SCREW CONVEYOR CALCULTATION SHEET

D
0.8
0.2666666667
d
0.3239
N
33
t
0.0103
L
11.7
BD
1
BD-P
1.3
p
0.8
F
0.3
Sin
0
K Value
1950
di
0.3033
C
199.6052415113
332.6754025188
M
1.59E-03
-1.31E-03
di x t
2.87E-04
J
0.7781926001
HP1
50.9351129643 Kw
38.4050751751
KW
31.1933179153
V
1.3816
Cement
< 1.5 m/s
Coal
< 0.75 m/s

Clearence
Shell thickness
k Value
M

W1 (Pipe)
W2 (Casing)
W3 (Flight)
Wt

0.011
8
0.927
1.46

932.00583
1944.9859
789.25072 3666.2425
5352.714

ROTARY AIRLOCK CALCULTATION SHEET

D
0.9
0.3
d
0.3239
N
25
BD
0.8
BD-P
0.85
p
0.9
F
0.6
C
358.8473247116
Clearence
0.648

Screw conveyor
C = (pi/4)x(D2-d2)xPxfxBDxNx60x(1-sin)
Where
C
Capacity
D
Casing dia.
d
Shaft dia.
P=D
In general (0.8D & 0.6D)
f
Filling Factor (0.3 to 0.4 for U-Trough)(0.85 for Round)
BD
Bulk Density (Volume)
N
RPM (32/D)

Inclination
To select pipe
M=1.3X10-9x(D2-d2)*L3xBDx1000
D
Casing dia.
d
Shaft dia.
L
Length of Pipe or shaft
BD
Bulk Density (Power)
3
di xt=(do-2xt)3xt

Material
Coal
Cement

di3xt >M

do

Shaft dia.
t
Thickness of the pipe
V=(pixDxN)/60 or DN/19.1
V
Velocity
D
Casing dia.
N
RPM

Cement
Coal

=8.177x10-6{L4/(do2+di2)}

<0.6

do
di

Deflection
Shaft dia.
do-2xt

L
Length of Pipe or shaft
HP=0.1317D3xLxNx{1-(D/d)2}xBDxfmx0.754
fm

Material Factor
D
Casing dia.
L
Length of Pipe or shaft
N
RPM
d
Shaft dia.
BD
Bulk Density (Power)
HP
If HP is <5 Multiply by factor (Refer Data sheet)
KW=[(QxL)/367]x(f+Sin)x1/
KW
Kilo watt
Q=C
Capacity (with 65% filling)
L
Length of Pipe or shaft
f
Factor

Inclination

Drive Efficiency
W1 (Pipe) = 0.0246615x(d-t)xtxL
W

Weight

0.754 to convert to KW
Cement
Flyash
Fine coal

Cement
Coal
0.85 to 0.96

d
Shaft dia. (in Mtrs.)
t
Thickness of the Shaft to pipe (in mm)
L
Length of Pipe or shaft (in mm)
W2 (Casing)=pix{D+2x(c+t)}xTx7.85xL
W
Weight
D
Casing dia.
c
Clearence
t
Thickness of the Shaft to pipe
T
Thickness of casing (in mm)
L
Length of Pipe or shaft (in mm)
W3 (Flight)=K2x(L/D)xTx7.85
For K value refer data sheet by Calculating (d/D)
L
Length of Pipe or shaft
D
Casing dia.
T
Thickness of casing (in mm)
W= Mx(W1+W2+W3)
W
Total weight
For M value refer data sheet

Volume Power
0.6
0.85
1
1.3

To select pipe

< 1.5 m/sec

<0.75 m/sec

.754 to convert to KW

.85 to 0.96

1.8
2
1.2

4
2.5

a
b
t

Cos
Sin
L
W

0.55
1.5
12
30
0.866
0.5
1.732102
2162.347

CONVEYOR REF
CONVEY RATE

48.0

TPH

BD

0.5

T/M3

LENGTH OF CONVEYOR

6.0

MAX FILLING

75.0

MA X SC SPEED

1.0

M/S

SCREW CONYOR DATA

CONVEYOR RATE
MAX .CONVEYING RATE (M3/H)

96
125.631

DIA OF THE SCREW

500

PITCH

450

AREA

0.1551

VOL

0.0698

Q!

0.0523

1.05

AT ACTUAL
1.0

SCREW SPEED

40

38.20

MAX FILLING

75

CONVEYING SPEED

ACTUAL FILLING
SHAFT POWER
MOTOR POWER (KW)

57.31
6.25

60.02
FILLING OK
6.25

7.5

7.5

DIA
mm

S
m

PITCH
mm

300

0.0435

300

400

0.0899

350

500

0.1551

450

630

0.282

580

800

0.436

650

500

0.1551

450

V
m3

Q1
SPEED
m3/Rev
RPM

VELOCITY Q
m/s
m3/hr

3M

4M

5M

0.0131

0.0098

65

1.02

38.17125

0.0315

0.0236

49

1.03

69.380325

0.0698

0.0523

40

1.05

125.631

7.5

7.5

7.5

0.1636

0.1227

30

0.99

220.806

0.2834

0.2126

25

1.05

318.825

12.5

12.5

12.5

0.0698

0.0523

40

1.05

125.631

7.5

7.5

7.5

6M

7M

8M

3.7

7.5

7.5

7.5

7.5

11

11

11

15

15

15

7.5

FEEDER REF
MATERIAL CONVEYED
TYPE OF DRIVE

RAW MEAL
DIRECT

CONVEY RATE

205.0

TPH

BD

1.0

T/M3

MAX FILLING

90.0

MA X SC SPEED

0.4

M/S

SCREW CONYOR DATA

CONVEYOR RATE
MAX .CONVEYING RATE (M3/H)
DIA OF FEEDER
WIDTH
HUB DIA
Ss
Sz
Q1

CONVEYING SPEED
ROTOR SPEED
MAX FILLING
ACTUAL FILLING
SHAFT POWER
MOTOR POWER (KW)

205
226.56
630
1020
90
0.3117
0.0375
0.2517

0.49

AT ACTUAL
0.4

15

12.13

90.0
81.43
4.20

100.73
FILLING OK
4.2

DIA
mm
200
200
200
280
280
360
630

HUB DIA
mm
170
115
55
180
70
85
90

WIDTH
mm
220
220
220
420
420
520
1020

Ss
m2
0.031
0.031
0.031
0.062
0.062
0.102
0.3117

Sz
m2
0.0238
0.0136
0.0079
0.0323
0.0158
0.0193

V
m3
0.0017
0.0039
0.0052
0.0123
0.0192
0.0429

Q1
m3/REV
0.0015
0.0035
0.0047
0.0111
0.0173
0.0386

0.0375

0.2797

0.2517

speed
RPM
30
30
30
25
25
20

Velocity
m/s
0.31
0.31
0.31
0.37
0.37
0.38

15

0.49

Q
m3/hr
2.71
6.35
8.38
16.60
25.95
46.33
226.56

Ps

Pm

BG (DIRECT)

BG (SPRO)

1.00
1.00
1.00
1.20
1.20
1.60

1.5
1.5
1.50
1.50
1.50
2.20

9.07
9.07
9.07
13.06
13.06
21.76

4.32
4.32
4.32
6.22
6.22
10.36

4.20

5.50

76.16

36.27