Professional Documents
Culture Documents
Relief Cases
When determining the relief requirements for atmospheric storage tanks there are seven independent
cases. They are:
1.
2.
3.
4.
5.
6.
7.
Inflow
Outflow
External Fire
Steam Coil Rupture
Liquid Overfill
Chemical Reaction
Steam Out
The following are contributions that are used in combination to determine the loads required for each
case:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Liquid Movement In
Liquid Movement Out
Thermal Out Breathing
Thermal In Breathing
Fire Exposure
Pressure Transfer Blow-through
Fail Open the Nitrogen Padding System
Failure or loss of Control of Heat Transfer Devices; loss of heating/cooling utility or instrument air.
Failure of Internal/External Heating/Cooling Coils
Failure of Vent Vapor Collection System
Chemical Reaction
Steam Out
Table 1 shows which contributions need to be considered when calculating each Case.
Page 1 of 8
Art Montemayor
Relief Devices
1. Conservation Vents - These are Pressure Vacuum breather valves. They may be used as final
pressure and/or vacuum relief or for normal pressure control on atmospheric tanks.
2. Emergency Vents - These devices are like conservation vents except that they only have the pressure
side. They may be used to supplement the conservation vent(s) when additional capacity is needed to
meet a large pressure relief load while additional vacuum relief is not needed. They can take the
inexpensive form of simple, weighed blind flanges on top of a tank roof nozzle; the blind cover flange
is often hinged or chained in order to avoid a hazard with the cover being expelled.
3. Fire Hatches - These devices may be used in the same cases as Emergency Vents. These devices are
usually weighed down and swing open when over-pressured. They will not re-seal after the relief
venting is complete. Because of this feature, their relief capacity is restricted to mitigate the Fire, Coil
Failure, and Chemical Reaction contributions. Other devices must be available to provide relief for all
of the other contributions.
4. Pipe Away Vent Valves - These are like Emergency or Conservation Vents with a piping flange on the
outlet. They are used to connect tanks to environmental control devices where the pressure in the
tank is the driving force pushing the vapors through the piping and environmental control device.
These devices are usually not considered as relief devices; however, their capacity can be considered
as contributing to a relief scenario if there are no block valves or control valves between the Pipe
Away Vent Valve and the atmosphere or all block valves are locked open and there are no control
valves. If their capacity is considered, calculations will need to be made to de-rate the capacity due to
back pressure effects of the down stream piping and other equipment.
Page 2 of 8
Art Montemayor
Table 1
Pressure Relief Cases for Atmospheric Storage Tanks
1
Inflow
(Pressure)
Contributions:
1. Liquid / Vapor In
2. Liquid Out
3. Out Breathing
4. In Breathing
5. Fire Exposure
6. Pressure Transfer
7. N2 Regulator Failure
8. Loss Heat Transfer
9. Coil Failure
10. Vent System Failure
11. Chemical Reaction
12. Steam Out
Notes:
1.
2.
3.
2
Outflow
(Vacuum)
3
Fire
Case:
4
Coil
Rupture
5
Liquid
Overfill
6
Chemical
Reaction
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Note 3
9.a)
9.b)
11.b)
11.b)
Yes
7
Steam Out
(Vacuum)
Yes
Yes
Yes
Yes
Yes
Yes
8.b) & c)
8. a) & d)
10.b)
10.a)
Yes
Note 1
Note 2
11.a)
11.c)
Yes
Page 3 of 8
Factor, SCFH/GPM
17.14
8.57
Art Montemayor
Factor, SCFH/MGAL
23.81
14.29
Page 6 of 8
Art Montemayor
8. Failure or loss of Control Heat Transfer Devices; loss of heating/cooling utility or instrument
air.
This contribution covers loss of heating, excessive heating, loss of cooling, or excessive cooling and must
be determined on a tank by tank basis. These failures can be caused by failures in the control systems,
measurement instruments, control valves, instrument air, and the loss of the heating or cooling utility.
a) Loss of heating - determine the in breathing required if heating were lost. This will probably
be a transient inflow until equilibrium is reached.
b) Excessive heating - determine the out breathing required at full heating. The steam control
valve usually limits this. This will probably be a continuous condition.
c) Loss of Cooling - determine the out breathing required if cooling were lost. This could be a
transient and continuous condition.
d) Excessive Cooling - determine the required in breathing if the cooling were to fail to
maximum. This will probably be a transient inflow until equilibrium is reached.
9. Failure of Internal/External Heating/Cooling Coils
This contribution covers a mechanical failure of a heat transfer device.
a) For tanks with heating coils, determine the flow capacity of the flow-limiting device fully
open. If the flow-limiting device is a control valve, use the largest trim available for the valve
body. Also, add the capacity of any bypass valves. An alternate to using the largest trim for a
control valve is to use the actual trim size and affix a metal tag to the valve indicating that a
safety device rating is dependent on the trim size. Determine the vapor generated by
vaporization of the product or by the steam itself - whichever is greater.
b) For tanks with cooling coils, determine the flow capacity of any flow-limiting devices. If there
are no flow-limiting devices perform a reasonable pipe pressure drop calculation, taking into
consideration that the return line can potentially contribute to the inflow.
10. Failure of Vent Vapor Collection System
a) For vacuum relief, this pertains to any failure in a vapor collection system that can cause the
system to pull excessive vapors from the tank. Calculate the flow capacity of the flow-limiting
device. For systems that vent through a vacuum device that can pull down below the vacuum
rating of the tank, calculate the vapor flow at the pressure where the capacity of the vacuum
device equals the full open capacity of the vent valve. Use Atmospheric pressure for the
upstream pressure of the vent valve. Do not take credit for pressure losses in the piping or
any nitrogen from a padding system.
b) For pressure relief, if the vacuum-producing device discharges into a header that can have a
pressure higher than the pressure rating of the tank, the back flow case must be considered in
the event of the failure of the vacuum-producing device. For this case calculate the capacity
of the vent valve using the maximum anticipated vacuum producing device discharge header
gauge pressure as the pressure drop. Do not take credit for check valves or piping losses.
11. Chemical Reaction
Page 7 of 8
Art Montemayor
A chemical reaction in a tank can be caused by exposure to heat, incomplete reaction in a reactor, or by
reaction of the tank contents with some contaminant.
a) Thermal runaway reaction. This issue must be considered on a tank by tank basis. For tanks
where the product decomposes before it reaches a normal boiling point, the runaway case is
not considered since it would result in a relief device as large as the tank.
b) A reaction can take place if two materials are contacted unintentionally. This issue must be
considered on a tank by tank basis. The primary cause is due to water contamination as a
result of the failure of a heat transfer device. Heat of mixing should also to be considered.
c) This contribution covers the possibility of incomplete reaction in a reaction system. This issue
must be considered on a tank by tank basis and will rarely need to be calculated.
12. Steam Out
This case covers the steaming out of a storage tank for tanks that are steamed out during normal product
switchovers or for maintenance and inspection reasons. OSHA mandates, for good human safety reasons,
that all vessels should be cleaned and purged free of any chemicals or substances hazardous to subsequent
entry by humans. Steaming achieves a lot of the gross residual chemicals removal in a tank. However, in
the process of steaming a tank out, a sudden rain shower may develop a dangerous situation where the
internal steam is quickly condensed and the tank collapses due to a vacuum produced internally by the
condensed steam. Proper nozzle sizes should be ensured for atmospheric air to enter the tank in that
event such that sonic velocity is not achieved prior to breaking the vacuum. For tanks that are designed
for a steam out case, a placard is to be affixed to the tank stating Vacuum Breakers are Sized for Steam
Out.
a) For tanks up to 20,000 gal the steam inflow rate is assumed to be one 3/4 ID hose by 20 ft
long with a differential pressure is 40 psi gauge to atmospheric pressure. A material and
energy balance must be done to determine the vacuum relief due to a hard sudden 40 oF rain.
b) For 20,000 gal tanks up to and including 70,000 gal the steam inflow rate is assumed to be
three parallel 3/4 ID hose by 20 ft long with a differential pressure is 40 psi gauge to
atmospheric pressure. A material and energy balance must be done to determine the vacuum
relief due to a hard, sudden 40 oF rain.
c) For tanks larger than 70,000 gal, the steam inflow rate is assumed to be one 3/4 pipe by 50 ft
long. The differential pressure is 250 psi gauge to atmospheric pressure. A material and
energy balance must be done to determine the vacuum relief due to a hard, sudden 40 oF rain.
Arts Note: This tank collapse (A.K.A. suck-in in the Texas Gulf Coast) has been personally witnessed
by me and the results have also been seen out in the field. Some of the steam-out vacuum failures have
resulted because of a proven lack of flow capacity in the tanks venting nozzle i.e., the nozzle reached a
maximum sonic velocity capacity which was not enough for the scenario and the tank immediately
sucked-in.
Page 8 of 8