Pipes

JR FIBREGLASS INDUSTRIES PVT.
LTD
08-01-2014
S.NO
PN
THICKNESS OF PIPES IN MM AS PER DIN16965 ( Given thicknesses are for Structural layer with CB
2.5mm)
Thickness by
Diameter of
Fully CSM
pipe (D)
construction
NB
50
80
100
150
200
250
300
350
400
10
450
11
500
12
550
13
600
14
650
15
700
16
750
17
800
18
850
19
900
20
950
21
1000
22
1050
23
1100
24
1200
25
1300
26
1400
27
1500
28
1600
29
1700
30
1800
31
1900
32
2000
Total
thickness in
mm
3.4
3.8
4.1
4.9
5.6
6.4
7.1
7.9
8.6
9.4
10.1
10.9
11.6
12.4
13.1
13.9
14.6
15.4
16.1
16.9
17.6
18.4
19.1
20.6
22.1
23.7
25.2
26.7
28.2
29.7
31.2
32.7
HAND LAYUP
Thickness by CSM & WRM Combination ; {CB=2.5mm (with CSM) + Structural layer with
(CSM & WRM)}
Actual
Total
CB (Surface
Thickness with veil + 3 layers
thickness
Required in
of CSM 300)
respect to
mm
Layup sequence = 2.5mm
__
__
__
__
4.6
5.1
5.6
6.1
6.6
7.1
7.7
8.2
8.7
9.2
9.7
10.2
10.7
11.2
11.7
12.2
12.7
13.2
13.7
14.7
15.7
16.7
17.8
18.8
19.8
20.8
21.8
22.8
__
__
__
__
4.6
5.3
6.1
6.1
7.1
7.1
7.6
8.9
9.1
10.4
10.4
10.7
10.7
11.5
12.0
12.3
13.0
13.5
13.8
15.1
16.1
16.9
17.9
19.0
20.5
21.2
22.3
23.3
No of CSM
450 Layers
No of WRM
Layers
No of CSM
300 Layers
__
__
__
__
__
__
__
__
__
__
__
__
__
__
__
__
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
10
2.5
10
10
2.5
11
2.5
12
11
1) The inner layer shall consist of a resin layer of about 0.4mm thickness which is reinforced by C glass veli mat.Inner chemical
barrier layer should be minimum 2.5mm thickness with 30 to 35% fibre content.
2) Structural layer should be made up of E or ECR glass with fiber content, 30 to 45% for CSM, 45 to 55% for WRM and 60 to 75%
for Filament Winding (F.W angle 55 deg).
3) The outer layer shall consist of C glass veli or synthetic fleece layer and UV protection layer with thickness of 0.4
2.5mm)
S.NO
PN
Diameter of
pipe (D)
NB
Winding by 1200 tex Roving (1

THICKNESS
Layer(2 ply) thickness =0.8mm)
ACTUAL THK CONSIDERED
CB (Surface
OF FILAMENT BY CEILING TO
veil + 3 layers
WINDING
0.8mm
of CSM 300) in Thickness of
WITH 2.5mm
FILAMENT
No of winding
mm
Filament
CB
WINDING +
layers
winding
2.5mm CB
50
__
80
__
100
2.9
150
3.1
200
3.3
250
3.4
300
3.6
350
3.8
Filament winding pipes sequence
400
3.9
10
450
4.1
11
500
4.3
12
550
4.4
13
600
4.6
14
650
4.8
15
700
4.9
16
750
5.1
17
800
5.3
18
850
5.4
19
900
5.6
20
950
5.8
21
1000
5.9
22
1050
6.1
23
1100
6.3
24
1200
6.6
25
1300
6.9
26
1400
7.3
27
1500
7.6
28
1600
8.0
29
1700
8.3
30
1800
8.6
31
1900
9.0
32
2000
9.3
__
__
3.3
3.3
3.3
4.1
4.1
4.1
4.1
4.9
4.9
4.9
4.9
4.9
5.7
5.7
5.7
5.7
5.7
6.5
6.5
6.5
6.5
7.3
7.3
7.3
8.1
8.1
8.9
8.9
9.7
9.7
Winding by 2400 tex

Roving (1 Layer(2 ply)
thickness =1.6mm)
No of winding layers
__
__
__
__
__
__
__
2.5
0.8
0.5
2.5
0.8
0.5
2.5
0.8
0.5
2.5
1.6
2.5
1.6
2.5
1.6
2.5
1.6
2.5
2.4
1.5
2.5
2.4
1.5
2.5
2.4
1.5
2.5
2.4
1.5
2.5
2.4
1.5
2.5
3.2
2.5
3.2
2.5
3.2
2.5
3.2
2.5
3.2
2.5
4.0
2.5
2.5
4.0
2.5
2.5
4.0
2.5
2.5
4.0
2.5
2.5
4.8
2.5
4.8
2.5
4.8
2.5
5.6
3.5
2.5
5.6
3.5
2.5
6.4
2.5
6.4
2.5
7.2
4.5
2.5
7.2
4.5
__
1) The inner layer shall consist of a resin layer of about 0.4mm thickness which is reinforced by C glass veli mat.Inner chemical
barrier layer should be minimum 2.5mm thickness with 30 to 35% fibre content.
2) Structural layer should be made up of E or ECR glass with fiber content, 30 to 45% for CSM, 45 to 55% for WRM and 60 to 75%
for Filament Winding (F.W angle 55 deg).
2.5mm)
S.NO
PN
Thickness by
Diameter of
Fully CSM
pipe (D)
construction
NB
50
80
100
150
200
250
300
350
400
10
450
11
500
12
550
13
600
14
650
15
700
16
750
17
800
18
850
19
900
20
950
21
1000
22
1050
23
1100
24
1200
25
1300
26
1400
27
1500
28
1600
29
1700
30
1800
31
1900
32
2000
Total
thickness in
mm
3.7
4.4
4.9
6.0
7.1
8.3
9.4
10.6
11.7
12.8
14.0
15.1
16.2
17.4
18.5
19.6
20.8
21.9
23.1
24.2
25.3
26.5
27.6
29.9
32.1
34.4
36.7
39.0
41.2
43.5
45.8
48.1
HAND LAYUP
(CSM & WRM)}
Actual
Total
CB (Surface
thickness
Required in
of CSM 300)
respect to
mm
__
__
__
__
5.6
6.4
7.2
7.9
8.7
9.5
10.2
11.0
11.7
12.5
13.3
14.0
14.8
15.5
16.3
17.1
17.8
18.6
19.4
20.9
22.4
23.9
25.4
27.0
28.5
30.0
31.5
33.1
__
__
__
__
6.1
6.8
7.6
7.9
8.6
9.6
10.7
11.8
11.8
12.5
13.6
14.0
15.1
15.8
16.6
17.2
17.9
19.0
19.7
21.2
23.0
24.4
25.9
27.7
28.7
30.5
31.6
33.8
No of CSM
450 Layers
No of WRM
Layers
No of CSM
300 Layers
__
__
__
__
__
__
__
__
__
__
__
__
__
__
__
__
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
10
2.5
10
10
2.5
11
11
2.5
11
12
2.5
11
13
2.5
12
14
2.5
15
14
2.5
16
15
2.5
15
16
2.5
17
17
1) The inner layer shall consist of a resin layer of about 0.4mm thickness which is reinforced by C glass veli mat.Inner chemical barrier layer
should be minimum 2.5mm thickness with 30 to 35% fibre content.
2) Structural layer should be made up of E or ECR glass with fiber content, 30 to 45% for CSM, 45 to 55% for WRM and 60 to 75% for
Filament Winding (F.W angle 55 deg).
2.5mm)
S.NO
PN
Diameter of
pipe (D)
NB

THICKNESS
CB (Surface
veil + 3 layers
WINDING
0.8mm
WITH 2.5mm
FILAMENT
No of winding
mm
Filament
CB
WINDING +
layers
winding
2.5mm CB
50
__
80
__
100
3.1
150
3.4
200
3.6
250
3.9
300
4.1
350
4.4
400
4.6
10
450
4.9
11
500
5.1
12
550
5.4
13
600
5.6
14
650
5.9
15
700
6.1
16
750
6.4
17
800
6.6
18
850
6.9
19
900
7.1
20
950
7.4
21
1000
7.6
22
1050
7.9
23
1100
8.1
24
1200
8.6
25
1300
9.1
26
1400
9.6
27
1500
10.1
28
1600
10.6
29
1700
11.1
30
1800
11.6
31
1900
12.1
32
2000
12.7
__
__
3.3
4.1
4.1
4.1
4.9
4.9
4.9
4.9
5.7
5.7
5.7
6.5
6.5
6.5
7.3
7.3
7.3
8.1
8.1
8.1
8.9
8.9
9.7
9.7
10.5
11.3
11.3
12.1
12.9
12.9
Winding by 2400 tex

thickness =1.6mm)
__
__
__
__
__
__
__
__
2.5
0.8
0.5
2.5
1.6
2.5
1.6
2.5
1.6
2.5
2.4
1.5
2.5
2.4
1.5
2.5
2.4
1.5
2.5
2.4
1.5
2.5
3.2
2.5
3.2
2.5
3.2
2.5
4.0
2.5
2.5
4.0
2.5
2.5
4.0
2.5
2.5
4.8
2.5
4.8
2.5
4.8
2.5
5.6
3.5
2.5
5.6
3.5
2.5
5.6
3.5
2.5
6.4
2.5
6.4
2.5
7.2
4.5
2.5
7.2
4.5
2.5
8.0
10
2.5
8.8
11
5.5
2.5
8.8
11
5.5
2.5
9.6
12
2.5
10.4
13
6.5
2.5
10.4
13
6.5
2.5mm)
S.NO
PN
10
Thickness by
Diameter of
Fully CSM
pipe (D)
construction
NB
50
80
100
150
200
250
300
350
400
10
450
11
500
12
550
13
600
14
650
15
700
16
750
17
800
18
850
19
900
20
950
21
1000
22
1050
23
1100
24
1200
25
1300
26
1400
27
1500
28
1600
29
1700
30
1800
31
1900
32
2000
Total
thickness in
mm
4.5
5.7
6.4
8.4
10.3
12.2
14.1
16.1
18.0
19.9
21.8
23.8
25.7
27.6
29.5
31.4
33.4
35.3
37.2
39.1
41.1
43.0
44.9
48.8
52.6
56.4
60.3
64.1
68.0
71.8
75.7
79.5
HAND LAYUP
(CSM & WRM)}
Actual
Total
CB (Surface
thickness
Required in
of CSM 300)
respect to
mm
__
__
__
__
7.7
9.0
10.3
11.6
12.9
14.1
15.4
16.7
18.0
19.3
20.5
21.8
23.1
24.4
25.7
27.0
28.2
29.5
30.8
33.4
35.9
38.5
41.1
43.6
46.2
48.8
51.3
53.9
__
__
__
__
7.9
9.1
10.7
11.8
13.0
14.3
15.8
16.9
18.1
19.4
21.2
22.0
23.3
24.8
26.6
28.4
28.7
29.8
31.3
33.8
35.9
38.8
41.3
43.9
46.7
49.0
51.8
53.9
No of CSM
450 Layers
No of WRM
Layers
No of CSM
300 Layers
__
__
__
__
__
__
__
__
__
__
__
__
__
__
__
__
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
10
10
2.5
10
11
2.5
12
11
2.5
12
12
2.5
13
13
2.5
14
14
2.5
15
14
2.5
14
15
2.5
14
16
2.5
17
17
2.5
19
18
2.5
19
20
2.5
22
21
2.5
21
23
2.5
25
24
2.5
23
26
2.5
27
27
2.5
29
28
2.5mm)
S.NO
10
PN
Diameter of
pipe (D)
NB

THICKNESS
CB (Surface
veil + 3 layers
WINDING
0.8mm
WITH 2.5mm
FILAMENT
No of winding
mm
Filament
CB
WINDING +
layers
winding
2.5mm CB
50
__
80
__
100
3.4
150
3.9
200
4.3
250
4.7
300
5.1
350
5.5
400
6.0
10
450
6.4
11
500
6.8
12
550
7.2
13
600
7.6
14
650
8.1
15
700
8.5
16
750
8.9
17
800
9.3
18
850
9.7
19
900
10.2
20
950
10.6
21
1000
11.0
22
1050
11.4
23
1100
11.8
24
1200
12.7
25
1300
13.5
26
1400
14.4
27
1500
15.2
28
1600
16.0
29
1700
16.9
30
1800
17.7
31
1900
18.6
32
2000
19.4
__
__
4.1
4.1
4.9
4.9
5.7
5.7
6.5
6.5
7.3
7.3
8.1
8.1
8.9
9.7
9.7
10.5
10.5
11.3
11.3
12.1
12.1
12.9
13.7
14.5
15.3
16.1
16.9
18.5
19.3
20.1
Winding by 2400 tex

thickness =1.6mm)
__
__
__
__
__
__
__
__
2.5
1.6
2.5
1.6
2.5
2.4
1.5
2.5
2.4
1.5
2.5
3.2
2.5
3.2
2.5
4.0
2.5
2.5
4.0
2.5
2.5
4.8
2.5
4.8
2.5
5.6
3.5
2.5
5.6
3.5
2.5
6.4
2.5
7.2
4.5
2.5
7.2
4.5
2.5
8.0
10
2.5
8.0
10
2.5
8.8
11
5.5
2.5
8.8
11
5.5
2.5
9.6
12
2.5
9.6
12
2.5
10.4
13
6.5
2.5
11.2
14
2.5
12.0
15
7.5
2.5
12.8
16
2.5
13.6
17
8.5
2.5
14.4
18
2.5
16.0
20
10
2.5
16.8
21
10.5
2.5
17.6
22
11
2.5mm)
S.NO
PN
16
Thickness by
Diameter of
Fully CSM
pipe (D)
construction
NB
50
80
100
150
200
250
300
350
400
10
450
11
500
12
550
13
600
14
650
15
700
16
750
17
800
18
850
19
900
20
950
21
1000
22
1050
23
1100
24
1200
25
1300
26
1400
27
1500
28
1600
29
1700
30
1800
31
1900
32
2000
Total
thickness in
mm
5.7
7.6
8.9
12.0
15.2
18.3
21.5
24.6
27.8
30.9
34.1
37.2
40.4
43.5
46.7
49.8
53.0
56.1
59.3
62.4
65.6
68.7
71.9
78.2
84.5
90.8
97.1
103.4
109.7
116.0
122.3
128.6
HAND LAYUP
(CSM & WRM)}
Actual
Total
CB (Surface
thickness
Required in
of CSM 300)
respect to
mm
__
__
__
__
10.9
13.0
15.1
17.2
19.3
21.4
23.4
25.5
27.6
29.7
31.8
33.9
35.9
38.0
40.1
42.2
44.3
46.4
48.4
52.6
56.8
60.9
65.1
69.3
73.4
77.6
81.8
85.9
__
__
__
__
11.2
13.3
15.8
17.9
19.7
21.5
23.3
25.9
28.0
30.2
32.0
34.1
35.9
39.2
40.6
42.4
44.9
46.7
48.5
52.9
56.8
61.1
65.8
70.1
73.7
77.8
82.0
86.3
No of CSM
450 Layers
No of WRM
Layers
No of CSM
300 Layers
__
__
__
__
__
__
__
__
__
__
__
__
__
__
__
__
2.5
2.5
2.5
2.5
2.5
10
2.5
11
10
2.5
12
11
2.5
11
13
2.5
13
14
2.5
15
15
2.5
16
16
2.5
18
17
2.5
19
18
2.5
20
20
2.5
20
21
2.5
21
22
2.5
24
23
2.5
25
24
2.5
26
25
2.5
26
28
2.5
29
30
2.5
33
32
2.5
34
35
2.5
38
37
2.5
40
39
2.5
39
42
2.5
43
44
2.5
47
46
2.5mm)
S.NO
16
PN
Diameter of
pipe (D)
NB

THICKNESS
CB (Surface
veil + 3 layers
WINDING
0.8mm
WITH 2.5mm
FILAMENT
No of winding
mm
Filament
CB
WINDING +
layers
winding
2.5mm CB
50
__
80
__
100
4.0
150
4.6
200
5.3
250
6.0
300
6.7
350
7.3
400
8.0
10
450
8.7
11
500
9.4
12
550
10.0
13
600
10.7
14
650
11.4
15
700
12.1
16
750
12.7
17
800
13.4
18
850
14.1
19
900
14.8
20
950
15.4
21
1000
16.1
22
1050
16.8
23
1100
17.5
24
1200
18.8
25
1300
20.2
26
1400
21.5
27
1500
22.9
28
1600
24.2
29
1700
25.6
30
1800
26.9
31
1900
28.3
32
2000
29.6
__
__
4.1
4.9
5.7
6.5
7.3
8.1
8.1
8.9
9.7
10.5
11.3
12.1
12.1
12.9
13.7
14.5
15.3
16.1
16.9
16.9
17.7
19.3
20.9
21.7
23.3
24.9
25.7
27.3
28.9
29.7
Winding by 2400 tex

thickness =1.6mm)
__
__
__
__
__
__
__
__
2.5
1.6
2.5
2.4
1.5
2.5
3.2
2.5
4.0
2.5
2.5
4.8
2.5
5.6
3.5
2.5
5.6
3.5
2.5
6.4
2.5
7.2
4.5
2.5
8.0
10
2.5
8.8
11
5.5
2.5
9.6
12
2.5
9.6
12
2.5
10.4
13
6.5
2.5
11.2
14
2.5
12.0
15
7.5
2.5
12.8
16
2.5
13.6
17
8.5
2.5
14.4
18
2.5
14.4
18
2.5
15.2
19
9.5
2.5
16.8
21
10.5
2.5
18.4
23
11.5
2.5
19.2
24
12
2.5
20.8
26
13
2.5
22.4
28
14
2.5
23.2
29
14.5
2.5
24.8
31
15.5
2.5
26.4
33
16.5
2.5
27.2
34
17

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JR FIBREGLASS INDUSTRIES PVT.

Winding by 1200 tex Roving (1

Filament winding pipes sequence

Winding by 2400 tex

Filament winding pipes sequence

Winding by 1200 tex Roving (1

Winding by 2400 tex

Filament winding pipes sequence

Winding by 1200 tex Roving (1

Winding by 2400 tex

Filament winding pipes sequence

Winding by 1200 tex Roving (1

Winding by 2400 tex

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