CALCULATION SHEET

Job Number:
Sheet
1
of
Customer:
Revision:
1
Date:
Project:
Title:
Lifting Lug Design By:
P.O. number:
Appr'd by:
Tag number:
W = Total weight
1061
N = Number of lugs
2
H=
2
W=
3.3125
Fv
Fr
t=
0.5
D=
0.75
R=
0.875
Dp = Shackle pin diameter =
0.5
F = Actual load per lug =
530.5
I = Impact factor =
1.5
Fh
Fv = Vertical load = F x I =
795.75
Fh = Fr(CosS) =
796
o
S = Sling angle (Minimum = 60 )
45
Fr = Resultant force = Fv/sin S =
1125
Lug Material:
Dplx 2205
Material Yield Stress =
25000
Notes:
Effect of gusset perpendicular to lug
is not considered.
Thickness of gusset is considered.
Ss = Shear stress = Fh / (2 x t x (R-D/2))
Ss allowable = 0.5 x Yield stress =
fv =
1592
psi Shear stress is OK
fb + ft = Bending plus tension stress (longitudinal)=fb + ft allowable = 0.8 x Yield stress =
Fh x H
+ Fv + (.10)Fr x H
= 3852 Bending + tension stress is OK
t x (W2/6) t x W
t x (W2/6)
psi
fg = Bearing stress = Fr / (.85 x t x Dp) =
fg allowable = 0.5 x Yield stress =
fg =
5296
psi Bearing stress is OK
Weld Size Calculations
Weld length = L = 2W + 2t =

7.63 Max. allowable stress of base metal

Section Modulus = Sx = Wt + W2/3 =

5.31

Bending Stress = fb = Fh x H / Sx =

299.50 min. weld size = f / fw =

Shear Stress = fv = Fh / L =

104.36

Tension Stress = ft = Fv / L =

104.36 Actual fillet weld size =

Combined Stress = f
f = sq rt ((fb + ft)2 + fv2) =

Maximum allowable Stress = fw

417.13 fw = 0.45 x Sa =

1
18-Dec-14

(pounds)
(inches)
(inches)
(inches)
(inches)
(inches)
(inches)
(pounds)
(pounds)
(pounds)
(degrees)
(pounds)
(psi)

perpendicular to lug

sset is considered.
12500
psi
20000
psi
12500
psi

20000

0.05

0.375

9000