUPOJTEFQSFTTFEUIF4FUUJOH5PPMUSBOTNJUTUIFSFMFWBOUJOTUSVDUJPO
UPUIFBDUVBUPSCZJOGSBSFEQVMTFTBOENVTUUIFSFGPSFCFEJSFDUMZJOGSPOUPGUIF
BDUVBUPSJOEJDBUPSXJOEPXBOEBUBEJTUBODFOPHSFBUFSUIBON
*OGSBSFE5SBOTNJUUFS8JOEPX
18
Commissioning continued
12
Enclosure
IP54
This Setting Tool ProIBTCFFOCVJMUJOBDDPSEBODFXJUIUIFGPMMPXJOHTUBOEBSET
64")B[BSEPVT"SFB
'BDUPSZ.VUVBM&YQMPTJPO1SPPGUP/&$"SUJDMF
*OUSJOTJDBMMZ4BGF
$MBTT
%JW
(SPVQT"
#
$%
5
$BOBEB)B[BSEPVT"SFB
$4"&YJB*OUSJOTJDBMMZ4BGF
$MBTT
%JW
(SPVQT"
#
$%
5
Temperature
Tamb = -30C to 50C
1PXFSTVQQMZ
Y7#BUUFSJFT TVQQMJFEBOEGJUUFE
6
7
Name
Instruction
i ,FZ
%JTQMBZQSFWJPVTGVODUJPOVQ
k ,FZ
%JTQMBZOFYUGVODUJPOBDSPTT
o ,FZ
%JTQMBZQSFWJPVTGVODUJPOBDSPTT
- ,FZ
%FDSFBTFDIBOHFEJTQMBZFEGVODUJPOTWBMVFPSPQUJPOTFUUJOH
,FZ
0QFOBDUVBUPS
+ ,FZ
*ODSFBTFDIBOHFEJTQMBZFEGVODUJPOTWBMVFPSPQUJPOTFUUJOH
,FZ
$MPTFBDUVBUPS
m ,FZ
*OJUJBUFEPXOMPBEVQMPBENPEF
*OGSBSFE5SBOTNJUUFS8JOEPX
m ,FZ
,FZ
%JTQMBZOFYUGVODUJPOEPXO
11
&OUFSEJTQMBZFEWBMVFPSPQUJPOTFUUJOH
1SFTTJOHUIFTFUXPBSSPXLFZTUPHFUIFSSFUVSOTUIFBDUVBUPSEJTQMBZUPUIF
position indication mode
57
,FZ
4UPQBDUVBUPS
10
19
Function
Code
Function
Setting
Code
Close Action
Close on Torque
Function
Code
Function
Setting
Option
Setting
Value
Open Torque
40%
Setting
Value
5IFFYBNQMFTPGEJTQMBZFEGVODUJPOT
20
Commissioning continued
5PFOBCMFTFUUJOHBOEBEKVTUNFOUPGUIF
BDUVBUPSGVODUJPOTUIFDPSSFDUQBTTXPSE
NVTUCFFOUFSFE5IFGBDUPSZTFU EFGBVMU
QBTTXPSEJT[ld]*GUIFBDUVBUPSIBT
QSFWJPVTMZCFFOTFUXJUIBTJUFQBTTXPSE
UIJTNVTUCFFOUFSFE
5PDPOGJHVSFBOFXQBTTXPSE
UIF
BDUVBUPSNVTUCFJOTFUUJOHNPEFXJUI
UIFQBTTXPSEEJTQMBZoTFUUJOHNPEF
FOBCMFEoTIPXJOH
5IFEJTQMBZXJMMDIBOHFUP[PC]6TJOHUIF
+ or -LFZTDSPMMUISPVHIUIFBWBJMBCMF
QBTTXPSETVOUJMUIFEFTJSFEQBTTXPSEJT
EJTQMBZFE
PRESS THE
KEY
PRESS THE
PRESS THE
KEY.
Enter Password
ID Hex
5XPiTFUUJOHwCBSTXJMMBQQFBSBOEXJMM
SFNBJOWJTJCMFPOFWFSZGVODUJPOEJTQMBZ
TDSFFO*OBEEJUJPO
1BTTXPSE$PSSFDU
XJMMCFEJTQMBZFEGPSTFDPOET
5IFBDUVBUPSEJTQMBZXJMMDIBOHFBOE
UIFQBTTXPSEQSPUFDUJPOEJTQMBZXJMM
CFTFFO
Enter Password
ID Hex
k KEY.
NOTE:5IFOFXQBTTXPSECFDPNFT
FGGFDUJWFUIFOFYUUJNFTFUUJOHNPEFJT
FOUFSFE
Default Password,
Setting Mode Enabled
58
21
Basic Setup
Config Setup
or -LFZTXJMMDBVTFUIFTFUUJOHUPCF
7.9 Returning to
Valve Position Display
DIBOHFE*ODIFDLJOHNPEFUIFTFUUJOHT
DBOOPUCFBMUFSFE
5IFSFBSFGJWFXBZTPGSFUVSOJOHUPWBMWF
QPTJUJPOEJTQMBZ
"QQSPYJNBUFMZNJOVUFTBGUFSUIF
last Setting Tool operation the
EJTQMBZXJMMBVUPNBUJDBMMZSFUVSOUP
QPTJUJPOEJTQMBZ
TOP LEFT
PORTION
TOP RIGHT
PORTION
"DUVBUPSGVODUJPOTBSFEJTQMBZFEJO
code form in the top left portion of the
MJRVJEDSZTUBMEJTQMBZTDSFFO
5IFTFUUJOHGPSUIFEJTQMBZFEGVODUJPOJT
TIPXOJOUIFUPQSJHIUIBOEQPSUJPOPG
UIFTDSFFO%FQFOEJOHPOUIFBDUVBUPS
GVODUJPOEJTQMBZFE
JUTTFUUJOHNBZCF
BOPQUJPOPSBWBMVF
Close Torque
40%
Function Setting
FH7BMVF
k BSSPXLFZT
*GZPVIBWFUIFOFX4FUUJOH5PPM
ProUIFOZPVDBOVTFUIFiBSSPX
LFZUPSFUVSOUPQPTJUJPOEJTQMBZ
LOWER DISPLAY
'VODUJPO$MPTF5PSRVF
4FUUJOH7BMVF
Typical Actuator Function Display
Setting Mode Enabled
5FYUSFMBUJOHUPUIFGVODUJPOBOETFUUJOH
WBMVFTXJMMCFEJTQMBZFEJOUIFMPXFS
EJTQMBZ
'VODUJPOFH
U$5PSRVF$MPTF
22
Commissioning
Basic Functions
ELECTRICAL OPERATION MUST
NOT TAKE PLACE UNTIL THE BASIC
SETTINGS HAVE BEEN MADE AND
CHECKED.
The actuators Basic Settings affect
UIFDPSSFDUPQFSBUJPOPGUIFWBMWFCZ
UIFBDUVBUPS*GUIFBDUVBUPSIBTCFFO
TVQQMJFEXJUIUIFWBMWF
UIFWBMWFNBLFS
PSTVQQMJFSNBZIBWFBMSFBEZNBEF
UIFTFTFUUJOHT
This instruction assumes setting mode
has been entered (refer to section 7.4
page 20)
59
23
Function
Description
50
50
5PSRVF
PC
Cr
Configuration
C1
C2
m
tC
m
LC
tO
LO
Ir
P?
Position Display
(This may be an open or closed symbol or a % open value.)
tP
C3
Password
m
Crossroad
Direction to Close
m
Limit Closed
50
k Limit Open
Position Display
Direction to Close
Close Action
Open Action
Torque Value Closing
Torque Value Opening
Set Limit Closed
Set Limit Open
24
25
26
27
28
29
29
C1
24
Direction to Close
50
PC
Ir
tP
cr
m
c1
m
tC
m
LC
c2
tO
LO
c3
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
5PSRVF
P?
PRESS THE
Close Direction
Clockwise
)BWJOHFOTVSFEUIBUUIFEJTQMBZ
corresponds to the established
closing direction
PRESS THE
50
Close Direction
Anticlockwise
50
60
k KEY.
C2
25
Close Action
50
m
50
Valve type
Close
Open
8FEHFHBUF
(MPCF
iUPSRVFw
iUPSRVFw
iMJNJUw
iMJNJUw
#VUUFSGMZ
Thru conduit
Ball
Plug
Sluice gate
Penstock
Parallel slide
iMJNJUw
limit
limit
limit
limit
limit
limit
iMJNJUw
limit
limit
limit
limit
limit
limit
5PSRVF
m
P?
PC
Ir
tP
cr
m
c1
m
tC
m
LC
c2
tO
LO
c3
Close Action
Close on Limit
Close Action
Close on Torque
)BWJOHTFMFDUFEUIFSFRVJSFEPQUJPO
PRESS THE
C3
26
50
NOTE:8IFOTFUUPPQFOPOUPSRVF
UIFBDUVBUPSXJMMBQQMZUIFMFWFMPG
UPSRVFBTTFUGPS[tO] in back seating
UIFWBMWF(refer to [tO] page 28)
Open Action
Open on Limit
m
50
5PSRVF
PC
Ir
cr
m
c1
m
tC
m
LC
tP
Open Action
Open on Torque
k KEY.
Open Action
P?
KEY
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
PRESS THE
UIFBDUVBUPSXJMMBQQMZUIFMFWFMPG
UPSRVFBTTFUGPS[tC] in seating the
WBMWF(refer to [tC] page 27)
50
NOTE:8IFOTFUUPDMPTFPOUPSRVF
c2
c3
PRESS THE
tO
LO
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI(stored)
JOEJDBUJOHUIBUJUIBTCFFOTFU
PRESS THE
k KEY.
50
61
tC
27
Close Torque
5IFWBMVFPGUPSRVFBWBJMBCMFJOUIF
DMPTFEJSFDUJPODBOCFDPOGJHVSFE
Refer to valve manufacturer
for recommended value.
5IFDMPTJOHUPSRVFWBMVFDBOCFWBSJFE
CFUXFFOBOE3BUFE
JO
JODSFNFOUT
50
m
50
5PSRVF
m
P?
PC
Ir
tP
c1
m
tC
m
LC
Close Torque
40%
PRESS THE
cr
Close Torque
99%
KEY.
5IFEJTQMBZFEWBMVFXJMMGMBTI(stored)
JOEJDBUJOHUIBUJUIBTCFFOTFU
c2
tO
Close Torque
100%
4IPVMEUIFTFUMFWFMPGUPSRVFCF
EFWFMPQFEJODMPTJOH
UIFBDUVBUPSXJMM
UPSRVFUSJQBOETUPQ
c3
PRESS THE
Rated Torque
k KEY.
NOTE:3BUFEUPSRVFJTRVPUFEPOUIF
BDUVBUPSOBNFQMBUF
LO
50
tO
28
Open Torque
5IFWBMVFPGUPSRVFBWBJMBCMFJOUIF
PQFOEJSFDUJPODBOCFDPOGJHVSFE
Refer to valve manufacturer
for recommended value.
50
m
50
P?
PC
Ir
cr
m
c1
m
tC
m
LC
m
50
c2
tO
LO
c3
tP
NOTE:3BUFEUPSRVFJTRVPUFEPOUIF
BDUVBUPSOBNFQMBUF#PPTUUPSRVFJTBU
MFBTUPG3BUFEUPSRVF
PRESS THE
KEY.
5IFEJTQMBZFEWBMVFXJMMGMBTI(stored)
JOEJDBUJOHUIBUJUIBTCFFOTFU
4IPVMEUIFTFUMFWFMPGUPSRVFCF
EFWFMPQFEJOPQFOJOH
UIFBDUVBUPSXJMM
UPSRVFUSJQBOETUPQ
5PSRVF
5IFPQFOJOHUPSRVFWBMVFDBOCF
WBSJFECFUXFFOBOE3BUFE
JO
JODSFNFOUT*OBEEJUJPOi#PPTUwDBO
CFDPOGJHVSFEXIFOOPPQFOUPSRVF
QSPUFDUJPOJTSFRVJSFE
PRESS THE
62
m KEY.
Open Torque
40%
40%
Open Torque
99%
99%
Open Torque
100%
Rated
Open Torque
Boost
Boost
*ODIFDLJOHNPEF
POQSFTTJOHUIFm
LFZBGUFSSFWJFXJOHPQFOUPSRVFTFUUJOH
UIFEJTQMBZXJMMSFWFSUUPWBMWFQPTJUJPO
LC
LO
50
50
5PSRVF
50
P?
5PSRVF
P?
PC
Ir
c1
m
tC
m
LC
PRESS THE
tC
KEY.
c2
tO
5IFUXPCBSTXJMMGMBTI TUPSFE
and the
DMPTFEJOEJDBUPSMBNQXJMMJMMVNJOBUF
indicating closed limit position has been
TFU
LO
PRESS THE
c3
k KEY.
50
PC
Ir
c1
m
m
LC
tP
Limit Open
cr
Limit Closed
tP
cr
50
29
c2
tO
LO
c3
50
PRESS THE
KEY.
5IFUXPCBSTXJMMGMBTI TUPSFE
BOEUIF
PQFOJOEJDBUPSMBNQXJMMJMMVNJOBUF
indicating open limit position has been
TFU
PRESS THE
m KEY.
30
Return to
Positional Display
50
*GUIFQSPDFEVSFIBTCFFOGPMMPXFEBT
EFTDSJCFE
UIFQPTJUJPOBMEJTQMBZXJMM
indicate that the actuator is in the open
QPTJUJPO
m
50
5PSRVF
m
P?
PC
Ir
c1
m
tC
m
LC
tP
cr
4FMFDU3FNPUFDPOUSPMNPNFOUBSJMZ
VTJOHUIFSFETFMFDUPSUPFYJUTFUUJOH
QSPDFEVSFBOEUIFOTFMFDUSFRVJSFE
DPOUSPM-PDBM
4UPQPS3FNPUF
c2
tO
LO
c3
50
63
31
Commissioning
Configuration Settings
The Configuration Settings can be
configured to suit site control and
JOEJDBUJPOSFRVJSFNFOUT*UJTJNQPSUBOU
that Basic Settings such as limits and
UPSRVFTXJUDITFUUJOHTBSFTFUCFGPSF
XPSLDPNNFODFTPODPNNJTTJPOJOH
the Configuration Settings (refer to
page 22)
5IFMBZPVUPGUIF$POGJHVSBUJPO
4FUUJOHTBDDFTTFEXJUIUIF4FUUJOH5PPM
BSFEFUBJMFEJO'JH5PTVDDFTTGVMMZ
DPNNJTTJPOUIF$POGJHVSBUJPO4FUUJOHT
information about the site or process
DPOUSPMTZTUFNXJMMCFSFRVJSFE
5IFTVQQMJFEBDUVBUPS8JSJOH%JBHSBN
EFUBJMTDPOUSPMBOEJOEJDBUJPOEFWJDFT
GJUUFEUPUIFBDUVBUPSBMPOHXJUI
terminal connection detail and standard
SFNPUFDPOUSPMXJSJOHTZTUFNT
Fig. 9
32
50 Positional Display
m
5PSRVF
m
P?
m
cr
k
k
IrDA
comms
PC
Ir
Torque Reference
Profile
tP
Contact Function
Value
r1
r1
r1
r2
r2
r2
r3
r3
r3
r4
r4
r4
Contact S1
Contact S2
Primary
Functions
Contact S3
Contact S4
&4%
&4%5IFSNPTUBU &4%0WFSJEF &4%0WFSSJEF .BJOUBJOFE
&4%"DUJPO $POUBDU5ZQF
#ZQBTT
*OUFSMPDLT -PDBM4UPQ -PDBM$POUSPM
Control Mode
Configuration
A1
&YUSB*OEJDBUJPO
Contacts
Option Selection
Option Functions
Service Mode
Help Screens
Default Option
Contact Form
OE
A2
N"
CPT
OI
k
A3
3FNPUF
Control Source
Od
A4
*OUFSSVQUFS
5JNFS
OJ
A5
A6
4FUUJOH5PPM
-PDBM$POUSPM
1PXFS-PTT
*OIJCJU
Or
OS
k
XJSF
$POUSPM
A7
$IPPTF
-&%$PMPVS
OH
A8
.JE5SBWFM
-&%
OU
A9
-BOHVBHF
At
UL
If Analogue, Bus System or Interrupter Timer control options are fitted their appropriate set-up screens will be automatically inserted here.
4PGUXBSF
7FSTJPO
Un
H1
d1
m
m
m
0QUJPO
7FSTJPO
UI
H2
d2
3FUVSOUP1PTJUJPOBM%JTQMBZ
0QUJPO
7FSTJPO
U2
H3
3FTFU
4FSWJDF
1BTTXPSE
Ur
H4
H5
H6
H7
H8
UP
64
H9
9.1
CONFIGURATION SETTINGS
page
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
9.10
9.11
9.12
9.13
9.14
9.15
9.16
9.17
9.18
10.2
10.3
9.2
33
34
36
39
40
41
44
45
48
51
54
57
59
61
61
62
62
64
71
76
)BWJOHFTUBCMJTIFEUIBUUIF#BTJD
4FUUJOHTIBWFCFFODPSSFDUMZTFU
UIF
$POGJHVSBUJPO4FUUJOHTDBOOPXCF
configured to suit site control and
JOEJDBUJPOSFRVJSFNFOUT
*UJTQPTTJCMFUPNPWFUISPVHIUIF
WBSJPVT$POGJHVSBUJPO4FUUJOHTBTTIPXO
JO'JHVTJOHUIFk and m LFZT
5IFBDUVBUPSXJSJOHEJBHSBNXJMM
JOEJDBUFBOZPQUJPOTGJUUFE
Code
Function BTEJTQMBZFE
[CL]
[OP]
[Po]
[rr]
[dC]
[dO]
[d?]
[HA]
[bL]
[UA]
[tC]
[tO]
[tt]
[tl]
[St]
[LS]
[Lo]
[rE]
[CA]
[ES]
Closed Limit
Open Limit
Position % Open
Motor Running
Closing
Opening
Moving
Hand Operation
Moving-Blinker
Valve Alarm
Torque Trip Close (direction)
Torque Trip Open (direction)
Torque Trip BOZQPTJUJPO
Motor Stalled
Stop Selected
Local Selected
Remote Selected
Control Alarm
ESD Active
*OPSEFSUPEJTQMBZUIF$POGJHVSBUJPO
4FUUJOHTJUJTOFDFTTBSZUPQSFTTUIFm
LFZVOUJM[Cr]BQQFBST
*GZPVIBWFDIPTFOUPFOUFS
Configuration Settings in the checking
NPEFUIFEJTQMBZXJMMCFBT'JH
*GZPVIBWFDIPTFOUPFOUFS
Configuration Settings in the setting
NPEFUIFEJTQMBZXJMMCFBT'JH
(refer to Section 7)
Basic Setup
Config Setup
Basic Setup
Config Setup
Fig. 9.2
Fig. 9.3
r1
[Ol]
[Cl]
[lL]
[AA]
[Ht]
[LP]
[24]
[bA]
[rP]
[PA]
[PE]
33
Indication Contacts
S1, S2, S3 and S4
Accessing the
Configuration Settings
* [LP]'VODUJPOOPUBWBJMBCMFGPSQIBTFT
POMZGPSQIBTF'PSQIBTFMPTT
EFUFDUJPOPOQIBTFQMFBTFVTF
NPOJUPSSFMBZ
** [24]'VODUJPOOPUBWBJMBCMFJGUIF
QIBTFTVQQMZJTMPTU
34
Contact S1 - Function
PRESS THE
KEY.
5IFEJTQMBZFEGVODUJPOXJMMGMBTI
JOEJDBUJOHUIBUJUIBTCFFOTFU
S1 Function
Close Limit
5IF4DPOUBDUGPSNDBOCFTFUOPSNBMMZ
open [no]PSOPSNBMMZDMPTFE[nc]
The procedures for setting up contacts
4
4BOE4BSFUIFTBNFBTUIPTF
TIPXOGPS4
65
PRESS THE
k KEY.
r1
Contact S1 - Value
5IJTTDSFFOXJMMPOMZEJTQMBZJGSFMBZ
function is set to [P0] Position Open
When the S contact function is set to
[P0]
UIFSFRVJSFEJOUFSNFEJBUFQPTJUJPO
WBMVFNVTUCFTFU
r1
35
Contact S1
Contact Form
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
5IFWBMVFDBOCFTFUGSPNPQFOUP
PQFOJOJODSFNFOUT
Using the + or -LFZ
EJTQMBZUIF
SFRVJSFEWBMVF
PRESS THE
S1 Contact
Normally Open
KEY.
5IFEJTQMBZFEWBMVFXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
Contact S1 Configured as a
Normally Open Contact
PRESS THE
9.3
PRESS THE
m KEY.
k KEY.
Control Mode
Configuration
A1
A2
ESD Action
"OBDUJWF&4%TJHOBMBQQMJFEUPUIF
BDUVBUPSXJMMPWFSSJEFBOZFYJTUJOHPS
BQQMJFEMPDBMPSSFNPUFDPOUSPMTJHOBM
&4%DBOCFDPOGJHVSFEUPPWFSSJEFUIF
NPUPSUIFSNPTUBU
BDUJWFJOUFSMPDLTPS
MPDBMTUPQTFMFDUJPO3FGFSUP"
"
BOE"
5IFEFGBVMUBDUJPOVOEFSBOBDUJWF&4%
TJHOBMJTUPTUBZQVU[SP] Stay Put
Press the + or -LFZUPTFMFDUUIF
SFRVJSFE&4%BDUJPO
5IFEFGBVMUTFUUJOHGPS&4%$POUBDU
5ZQFJT[nO] Normally Open
'PSBDUVBUPSTTFUUP&4%[nO] Normally
Open UIF&4%4JHOBMNVTUCFBQQMJFE
UPBDUJWBUFUIF&4%DPNNBOE'PS&4%
[nC] Normally Closed the signal must
CFSFNPWFEUPBDUJWBUFUIFDPNNBOE
Press the + or -LFZUPDIPPTFUIF
DPOUBDUUZQF
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPO TUPSFE
XJMMGMBTI
JOEJDBUJOHUIBUJUIBTCFFOTFU
A3
ESD Override
Thermostat
36
5IFEFGBVMUTFUUJOHGPS&4%0WFSSJEF
Thermostat is [OF] No EVSJOH&4%
The thermostats remain in circuit and
FOBCMFEEVSJOH&4%
5IFNPUPSUIFSNPTUBUTDBOCFCZQBTTFE
EVSJOH&4%BTBGBDUPSZTFU
IBSE
XJSFEPQUJPOPOMZ$POUBDU3PUPSLGPS
JOGPSNBUJPO
Code
Function BTEJTQMBZFE
[A1]
ESD Action
PRESS THE
[A2]
[A3]
[A4]
[A5]
[A6]
[A7]
[A8]
[A9]
[At]
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
%VSJOHBO&4%FWFOU
ESD Contact Type
Normally Open
KEY.
ESD Action
Close
66
A4
ESD Override
Interlocks
5IFEFGBVMUTFUUJOHGPS&4%0WFSSJEF
Interlocks is [OF] No &4%BDUJPOXJMMOPU
PWFSSJEFBOBDUJWFJOUFSMPDLBQQMJFEUP
UIFBDUVBUPS
*GBOBQQMJFE&4%TJHOBMJTSFRVJSFEUP
PWFSSJEFBDUJWFJOUFSMPDLTDBVTJOHUIF
&4%BDUJPOBTTFUGPS"
QSFTTUIF
+ or -LFZ5IFEJTQMBZXJMMDIBOHFUP
[On] Yes
PRESS THE
KEY.
A5
A6
ESD Override
Local Stop
Maintain
Local Control
5IFEFGBVMUTFUUJOHGPS&4%0WFSSJEF
Local Stop is [OF] No &4%XJMMOPU
PWFSSJEFMPDBMTUPQXIFOTFMFDUFE
*GBOBQQMJFE&4%TJHOBMJTSFRVJSFEUP
PWFSSJEFMPDBMTUPQDBVTJOHUIF&4%
BDUJPOBTTFUGPS"
QSFTTUIF+ or -LFZ
5IFEJTQMBZXJMMDIBOHFUP[On] Yes
PRESS THE
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
A7
2-wire Remote
Priority
37
5IFEFGBVMUTFUUJOHGPSXJSF3FNPUF
1SJPSJUZJT[SP] Stay Put *GBOPQFOBOE
closed remote control signal are applied
TJNVMUBOFPVTMZUIFBDUVBUPSXJMMTUBZ
QVU TUPQJGSVOOJOH
3FGFSUPBDUVBUPS
XJSJOHEJBHSBNPSQVCMJDBUJPO&&
Use the + or -LFZUPTFMFDUUIF
SFRVJSFEQSJPSJUZ
[OP] Open
[SP] Stay Put
[CL] Close
PRESS THE
ESD Override
Local Stop: No
Maintain Local
Control: Yes
ESD Override
Interlocks: No
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
2-Wire Remote
Priority: Stay
A8
Interlocks
A8
A9
Partial Stroke
"DUVBUPSTBSFEFMJWFSFEXJUIUIF
JOUFSMPDLGBDJMJUZEJTBCMFE[OF] Disabled
3FGFSUPUIFBDUVBUPSXJSJOHEJBHSBNPS
publication E120E for interlock control
DJSDVJUT
5IFBDUVBUPSDBOCFTFUUPDBSSZPVUB
partial stroke test using a signal applied
to the open interlock input to initiate
BQBSUJBMTUSPLFUFTU3FGFSUPXJSJOH
EJBHSBN
5PFOBCMFSFNPUFFYUFSOBMJOUFSMPDLT
press the + or -LFZ
5IFEFGBVMUGPSQBSUJBMTUSPLFJOUFSMPDLT
is [OF] Disabled
5IFEJTQMBZXJMMDIBOHFUP[On]
Enabled
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
Interlocks
Disabled
8IFSFBIJHIMFWFMPGTBGFUZJOUFHSJUZ
JTSFRVJSFE
$POEJUJPOBM$POUSPMDBO
CFDPOGJHVSFE*OUIJTNPEFUXP
EJTDSFFUTJHOBMTBSFSFRVJSFEGPSSFNPUF
PQFSBUJPO3FNPUFDPOUSPMXJMMCF
conditional on both a control signal
(open or close) and the appropriate
interlock signal being applied
TJNVMUBOFPVTMZ'BJMVSFPGFJUIFSPSB
TQVSJPVTTJHOBMXJMMOPUDBVTFPQFSBUJPO
Interlocks [A8] must be set [On]
Enabled *OUFSMPDLTJHOBMTBSFOPU
SFRVJSFEGPSMPDBMPQFSBUJPO
5IFEJTQMBZXJMMDIBOHFUP[PS] Partial
Stroke
PRESS THE
Conditional Control
PRESS THE
Interlocks
Partial Stroke
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
At
38
5IFEFGBVMUTFUUJOHGPS5PSRVF4XJUDI
#ZQBTTJT[OF] Off
UIFUPSRVFTXJUDIFT
BSFOPUCZQBTTFEEVSJOHUIFVOTFBUJOH
NPWFNFOU
5PCZQBTTUIFUPSRVFTXJUDIFTEVSJOH
UIFVOTFBUJOHNPWFNFOUQSFTTUIF+
or -LFZ
5IFEJTQMBZXJMMDIBOHFUP[On]
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
5IFUPSRVFTXJUDIFTXJMMCFCZQBTTFE
GSPNDMPTFEMJNJUUPPQFOXIFO
PQFOJOHBOEGSPNPQFOMJNJUUP
XIFODMPTJOH#ZQBTTJOHUIFUPSRVF
TXJUDIFTNBLFTUPSRVFJOFYDFTTPG
SBUFEBOEVQUPBDUVBUPSTUBMMBWBJMBCMF
GPSVOTFBUJOHBAATUJDLZWBMWF0VUTJEF
UIFTFQPTJUJPOTUIFUPSRVFTFUUJOHXJMM
SFWFSUUPUIFWBMVFTTFUGPS[tC] Close
Torque
TFFQBHFBOE[tO] Open
Torque
QBHF
PRESS THE
m KEY.
3FGFSUP"QQFOEJY"
QBHFGPS
JOTUSVDUJPOTPOQBSUJBMTUSPLFTFUUJOHT
Conditional
Control: Disabled
67
Torque Switch
Bypass: Off
9.4
Option Extra
Indication Contacts
&YUSBJOEJDBUJPODPOUBDUT4[r5]
4
[r6]
4[r7] and S8 [r8]BSFBWBJMBCMFBT
BOPQUJPO
OE
39
5IFBDUJPOPGUVSOJOHPOUIF&YUSB
Contact Option makes an additional
TFSJFTPGTFUVQTDSFFOTBWBJMBCMF
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
NOTE:*GUIF&YUSB$POUBDU0QUJPOJT
OPUJODMVEFEJOUIFBDUVBUPSCVJME
BOZ
TFUUJOHTNBEFGPS4o4XJMMIBWFOP
effect on the indication output of the
BDUVBUPS
9.5
Extra Contacts
Menu: Off
Extra Contacts
Menu: On
40
$IFDLXJSJOHEJBHSBNGPSJODMVTJPOBOE
DPOOFDUJPOEFUBJMT
Analog Feedback
CL=4mA OP=20mA
Close=4mA
Open=20mA
If Close=20mA
Open=4mA JTSFRVJSFE
VTF
the + or -LFZUPDIBOHFUP[LO]
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUUIFPQUJPOIBTCFFOTFU
68
9.6
OI
Option Folomatic
Analogue Control
Folomatic Feedback
FI
Analogue
Signal Type
Analog Signal
Type: Current
Analog Feedback
CL=4mA OP=20mA
'PMPNBUJDTFUVQTDSFFOTXJMMCF
BVUPNBUJDBMMZEJTQMBZFEXIFOUIF
PQUJPOJTGJUUFE3FGFSUPBDUVBUPSXJSJOH
EJBHSBN
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
If setting [OI] is modified after
DPNNJTTJPOJOHUIF'PMPNBUJD
JUXJMM
CFOFDFTTBSZUPSFDPNNJTTJPOUIF
'PMPNBUJD
41
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
5IFTJHOBMUZQFTFMFDUFEXJMMEFUFSNJOF
XIBUJTEJTQMBZFEPOUIFJOQVUTJHOBM
range screen [Fr] Analog Signal
Press the kLFZUPEJTQMBZ
[Fr] Analog Signal
Fr
Input
Signal Range
FL
FH
Valve Position
LOW Set Point
Valve Position
HIGH Set Point
APPLY MINIMUM
SET POINT SIGNAL
Using the + or -LFZTFMFDU
APPLY MAXIMUM
SET POINT SIGNAL
Using the + or -LFZTFMFDU
[ ] [ ] Closed
[00] to [99]
] Open
[
[ ] [ ] Closed
[00] to [99]
] Open
[
WBMWFDMPTFE
= percentage open
WBMWFPQFO
WBMWFDMPTFE
= percentage open
WBMWFPQFO
Analog Signal
Range: 4-20mA
Analog Signal
Range: 0-20V
PRESS THE
KEY.
KEY.
Deadband
Adjustment
42
PRESS THE
Fd
PRESS THE
Deadband
1.2%
KEY.
5IFEJTQMBZFEWBMVFXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
5IFEJTQMBZFEWBMVFXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
PRESS THE
5IFEJTQMBZFEWBMVFXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
KEY.
TheEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
Press the kLFZUPEJTQMBZ
[FL] Low Set Point Position
69
Ft
Motion Inhibit
Timer Adjustment
FA
FF
Action On Loss of
Set Point Signal
Use + or -LFZUPFOBCMF[On] or
disable [OF] action on loss of set point
TJHOBM
[On]oFailsafe BTEFUFSNJOFECZ[FF]
[OF]o Go to Low SP
Failsafe Action
Use + or -LFZUPBEKVTUNPUJPOJOIJCJU
UJNFJOTFDPOETSBOHFo/PSNBMMZ
it is recommended that motion inhibit
time should not be set to less than 5
seconds (refer to note on page 61)
FC
Manual/Auto
Selection
43
6TJOHBTXJUDIFEJOQVUZPVDBOTFMFDU
CFUXFFO'PMPNBUJD "VUP
PQFSBUJPOBOE
.BOVBM IBSEXJSFESFNPUF
PQFSBUJPO
5IJTDBOCFVTFEJOBQQMJDBUJPOTXIFSF
ZPVXBOUUIFPQUJPOUPPWFSSJEFUIF
'PMPNBUJDUPBMMPXGVMMNBOVBMDPOUSPMPG
UIFBDUVBUPSGSPNUIFDPOUSPMSPPN
"DUVBUPSTEJTQBUDIFEXJMMIBWFUIJT
feature disabled as the default in order
UPNJOJNJTFDPNNJTTJPOJOHUJNF*GZPV
XPVMEMJLFUIJTGFBUVSFFOBCMFE
VTFUIF
+ or -LFZUPTFMFDU[On]&OBCMFE
Failsafe Action
Go to Low SP
PRESS THE
Motion Inhibit
Time: 05 seconds
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
NOTE:'BJMTBGFBDUJPOi0/wXJMMCF
PRESS THE
KEY.
5IFEJTQMBZFEWBMVFXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
Press the kLFZUPEJTQMBZ
[FA] Loss of Signal
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
FGGFDUJWFPOMZGPSTZTUFNTVTJOHBO
PGGTFUPSMJWF[FSPTJHOBMSBOHF
GPS
FYBNQMFoN"
Manual / Auto
Disabled
[FF]XJMMPOMZCFEJTQMBZFEJG[FA] has
been set to [On]
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
6TJOHUIFXJSJOHEJBHSBNTVQQMJFEXJUI
UIFBDUVBUPS
GPMMPXUIFJOTUSVDUJPOT
POIPXUPDPOOFDUUIF.BOVBM"VUP
TFMFDUJPOTXJUDI
9.7
5IFBWBJMBCMFGPSNTPGSFNPUFDPOUSPM
BSFMJTUFECFMPX
4UBOEBSEIBSEXJSFEDPOUSPM
2 - Analogue control-Option Folomatic
/FUXPSLDPOUSPMJODMVEJOH
Option Pakscan
Option Modbus
Option Profibus
Option Foundation Fieldbus
0QUJPO%FWJDF/FU
The setting for Remote Control Source
XJMMEFQFOEPOUIFUZQFPGSFNPUF
DPOUSPMSFRVJSFEBOEUIFPQUJPO
TQFDJGJFEBOEGJUUFE$IFDLBDUVBUPS
DJSDVJUEJBHSBNGPSSFNPUFDPOUSPMGPSN
Od
44
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
Standard Hardwired
Remote Control
70
9.8
Bus System
Option Pakscan
PA
Pb
Pakscan Node
Address
*TPMBUFUIFBDUVBUPSGSPNUIF
XJSFDPOUSPMMPPQCPUIJOPVU
"EESFTTUPCFTFUXJUIJOUIFSBOHF
o')FYBEFDJNBM
(refer to
table on page 79)
45
Pakscan
Baud Rate
Baud Rate
2400 Baud
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
Press the kLFZUPEJTQMBZ
[PF] Aux I/P Mask
Node Address
Hex 01 : Dec 001
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
Press the kLFZUPEJTQMBZ
[Pb] Baud Rate
PF
46
Pakscan Remote
Auxiliary Input Mask
5IF*2BDUVBUPSIBTUIFGBDJMJUZUPBDDFQUBVYJMJBSZJOQVUT "69o"69
5IFTF
BSFVTFEXIFOTVQQMFNFOUBSZSFNPUFDPOUSPMPSEJHJUBMBVYJMJBSZJOQVUTBSFSFRVJSFE
in addition to the standard control and feedback features incorporated into the
1BLTDBODBSE*UJTBMTPQPTTJCMFUPIBWFBDPNCJOBUJPOPGCPUISFNPUFDPOUSPMBOE
WPMUGSFFJOQVUTUPQSPWJEF
GPSFYBNQMF
PQFOBOEDMPTFDPOUSPMBTXFMMBTBIJHI
BOEMPXUBOLMFWFMBMBSNJOEJDBUJPO
TVQQMJFEWJBBOFYUFSOBMUSBOTEVDFS
5IFIFYBEFDJNBMOVNCFSEJTQMBZFEVOEFS1'DBOCFDPOTJEFSFEBTBAATPGUXBSF
NBTL*UJTUIJTNBTLUIBUUFMMTUIF1BLTDBODBSEXIBUUZQFPGJOQVUUPFYQFDU
DPOUSPMPSJOQVUTJHOBM
BOEXIBUGPSNUIFJOQVUXJMMCF
OPSNBMMZPQFOPSOPSNBMMZ
closed (refer to page 79 for Binary, Hexadecimal and Decimal Conversion Table)
5PEFDJQIFSUIFNBTLUIFOVNCFSOFFETUPCFTQMJUJOUPUXPTFQBSBUFIFYBEFDJNBM
DIBSBDUFST
FBDIPGXIJDIDBOCFTVCEJWJEFEJOUPCJOBSZCJUT5IFGJSTUCJUT
SFQSFTFOUUIFGVODUJPOBOEUIFTFDPOESFQSFTFOUUIFJOQVUTPVSDF LOPXOBT
JOWFSU
1JDUPSJBMMZUIJTDBOCFSFQSFTFOUFEBT
Bits
o
&4%
#JU "69
o
4UPQ .BJOUBJO
#JU "69
o
$MPTF
#JU "69
o
0QFO
When used for remote control of the actuator bits 4 to 1 of the function character
IBWFCFFOEFTJHOBUFEBTGPMMPXT
#JU "69
Rules
8IFOUIFDPSSFTQPOEJOHJOWFSUCJUJTTFUUPBAA
UIJTSFQSFTFOUTBO/0DPOUBDU
BTCFJOHUIFDPNNBOETPVSDF
JFBDMPTJOHDPOUBDUFOFSHJTFTUIFJOQVUBOEBO
PQFOJOHDPOUBDUEFFOFSHJTFTUIFJOQVU
3. ESD Control
8IFOVTJOH&4% BVYJOQVU
UIF&4%DPOUBDUNPEFTFUUJOH[A2] should be set to
UIFEFGBVMUWBMVFPG[nO]5IF[A1]o&4%EJSFDUJPOTFUUJOHTIPVMECFTFUUPFJUIFS
0QFOPS$MPTFUIFWBMWF(refer to page 36)
8IFOVTFEGPSEJHJUBMTJHOBMJOQVUTUIFZBSFTJNQMZEFTJHOBUFEBT"69UP"69
71
PF
PF
Pakscan Remote
Auxiliary Input (continued)
Pakscan Remote
Auxiliary Input
47
Examples
5IFGVMMSBOHFPGSFNPUFDPOUSPMTJTOFFEFE0QFOBOE$MPTFBSF/0BOE&4%
BOE4UPQNBJOUBJOJT/$
Aux I/P
4321
Function
1111
=F
Invert
0011
=3
PRESS THE
0QFOBOEDMPTFDPOUSPMJTSFRVJSFEBMPOHXJUIJOWFSUFEEJHJUBMTJHOBMJOQVUT
/PUFUIBUXJUIUIJTTFUUJOHUIFPQFOBOEDMPTFDPNNBOETXJMMCFNBJOUBJOFE
Aux I/P
4321
Function
0011
=3
Invert
0011
=3
0OMZBO&4%JOQVUJTOFFEFE5IFSFRVJSFNFOUJTGPSQVTIUPSVODPOUSPMXJUIB
/0DPOUBDUJOQVU
Aux I/P
4321
Function
1100
=C
Invert
1000
=8
9.9
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
Bus System
Option Modbus [OP]
PA
Pb
Modbus Node
Address
48
Modbus Baudrate
Node Address
Hex 01 : Dec 001
PRESS THE
[06] = 600
[24] = 2400
[96]
[38] = 38400
[11] = 115200
Baud Rate
2400 Baud
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
Press the kLFZUPEJTQMBZ
[Pb] Baud Rate
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
Press the kLFZUPEJTQMBZ
[PF] Aux I/P Mask
72
PF
49
Modbus Remote
Auxiliary Input
5IF*2BDUVBUPSIBTUIFGBDJMJUZUPBDDFQUBVYJMJBSZJOQVUT "69o"69
5IFTF
BSFVTFEXIFOTVQQMFNFOUBSZSFNPUFDPOUSPMPSEJHJUBMBVYJMJBSZJOQVUTBSFSFRVJSFE
in addition to the standard control and feedback features incorporated into the
.PECVTNPEVMF*UJTBMTPQPTTJCMFUPIBWFBDPNCJOBUJPOPGCPUISFNPUFDPOUSPM
BOEWPMUGSFFJOQVUTUPQSPWJEF
GPSFYBNQMF
PQFOBOEDMPTFDPOUSPMBTXFMMBTB
IJHIBOEMPXUBOLMFWFMBMBSNJOEJDBUJPO
TVQQMJFEWJBBOFYUFSOBMUSBOTEVDFS
5IFIFYBEFDJNBMOVNCFSEJTQMBZFEVOEFS1'DBOCFDPOTJEFSFEBTBAATPGUXBSF
NBTL*UJTUIJTNBTLUIBUUFMMTUIF.PECVTNPEVMFXIBUUZQFPGJOQVUUPFYQFDU
DPOUSPMPSJOQVUTJHOBM
BOEXIBUGPSNUIFJOQVUXJMMCF
OPSNBMMZPQFOPSOPSNBMMZ
closed (refer to page 79 for Binary, Hexadecimal and Decimal Conversion Table)
5PEFDJQIFSUIFNBTLUIFOVNCFSOFFETUPCFTQMJUJOUPUXPTFQBSBUFIFYBEFDJNBM
DIBSBDUFST
FBDIPGXIJDIDBOCFTVCEJWJEFEJOUPCJOBSZCJUT5IFGJSTUCJUT
SFQSFTFOUUIFGVODUJPOBOEUIFTFDPOESFQSFTFOUUIFJOQVUTPVSDF LOPXOBT
JOWFSU
1JDUPSJBMMZUIJTDBOCFSFQSFTFOUFEBT
Bits
o
&4%
#JU "69
o
4UPQ .BJOUBJO
#JU "69
o
$MPTF
#JU "69
o
0QFO
When used for remote control of the actuator bits 4 to 1 of the function character
IBWFCFFOEFTJHOBUFEBTGPMMPXT
#JU "69
Rules
8IFOUIFDPSSFTQPOEJOHJOWFSUCJUJTTFUUPBAA
UIJTSFQSFTFOUTBO/0DPOUBDU
BTCFJOHUIFDPNNBOETPVSDF
JFBDMPTJOHDPOUBDUFOFSHJTFTUIFJOQVUBOEBO
PQFOJOHDPOUBDUEFFOFSHJTFTUIFJOQVU
3. ESD Control
8IFOVTJOH&4% BVYJOQVU
UIF&4%DPOUBDUNPEFTFUUJOH[A2] should be set to
UIFEFGBVMUWBMVFPG[nO]5IF[A1]o&4%EJSFDUJPOTFUUJOHTIPVMECFTFUUPFJUIFS
0QFOPS$MPTFUIFWBMWF(refer to page 36)
8IFOVTFEGPSEJHJUBMTJHOBMJOQVUTUIFZBSFTJNQMZEFTJHOBUFEBT"69UP"69
PF
PP
Modbus Remote
Auxiliary Input (continued)
Examples
5IFGVMMSBOHFPGSFNPUFDPOUSPMTJTOFFEFE0QFOBOE$MPTFBSF/0BOE&4%
BOE4UPQNBJOUBJOJT/$
=F
= 3 i.e. set [PF] to [F3]
=3
= 3 i.e. set [PF] to [33]
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
Modbus Parity
None
No Parity Bit
PRESS THE
0OMZBO&4%JOQVUJTOFFEFE5IFSFRVJSFNFOUJTGPSQVTIUPSVODPOUSPMXJUIB
/0DPOUBDUJOQVU
Aux I/P 4 3 2 1
Function 1 1 0 0
Invert
1000
[no] None OP
QBSJUZCJU
[Od] Odd QBSJUZCJU
0QFOBOEDMPTFDPOUSPMJTSFRVJSFEBMPOHXJUIJOWFSUFEEJHJUBMTJHOBMJOQVUT
/PUFUIBUXJUIUIJTTFUUJOHUIFPQFOBOEDMPTFDPNNBOETXJMMCFNBJOUBJOFE
Aux I/P 4 3 2 1
Function 0 0 1 1
Invert
0011
8IFSF.PECVTQBSJUZCJUEFUFDUJPOJT
VTFEUIFNPEVMFNVTUCFTFUXJUIUIF
QBSJUZCJUTFUUJOHPGUIFIPTU
Using the + or -LFZTEJTQMBZUIF
SFRVJSFEQBSJUZCJU
Aux I/P 4 3 2 1
Function 1 1 1 1
Invert
0011
50
Modbus Parity
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
For Modbus module positioning
settings and action on loss of signal
setting [OF] (refer to page 57)
=C
= 8 i.e. set [PF] to [C8]
73
9.10
PA
Bus System
Option Profibus DP [OP]
51
Profibus Node
Address
5IF1SPGJCVT%1NPEVMFNVTUCF
BMMPDBUFEBVOJRVFBEESFTT
To set the address the Profibus module
NVTUCFJTPMBUFEGSPNUIFIPTUCZ
EJTDPOOFDUJOHUIF34IJHIXBZPS
UVSOJOHPGGUIFIPTUEFWJDF
Node Address
Hex 01 : Dec 001
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
Press the kUPEJTQMBZ
[Pb] Baud Rate
[Pb] has no relevance for the
Rotork Profibus DP Mk.2 card.
5IFSFGPSF
JGUIF3PUPSL1SPGJCVT%1.L
DBSEJTGJUUFE
QSFTTUIFkUPEJTQMBZ
[PF] Aux I/P Mask
PF
52
Profibus Remote
Auxiliary Input
5IF*2BDUVBUPSIBTUIFGBDJMJUZUPBDDFQUBVYJMJBSZJOQVUT "69o"69
5IFTF
BSFVTFEXIFOTVQQMFNFOUBSZSFNPUFDPOUSPMPSEJHJUBMBVYJMJBSZJOQVUTBSFSFRVJSFE
in addition to the standard control and feedback features incorporated into the
1SPGJCVTNPEVMF*UJTBMTPQPTTJCMFUPIBWFBDPNCJOBUJPOPGCPUISFNPUFDPOUSPM
BOEWPMUGSFFJOQVUTUPQSPWJEF
GPSFYBNQMF
PQFOBOEDMPTFDPOUSPMBTXFMMBTB
IJHIBOEMPXUBOLMFWFMBMBSNJOEJDBUJPO
TVQQMJFEWJBBOFYUFSOBMUSBOTEVDFS
5IFIFYBEFDJNBMOVNCFSEJTQMBZFEVOEFS1'DBOCFDPOTJEFSFEBTBAATPGUXBSF
NBTL*UJTUIJTNBTLUIBUUFMMTUIF1SPGJCVTNPEVMFXIBUUZQFPGJOQVUUPFYQFDU
DPOUSPMPSJOQVUTJHOBM
BOEXIBUGPSNUIFJOQVUXJMMCF
OPSNBMMZPQFOPSOPSNBMMZ
closed (refer to page 79 for Binary, Hexadecimal and Decimal Conversion Table)
5PEFDJQIFSUIFNBTLUIFOVNCFSOFFETUPCFTQMJUJOUPUXPTFQBSBUFIFYBEFDJNBM
DIBSBDUFST
FBDIPGXIJDIDBOCFTVCEJWJEFEJOUPCJOBSZCJUT5IFGJSTUCJUT
SFQSFTFOUUIFGVODUJPOBOEUIFTFDPOESFQSFTFOUUIFJOQVUTPVSDF LOPXOBT
JOWFSU
1JDUPSJBMMZUIJTDBOCFSFQSFTFOUFEBT
Bits
o
&4%
#JU "69
o
4UPQ .BJOUBJO
#JU "69
o
$MPTF
#JU "69
o
0QFO
When used for remote control of the actuator bits 4 to 1 of the function character
IBWFCFFOEFTJHOBUFEBTGPMMPXT
#JU "69
Rules
8IFOUIFDPSSFTQPOEJOHJOWFSUCJUJTTFUUPBAA
UIJTSFQSFTFOUTBO/0DPOUBDU
BTCFJOHUIFDPNNBOETPVSDF
JFBDMPTJOHDPOUBDUFOFSHJTFTUIFJOQVUBOEBO
PQFOJOHDPOUBDUEFFOFSHJTFTUIFJOQVU
3. ESD Control
8IFOVTJOH&4% BVYJOQVU
UIF&4%DPOUBDUNPEFTFUUJOH[A2] should be set to
UIFEFGBVMUWBMVFPG[nO]5IF[A1]o&4%EJSFDUJPOTFUUJOHTIPVMECFTFUUPFJUIFS
PQFOPSDMPTFUIFWBMWF(refer to page 36)
8IFOVTFEGPSEJHJUBMTJHOBMJOQVUTUIFZBSFTJNQMZEFTJHOBUFEBT"69UP"69
4. Stop/Maintain Control
8IFOFOFSHJTFEUIJTXJMMNBLFUIF"VYJOQVU0QFO$MPTFDPOUSPMQVTIUPSVO8IFO
EFFOFSHJTFE
UIF"VYJOQVU0QFO$MPTFDPOUSPMXJMMCFNBJOUBJOFE&4%JTBMXBZT
QVTIUPSVO OPONBJOUBJOFE
74
PF
PF
Profibus Remote
Auxiliary Input (continued)
Profibus Remote
Auxiliary Input
53
Examples
5IFGVMMSBOHFPGSFNPUFDPOUSPMTJTOFFEFE0QFOBOE$MPTFBSF/0BOE&4%
BOE4UPQNBJOUBJOJT/$
Aux I/P 4 3 2 1
Function 1 1 1 1
Invert
0011
=F
= 3 i.e. set [PF] to [F3]
PRESS THE
0QFOBOEDMPTFDPOUSPMJTSFRVJSFEBMPOHXJUIJOWFSUFEEJHJUBMTJHOBMJOQVUT
/PUFUIBUXJUIUIJTTFUUJOHUIFPQFOBOEDMPTFDPNNBOETXJMMCFNBJOUBJOFE
Aux I/P 4 3 2 1
Function 0 0 1 1
Invert
0011
=3
= 3 i.e. set [PF] to [33]
0OMZBO&4%JOQVUJTOFFEFE5IFSFRVJSFNFOUJTGPSQVTIUPSVODPOUSPMXJUIB
/0DPOUBDUJOQVU
Aux I/P 4 3 2 1
Function 1 1 0 0
Invert
1000
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
=C
= 8 i.e. set [PF] to [C8]
PA
Pb
DeviceNet Node
Address
54
DeviceNet Baudrate
5IF%FWJDF/FUNPEVMFNVTUCF
BMMPDBUFEBVOJRVFBEESFTT
5IF%FWJDF/FUNPEVMFNVTUCFTFUUP
UIF%FWJDF/FUIJHIXBZCBVESBUF
"EESFTTUPCFTFUXJUIJOUIFSBOHF
UP')FYBEFDJNBM
4FFQBHFGPS
DPOWFSTJPO*GBOBEESFTTWBMVFPVUTJEF
UIJTSBOHFJTFOUFSFE
UIFBEESFTTTFU
XJMMSFWFSUUP GPS
PS' GPSWBMVF
BCPWF'
Node Address
Hex 01 : Dec 001
PRESS THE
Baud Rate
500k baud
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
Press the kLFZUPEJTQMBZ
[Pb] Baud Rate
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
Press the kLFZUPEJTQMBZ
[PF] Aux I/P Mask
75
PF
55
DeviceNet Remote
Auxiliary Input
5IF*2BDUVBUPSIBTUIFGBDJMJUZUPBDDFQUBVYJMJBSZJOQVUT "69o"69
5IFTF
BSFVTFEXIFOTVQQMFNFOUBSZSFNPUFDPOUSPMPSWPMUGSFFEJHJUBMBVYJMJBSZJOQVUTBSF
SFRVJSFEJOBEEJUJPOUPUIFTUBOEBSEDPOUSPMBOEGFFECBDLGFBUVSFTJODPSQPSBUFE
JOUPUIF%FWJDF/FUNPEVMF*UJTBMTPQPTTJCMFUPIBWFBDPNCJOBUJPOPGCPUISFNPUF
DPOUSPMBOEWPMUGSFFJOQVUTUPQSPWJEF
GPSFYBNQMF
PQFOBOEDMPTFDPOUSPMBTXFMM
BTBIJHIBOEMPXUBOLMFWFMBMBSNJOEJDBUJPO
TVQQMJFEWJBBOFYUFSOBMUSBOTEVDFS
5IFIFYBEFDJNBMOVNCFSEJTQMBZFEVOEFS1'DBOCFDPOTJEFSFEBTBAATPGUXBSF
NBTL*UJTUIJTNBTLUIBUUFMMTUIF%FWJDF/FUNPEVMFXIBUUZQFPGJOQVUUPFYQFDU
DPOUSPMPSJOQVUTJHOBM
BOEXIBUGPSNUIFJOQVUXJMMCF
OPSNBMMZPQFOPSOPSNBMMZ
DMPTFE
5PEFDJQIFSUIFNBTLUIFOVNCFSOFFETUPCFTQMJUJOUPUXPTFQBSBUFIFYBEFDJNBM
DIBSBDUFST
FBDIPGXIJDIDBOCFTVCEJWJEFEJOUPCJOBSZCJUT5IFGJSTUCJUT
SFQSFTFOUUIFGVODUJPOBOEUIFTFDPOESFQSFTFOUUIFJOQVUTPVSDF LOPXOBT
JOWFSU
1JDUPSJBMMZUIJTDBOCFSFQSFTFOUFEBT
Bits
o
&4%
#JU "69
o
4UPQ .BJOUBJO
#JU "69
o
$MPTF
#JU "69
o
0QFO
"OZGVODUJPOCJUTFUUPAAJOEJDBUFTUIBUUIFQBSUJDVMBSBVYJOQVUJTUPCFUSFBUFEBT
BEJHJUBMTJHOBMGPSGJFMETUBUVTSFQPSUJOH
FHBMFWFMTXJUDIPSNPUPSSVOOJOHTUBUVT
*GUIFDPSSFTQPOEJOHJOWFSUCJUJTTFUUPB
BOPQFODPOUBDUJTSFQPSUFEBTBMPHJD
AABOEBDMPTFDPOUBDUJTSFQPSUFEBTBMPHJDAA JFUIJTXJMMJOWFSUUIFJOQVU
*GUIFDPSSFTQPOEJOHJOWFSUCJUJTTFUUPBAA
BOPQFODPOUBDUJTSFQPSUFEBTBMPHJD
BOEBDMPTFDPOUBDUJTSFQPSUFEBTBMPHJDAA JFUIJTHJWFTBOPOJOWFSUJOH
JOQVU
8IFOUIFDPSSFTQPOEJOHJOWFSUCJUJTTFUUPBAA
UIJTSFQSFTFOUTBO/0DPOUBDU
BTCFJOHUIFDPNNBOETPVSDF
JFBDMPTJOHDPOUBDUFOFSHJTFTUIFJOQVUBOEBO
PQFOJOHDPOUBDUEFFOFSHJTFTUIFJOQVU
3. ESD Control
8IFOVTJOH&4% BVYJOQVU
UIF&4%DPOUBDUNPEFTFUUJOH[A2] should be set to
UIFEFGBVMUWBMVFPG[nO]5IF[A1]o&4%EJSFDUJPOTFUUJOHTIPVMECFTFUUPFJUIFS
PQFOPSDMPTFUIFWBMWF(refer to page 36)
8IFOVTFEGPSEJHJUBMTJHOBMJOQVUTUIFZBSFTJNQMZEFTJHOBUFEBT"69UP"69
PF
8IFOUIFDPSSFTQPOEJOHJOWFSUCJUJTTFUUPBUIJTSFQSFTFOUTBO/$DPOUBDU
BTCFJOHUIFDPNNBOETPVSDF
JFBDMPTJOHDPOUBDUEFFOFSHJTFTUIFJOQVUBOEBO
PQFOJOHDPOUBDUFOFSHJTFTUIFJOQVU
When used for remote control of the actuator bits 4 to 1 of the function character
IBWFCFFOEFTJHOBUFEBTGPMMPXT
#JU "69
Rules
56
DeviceNet Remote
Auxiliary Input (continued)
'PS%FWJDF/FUUIJTJT[OP] Network
5IFGBDUPSZEFGBVMUGPS [PF] Aux I/P Mask is [OF] 0000 1111
Examples
5IFGVMMSBOHFPGSFNPUFDPOUSPMTJTOFFEFE0QFOBOE$MPTFBSF/0BOE&4%
BOE4UPQNBJOUBJOJT/$
Aux I/P 4 3 2 1
Function 1 1 1 1
Invert
0011
=F
= 3 i.e. set [PF] to [F3]
0QFOBOEDMPTFDPOUSPMJTSFRVJSFEBMPOHXJUIJOWFSUFEEJHJUBMTJHOBMJOQVUT
/PUFUIBUXJUIUIJTTFUUJOHUIFPQFOBOEDMPTFDPNNBOETXJMMCFNBJOUBJOFE
Aux I/P 4 3 2 1
Function 0 0 1 1
Invert
0011
PRESS THE
'PS%FWJDF/FUNPEVMFQPTJUJPOJOH
settings and action on loss of signal
setting [OF] (refer to page 57)
=3
= 3 i.e. set [PF] to [33]
0OMZBO&4%JOQVUJTOFFEFE5IFSFRVJSFNFOUJTGPSQVTIUPSVODPOUSPMXJUIB
/0DPOUBDUJOQVU
Aux I/P 4 3 2 1
Function 1 1 0 0
Invert
1000
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
=C
= 8 i.e. set [PF] to [C8]
76
9.12
*GUIFTZTUFNDPOUSPMTUSBUFHZGPS
1BLTDBO
.PECVT
%FWJDF/FUPS
1SPGJCVTSFRVJSFTJOUFSNFEJBUFWBMWF
USBWFMQPTJUJPOJOHUPB%7 %FTJSFE
7BMVFWBMVFDPSSFTQPOEJOHUPSFRVJSFE
QPTJUJPO
UIFDPOUSPMQBSBNFUFSTJOUIJT
TFDUJPOOFFEUPCFTFUAA"DUJPOPO-PTT
PG4JHOBMQBSBNFUFSTBQQMZPOMZUP
.PECVTBOE1SPGJCVTTZTUFNT
Limited Range Positioning is a selectable
PQUJPOXIFSFCZQPTJUJPOJOHMJNJUT
BOE
DBOCFBUEJGGFSFOUQPTJUJPOT
to those used for digital Closed and
0QFOMJNJUDPNNBOET-JNJUFESBOHF
positioning can be set using the [FL]
Low Set Point Position and [FH] High Set
Point Position TDSFFOT
*UTIPVMECFOPUFEUIBUUIFBDUVBUPSXJMM
respond to a digital Open or Close host
DPNNBOECZNPWJOHUIFWBMWFUPUIF
TFUMJNJUTJSSFTQFDUJWFPGTFUUJOHTNBEF
GPSQPTJUJPOJOHDPOUSPM
4FUUJOHTGPS%FBECBOEBOE.PUJPO
*OIJCJU5JNFBGGFDUBDDVSBDZBOE
SFTQPOTFUJNF
Any settings made locally at
the actuator may be overwritten by
the host on startup unless the GSD
files are locked on the Profibus card.
Refer to publication S420E available
from www.rotork.com
Ft
Bus System
Motion Inhibit Time (MIT)
.*5TFUTUIFNJOJNVNUJNFCFUXFFO
TVDDFTTJWFQPTJUJPODPNNBOETCFJOH
BDUJPOFE*UJTVTFEJOTJUVBUJPOTUP
reduce the number of starts per hour
and to smooth out fluctuations if
DPOUJOVPVTQPTJUJPOJOHJTJNQMFNFOUFE
4FUUJOHUIFMPOHFTUQPTTJCMFUJNFXIJMF
NBJOUBJOJOHBDDFQUBCMFDPOUSPMXJMM
NBYJNJTFUIFMJGFPGUIFNPUPSJTFE
WBMWF
FL
FH
5IFEFGBVMUTFUUJOHJTGPSUPCFUIF
$MPTFMJNJU
5IFEFGBVMUTFUUJOHJTGPSUPCF
UIF0QFOMJNJU
0% DV = Valve Closed
PRESS THE
KEY.
PRESS THE
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
FA
.PECVT
1SPGJCVT%FWJDF/FUNPEVMFT
can be set to respond on loss of host
DPNNVOJDBUJPOCZQPTJUJPOJOHUIF
WBMWF.PECVTDIFDLTGPSBMPTTPG
HFOFSBMIJHIXBZDPNNVOJDBUJPOT
XIFSFBT1SPGJCVT%FWJDF/FUDIFDL
for a loss of communications addressed
TQFDJGJDBMMZUPUIFNTFMWFT
FF
Modbus, Profibus
& DeviceNet
Failsafe Action
.PECVT
1SPGJCVT%FWJDF/FUGBJMTBGF
BDUJPOXIFO[FA]JTFOBCMFE
Use the + or -LFZUPEJTQMBZUIF
SFRVJSFETFUUJOH
[Lo] Go to Low SP QPTJUJPO
[SP] Stay put
[HI] Go to High SP QPTJUJPO
Failsafe Action
Go to Low SP
PRESS THE
Motion Inhibit
Time: 05 seconds
"MMQPTJUJPOJOHDPNNBOETBSFTVCKFDUUP
BEFBECBOEUPMFSBODF
5IFEFBECBOETFUTUIFFYQFDUFE
QPTJUJPOJOHBDDVSBDZPGUIFBDUVBUPS
BOEJTEFQFOEFOUPOWBSJPVTGBDUPST
JODMVEJOH
BDUVBUPSPVUQVUTQFFE
OVNCFSPGUVSOTBOEWBMWFUPSRVF*G
UIFEFBECBOEJTTFUUPPMPXUIFWBMWF
NBZAAIVOUBSPVOEUIFTFUQPJOU
Use the + or -LFZUPEJTQMBZUIF
SFRVJSFETFUUJOH
Deadband
2.5%
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
Press the kLFZUPEJTQMBZ
[Ft] Motion Inhibit Time
[00] to [99]UPTFDPOET
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
57
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
KEY.
Bus System
Deadband Adjustment
<>UP<>oUPPGWBMWF
TUSPLF
PRESS THE
Fd
Loss of Signal
Failsafe
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
Press the kLFZUPEJTQMBZ
[FF] Failsafe Action
77
58
9.13
Option
Interrupter Timer
OJ
5IJTFGGFDUJWFMZJODSFBTFTUIFWBMWF
TUSPLFUJNFBOEDBOCFBEKVTUFEUP
QSFWFOUIZESBVMJDTIPDL XBUFSIBNNFS
BOEGMPXTVSHFTJOQJQFMJOFT
The interrupter timer is an optional
FYUSBoDIFDLXJSJOHEJBHSBNGPS
JODMVTJPO
Jd
Interrupter Timer
Enabled/Disabled
Interrupter Timer
Direction
JC
Position in Valve
Closing Stroke for
Timer to Start
59
WBMWFDMPTFE
= percentage open
WBMWFPQFO
5IFEJTQMBZXJMMDIBOHFUP[OP] Opening
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
Int. Timer
Enabled
Int. Timer
Disabled
8IFOUIFUJNFSPQUJPOJTBWBJMBCMFBO
additional series of settings can be
BDDFTTFECZQSFTTJOHUIFmLFZ
Timer Start
Closing
Timer Start
Position: 25%
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
*GUIFUJNJOHJTOPUSFRVJSFEJOUIF
closing stroke select [JC] to [ ] [ ]WBMWF
DMPTFEQPTJUJPO
Press the kLFZUPEJTQMBZ
[JO] Timer Stop Position
JO
] Open
JF
Contactor On Time
Timer On Time
05 Seconds
WBMWFDMPTFE
= percentage open
WBMWFPQFO
Timer Stop
Position: 25%
PRESS THE
Jn
KEY.
PRESS THE
KEY.
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
JE
ESD Override
Interrupter Timer
5IFJOUFSSVQUFSUJNFSNBZCFPWFSSJEEFO
XIFOUIFBDUVBUPSJTVOEFS&4%TJHOBM
DPNNBOE5IJTXJMMNFBOUIFBDUVBUPS
XJMMSVOUPMJNJUXJUIPVUiTUPQTUBSUw
BDUJPOVOEFS&4%DPNNBOE
Refer to [A1] o[A3] (refer to page 36
for ESD settings)
5IFEFGBVMUGPS&4%PWFSSJEFJOUFSSVQUFS
timer is [OF] No 5IFJOUFSSVQUFSUJNFS
XJMMDPOUJOVFiTUPQTUBSUwBDUJPOEVSJOH
&4%BDUJPO
*G&4%NVTUPWFSSJEFUIFUJNFSVTFUIF
+ or -UPEJTQMBZ[On] Yes
Timer Override
ESD: No
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
*GUJNJOHJTOPUSFRVJSFEJOUIFPQFOJOH
stroke select [JO] to [ ] [ ]
60
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
78
Example
"OBDUVBUPSGJUUFEXJUIUIFJOUFSSVQUFS
UJNFSBOETFUBTUIFFYBNQMFTIPXOJO
UIFTFJOTUSVDUJPOTXPVMEPQFSBUFBU
3BUFETQFFEGSPNGVMM0QFOUP
0QFO
16SBUFETQFFEGSPN0QFOUP'VMMZ
$MPTFEBOEGSPN'VMMZ$MPTFEUP
0QFO
3BUFETQFFEGSPN0QFOUP'VMMZ
0QFO
9.14
PRESS THE
61
Setting Tool
Local Control [Or]
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
8JUIUIFSFEDPOUSPMTFMFDUPSJO-PDBM
UIF4FUUJOH5PPMDPOUSPMLFZTBSFBDUJWF
(refer to page 17)
8IFOQSPUFDUJPOJTFOBCMFE
POQPXFS
VQJGBMPXCBUUFSZJTEFUFDUFE
UIF
BDUVBUPSXJMMJOIJCJUFMFDUSJDBMPQFSBUJPO
BOEEJTQMBZ1PXFS-PTT*OIJCJUWJB
BDUVBUPSBMBSNEJTQMBZ SFGFSUPQBHF
BOEUIFNPOJUPSSFMBZXJMMEFFOFSHJTF
-JNJUTNVTUSFTFUBOEUIFCBUUFSZ
SFQMBDFEoSFGFSUPQBHF
Press the kLFZUPEJTQMBZ
[OH] Close Colour
Note
With a Folomatic option fitted and
UIF*OUFSSVQUFS5JNFSFOBCMFE
UIF
Folomatic Motion Inhibit Timer must
CFBEKVTUFEUPUIFTBNFUJNFBTUIBU
set for the Interrupter Timer contactor
PGGw
'BJMVSFUPEPTPXJMMDBVTFUIFBDUVBUPS
SFTQPOTFUPEFGFSUPUIFMPXFSUJNF
XIJDINBZDBVTFDPOUSPMPSQSPDFTT
QSPCMFNT
'PSi0/wBOEi0''wUJNFTJOFYDFTTPG
TFDPOETBQQMZUP3PUPSL
5IFQSPUFDUJPONBZCFFOBCMFECZVTJOH
the + or -LFZUPTFMFDU[On]
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
OH
OU
Mid-Travel LED
5IFEFGBVMUGPSNJEUSBWFMQPTJUJPO
indicator colour is [OF] Off
*GSFEJOEJDBUJPOJTSFRVJSFEBUUIFDMPTF
MJNJUQPTJUJPO
QSFTTUIF+ or -LFZ
*GNJEUSBWFM-&%JOEJDBUJPOJTSFRVJSFE
press the + or -LFZ
5IFEJTQMBZXJMMDIBOHFUP[rE] Red
5IFEJTQMBZXJMMDIBOHFUP[On] On
PRESS THE
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
indicating that it has been set
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHUIBUJUIBTCFFOTFU
62
Language
5IFEFGBVMUEJTQMBZUFYUMBOHVBHFJT
&OHMJTI*GUIFMBOHVBHFXBTTQFDJGJFE
BUUJNFPGPSEFSUIFBDUVBUPSXJMMCF
EFTQBUDIFEXJUIUIFTQFDJGJFEMBOHVBHF
TFU
Press the + or -LFZTUPWJFXBMUFSOBUJWF
MBOHVBHFT
"WBJMBCMFTUBOEBSEMBOHVBHFT
(FSNBODeutsch
Close Colour
Green
Mid-Travel LED
Off
French Franais
Spanish Espaol
%FQFOEJOHPOUIFTQFDJGJFEMBOHVBHF
POMZ&OHMJTIBOEPOFPUIFSNBZCF
TVQQMJFEXJUIUIFBDUVBUPS
Language
English
79
9.18
63
Default Options
[d1] and [d2]
"MM*2GVODUJPOTBSFDPOGJHVSFEUPBTFUPG3PUPSLEFGBVMU TUBOEBSE
TFUUJOHTCFGPSF
EFTQBUDI
TFFUIFUBCMFPQQPTJUF8IFOSFRVFTUFE
BMUFSOBUJWFTFUUJOHTTQFDJGJFE
XJUIUIFPSEFSXJMMCFVTFE8IFOTJUFDPNNJTTJPOJOHUBLFTQMBDF
FOUFSFETFUUJOHT
PWFSXSJUF3PUPSLEFGBVMUTBOEUIFTFAADVSSFOUTFUUJOHTBSFVTFEGPSPQFSBUJPOBMPOH
XJUIUIFSFNBJOJOHVOBEKVTUFEEFGBVMUT
4IPVMEEJGGJDVMUZCFFODPVOUFSFEEVSJOHDPNNJTTJPOJOHUIFEFGBVMUTFUUJOHTDBOCF
SFJOTUBUFE
SFUVSOJOHUIFBDUVBUPSDPOGJHVSBUJPOUPJUTPSJHJOBMNBOVGBDUVSFETUBUF
4JUFDPNNJTTJPOJOHNVTUUIFOCFHJOBHBJO
5IFSFBSFUXPMFWFMTPGEFGBVMU
d1 Rotork standard or customer specified Basic and Configuration Settings.
d2 Limit positions only factory set limits.
NOTE:
Function
[P?]
1BTTXPSE
6OBGGFDUFEoXJMMSFNBJOBTTFU
[Ir]
*S%"o*OTJHIU
[On]
*S%"&OBCMFE
[C]
[Cl]
[Cl]
[40]
[40]
$MPDLXJTF
Close on Limit
Open on Limit
PGSBUFE
PGSBUFE
Basic Settings
[C1]
[C2]
[C3]
[tC]
[tO]
$MPTF%JSFDUJPO
Close Action
Open Action
$MPTF5PSRVF
0QFO5PSRVF
Configuration Settings
[r1]
[r2]
9.18
Indication Contact S1
Indication Contact S2
[CI]/[nO]$MPTF
/PSNBMMZ0QFO
[OP]/[nO] 0QFO
/PSNBMMZ0QFO
[r3]
Indication Contact S3
[r4]
Indication Contact S4
[CI]/[nC]$MPTF
/PSNBMMZ$MPTFE
[OP]/[nC]0QFO
/PSNBMMZ$MPTFE
[A1]
&4%"DUJPO
[SP]
4UBZQVUPO&4%
[A2]
&4%$POUBDU5ZQF
[nO]
/PSNBMMZ0QFO NBLFGPS&4%
[A3]
&4%5IFSNPTUBU0WFSSJEF
[OF]
5IFSNPTUBUT"DUJWFEVSJOH&4%
[A4]
[A5]
&4%0WFSSJEF*OUFSMPDLT
&4%0WFSSJEF-PDBM4UPQ
[OF]
[OF]
*OUFSMPDLT"DUJWFEVSJOH&4%
-PDBM4UPQ"DUJWFEVSJOH&4%
[A6]
[On]
64
Default Options
[d1] and [d2] cont.
The Rotork standard default settings are subject to change without notice.
Function
[d1]
Default Setting
[A7] XJSF3FNPUF$POUSPM
[A8] Interlocks
[A9] Conditional Control
[AE] 5PSRVF4XJUDI#ZQBTT
[SP]
[OF]
[OF]
[OF]
4UBZ1VUPOXJSFTJHOBM
*-GVODUJPOEJTBCMFE
Function disabled
Function disabled
PRESS THE
KEY.
5IFTFUUJOHCBSTXJMMGMBTI JOEJDBUJOHUIF[d1]EFGBVMUTFUUJOHTIBWFCFFOSFJOTUBUFE
[OE]
0QUJPO&YUSB*OEJDBUJPO$POUBDUT
[OF]
6OMFTTGJUUFE4FFXJSJOHEJBHSBN
5PSFJOTUBUFGBDUPSZTFUMJNJUT BDUVBUPSQPTJUJPOFEBU
XJUI[d2]EJTQMBZFE
[OI]
[Od]
Option CPT
Remote Source
[HI]
[rE]
4mA at Closed
PRESS THE
5IFTFUUJOHCBSTXJMMGMBTI JOEJDBUJOHUIF[d2]EFGBVMUMJNJUTIBWFCFFOSFJOTUBUFE
[OJ]
[OF]
6OMFTTGJUUFE4FFXJSJOHEJBHSBN
[Or]
[OF]
[OF]
Protection off
[OS] 1PXFS-PTT*OIJCJU
KEY.
Indication Contact S5
[CI]/[nO]$MPTF OPSNBMMZPQFO
Indication Contact S6
[OP]/[nO]0QFO OPSNBMMZPQFO
[r7]
[r8]
Indication Contact S7
[tI]/[nO] 5PSRVF5SJQ.JE5SBWFM
OPSNBMMZPQFO
Indication Contact S8
[rE]/[nO]3FNPUF4FMFDUFE
OPSNBMMZPQFO
Restore Config
[d1] Displayed
80
Reset Limits to
Range 25 Turns
[d2] Displayed
10
65
Maintenance, Monitoring
and Troubleshooting
Maintenance
&WFSZ3PUPSLBDUVBUPSIBTCFFOGVMMZ
UFTUFECFGPSFEJTQBUDIUPHJWFZFBSTPG
USPVCMFGSFFPQFSBUJPOQSPWJEJOHJUJT
JOTUBMMFE
TFBMFEBOEDPNNJTTJPOFEJO
BDDPSEBODFXJUIUIFJOTUSVDUJPOTHJWFO
JOUIJTQVCMJDBUJPO
5IF*2BDUVBUPSTVOJRVFEPVCMFTFBMFE
OPOJOUSVTJWFFODMPTVSFQSPWJEFT
complete protection for the actuator
DPNQPOFOUT
$PWFSTTIPVMEOPUCFSFNPWFEGPS
SPVUJOFJOTQFDUJPOBTUIJTNBZCF
EFUSJNFOUBMUPUIFGVUVSFSFMJBCJMJUZPG
UIFBDUVBUPS
5IFFMFDUSJDBMDPOUSPMNPEVMFDPWFSJT
CPOEFECZUIF3PUPSLRVBMJUZDPOUSPM
TFBM*UTIPVMEOPUCFSFNPWFEBTUIF
NPEVMFDPOUBJOTOPTJUFTFSWJDFBCMF
DPNQPOFOUT
"MMFMFDUSJDBMQPXFSTVQQMJFTUPUIF
BDUVBUPSNVTUCFJTPMBUFECFGPSFBOZ
maintenance or inspection is carried
PVU
FYDFQUSFQMBDFNFOUPGUIFCBUUFSZ
Electrical supplies must be isolated
CFGPSFBDUVBUPSDPWFSTBSFSFNPWFE
SFGFSUP#BUUFSZSFQMBDFNFOU
JOTUSVDUJPOT
WARNING:
$IFDLBDUVBUPSUPWBMWFGJYJOHCPMUT
GPSUJHIUOFTT
&OTVSFWBMWFTUFNTBOEESJWFOVUTBSF
DMFBOBOEQSPQFSMZMVCSJDBUFE
*GUIFNPUPSJTFEWBMWFJTSBSFMZ
PQFSBUFE
BSPVUJOFPQFSBUJOH
TDIFEVMFTIPVMECFTFUVQ
3FQMBDFBDUVBUPSCBUUFSZFWFSZ
ZFBST
In normal circumstances
battery replacement interval should
not exceed 5 years. Ambient
temperature and plant operating
conditions may affect battery life.
$IFDLGPSBOZMPTTPGMVCSJDBOU
(refer to page 78 for lubricants).
#BUUFSZMFWFMTUBUVTJTJOEJDBUFECZBO
JDPOPOUIFBDUVBUPSEJTQMBZ
SFGFSUP
4FDUJPO"MBSN*OEJDBUJPO(refer to
page 5)
*GUIFCBUUFSZJDPOJTEJTQMBZFEUIF
CBUUFSZNVTUCFSFQMBDFE
5IFCBUUFSZJTOPUSFRVJSFEUPSFUBJOBOZ
BDUVBUPSTFUUJOHT
10
Battery Replacement
*GUIFBDUVBUPSJTMPDBUFEXJUIJOB
IB[BSEPVTBSFBQFSNJTTJPONVTUCF
PCUBJOFEJOUIFGPSNPGBAAIPUXPSL
permit or other local regulation before
SFNPWBMBOEPSSFQMBDFNFOUPGUIF
CBUUFSZ
3FNPWBMPGUIFCBUUFSZXJUIUIFNBJO
FMFDUSJDBMQPXFSTXJUDIFEPGGXJMMSFTVMU
JOTUPSFE%BUBMPHHFSSFDPSETUJNF
reference being lost for the duration
XIFOUIFSFJTOPNBJOTBOECBUUFSZ
QPXFS*UJTUIFSFGPSFSFDPNNFOEFE
UIBUUIFCBUUFSZJTSFQMBDFEXJUIUIF
NBJOFMFDUSJDBMTVQQMZUPUIFBDUVBUPS
TXJUDIFEPO
*GNBJOFMFDUSJDBMQPXFSJTOPUBWBJMBCMF
PSJGNBJOQPXFSIBTCFFOTXJUDIFEPGG
XIJMFUIFCBUUFSZXBTEJTDIBSHFE
JUJT
recommended that the actuator limits
CFDIFDLFEBGUFSCBUUFSZSFQMBDFNFOU
(refer to Section 8 Commissioning Basic
Settings, page 22)
Battery Removal
The actuator must be selected to Stop
using the red selector (refer to page 3)
"DDFTTUPUIFCBUUFSZJTWJBBMBCFMMFE
sealing plug situated on the main
HFBSDBTFOFBSUIFIBOEXIFFMIVC
66
Maintenance, Monitoring
and Troubleshooting cont.
3FNPWFUIFTFBMJOHQMVHVTJOHUIF
BQQSPQSJBUF"MMFOLFZ
FOTVSJOHUIF
AA0SJOHTFBMSFNBJOTPOUIFQMVH
%JTDPOOFDUUIFCBUUFSZXJSJOHMPPN
GSPNUIFCBUUFSZUFSNJOBMT6TJOHUIF
CMBDLQVMMTUSBQ
MJGUUIFCBUUFSZPVUPG
UIFSVCCFSTFBMJOHQPDLFU
*GJOEPVCUSFHBSEJOHUIFDPSSFDUCBUUFSZ
UZQF
DPOUBDU3PUPSL
Oil
Fig. 10.1
Battery Types
'PS&VSPQFBOIB[BSEPVTBSFBDFSUJGJFE
BDUVBUPST "5&9
VTFBO6MUSBMJGF67-
MJUIJVNNBOHBOFTFEJPYJEFCBUUFSZPOMZ
For FM and CSA certified enclosures use
BO6MUSBMJGF67-MJUIJVNNBOHBOFTF
EJPYJEFCBUUFSZ&RVJWBMFOU
6-
SFDPHOJTFE
CBUUFSJFTNBZCFVTFE
6OMFTTTQFDJBMMZPSEFSFEGPSFYUSFNF
DMJNBUJDDPOEJUJPOT
3PUPSLBDUVBUPST
BSFEJTQBUDIFEXJUIHFBSDBTFTGJMMFE
XJUI4"&&1PJMXIJDIJTTVJUBCMFGPS
ambient temperatures ranging from
o'o$UP'$
*2BDUVBUPSTEPOPUSFRVJSFSFHVMBS
oil changes (refer to Weights and
Measures Section 11, page 78)
'PSXBUFSUJHIU 85
BDUVBUPSFODMPTVSFT
VTFBO6MUSBMJGF67-MJUIJVN
NBOHBOFTFEJPYJEFCBUUFSZPSBOZ
FRVJWBMFOU7CBUUFSZ
81
Torque = 19%
&YBNQMFTIPXT PGSBUFE
UPSRVF
BUPQFOQPTJUJPO%JTQMBZUPSRVF
range: [00] to [99]PGSBUFEUPSRVF
JOJODSFNFOUT'PSWBMVFTPGUPSRVF
BCPWFUIFEJTQMBZXJMMJOEJDBUF[HI]
%JTQMBZQPTJUJPOSBOHF
[ ] [ ]
[00] to [99]
]
[
WBMWFDMPTFE
= percentage open
WBMWFPQFO
'PSBTUBUJPOBSZBDUVBUPSUIFEJTQMBZ
XJMMJOEJDBUFUIFBDUVBMUPSRVFWBMVFBT
BQQMJFECZUIFBDUVBUPS
5PLFFQUIFUPSRVFQPTJUJPOEJTQMBZ
BDUJWFQSFTTUIF+ or -LFZT5IFEJTQMBZ
XJMMSFNBJOBDUJWFGPSBQQSPYJNBUFMZ
NJOVUFTGSPNUIFMBTULFZPQFSBUJPO
10
67
Maintenance, Monitoring
and Troubleshooting cont.
50
&OUFSUIFDPSSFDUQBTTXPSEBOEQSFTT
the
LFZ
1BTTXPSE$PSSFDUw
TIPVMEEJTQMBZCSJFGMZBOEUIFTFUUJOH
CBSTBQQFBS
Pressing the
LFZTUPSFTUIFMBTU
measured reference close-open and
PQFODMPTFUPSRVFQSPGJMFTXJUIJOUIF
EBUBMPHHFS
m
50
5PSRVF
m
P?
m
cr
5IFSFGFSFODFQSPGJMFBMPOHXJUIDVSSFOU
QSPGJMFTDBOCFWJFXFEBOEBOBMZTFEVTJOH
*2*OTJHIUTPGUXBSFBTTIPXOJO'JH
Torque
PC
Configuration Settings
Ir
Torque Profile
Press
To Set
tP
*2*OTJHIUJTBWBJMBCMFGSFF
WJTJU
XXXSPUPSLDPN
Basic Settings
&BDIBDUVBUPSJTTVQQMJFEXJUIPVUB
SFGFSFODFQSPGJMFTUPSFE5PTUPSFB
SFGFSFODFQSPGJMF
FMFDUSJDBMMZTUSPLFUIF
BDUVBUPSVOEFSOPSNBMQSPDFTTDPOEJUJPOT
Once the reference stroke (close to
PQFOPQFOUPDMPTF
JTDPNQMFUFTUPQ
UIFBDUVBUPS
6TJOHUIFTVQQMJFE4FUUJOH5PPM
QSFTT
the mBSSPXLFZUXJDFUPEJTQMBZUIF
QBTTXPSETDSFFO3FGFSUPTFDUJPO
QBHF
10
Fig. 10.2
10.1
Maintenance, Monitoring
and Troubleshooting cont.
Troubleshooting
5IF*2SBOHFPGBDUVBUPSTJTUIFXPSMET
first that can be commissioned and
JOUFSSPHBUFEXJUIPVUSFNPWJOHFMFDUSJDBM
DPWFST)FMQ4DSFFOEJBHOPTUJDTFOBCMF
fast and complete fault finding to be
DBSSJFEPVU
Question: With power on, the
actuator display is not backlit.
Position indicator lamp not
illuminated. What is wrong?
Answer:8JUINBJOTQPXFSPO
UIF
BDUVBUPSTEJTQMBZTIPVMECFCBDLMJU
(refer to Section 3.3 page 4 The
Actuator Display)
$IFDLUIBUQIBTFTVQQMZJTBWBJMBCMF
BOEJTPGUIFDPSSFDUWPMUBHFBTTUBUFE
POUIFBDUVBUPSOBNFQMBUF.FBTVSF
WPMUBHFQIBTFUPQIBTFBDSPTTUFSNJOBMT
BOEPGUIFBDUVBUPSUFSNJOBM
CVOH
Question: With power off, the
actuator does not display position.
What is wrong?
Answer:8JUINBJOTQPXFSPGGUIF
BDUVBUPSCBUUFSZTVQQPSUTQPTJUJPO
JOEJDBUJPOMJRVJEDSZTUBMEJTQMBZPOMZ
68
dL 01
dC 01
&YUSBDU
%BUBMPHHFS
&YUSBDU
Configuration
*2*OTJHIUJTBWBJMBCMFGSFFGSPN
XXXSPUPSLDPN
Using the new features
%BUBMPHHFSBOEDPOGJHVSBUJPOGJMFT
DBOCFFYUSBDUFEBOETUPSFEJOUIF
5PPMXJUIPVUFOUFSJOHBQBTTXPSE'PS
uploading configuration files from Tool
UPBDUVBUPS
UIFBDUVBUPSTQBTTXPSE
NVTUGJSTUCFFOUFSFEDPSSFDUMZoTFF
TFDUJPO
QBHFGPSEFUBJMT
Accessing the menus
5IFEPXOMPBEVQMPBENFOVTBSF
BDDFTTFEXIFOUIF4FUUJOH5PPMPro
EPXOMPBELFZmJTQSFTTFE*S%"
DPNNVOJDBUJPOJTJOJUJBMJTFE
UIFHSFFO
-&%JOUIFUPPMXJOEPXXJMMGMBTI5IF
user then has 30 seconds to connect
UPUIFBDUVBUPS
82
P? Id
"DUVBUPSQBTTXPSE
entered?
Y
UC 01
Upload
Configuration
10.1
69
5IFHSFFO-&%WJTJCMFJOUIFTFUUJOH5PPM
XJOEPXXJMMTUBSUGMBTIJOH
1PJOUUIF5PPMBUUIFBDUVBUPS%JTQMBZ
Once communication has been
TVDDFTTGVMMZFTUBCMJTIFE
UIF&YUSBDU
%BUBMPHHFSTDSFFOXJMMCFEJTQMBZFE
Extract Log
Memory Loc: 01
Note.*2BDUVBUPSTXJUIOPOUFYU
EJTQMBZTTIPXDPEFTZNCPMTPOMZ
5IFTDSFFOXJMMEFGBVMUUP.FNPSZ
-PDBUJPO5IFSFBSFBUPUBMPG
UFONFNPSZMPDBUJPOTBWBJMBCMFGPS
$POGJHVSBUJPO'JMFT
XIJDIBSFTFMFDUFE
CZQSFTTJOHUIF+ or LFZT
5IFHSFFO-&%WJTJCMFJOUIFTFUUJOH5PPM
XJOEPXXJMMTUBSUGMBTIJOH
1PJOUUIF5PPMBUUIFBDUVBUPS%JTQMBZ
Note.*2BDUVBUPSTXJUIOPOUFYU
EJTQMBZTTIPXDPEFTZNCPMTPOMZ
5IFFYUSBDUJPOUBLFTBQQSPYJNBUFMZ
seconds for a full datalogger (2 minutes
GPSOPOUFYUEJTQMBZT
"GUFSBTVDDFTTGVM
FYUSBDUJPO
UIFTDSFFOXJMMSFWFSUUP
UIF&YUSBDU-PHTDSFFO*GEVSJOHUIF
EPXOMPBEJOHBOFSSPSJTFODPVOUFSFE
[dL Er] XJMMCFEJTQMBZFEBMPOHXJUI
Error
XBJUGPSUIFTDSFFOUPSFWFSUUP
[dL 01]BOEUSZBHBJO
Extract Log
Memory Loc: 01
PRESS THE
8IFOUIFSFRVJSFEMPDBUJPOIBTCFFO
LFZUPJOJUJBUF
TFMFDUFE
QSFTTUIF
UIFFYUSBDUJPO5IFGPMMPXJOHTDSFFOXJMM
CFEJTQMBZFE
10.1
k KEY.
5IFGPMMPXJOHTDSFFOXJMMCFEJTQMBZFE
Extract Config
Memory Loc: 01
PRESS THE
PRESS THE
k KEY.
5IFEPXOMPBEDPOGJHVSBUJPOTDSFFOXJMM
CFEJTQMBZFE[dC 01]
m KEY.
5IFVQMPBEDPOGJHVSBUJPOTDSFFOXJMMCF
EJTQMBZFE
Note. *2BDUVBUPSTXJUIOPOUFYU
EJTQMBZTTIPXDPEFTZNCPMTPOMZ
5IFXSJUJOHQSPDFTTUBLFBQQSPYJNBUFMZ
TFDPOETUPDPNQMFUF
BGUFSXIJDI
UIFTDSFFOSFWFSUTUPUIF6QMPBEJOH
$POGJHVSBUJPOTDSFFO*GEVSJOHUIF
XSJUJOHQSPDFTTBOFSSPSJTFODPVOUFSFE
[dL Er]XJMMCFEJTQMBZFEBMPOHXJUI
Error
XBJUGPSTFDPOETVOUJMUIF
TDSFFOSFWFSUTUP[UC 01]BOEUSZBHBJO
Write Config
Memory Loc: 01
5IFHSFFO-&%WJTJCMFJOUIFTFUUJOH5PPM
XJOEPXXJMMTUBSUGMBTIJOH
1PJOUUIF5PPMBUUIFBDUVBUPS%JTQMBZ
0ODFDPNNVOJDBUJPOIBTCFFOTVDDFTTGVMMZ
FTUBCMJTIFE
UIFEPXOMPBEEBUBMPHHFS
TDSFFOXJMMCFEJTQMBZFE[dL 01]
70
Extract Config
Extracting Data
8IFOUIFSFRVJSFEMPDBUJPOIBTCFFO
TFMFDUFE
QSFTTUIF
LFZUPJOJUJBUF
UIFFYUSBDUJPO5IFGPMMPXJOHTDSFFOXJMM
CFEJTQMBZFE
Write Config
Writing Data
83
H1
H1
'PSUSPVCMFTIPPUJOH
BDDFTTUIF
GPMMPXJOH)FMQ4DSFFOTBOESFGFSUP
UFYU
Phase
Loss
H1o'BDUPSTJOIJCJUJOHFMFDUSJDBM
PQFSBUJPO
H4o.POJUPSSFNPUFDPOUSPMJOQVUTUP
UIFBDUVBUPS
H5o.POJUPSSFNPUFJOUFSMPDLTMPDBM
control inputs and motor
UIFSNPTUBUT
-PX
#BUUFSZ
&4%
"DUJWF
5IFCBUUFSZTIPVMECFSFQMBDFEBUUIF
FBSMJFTUPQQPSUVOJUZ(refer to page 65)
#BUUFSZ-PX
on
1PXFSVQ
POSITION ERROR
H7o.POJUPSUSBWFMMJNJUT
DFOUSF
DPMVNOBOEQPTJUJPOMJNJUTUBUVT
%VSJOHQPXFSVQUIFBDUVBUPSQPTJUJPO
processor compares the current position
UPUIBUTUPSFEJOUIF&FQSPN*GUIFSFJT
BEJTDSFQBODZUIJTJTTIPXOBTBDVSSFOU
QPTJUJPOFSSPS
H3
PHASE LOSS
Bar ON = Phase Lost (3 Phase
Actuators Only).
-PTTPGUIJSENPOJUPSFEQPXFSTVQQMZ
QIBTFDPOOFDUFEUPBDUVBUPSUFSNJOBM
H4
Remote Control
Inputs
H3
LOW BATTERY
Bar ON = Battery level low.
Bar OFF = Battery OK.
#BS0/XIFOUIFCBUUFSZJTMPXCVUTUJMM
BCMFUPTVQQPSUUIFOFDFTTBSZBDUVBUPS
GVODUJPOT
$MPDLXJTF
Limit
Anti
$MPDLXJTF
Limit
Remote
Maintain 2
Remote
Open 1
&4%
3FNPUF
Close 1
Remote
$MPTF
&4%
Remote
Open 2
Remote
Maintain 1
Inhibit
72
H4
5IFCBUUFSZTIPVMECFSFQMBDFEBUUIF
FBSMJFTUQPTTJCMFPQQPSUVOJUZ
#BUUFSZ
%JTDIBSHFE
'PSFYBNQMFJGB-PDBM0QFOBOE$MPTF
signal is detected at the same time this
XPVMECFDMBTTFEBTBOJOWBMJEPSGBVMU
DPOEJUJPO
H6o.POJUPSUPSRVFTXJUDITUBUVTBOE
IR Setting Tool communication for
WBOEBMQSPPGBQQMJDBUJPOT
)FMQTDSFFOCBSTTIPXO
BSFVOEFGJOFEBOENBZ
CF0/
0''PSGMBTIJOH
Position
Error
)FMQ4DSFFO
H9o3PUPSLVTFPOMZ
H2
Local
Controls
Error
H8o.POJUPSUIFBDUVBUPSTQPTJUJPO
TFOTJOHEFWJDFT
H2
H2o.POJUPSCBUUFSZMFWFMBOE&4%
DPOUSPMJOQVU
H3o.POJUPSUIFQPTJUJPOMJNJUBOE
BDUVBUPSQPXFSTVQQMZTUBUVT
71
Factors Inhibiting
Electrical Operation
BATTERY DISCHARGED
Bar ON = Battery Discharged.
#BS0/XIFOUIFCBUUFSZJTOPMPOHFS
able to support actuator functions
VOEFSMPTTPGQPXFSDPOEJUJPOT
5IFCBUUFSZNVTUCFSFQMBDFE(refer to
Section 10 page 65) and limit positions
reset (refer to [LC] and [LO] page 29)
8IFOBQQMJFE
BO&NFSHFODZ4IVUEPXO
4JHOBMXJMMPWFSSJEFBOZFYJTUJOHMPDBM
PSSFNPUFDPOUSPMTJHOBM
DBVTJOHUIF
actuator to respond in the direction
TFMFDUFEGPS&4%
5IF&4%GVODUJPOXJMMCFEFUFSNJOFE
CZUIFTFUUJOHTPO$POUSPM.PEF
Configuration screens [A1] to [A5]
(refer to Section 9.3 page 36)
5IFBDUVBUPSXJMMOPUSFTQPOEUPBOZ
MPDBMPSSFNPUFDPOUSPMXIJMFBO&4%
TJHOBMJTNBJOUBJOFE
)FMQ4DSFFO
CLOCKWISE LIMIT
)FMQ4DSFFO
"MMSFNPUFTJHOBMTEFTJHOBUFEXJUIA
BSFTUBOEBSEIBSEXJSFESFNPUFJOQVUT
ANTI-CLOCKWISE LIMIT
8IFOB1BLTDBO
1SPGJCVTPS
'PVOEBUJPO'JFMECVTDBSEJTGJUUFE
remote control inputs are designated
XJUIBA
INHIBIT
Bar ON = Actuator inhibited.
Possible Causes:
REMOTE OPEN 1
Bar OFF = Remote Open Signal
Present.
1IBTF-PTT QIBTFPOMZ
1PXFS-PTT*OIJCJU QBHF
*OUFSOBM'BJMVSF
continued...
84
H4
Remote Control
Inputs continued
H5
H5
REMOTE CLOSE 1
Bar OFF = Remote Close Signal
Present.
ESD 1
Bar OFF = ESD signal present.
REMOTE MAINTAIN 1
Bar OFF = Remote Maintain
signal present.
Bar ON = Remote Maintain not
present and/or Remote Stop
active.
REMOTE OPEN 2
Bar OFF = Remote Open signal
present from BUS option pcb.
REMOTE CLOSE 2
Bar OFF = Remote Close signal
present from BUS option pcb.
ESD 2
Bar OFF = ESD signal present
from BUS option pcb.
REMOTE MAINTAIN 2
Bar OFF = Remote Maintain
signal present from BUS option
pcb.
Local Stop
not
Selected
Open
Interlock
CLOSE INTERLOCK
THERMOSTAT TRIPPED
Thermostat
Tripped
Close
Interlock
Local Open
not Present
Local not
Selected
*GFYUFSOBMJOUFSMPDLTBSFOPUSFRVJSFE
the interlock function must be selected
0''
4IPVMEUIFNPUPSCFDPNFPWFSIFBUFE
UIFUIFSNPTUBUTXJMMUSJQBOEUIF
BDUVBUPSXJMMTUPQ0ODPPMJOHUIF
UIFSNPTUBUXJMMBVUPNBUJDBMMZSFTFU
FOBCMJOHPQFSBUJPO4FFUIFBDUVBUPS
OBNFQMBUFGPSUIFNPUPSSBUJOH
Local Close
not
Present
Remote
not
Selected
)FMQ4DSFFO
OPEN INTERLOCK
Bar ON = Open Interlock Active.
(Actutator disabled)
Unauthorised Open electrical operation
DBOCFQSFWFOUFECZJOUFSMPDLJOH
UIFBDUVBUPS 0QFO
DPOUSPMXJUIBO
FYUFSOBMJOUFSMPDLDPOUBDU
*GFYUFSOBMJOUFSMPDLTBSFOPUSFRVJSFE
the interlock function must be selected
0''
H6
H6
IR Remote
Control not
Selected
IR Local
Control
%JTBCMFE
Local
Controls
OPU'JUUFE
*30QFO
4JHOBMOPU
Present
5PSRVF
4XJUDI
Tripped
)FMQ4DSFFO
When actuators are supplied for
7BOEBM1SPPGBQQMJDBUJPOTUIFMPDBM
DPOUSPMLOPCTBSFSFNPWFEUPQSFWFOU
VOBVUIPSJTFEPQFSBUJPO
The local control functions are then
DBSSJFEPVUCZVTJOHUIF*OGSBSFE
4FUUJOH5PPM
H7
TORQUE SWITCH TRIPPED
8IFOUIFBDUVBUPSHFOFSBUFTBWBMVF
PGUPSRVFFRVBMUPUIBUTFUGPS0QFO
XIFOPQFOJOH
PS$MPTF XIFODMPTJOH
JUXJMMTUPQ
QSPUFDUJOHJUTFMGBOEUIF
WBMWFGSPNEBNBHF5IJTGFBUVSFJT
LOPXOBT0WFS5PSRVF1SPUFDUJPO
0ODFBUPSRVFUSJQIBTPDDVSSFEGVSUIFS
PQFSBUJPO*/5)&4".&%*3&$5*0/JT
QSFWFOUFE
IR Closed
Signal not
Present
73
Remote Interlocks,
Local Control
Inputs, & T/stat
5IJTAAMBUDIJOHPGUIFFWFOUQSPUFDUT
UIFBDUVBUPSBOEWBMWFGSPNSFQFBUFE
hammering against the obstruction
as a response to a maintained control
TJHOBM
To de-latch the actuator it must be
SFWFSTFE
(For actuator torque adjustment, refer
to [tC ] and [tO] pages 27 and 28)
H7
3FMBZ
Open
-JNJU
3FMBZ
3FMBZ
74
$MPTF
Limit
Actuator
.PWJOH
3FMBZ
)FMQ4DSFFO
OPEN LIMIT
8IFOBDUVBUPSJTTVQQMJFEXJUIPVUMPDBM
DPOUSPMTGPSWBOEBMQSPPGBQQMJDBUJPOT
the option selection screen [Or] must
be set to [rE] for Remote operation
(refer to Section 9.14 page 61)
CLOSE LIMIT
Bar ON = Actuator has reached
Close limit.
ACTUATOR MOVING
Bar ON = Actuator moving.
85
H8
75
Actuator Position
Sensing Devices
H8
8IFOUIFNPUPSJTSVOOJOH
0/BOE
0''CJUEVSBUJPOTIPVMECFFRVBM
'PSUIFUXPTFOTPST
"BOE#
DPSSFDU
PQFSBUJPOJTJOEJDBUFECZUIFGPMMPXJOH
USVUIUBCMF
Position
Sensor A
Position
Sensor B
5PPCTFSWFUIJTGVODUJPO
TFMFDUNBOVBM
operation and turn the actuator
IBOEXIFFMDMPDLXJTF
TUBSUJOHXJUIBMM
sensors OFF:
)FMQ4DSFFO
POSITION SENSOR A
4FOTFTPVUQVUSPUBUJPO6TFEGPS
UIFQPTJUJPOTFOTJOHDJSDVJU$PSSFDU
PQFSBUJPOPGUIFTFOTPSJTJOEJDBUFECZ
the bar being ON (and OFF) 12 times
QFSPVUQVUSFWPMVUJPO8IFOUIFNPUPS
JTSVOOJOH
0/BOE0''CJUEVSBUJPO
TIPVMECFFRVBM
$-0$,8*4&%FH
Sensor B
Sensor A
POSITION SENSOR B
4FOTFTPVUQVUSPUBUJPO6TFEGPS
UIFQPTJUJPOTFOTJOHDJSDVJU$PSSFDU
PQFSBUJPOPGUIFTFOTPSJTJOEJDBUFECZ
the bar being ON (and OFF) 12 times
QFSPVUQVUSFWPMVUJPO
10.3
76
IQ Infrared
Diagnostic and Configuration
*2BDUVBUPSTJODMVEFBO*S%" *OGSBSFE
%BUB"TTPDJBUJPO
JOUFSGBDFBTTUBOEBSE
BMMPXJOHOPOJOUSVTJWFEJBHOPTUJDT
BOBMZTJTBOEDPOGJHVSBUJPO
*2*OTJHIUTPGUXBSFUPPMGPS1$BOE*2
1PDLFU*OTJHIUGPS1%" 1FSTPOBM%JHJUBM
"TTJTUBOU
IBWFCFFOEFWFMPQFEUP
enable the actuator configuration and
onboard datalogger to be reconfigured
BOEBOBMZTFE"1$SVOOJOH*2*OTJHIU
TPGUXBSFPS1%"SVOOJOH*21PDLFU
Insight can be used to interrogate the
BDUVBUPSWJBOPOJOUSVTJWFJOGSBSFE*S%"
DPNNVOJDBUJPO7JTJUXXXSPUPSLDPN
GPSJOGPSNBUJPO
"MUFSOBUJWFMZ
UIFJOUSJOTJDBMMZTBGF
Rotork Setting Tool ProBMMPXTUIF
VTFSUPFYUSBDUBOETUPSF*2BDUVBUPS
configuration and datalogger files
XJUIJOUIF5PPM4UPSFEGJMFTDBOCF
VQMPBEFEPWFSBO*S%"o64#JOUFSGBDF
UPB1$SVOOJOH3PUPSL*2*OTJHIU
XIFSFUIFZDBOCFWJFXFE
BOBMZTFE
BOETUPSFEJOBTBGF
DMFBOFOWJSPONFOU
Using the Setting Tool Pro
BDUVBUPSTFU
VQDBOCFDPOGJHVSFEPOUIF1$
TUPSFE
JOUIFUPPM
USBOTQPSUFEUPUIFBDUVBUPS
BOEVQMPBEFE5IFUPPMDBOUSBOTGFS
the same configuration to multiple
BDUVBUPSTXIFSFBDUVBUPSTFUVQJTUIF
TBNF3FGFSUPQBHF
PRESS THE
KEY.
5IFEJTQMBZFEPQUJPOXJMMGMBTI TUPSFE
JOEJDBUJOHJUIBTCFFOTFU
IrDA Comms
Enabled
*2*OTJHIUBOE*21PDLFU*OTJHIU
TPGUXBSFBSFBWBJMBCMFGSFFPGDIBSHF
GSPNUIF3PUPSLXFCTJUF
XXXSPUPSLDPN
"LJUJTBWBJMBCMFGSPN3PUPSL
XIJDI
JODMVEFTBO*S%"64#BEBQUFSBOE
ESJWFSTGPSDPOOFDUJPOUPB1$5IF,JU
BMTPJODMVEFT*2*OTJHIUTPGUXBSF1%"
DPNNVOJDBUJPOJTWJBUIFJOUFSOBM*S%"QPSU
86
77
10.4 Environmental
End user advice on disposal at end of life of the product
Subject
Definition
Remarks / examples
Hazardous
Recyclable
EU Waste Code
#BUUFSJFT
-JUIJVN
"MLBMJOF
-FBE"DJE
*2*25TUBOECZCBUUFSZ
4FUUJOHUPPM
#BUUFSZ'BJMTBGF6OJUT
:FT
:FT
:FT
:FT
:FT
:FT
8JMMSFRVJSFTQFDJBMUSFBUNFOUCFGPSF
EJTQPTBM
VTFETQFDJBMJTUSFDZDMFSTPS
XBTUFEJTQPTBMDPNQBOJFT
&MFDUSJDBM
&MFDUSPOJD
&RVJQNFOU
1SJOUFEDJSDVJUCPBSET
8JSF
"MM1SPEVDUT
"MM1SPEVDUT
:FT
:FT
:FT
:FT
6TFTQFDJBMJTUSFDZDMFST
(MBTT
-FOT8JOEPX
$FOFMFD2VBMJGJFE*2*25"3BOHF1SJTN
/P
:FT
6TFTQFDJBMJTUSFDZDMFST
.FUBMT
"MVNJOJVN
$PQQFS#SBTT
;JOD
*SPO4UFFM
.JYFE.FUBMT
(FBSDBTFTBOEDPWFSTNPTUQSPEVDUT
8JSF
*2DPMVNOT OPUBMMTJ[FT
NPUPSXJOEJOHT
*2DMVUDI3JOHBOEBTTPDJBUFEDPNQPOFOUT
(FBSTBOE(FBSDBTFT "3BOHFBOEMBSHFS*2
*2NPUPSSPUPST
/P
/P
/P
/P
/P
:FT
:FT
:FT
:FT
:FT
6TFMJDFOTFESFDZDMFST
1MBTUJDT
(MBTTGJMMFEOZMPO
6OGJMMFE
/P
/P
/P
:FT
%JTQPTBMBTHFOFSBMDPNFSDJBMXBTUF
6TFTQFDJBMJTUSFDZDMFST
Oil (SFBTF
.JOFSBM,FSPTFOF.JYFE
.JOFSBM
'PPE(SBEF
(SFBTF
(FBSCPYMVCSJDBUJPO
:FT
:FT
(FBSCPYMVCSJDBUJPO
:FT
:FT
(FBSCPYMVCSJDBUJPO
:FT
:FT
4JEF)BOEXIFFM MJOFBSESJWF:FT/P
8JMMSFRVJSFTQFDJBMUSFBUNFOUCFGPSF
EJTQPTBM
VTFTQFDJBMJTUSFDZDMFSTPS
XBTUFEJTQPTBMDPNQBOJFT
3VCCFS
4FBMT0SJOHT
$PWFSBOETIBGUTFBMJOH
.BZSFRVJSFTQFDJBMUSFBUNFOUCFGPSF
EJTQPTBM
VTFTQFDJBMJTUXBTUFEJTQPTBM
companies
:FT
/P
Disposal
11
78
Oil
Actuator Size
Nett Weight *
kg/lbs
Oil Capacity
litres/pt.-US
*2
*2
*2
Grease
*2
Side handwheels.
&YUSFNFQSFTTVSFNVMUJQVSQPTFHSFBTF
.6-5*4.4PSFRVJWBMFOU'PSMPX
temperatures use a grease suitable for
use at -60DTVDIBT0QUJUFNQ55*&1
Linear drive unit.
&YUSFNFQSFTTVSFNVMUJQVSQPTFHSFBTF
.6-5*4.4PSFRVJWBMFOU
*2
*2
*2
*2
*2
*2
'PPEHSBEFMVCSJDBUJOHPJMJTBWBJMBCMFBT
BOBMUFSOBUJWFDPOUBDU3PUPSL
*2
6OMFTTTQFDJBMMZPSEFSFEGPSFYUSFNF
DMJNBUJDDPOEJUJPOT
3PUPSLBDUVBUPST
BSFEJTQBUDIFEXJUIHFBSDBTFTGJMMFE
XJUI4"&&1PJMTVJUBCMFGPSBNCJFOU
UFNQFSBUVSFTSBOHJOHGSPNo'
o$UP'$
* NOTE:&YDMVEFTTFDPOETUBHF
HFBSCPYJGGJUUFE
87
79
HEX DEC
BINARY
HEX DEC
BINARY
HEX DEC
BINARY
HEX DEC
BINARY
HEX DEC
BINARY
HEX DEC
BINARY
HEX DEC
BINARY
HEX DEC
0000 0000
00
0010 0000
20
32
0100 0000
40
64
1000 0000
128
1010 0000
A0
160
1110 0000
E0
224
0000 0001
01
0010 0001
21
33
0100 0001
41
65
1010 0001
A1
161
1110 0001
E1
225
0000 0010
02
0010 0010
22
34
0100 0010
42
66
1000 0010
82
130
1010 0010
A2
162
1110 0010
E2
226
1110 0011
E3
227
E4
228
0000 0011
03
0010 0011
23
80
35
0100 0011
43
67
1000 0011
83
131
1010 0011
A3
163
44
68
0110 0100
64 100
1000 0100
84
132
1010 0100
A4
164
1110 0100
0000 0100
04
0010 0100
24
36
0100 0100
0000 0101
05
0010 0101
25
37
0110 0101
65 101
1000 0101
85
133
1010 0101
A5
165
0000 0110
06
0010 0110
26
38
0100 0110
46
70
0110 0110
66 102
1000 0110
86
134
1010 0110
A6
166
1110 0110
E6
230
0000 0111
07
0100 0111
47
71
0110 0111
67 103
1000 0111
87
135
1010 0111
A7
167
1110 0111
E7
231
0000 1000
08
0010 1000
40
0100 1000
48
72
0110 1000
68 104
1000 1000
88
136
1010 1000
A8
168
1100 1000
1110 1000
E8
232
28
C8
200
0000 1010
0A
10
0010 1010
2A
42
0100 1010
4A
74
0110 1010
6A 106
1000 1010
138
1010 1010
AA 170
1100 1010
CA 202
1110 1010
EA
234
0000 1011
0B
11
0010 1011
2B
43
0100 1011
4B
75
0110 1011
6B 107
1010 1011
AB
171
1100 1011
CB
203
1110 1011
EB
235
0000 1100
0C
12
0010 1100
2C
44
0100 1100
4C
76
0110 1100
6C 108
1000 1100
1010 1100
AC 172
1100 1100
CC 204
1110 1100
EC
236
8C
140
6E 110
1000 1110
8E
142
1010 1110
AE
174
1100 1110
CE
206
1110 1110
EE
6F 111
1000 1111
8F
143
1010 1111
AF
175
1100 1111
CF
207
&'
0111 0000
70 112
1011 0000
B0
176
1111 0000
F0
240
0111 0001
71 113
1011 0001
B1
177
1111 0001
F1
241
82
0111 0010
72 114
1011 0010
B2
178
1111 0010
F2
242
1111 0011
F3
243
%
0000 1110
0E
14
0010 1110
2E
46
0100 1110
4E
78
0110 1110
0000 1111
0F
15
0010 1111
2F
47
'
0110 1111
0001 0000
10
16
0011 0000
30
48
0101 0000
50
80
0001 0001
11
17
0101 0001
51
81
0001 0010
12
18
0011 0010
50
0101 0010
52
32
8A
238
0011 0011
33
51
0101 0011
53
83
0111 0011
73 115
0001 0100
14
20
0011 0100
34
52
0101 0100
54
84
0111 0100
74 116
1011 0100
B4
180
1111 0100
F4
244
0001 0101
15
21
0011 0101
35
53
0101 0101
55
85
0111 0101
75 117
1011 0101
B5
181
1111 0101
F5
245
0001 0110
16
22
0011 0110
36
54
0101 0110
56
86
0111 0110
76
118
1011 0110
B6
182
1111 0110
F6
246
0001 0111
17
23
0011 0111
37
55
0101 0111
57
87
1011 0111
B7
183
1111 0111
F7
247
0001 1000
18
24
0011 1000
38
56
0101 1000
58
88
0111 1000
120
1011 1000
B8
184
1111 1000
F8
248
'
0001 1010
1A
26
0011 1010
58
0111 1010
7A
122
1011 1010
BA
186
1111 1010
FA
250
0001 1011
1B
27
0111 1011
7B
123
1011 1011
BB
187
1111 1011
FB
251
0001 1100
1C
28
0011 1100
60
0111 1100
7C
124
1011 1100
BC
188
1111 1100
FC
252
0001 1110
1E
30
0011 1110
3E
62
0111 1110
7E
126
%&
1111 1110
FE
254
0001 1111
1F
31
0011 1111
3F
63
0111 1111
7F
127
1111 1111
FF
255
12
3A
3C
'
78
'
#'
80
IQ Approvals
*&$BOE*&$GPS&YE**$5
5FNQFSBUVSF$UP$ 'UP'
'BDUPSZ.VUVBM&YQMPTJPOQSPPGUP/&$"SUJDMF
5FNQFSBUVSF$UP$ 'UP'
0QUJPO$UP$ 'UP'
"MUFSOBUJWFGPS(SPVQ#IB[BSEPVTBSFB5FNQFSBUVSFTBTGPS
(SPVQT$BOE%
88
US Non hazardous
NEMA 4, 4X and 6.
5FNQFSBUVSF$UP$ 'UP'
0QUJPO$UP$ 'UP'
0QUJPO$UP$ 'UP'
AA
81
Heading Fuses
Approved
'4#VTTNBO5%$ SBUJOHBTQFSUSBOTGPSNFSUZQF
4FFBDUVBUPSXJSJOHEJBHSBNGPSUSBOTGPSNFSUZQF
5ZQFN"BOUJTVSHF
5ZQFN"BOUJTVSHF
5ZQFN"BOUJTVSHF
'4 "5&9VOJUTPOMZ
#VTTNBO5%4N"2VJDLCMPXPS-JUUFM'VTFN"2VJDLCMPX
82
Appendix A
EL
EP
5IFFOEPGUSBWFMMJNJUGSPNXIJDIUIF
QBSUJBMTUSPLFUFTUXJMMTUBSUBOEFOE
NVTUCFTFU
"QPTJUJPODBOCFTFUCFUXFFO
BOEUPHJWFBTFUQPJOUXJUIJOUIF
USBWFMUPXIJDIUIFQBSUJBMTUSPLFSVOT
5PTFUUIFQBSUJBMTUSPLFQPTJUJPO
1SFTT
the + or -LFZUPTDSPMMCFUXFFO
BOE"NJOJNVN4USPLFJT
SFRVJSFEGSPNPQFOMJNJUUPBMMPXUIF
actuator to perform the partial stroke
BEFRVBUFMZ
PRESS THE
Et
PRESS THE
KEY.
KEY.
5IFUJNFPVUGVODUJPOBMMPXTB
reasonable amount of time to be set
for the partial stroke to complete one
DZDMF"OBMBSNDBOCFTFUUPBDUJWBUFJG
the stroke hasnt been completed in the
TFUUJNF3FGFSUP4FDUJPO JOEJDBUJPO
DPOUBDUT
5IF1BSUJBM4USPLFUJNFPVU
NVTUCFTFUUPBWBMVFHSFBUFSUIBOUIBU
SFRVJSFEUPDPNQMFUFUIF1BSUJBM4USPLF
VOEFSOPSNBMPQFSBUJOHDPOEJUJPOT
5PTFUUIFQBSUJBMTUSPLFUJNFPVU
QSFTT
the + or -LFZUPTDSPMMVQPSEPXOJO
TFDPOEJOUFSWBMT
4FUUIFSFRVJSFEUJNFBOEPRESS THE
KEY.
Partial Stroke
Pos: 75%
Partial Stroke
Limit: Open
5IFEJTQMBZPQUJPOXJMMGMBTI[Stored]
JOEJDBUJOHJUIBTCFFOTFU
5IFEJTQMBZPQUJPOXJMMGMBTI[Stored]
JOEJDBUJOHJUIBTCFFOTFU
P.Stroke Timeout
300 seconds
5IFEJTQMBZPQUJPOXJMMGMBTI[Stored]
JOEJDBUJOHJUIBTCFFOTFU
89
83
Head Office
Rotork Controls Limited
Brassmill Lane
Bath
BA1 3JQ
Local representative:
tel
+44 (0)1225 733200
fax
+44 (0)1225 333467
email mail@rotork.com
ATTENTION: RED PLASTIC PLUGS IN CONDUIT ENTRIES ARE FOR TRANSIT ONLY.
FOR LONG TERM PROTECTION FIT SUITABLE METAL PLUGS.
ATTENZIONE: I TAPPI IN PLASTICA ROSSA PER L'ENTRATA CAVI SONO SOLO
TEMPORANEI. PER UNA PROTEZIONE PERMANENTE PREGO SOSTITUIRLI CON
APPOSITI TAPPI METALLICI.
ATENCION: LOS TAPONES ROJOS DE PLASTICO EN LAS ENTRADAS DE CABLE
SON UNICAMENTE PARA TRANSPORTE. PARA PROTECCION PERMANENTE
COLOCAR TAPONES METALICOS APROPIADOS.
ACHTUNG: DIE ROTEN PLASTIKSTOPFEN SIND NUR FR DEN TRANSPORT
GEEIGNET. FR DAVERHAFTEN SCHUTZ SIND DIESE GEGEN GEEIGNETE
BLINDSTOPFEN AUSZTAUSCHEN.
ATTENTION: LES BOUCHONS PLASTIQUES ASSURENT UNE PROTECTION
TEMPORAIRE. POUR UNE PROTECTION DEFINITIVE UTILISER DES BOUCHONS
METALLIQUES.
90
Heading
IQ
&
IQT Range
91
Rotork Actuation
Contents
Reliability
Intelligent actuation
Protection
Applications
Intelligent communication
10
11
Construction
12
14
Actuator specification
15
Performance summary
16
92
Rotorks IQ intelligent valve actuator range the best just got better
Rotorks tried and tested range
of IQ intelligent electric valve
actuators is now further enhanced
- retaining legendary features such
as Rotorks unique double sealing
system and non-intrusive infrared
commissioning capability by the
addition of the IQT dedicated
quarter-turn actuator.
Simple troubleshooting
93
Position measurement
Reliable process control depends on
accurate positioning of the valve at
end of travel and for fluid control, mid
travel. The patented IQ non-contacting
position measuring system is the most
simple yet devised for actuator control.
With only one moving part, the
resolver converts output centre column
rotation into an electronic signal which
is then compared to position limits
stored within a safe, non volatile
memory.
IQT speed control
By use of motor control technology
proven in the AQ range over 20 years
and now integrated with the IQ
actuator on a chip the output speed
of the IQT can be adjusted without
affecting the torque output.
94
IQ - big on intelligence
Actuator display
The IQ incorporates a unique liquid
crystal display developed specifically
for actuator indication. Large
segments allow easy, distance viewing
of valve position, torque and
diagnostic screens. A unique, diffused
LED backlighting system provides high
visibility in all light conditions. The LCD
display is supplemented with position
indication lights, green, yellow and red.
Indication back up
Data logging
Number of operations
Statistics
Set-up
Infra-red set up, adjustment and
review using the supplied, intrinsically
safe IQ Setting Tool allows users access
to the configuration of the actuator
using the convenient actuator liquid
crystal display.
On screen diagnostic icons
Four dedicated alarm icons are
incorporated into the LCD display
giving clear indication of valve, control
system and actuator alarms.
Help screens
Valve closed
Torque and
position display
Close torque
set to 40%
Diagnostics
display
95
IQ thermostatic protection
Two thermostats embedded in the
motor windings directly sense
temperature, tripping the actuator
control circuit in the event of
overheating.
IQT thermostatic protection
Two thermostats are embedded in the
toroid transformer windings providing
comprehensive motor power module
protection.
Auto self test and diagnosis
(ASTD)
Each time the actuator is powered
up, its vital operational circuits
automatically self test to ensure
correct operation. In the unlikely
event that a fault is diagnosed the
information is automatically presented
using the display icons. At the same
time, actuator operation can be
inhibited to enable site investigation.
Instant reversal protection
An automatic time-delay circuit avoids
the shock loads which may cause
unnecessary wear to valve stems and
gearboxes when an actuator is ordered
to reverse direction instantaneously.
The circuit also limits current surges
through the contactor.
96
Customised features
97
Lifetime support
Above:
Actuator torque display
using IQ-Insight software
98
99
10
100
R O T O R K PA K S C A N
Central control of up to
240 units on a single loop
DCS
Master Station
FIELDBUS
DCS
Interface
Modbus
11
101
Advanced engineering
1 Hand operation
Direct drive handwheel (or geared
handwheel on larger sizes and IQT)
to provide reliable emergency manual
operation in the event of a power
supply failure. With padlockable*
hand/auto clutch for safe operation
even when the motor is running.
IQ
IQT
5
2 Non intrusive setting
All actuator settings and diagnostics
are made through the sealed
indication window. It is not necessary
to remove electrical covers exposing
the integral controls on site.
2
3 Local controls
Local controls and padlockable*
Local/Stop/Remote selector switch
operate internal reed switches,
avoiding penetrating shafts which
would have to be sealed to prevent
moisture ingress.
3
4 Position control
Hall effect magnetic pulse system
accurately measures and controls the
stroke of the actuator without using
gears and switches.
IQ
IQT
12
102
5 Terminal compartment
Separately sealed terminal
compartment ensures the integrity of
the electrical equipment even when
the terminal cover is removed during
site wiring.
1
5
IQ
4
6
2
IQT
3
4
7 Thrust base
Cast iron, water sealed bearings.
Easily removable drive bushing for
machining to suit valve stem for
convenient valve adaptation.
6
*Suitable for 6mm / 1/4 inch padlock
7
13
103
Gearboxes
Quarter-turn output
For torque output up to 2000Nm IQT
provides direct quarter-turn output.
For part-turn applications that require
torques in excess of 2000Nm or where
increased thrust/torque at reduced
operating speed is required, Rotork
produce a range of gearboxes. With
the IW range of gearboxes torque
outputs up to 137,000Nm are
available.
Key features:
2,000 1,476
137,000 107,000
Actuator type:
IQT
IQ + IW
Worm Gearbox
3,000 2,200
44 10,000
8,135 6,000
350 1,557
43,386 32,000
3,342 750,000
Actuator type:
IQ
IQ + IB
IQ + IS
14
104
Bevel Gearbox
Spur Gearbox
Performance summaries
p16
p20
Introduction
p23
Mechanical
p23
4.1 Enclosure
p23
p24
4.3 Handwheel
p24
4.4 Lubricant
p25
4.5 Finish
p25
Electrical
p25
p25
5.2 Control
p25
p27
p28
5.5 Protection
p28
p28
p29
Actuator Components
6.1 Motor
p29
p29
p29
p29
and wiring
p29
Design Specification
p30
p30
p30
p30
7.4 Vibration
p30
p30
7.6 Noise
p30
15
105
Performance data
Actuator output speeds
rpm at 50 Hz
18
24
36
48
72
96
144
192
rpm at 60 Hz
21
29
43
57
86
115
173
230
Actuator size
IQ10
IQ12
IQ18
IQ20
IQ25
IQ35
IQ40
IQ70
IQ90
Torque** Nm
Ft lbf
34
34
34
34
34
34
25
25
25
25
25
25
81
81
81
68
48
41
60
60
60
50
35
30
108
108
80
80
203
203
203
203
176
142
102*
150
150
150
150
130
105
75*
400
400
298
244
244
230
149*
295
295
220
180
180
170
110*
610
610
542
474
474
366
257*
450
450
400
350
350
270
190*
1020
1020
845
680
680
542
406*
750
750
625
500
500
400
300*
1490
1490
1290
1020
1020
745
645*
542*
1100
1100
950
750
750
550
475*
400*
2030
2030
1700
1355
1355
1020
865*
730*
1500
1500
1250
1000
1000
750
640*
540*
1355*
1355*
1000*
1000*
IQ91
IQ95
3000
2200
* Due to the effects of inertia and drive nut wear, speeds not recommended for direct mounted gate valve applications.
16
** Torque rating is maximum torque setting in both directions. Stall torque will be 1.4 to 2.0 times this value depending on speed and voltage.
If maximum torque is required for more than 20% of valve travel, refer to Rotork.
106
18
24
36
48
72
96
144
rpm at 60 Hz
21
29
43
57
86
115
173
Actuator size
Torque** Nm
IQS12
IQS20
IQS35*
Ft lbf
65
60
45
40
30
25
48
44
33
30
22
18
165
130
130
125
100
80
60
122
96
96
92
74
59
44
450
400
350
320
230
190
135
332
295
258
236
170
140
100
IQ DC - performance data
Actuator output speeds
rpm
Actuator size
18
Torque** Nm
IQD10
IQD12
24
36
48
Ft lbf
34
34
31
27
25
25
23
20
68
68
61
54
50
50
45
40
IQD18
108
80
IQD20
IQD25
163
163
136
108
120
120
100
80
305
305
257
203
225
225
190
150
DC supply voltage
IQD10
IQD12
IQD18
IQD20
IQD25
24V
48V
110V
* IQS35 not available at 115v. Actuator output speed 144/173 rpm is not recommended for direct mounted gate valve applications.
** Torque rating is maximum torque setting in both directions. Stall torque will be 1.4 to 2.0 times this value depending on speed and voltage.
If maximum torque is required for more than 20% of valve travel, refer to Rotork.
107
17
IQ performance summary
Mechanical data
Actuator size IQ IQS IQD W
10
20
12
25
35
40
70
90
91
95
18
Flange size
Approximate weight**
ISO 5210
F10
F14
F16
F25
F25
F30*
F25
F30
MSS SP - 102
FA10
FA14
FA16
FA25
FA25
FA30*
FA25
FA30
kg
27
46
69
190
190
200
200
200
lbs
60
101
152
418
418
440
440
440
kN
44
100
150
220
220
334
N/A
445
lbf
10,000
22,480
33,750
50,000
50,000
75,000
N/A
100,000
mm
32
38
54
64
70
70
N/A
N/A
ins
11/4
11/2
21/8
21/2
23/4
23/4
N/A
N/A
mm
26
32
45
51
57
57
N/A
N/A
ins
1 /4
1 /4
2 /4
2 /4
N/A
N/A
mm
N/A
51
67
N/A
N/A
N/A
N/A
N/A
ins
N/A
25/8
N/A
N/A
N/A
N/A
N/A
Non-rising
Type Z - Z3
Z Rising
Z3 Rising
Non-rising
mm
32
51
67
73
83
83
N/A
83
ins
11/4
25/8
27/8
31/4
31/4
N/A
31/4
mm
N/A
38
51
57
73
73
N/A
73
ins
N/A
1/
2/
2/
2/
N/A
27/8
mm
42
60
80
100
100
120
100
N/A
mm
20
30
40
50
50
50
50
N/A
Type B4 (maximum)
mm
20
30
44
50
60
60
60
N/A
ins
/4
11/4
13/4
21/4
21/4
21/4
N/A
Standard
Direct
Direct
Direct
Direct
15:1
15:1
15:1
15:1
Optional
12:1
13.5:1
22.5:1
15:1 or
30:1
30:1
45:1
30:1
45:1
Handwheel ratio
18
* IQ90 with B3 and B4 couplings have flange size F25. ** Weight will be dependent on optional equipment fitted.
For actuator sizes IQ10 to IQ35 when required to drive shafts or stems having any axial movement, a type A coupling must be used.
Utilises Z3 form drive coupling.
108
IQT125
IQT250
IQT500
IQT1000
IQT2000
Max Nm
Min Nm
125
50
250
100
500
200
1000
400
2000
800
Max Ft lbs
Min Ft lbs
92
37
185
74
369
148
738
295
1476
590
5
20
8
30
15
60
30
120
60
120
Torque
Operating time
90 Min
90 Max
Flange
ISO 5211
MSS SP-101
F07*
FA07*
F10
FA10
F10
FA10
F12
FA12
F14*
FA14*
F14
FA14
Weight
Kg
lbs
22
49
22
49
22
49
37
82
37
82
Couplings**
Spindle acceptance
22
0.87
28
1.1
42
1.65
28
1.1
42
1.65
42
1.65
60
2.36
60
2.36
14
0.56
19
32
0.75 1.25
19
0.75
32
1.25
32
1.25
41
1.62
41
1.62
Handwheel
Turns for 90
80
80
80
80
80
80 - 100
80 - 100
80 - 100
80 - 100
80 - 100
Angular
adjustment
(nominal) degrees
* Optional flanges F05, FA05, F07 and FA07 use a base adapter plate. Required base type must be specified.
19
109
2 Actuator drive
couplings
Type A
Type Z
Type Z3
N o n - T h r u s t
20
Type B1
Type B3
Type B4
110
Thrust bearings
T h r u s t
Position 1
Position 2
Type A
Type Z3
N o n - T h r u s t
Type B1
Type B3
Type B4
111
Drive couplings*
F05/FA05
F07/FA07
F10/FA10
for sizes
IQT125/250/500
22
F12/FA12
F14/FA14
112
Standard specification
4 Mechanical
3 Introduction
IQ actuators are self contained units for local and remote
electrical operation of valves. Comprising an electric motor,
reduction gearing, reversing starter with local controls, turns
and torque limitation with electronic logic controls and
monitoring facilities, all housed in a double-sealed
watertight enclosure to IP68 7 metres-72 hours, NEMA 4,
4X and 6.
All torque and turns settings and configuration of the
indication contacts are effected using the non-intrusive,
hand held infra-red, IQ Setting Tool, which is included with
each order.
The following specification covers standard features and
available optional features. Options selected must be
specified with enquiry.
Below:
Pocket IQ-Insight software tool used to download data logger file.
113
23
Standard specification
24
114
4.4 Lubrication
IQ and IQT actuators are factory filled
for life with premium quality gear oil
specified as SAE 80/90 EP for IQ and
Dextron 2 for IQT. Oil lubrication
out-performs grease over the IQ
temperature range -30C to +70C,
with none of the problems associated
with grease such as separation and
tunneling. Rotork have used this same
grade of lubricating oil for 40 years.
Lubrication options
Food grade lubricant
IQ and IQT actuators may be supplied
with the gearcase filled with Hydra
Lube GB Heavy food grade lubricant.
This lubricant is a synthetic nonaromatic hydrocarbon mixture with
PTFE and other additives. It does not
contain chlorinated solvents. Grease
used in assembly and thrust bearings
is Hydra Lube WIG Medium-NLGI-123.
Extreme temperature service
Where actuator service requires
operation outside of -30C to +70C
alternative lubricants are available,
please apply to Rotork.
4.5 Finish
All IQT and IQ actuators up to size
IQ35 are finished in polyester powder
coating, colour silver grey. Actuators
size IQ40 and above are finished in
air-dried urethane reinforced synthetic
alkyd resin colour, silver grey. For full
specification of paint finish see
publication E151E.
Finish options
Colour: Other colours may be specified, please apply to Rotork.
Offshore: 2 pack epoxy coatings are
available for extreme environmental
conditions, please apply to Rotork.
50Hz
200, 220, 240, 380, 400, 415, 440,
480, 500, 550, 660 and 690 volts
60Hz
200, 208, 220, 230, 240, 380, 400,
440, 460, 480, 575, 590, 600, 660
and 690 volts
The required nominal operating
voltage must be specified at time of
order.
Actuator performance is guaranteed
with a voltage tolerance +/-10% and
frequency tolerance +/-5Hz. Actuators
are capable of starting and running
up to speed with a maximum 15%
volt drop.
5 Electrical
5.2 Control
Local control
Non-intrusive selectors are provided
on the actuator electrical control
cover, one for Local/Stop/Remote
selection, pad-lockable in each
position, and the other for Open/
Close control. Controls may be rotated
to suit actuator orientation.
Local control may be selected to
operate using the supplied IQ Setting
Tool. The Setting Tool incorporates
dedicated open, stop and close
buttons and will operate over a
nominal distance of 0.75 metres from
the display window.
25
115
Standard specification
116
Monitor relay
Indication options
Data logger
The on board data logger allows
infra-red, IrDA( (Infra-Red Data
Association) standard, download of
historical actuator/valve performance
data to PC or via an IrDA compatible
PDA.
For hazardous areas the intrinsically
safe Rotork Communicator tool is
available. Rotork IQ-Insight PC
software allows data logger
information of operational events and
statistics all time and date stamped
plus valve torque/position profiles,
both last operation and historical
trends, all to be analyzed. For more
information please refer to
publication E111E.
Valve position:
Fully open, fully closed or
intermediate positions
(0-99% open)
Valve Alarms
Motor tripped on torque in mid
travel, motor tripped on torque going
open, going closed, pre-set torque
exceeded, valve jammed, actuator
being operated by handwheel.
Actuator alarms
Lost phase (3 phase IQ only),
customer 24V DC (120V AC) supply
lost, battery low, internal failure
detected, thermostat tripped.
Each contact can be configured to
either normally open or normally
closed and rated at 5mA to 5A,
120V AC, 30V DC.
27
117
Standard specification
Status:
Valve opening, closing, moving
(continuous or pulsing signal),
local stop selected, local selected,
remote selected, open or close
interlock active, ESD active
Valve alarms:
Motor tripped on torque in mid
travel, motor tripped on torque
going open, going closed, pre-set
torque exceeded, valve jammed,
actuator being operated by
handwheel
Actuator alarms:
Lost phase**, customer 24V DC
(120V AC) supply lost, battery low,
internal failure detected,
thermostat tripped
Foundation Fieldbus
DeviceNet
The ODVA certified DeviceNet
interface module, with full status data
feedback and actuator digital and
analogue control, connects directly to
the popular DeviceNet data highway.
Data feedback includes both torque
and high accuracy position information
while the inbuilt positioner allows for
full modulating control. Up to 63 IQ
actuators can be connected on a
single DeviceNet highway. For further
information refer to publication S116E.
5.5 Protection
The IQ control system incorporates
the following valve, actuator and
control protection:
Obstructed valve (torque trip)
protection.
Lost phase protection plus automatic
phase rotation correction by
Syncrophase.
Profibus
28
118
Standard specification
6 Actuator components
6.1 Motor
IQ 3 phase
Three phase, Class F, insulated squirrel
cage motor of special high torque
low inertia design. 15 minute rated
with cyclic duration factor of 25% at
33% of actuator output rated torque
giving a temperature rise not
exceeding that permitted for Class B
insulation at standard nominal
voltage. Actuator rated up to 60 starts
per hour at a rate not exceeding 600
starts per hour. Burnout protection by
embedded thermostat, with facility
for bypassing under emergency
shutdown control. For details of
motor performance and use of
uninterruptable power supplies please
refer to publication E130E.
Motor options
Modulating
When a higher number of starts per
hour are required (up to 1200 starts
per hour) IQM/IQTM and IQTFM have
been specifically designed for these
duties. For further details please refer
to IQM/IQTM publication E410E.
IQT
The IQT power module consists of a
torroid power transformer with a fast
acting micro controller based,
intelligent switch mode motor drive.
Customer remote control supply is an
isolated 24V DC rated at 5W or an
optional nominal 110V AC supply
rated at 20VA.
6.3 Control module
IQ and IQT
Incorporating a single integrated
circuit, hard-wired logic control for
the actuator together with infra-red
(IrDA) interface for external nonintrusive settings and interrogation by
IQ-Insight configuration and data
logger viewer PC tool. On board data
logger records operational data, valve
torque/position profiles and statistical
information, all time and date
stamped.
IQ
Position and torque are adjustable as
follows:
119
29
Standard specification
7 Design specification
7.1 Design life
For isolating duty, torque ratings of IQ
actuators are based on a minimum
maintenance free life of 10,000
open/close/open cycles with rated
seating torque at stroke end and an
average of 1/3 rated seating torque
during stroke. For modulating duty
during stroke please refer to IQM
Range, publication E410E.
Life tests
Standard IQ life test is based on
10,000 open/close/open cycles
(500,000 output turns) with
maximum seating torque at stroke
end and an average of 1/3 max.
seating torque during stroke.
Actuators are stalled against a solid
object 25 times to prove durability.
Standard IQT life test is based on
25,000 open/close/open cycles at
75% rated torque rising to 100% at
each end of travel.
Machinery directive
7.4 Vibration
Standard IQ and IQT Range actuators
are suitable for applications where
vibration severity does not exceed the
following applied at the actuator
interface:
Plant induced: Where the cumulative
level of all vibration within the
frequency range of 10 to 1000Hz is
less than 1g rms.
Shock: 5g peak acceleration.
Seismic: Frequency range 1 to 50Hz,
2g acceleration if it is to operate
during and after the event. 5g if it is
only required to maintain structural
integrity.
Where excessive plant induced
vibration is anticipated, mounting the
actuator remote from the valve and
driving via extension shafting
incorporating vibration absorbing
couplings may provide a satisfactory
solution. Contact Rotork for further
details.
120
7.6 Noise
Independent tests have shown that at
1m generated noise did not exceed
61db(A).
IQ
IQT
121
UK head office
Rotork Controls Limited
tel: +44 (0)1225 733200
fax: +44 (0) 1225 333467
mail@rotork.co.uk
Australia
tel: +61 353 381566
fax: +61 353 381570
mail@rotork.com.au
Germany
tel: +49 2103 95876
fax: +49 2103 54090
info@rotork.de
Russia
tel: +7 (095) 976 3806
fax: +7 (095) 234 9125
rotork.russia@mtu-net.ru
Thailand
tel: +66 2 2727165
fax: +66 2 2727167
mail@rotork.co.th
Canada
tel: +1 403 5699455
fax: +1 403 5699414
info@rotork.ca
Hong Kong
tel: +852 25202390
fax: +852 2 5289746
rotorkhk@netvigator.com
Japan
tel: +81 3 5632 2941
fax: +81 3 5632 2942
mail@rotork.co.jp
Saudi Arabia
tel: +966 3 833 1661
fax: +966 3 833 9369
rotork@concept.net.sa
U.K. (Electrics)
tel: +44 1225 733 200
fax: +44 1225 333 467
mail@rotork.co.uk
China (Shanghai)
tel: +86 21 64785015
fax: +86 21 64785035
crouse.shen@rotork.com.cn
India
tel: +91 44 6254219
fax: +91 44 6257108
rotork@rotork.co.in
Korea (South)
tel: +82 31 2650962
fax: +82 31 2651369
rotork@rotork.co.kr
Singapore
tel: +65 645 71233
fax: +65 645 76011
philip.seah@rotork.com.sg
China (Beijing)
tel: +86 10 8284 5700
fax: +86 10 8284 5697
rotorkbj@public3.bta.net.cn
Indonesia
tel: +62 21 580 6764
fax: +62 21 581 2757
rotork@indosat.net.id
Malaysia
tel: +60 3 5192 8816
fax: +60 3 5192 8821
rotork@rotork.com.my
South Africa
tel: +27 11 4539741
fax: +27 11 4539894
howard.mutters@rotork.co.za
USA
tel: +1 585 3281550
fax: +1 585 328 5848
info@rotork.com
France
tel: +33 1 43 111550
fax: +33 1 48 354254
mail@rotork.fr
Italy (Electrics)
tel: +39 0245 703300
fax: +39 0245 703301
rotork.italia@rotork.it
Netherlands
tel: +31 10 4146911
fax: +31 10 4144750
sales@rotork.nl
Spain
tel: +34 94 6766011
fax: +34 94 6766018
rotork@rotork.es
Venezuela
tel: +58 212 953 9473
fax: +58 212 953 6886
rotorkvz@cantv.net
sales@fluidsystem.co.uk
As part of a process of on-going product development, Rotork reserves the right to amend and change
specifications without prior notice. Published data may be subject to change. For the very latest version
release, visit our website at www.rotork.com
The name Rotork is a registered trademark. Rotork recognizes all registered trademarks.
Published and produced in the UK by Rotork Controls Limited.
122
IW Series AWWA
C504 Quarter-turn Worm Gear Operator
IW Quarter-turn Worm
Gear Operator
Features
Options
Stem extensions
123
Padlock kit
NAMUR & Westlock Position
indicator mounting kit
High temperature:
0 to 300 F
Low temperature
down to -60 F
Open Right Service
450 ft-lbs Service
IW Series AWWA
C504 Quarter-turn Worm Gear Operator
Material Specification
Component
Material
Specification / Notes
Ductile Iron
Cast Iron
Steel
Manganese Bronze
Steel
Steel
Angular Contact
Nitrile
316 SS
Renolit CL-X2
431 SS
Gearcase
Base plate
Worm Shaft
Quadrant
Position Indicator
Drive sleeve
Bearings
O-Ring seals
Fasteners
Grease
Input Shaft
F Type handwheel
RIM Effort in lb
40
40
60
80
120
36
32
N SPOKES
28
Type
8
12
16
20
24
28
32
36
40
44
48
F200
F300
F400
F500
F600
F700
F800
F900
F1000
F1100
F1200
K
2.97
3.96
3.96
3.96
3.96
3.96
3.96
3.96
3.96
3.96
3.96
3
3
4
4
4
6
6
6
6
6
8
Dimensions
24
20
16
12
12
8
8
Output Required
M.A.
2 Define Maximum allowable RIM effort
Input Torque =
(standard is 80lb)
60
70
80
90 100 110 120 130 140 150 160 170 180 190 200
Rotork Gears BV
Nijverheidstraat 25
7581 PV Losser
P.O. Box 98
7580 AB Losser
The Netherlands
Rotork Gears UK
Regina House
Ring Road
Bramley, Leeds
West Yorkshire LS13 4ET
England
tel: 0086-21-64348388
fax: 0086-21-64348366
email: info@rotorkgears.com.cn
Rotork Valvekits
Brookside Way,
Nunn Park,
Huthwaite,
Nottinghamshire, NG17 2NL
England
www.rotork.com
tel:
+91 80 3098 1600
fax:
+91 80 3098 1610
email: sales@rotork.co.in
124
Enclosed Switches
Motor Disconnects
125
126
--
TM
--
-
-
-
TM TM -
-
-
-
---
-
- -
- - -
-
- -
--
-
- -
-
-
--
- -
-
--
- -
- -- -
--
--
- -
--
--
--
127
--
TM
-- -
-- -
--
M
M
- -
-
--
--
--
- -
- --
-- -
-- -
--
- -- -
-
- -- -- - -
-- -- - -
128
- -- -- - - -- - ---
Rotork Gears,
Regina House,
Bramley,
Leeds,
LS13 4ET,
England.
RG-IW-002
Issue 07/10
129
Material Specification
Gearcase
Baseplate
Input Housing
End cap
Worm Gear
Worm Shaft
Indicator plate
Screws (External)
High Tensile Steel Metric Standard to BS3692 & 4168 as standard, optional Stainless Steel.
Bearings
Output Sleeve
Lubricant
Seals
Gearbox Detail
Gearbox Specification
IW:
MTW:
MOW:
Gears
Gearbox type
Gearbox ratio
350 rpm. (IW and MOW must have input reducers fitted and combined ratios
greater than 720:1 to operate at this speed)
N/A
F10:
F14:
F16:
F25:
F30:
Gearbox weight
130
The valve spindle must be greased before assembly of the gearbox to the valve.
Flanges to be sealed on assembly with silicone sealant.
It is essential that the gearbox baseplate is flush with the valve bonnet flange before the mounting screws are tightened.
If the gearbox has been supplied with a handwheel, it is recommended that this be fitted to the gearbox before mounting on the valve. This will
make it easier to rotate the gearing to pick up the start of a thread or key location.
On a keyed valve shaft, once the key and keyway are lined up, the gearbox can be lowered onto the mounting flange and bolted down.
On a screwed valve shaft, rotating the handwheel will cause the gearbox to screw itself down the spindle. Once in the correct position it can be
bolted down.
When bolting the valve to the gearbox we recommend using at least grade 8.8 fasteners, and these MUST be torque tightened dependent upon
the grade and size used.
If an electric actuator is fitted to the gearbox, a suitable input adaptor will have been supplied. After mounting the actuator to the gearbox, the
limit and torque switch settings must be made in accordance with the manufacturers instructions. The maximum permitted bending moment on
the input adaptor of the gearbox is indicated on the gearbox specification sheet.
HANDLING
Combined valve, actuator and gearbox must NOT be slung from the gearbox.
MAINTENANCE
All gear cavities are lubricated and sealed for life and the type of grease and seals used within the gearbox is indicated on the nameplate and
shown in the material specification. The required maintenance intervals depend on the respective application and will therefore have to be
determined by the user dependent on the conditions of use. Annual inspection of the gearbox is recommended, but under normal operating
conditions no maintenance is required for the gearbox, but should the valve be taken out of service for overhaul, the gearbox baseplate may be
removed and the grease renewed. The baseplate must be sealed using silicone sealant on re-assembly, unless fitted with an O ring. Below is a
table for the recommended tightening of screws.
HEXAGON HEAD GRADE 8.8
SCREW
SIZE
TORQUE
TIGHTNESS
(Nm)
TORQUE
TIGHTNESS
(lbsft)
2
5
9
21
41
71
177
346
598
2
4
6
15
30
53
131
255
441
M4
M5
M6
M8
M10
M12
M16
M20
M24
M30
M36
3
6
10
25
49
86
213
415
718
2
4
8
18
36
63
157
306
529
TORQUE
TIGHTNESS
(lbsft)
4
8
14
35
69
121
299
584
1009
2006
3508
3
6
11
26
51
89
221
431
744
1480
2587
5
10
17
42
83
145
359
701
1211
4
7
13
31
61
107
265
517
893
11
19
45
86
152
372
717
8
14
33
64
112
274
529
Copy of QC 40-2
NB. All internal cavities within the gearbox must be packed with grease.
SPARES
Spare parts must be selected from the spare parts lists and a recommended spares holding for 5 years is shown on the spare parts list.
C.F. 27.07.10 issue 2
F:\Exeeco\GBOX\ENGINEER\ATEX\Instructions\Worm\Installation Instructions For WormR2.doc
131
PROCEDURE FOR
DISMANTLING / RE-ASSEMBLY OF WORM GEAR OPERATORS
1. PURPOSE: To provide dismantling / re-assembly instructions.
2. SCOPE: Rotork Gears range of worm gearboxes
3. DEFINITION: Sequence of instructions to dismantle and re-assemble Rotork Gears worm gearboxes.
4. PROCEDURE: Refer to spare parts list for item numbers. For additional information see Documentation.
4.1 Dismantling
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
4.1.6
4.1.7
4.1.8
4.1.9
4.1.10
4.1.11
4.1.12
4.1.13
4.1.14
4.1.15
4.1.16
If the worm gearbox is fitted with an input reducer see the dismantling instructions for the input
reducer to first remove the input reducer.
For output sleeve with o rings, to prevent damage to the o rings (28), slightly loosen ALL the socket
head cap screws/Durlok (11) before fully removing the screws.
Fully remove the output sleeve screws (11) from indicator plate (8).
Remove the indicator plate (8) and o rings (28).
Remove the output sleeve (5) where applicable.
Remove the key (20) from the worm shaft (4).
Remove the screwed fasteners (17), which secure the input housing (7) to the gearcase (1).
Remove the input housing from the gearcase.
The worm shaft can sometimes be removed at this stage by unscrewing the worm from the wormwheel
(3).
Remove the screwed fasteners (27) that secure the baseplate (2) to the gearcase.
Remove the baseplate from the gearcase.
Remove the wormwheel (3) from the gearcase.
Remove the screwed fasteners (18) that secure the end cap (6) to the gearcase and remove the end cap.
If the worm shaft was not removed in 4.1.6 then remove the worm shaft complete with the angular
contact bearings (9) and shim (10) where applicable.
Remove bearings from the input housing, end cap or gearcase.
Loosen the lock nuts (16) and remove the stop bolts (15) from the gearcase where applicable.
4.2 Re-assembly
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
4.2.7
4.2.8
4.2.9
4.2.10
4.2.11
4.2.12
4.2.13
4.2.14
4.2.15
4.2.16
4.2.17
4.2.18
132
IWSPARES.
Document No QC 40-2
IW-OS1
RG-INSTALL
133
21
17
10
18
22
12
6
20
11
23
13
FITTED TO
UNDERSIDE OF
INDICATOR PLATE
16
27
14
26
19
28
15
PART SECTION
SECTION
11
19
ITEM
DESCRIPTION
QTY
SPARES
GEARCASE
BASEPLATE
WORM QUADRANT
WORMSHAFT
OUTPUT SLEEVE
ENDCAP
INPUT FLANGE
INDICATOR PLATE
YES
10
SHIM
1 (WHERE APPLICABLE)
YES
11
12
O-RING
YES
13
O-RING
YES
14
O-RING
YES
15
STOP BOLT
16
HEX NUT
17
SCREWED FASTENER *
18
SCREWED FASTENER *
19
NORDLOCK WASHER
20
KEY
21
NAMEPLATE
22
RIVET 4 X 3/16"
23
28
18
23
5
22
14
21
25
1
10
16
15
24*
GREASE
TO FILL GEARBOX
25
O-RING OR SEALANT
YES
26
O-RING OR SEALANT
YES
27
SCREWED FASTENER *
28
O RING
YES
13
9
25
26
7
2
* : NOTE THAT NORDLOCK FASTENERS ARE OCCASIONALLY USED WITH THESE FASTENERS
SPARES ARE RECOMMENDED FOR 5 YEARS OPERATION
SPECIAL SOLID WORM WHEELS DO NOT HAVE OUTPUT SLEEVES & SCREWS, BUT DO HAVE
THE SAME GEARBOX RATING
Rotork Gears
Regina House
Ring Road
Bramley
Leeds
England
LS13 4ET
17
20
27
134
12
1. See Fig. 1
2. Locate the gearbox either in the fully open or fully closed
position. To prevent misalignment, the gearbox input shaft
should not be moved again until the mounting kit has been
fully fitted.
3. Remove the output sleeve screws (item 1) and the washers
(item 2) from the cover plate (item 3). Do not discard these
screws and washers as they will be used for the mounting kit.
1
2
3
1
2
Fig.1
4. See Fig. 2
5. Fit the drill jig (item 4) to the output sleeve (item 5). Note that the dowels in
the drill jig will locate with the holes in the output sleeve.
6. Use two washers and two output sleeve screws to fix the jig to the output
sleeve.
7. Line up a 4.2 drill with the holes in the drill jig and drill 10mm deep into
the gearcase. Note that some holes may break through.
8. Remove the two screws, two washers and drill jig from the output sleeve.
9. Use a M5 Tap and thread the four drill holes 8mm deep.
10. Carefully remove all swarf.
11. See Fig 3.
12. Fit the new switchplate cover (item 6) to the output sleeve.
13. Fully torque tighten the output sleeve screws, with
1
washers, to the torque indicated on the switchplate cover.
14. See Fig 4.
2
Fig.2
12
6
11
10
8
9
7
Fig. 4
Fig. 3
Rotork Gears
Regina House
Ring Road
Bramley
Leeds
England
LS13 4ET
135
136
137
138
139
140
141
142
143
144
145
146
147
21
17
10
18
22
12
6
20
11
23
13
FITTED TO
UNDERSIDE OF
INDICATOR PLATE
16
27
14
26
19
28
15
PART SECTION
SECTION
11
19
ITEM
DESCRIPTION
QTY
SPARES
GEARCASE
BASEPLATE
WORM QUADRANT
WORMSHAFT
OUTPUT SLEEVE
ENDCAP
INPUT FLANGE
INDICATOR PLATE
YES
10
SHIM
1 (WHERE APPLICABLE)
YES
11
12
O-RING
YES
13
O-RING
YES
14
O-RING
YES
15
STOP BOLT
16
HEX NUT
17
SCREWED FASTENER *
18
SCREWED FASTENER *
19
NORDLOCK WASHER
20
KEY
21
NAMEPLATE
22
RIVET 4 X 3/16"
23
28
18
23
5
22
14
21
25
1
10
16
15
24*
GREASE
TO FILL GEARBOX
25
O-RING OR SEALANT
YES
26
O-RING OR SEALANT
YES
27
SCREWED FASTENER *
28
O RING
YES
13
9
25
26
7
2
* : NOTE THAT NORDLOCK FASTENERS ARE OCCASIONALLY USED WITH THESE FASTENERS
SPARES ARE RECOMMENDED FOR 5 YEARS OPERATION
SPECIAL SOLID WORM WHEELS DO NOT HAVE OUTPUT SLEEVES & SCREWS, BUT DO HAVE
THE SAME GEARBOX RATING
Rotork Gears
Regina House
Ring Road
Bramley
Leeds
England
LS13 4ET
17
20
27
148
12
SAFETY PRECAUTIONS
With respect to handwheel operation of Rotork gearboxes, under no circumstances should any additional
lever device such as a wheel-key or wrench be applied to the handwheel in order to develop more force
when closing or opening the valve as this may cause damage to the valve and/or gearbox or may cause
the valve to become stuck in the seated/backseated position.
Keep clear of the handwheel when engaging hand operation. Actuators driving valves via extension
shafts may be subject to retained shaft torsion which can cause the handwheel to rotate when hand
operation is engaged.
The actuator should be fully supported until full valve shaft engagement is achieved and the actuator is
secured to the valve flange.
Do not lift the actuator and valve combination via the actuator. Always lift the valve/actuator assembly via
the valve.
149