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C o p y r ig h t 1 9 9 9

T h is s p e c ific a tio n is a v a ila b le fo r th o s


d e v e lo p , p r o d u c e a n d s e ll p r o d u c ts a
c o p ie s o r c h a n g e s o f th is d o c u m e n ts
T o r e c e iv e th e la te s t r e v is io n , c o p ie s
Im p r o v e m e n ts o r te c h n ic a l n o te s a r e
th e n e x t r e v is io n .
P u b lis h e r :
V e r e in D e u ts
C o r n e liu s s tr .
T e l.: 0 6 9 / 7 5
P ro d u c e d a n
E d ite d b
D E S IN A
T e l.: 0 6 9
e - m a il: d

c h e r W e r k z e u g m a s c h in e
4
D -6 0
6 0 8 1 0
F a x :
d p r in te d :
V D W

e in te r e s
c c o r d in g
- e le c tr o n
s h o u ld o
w e lc o m e

n fa
3 2 5
0 6 9
- O

te d e n
to th e
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a n d w

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D E S IN A -S ta n
p r in te d - a r e p
r e c e iv e d fr o m
ill b e c o n s id e

b r ik e n e .V . ( V D W )
F r a n k fu r t a m M a in
/ 7 5 6 0 8 1 1 1
ffic e

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- S te e r in g c o m m itte e a n d D ip l.- In g . D e tle f H a g e m a n n
/ 7 5 6 0 8 1 1 9
.h a g e m a n n @ v d w .d e

h in te n d to
d a rd . A n y
r o h ib ite d .
V D W .
r e d w ith in

SPEC_00

Spezifikation

REV. 2.0

Guide to DESINA component specification


documentation
To ensure that suppliers are working to the same standards, specifications have been drawn up for
DESINA-compliant products which are intended to serve as guidelines for the suppliers. Each set of
specifications comprises a file and has been given a number.
The following table gives an overview of the documents and their availability.
Document

Description

D_spec00.doc

Guide to DESINA component


specification documentation
M12 - Pin assignments for I/O
boxes and sensors/valves
I/O boxes functional scope
Hybrid field bus cables
Hybrid field bus plugs
Hybrid field bus sockets
Hybrid field bus couplings
Inductive proximity switches
(sensors)
Hydraulic valves
Pneumatic valves
Motor starters - functionality
Motor starters with 10E socket
plugged directly on the motor,
pin assignment
Mechanical limit switches
Cable colour code
3-phase motors, connections and
pin assignment
Sensor-actuator lines
M12 - identification plugs for
local coding of I/O boxes
Analog sensors - general
Test adapter for M12 plug
connector

D_spec01.doc
D_spec02.doc
D_spec03.doc
D_spec04.doc
D_spec05.doc
D_spec06.doc
D_spec07.doc
D_spec08.doc
D_spec09.doc
D_spec10.doc

D_spec11.doc
D_spec12.doc
D_spec13.doc
D_spec14.doc
D_spec15.doc
D_spec16.doc
D_spec17.doc

File:

Date:

d_spec00_engl_mo 08.12.2003
d.doc

available

not in produc- Version


availtion
able

2.0

08.12.03

2.0

08.12.03

X
X
X

2.0
2.0
2.0

08.12.03
08.12.03
08.12.03

X
X

2.0
2.0

08.12.03
08.12.03

X
X
X
X

2.0
2.0
2.0
2.0

08.12.03
08.12.03
08.12.03
08.12.03

X
X
X

2.0
2.0
2.0

08.12.03
08.12.03
08.12.03

X
X

2.0
2.0

08.12.03
08.12.03

X
X

2.0
2.0

08.12.03
08.12.03

Updated:

08.12.2003

Date

Page:

2.0

1 of 9

SPEC_00

Spezifikation

These specifications especially aim for the observance of the requirements of the EMC EC directive
no. 89/336/EEC, but they do not cause a relief from the observance of the harmonized standards.
The observance of valid standards and regulations does not affect the observance of the
specification.
The product and project management has to consider only materials and components which
withstand also very unfavourable environments.

File:

Date:

d_spec00_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

2.0

2 of 9

SPEC_00

Spezifikation

Appendix:
Glossary of terms in the specifications listed above:
DESINA term

Description

Example

Actuator

Device in a machine which is activated by


an electrical signal from the programmable
controller
Device which detects a physical quantity
and converts it into an electrical quantity.
This signal can then be fed, in either digital
or analog form, to the programmable
controller
Data transmission link which, under
DESINA, includes the supply and data lines
Cable for data and power, consisting of 4 x
Cu 1.5 mm2 and 2 x POF, optionally HCS)
Device which can be connected to the
DESINA-standard hybrid field bus

Hydraulic and
pneumatic valves,
indicators
Inductive
proximity switch,
liquid level
detector, pressure
switch

Sensor

Hybrid field bus


Hybrid field bus cable
Hybrid field bus
module
Hybrid field bus plug

D_spec03
I/O box, motor
circuit, frequency
converter
HanBrid

Plug on hybrid field bus cable which can


take both optical data lines and power
supply lines to the hybrid field bus modules
Plug-in point on a hybrid field bus module HanBrid
to which the hybrid field bus cable can be
attached
Interchange point of data and module
supply to the hybrid cable in the switchgear
cabinet (transition from IP20 to IP67)
Power bus for 3 phase devices with a
maximum total load of 5 kW
Power supply cable and connection cable
between the individual stations on the
power bus
Plug on power bus cable
HAN Q 8/0
male and female
Plug-in point on hybrid field bus module, to HAN Q 8/0
male and female
which the power bus cable can be
connected

Hybrid field bus


connection
Hybrid field buscoupling
Power bus
Power bus cable

Power bus plug


Power bus socket

File:

Spec

Date:

d_spec00_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

D_spec02
D_spec10
D_spec04

D_spec04

D_spec05

D_spec10

Page:

2.0

3 of 9

SPEC_00

Spezifikation

Motor connection

The motor connection is directly on the


HAN 10 E
motor
Motor connection cable Cable between 3-phase motor and motor
circuit
Motor output
Plug-in point or fixed cable connection in
HAN Q 8/0 female
motor circuit providing switched power
HAN 10E female
Motor circuit
Hybrid field bus module for switching and
monitoring 3-phase motors
Motor control
Power section of motor circuit
I/O box
Hybrid field bus module
Identification plug
Plug for setting the station on a hybrid field
bus module
DESINA colour code
Lines which dont comply with any
structure in this specification may be fitted
with a sheathing colour being in accordance
with this specification and marked with the
DESINA colour code

File:

Date:

d_spec00_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

D_spec13

D_spec10
D_spec09
D_spec09
D_spec02
D_spec15
D_spec12

Page:

2.0

4 of 9

SPEC_00

Spezifikation

Revisions:
Date

Version

Spec 00
26.05.98
26.11.98

01.12.03
08.12.03

Guide to DESINA component specification documentation


0
First version
1.0
Revision 1, basic work
New: appendix with glossary of terms
1.5
Specifications release
1.5.1
Changes to Spec_04 and Spec_16, release of the English
version
1.5.2
Review of the previous requirements in Spec_09,
Spec_10, Spec_13
1.6
Updating, addition of revision history
2.0
Overall revision

Spec 01
26.05.98
25.11.98
12.02.99
16.12.02
08.12.03

M12 - pin assignments for I/O boxes and sensors/valves


0
Initial document
1.0
Revision 1, basic work
1.5
Specifications release
1.6
Analog input signal pin 2
2.0
Overall revision

Spec 02
26.05.98
22.06.98
10.11.98

I/O boxes - functional scope


0
Basic discussion
0.9
1st revision by steering group
1.0
Revision 1, basic work
Start of gradual implementation (see appendix)
1.1
Correction of terms, notes 3 and 4
1.2
Measurement range for analog inputs limited to 0-10 V
1.5
Release of specifications
1.6
Measurement range for analog inputs 4-20mA on pin2;
disjunction of analog, digital and safety modules
2.0
Overall revision

12.02.99
19.05.99
02.09.99

27.11.98
09.12.98
12.02.99
13.12.02
08.12.03

File:

Change

Date:

d_spec00_engl_mo 08.12.2003
d.doc

Author

Updated:

08.12.2003

GUT
BEK/GUT
LK
BEK/GUT
HUX
LK
LK

GUT
LK/GUT
LK
LK
LK

GUT
LK
LK/GUT
BEK/GUT
LK
LK
LK
LK

Page:

2.0

5 of 9

SPEC_00

Spezifikation

Spec 03
26.05.98
25.11.98
12.02.99
02.09.99
22.11.01
08.12.03

Hybrid field bus cables


0
Initial document
1.0
Revision 1, basic work
1.5
Specifications release
1.5.2
Terminological revision
1.6
Electrical data transmission added
2.0
Overall revision

GUT
LK/GUT
LK
HAG
LK
LK

Spec 04
22.06.98
25.11.98
12.02.99
19.05.99
30.01.02
08.12.03

Hybrid field bus plugs and field bus sockets


0
Initial document
1.0
Revision 1, basic work
1.5
Appendix 1 added/specifications released
1.5.1
Correction to the pin assignment
1.6
Electrical data transmission added
2.0
Overall revision

GUT
LK/GUT
GUT/LK
GUT/HAG
LK
LK

Spec 05
26.06.98
25.11.98
09.12.98
12.02.99
30.10.02
08.12.03

Hybrid field bus couplings


0
Initial document
1.0
Revision 1, basic work
1.1
Terminal block cancelled
1.5
Specifications released
1.6
two-wire bus added, examples completed
2.0
Overall revision

GUT
GUT
GUT
LK
LK
LK

Spec 06
06.08.98
25.11.98
12.02.99
22.11.01
08.12.03

Inductive proximity switches (sensors)


0
Initial document
0.9
Discussion basis
1.5
Specifications release
1.6
Update, M18 added
2.0
Overall revision

GUT
GUT
LK
LK
LK

Spec 07
06.08.98
25.11.98
09.12.98
09.02.99
12.02.99
12.02.99
11.09.02
08.12.03

Hydraulic valves
0
Initial document
1.0
Basic work
1.1
Appendix 1 added: Time response
1.2
Additions to specifications and appendix
1.5
Additions and corrections
1.5
Specification release
1.6
Updates and corrections
2.0
Overall revision

GUT
BEK/GUT
GUT
GUT
BEK/GUT
LK
LK
LK

File:

Date:

d_spec00_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

2.0

6 of 9

SPEC_00

Spezifikation

Spec 08
06.08.98
25.11.98
12.02.99
12.02.99
08.12.03

Pneumatic valves
0
Initial document
1.0
Basic work
1.5
Additions and amendments
1.5
Specification release
2.0
Overall revision

GUT
GUT
BEK/GUT
LK
LK

Spec 09
16.11.98
30.01.99
10.02.99
12.02.99
02.09.99
08.12.03

Motor starters - functionality


0.9
Initial document
0.91
1st revision
0.92
2nd revision
1.5
Specifications release
1.5.2
Update of existing requirements
2.0
Overall revision

HUX
HUX
HUX
LK
HUX
LK

Spec 10
18.11.98
30.01.99
10.02.99
12.02.99
02.09.99
22.11.01
08.12.03

Motor starters with 10E socket plugged directly on the motor,


pin assignment
0.9
Initial document
0.91
1st revision
0.92
2nd revision
1.5
Specifications release
1.5.2
Update of existing requirements
1.6
AC for brake added
2.0
Overall revision

HUX
HUX
HUX
LK
HUX
LK
LK

Spec 11
06.08.98
26.11.98
12.02.99
22.11.01
08.12.03

Mechanical limit switches


0
Initial document
0.9
Discussion basis
1.5
Specifications release
1.6
Addition of switch with two switching points
2.0
Overall revision

GUT
GUT
LK
LK
LK

Spec 12
06.08.98
26.11.98
12.02.99
11.09.02
08.12.03

Cable colour code


0
Initial document
1.0
Revision 1, basic work
1.5
Specifications release
1.6
Additional el. data transmission for hybrid field bus line
2.0
Overall revision

GUT
LK/GUT
LK
LK
LK

File:

Date:

d_spec00_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

2.0

7 of 9

SPEC_00

Spezifikation

Spec 13
06.08.98
07.01.99
30.01.99
12.02.99
02.09.99
08.12.03

3-phase motors, connections and pin assignment


0
Initial document
0.9
Provisional basic work
0.91
1st revision
1.5
Specifications release
1.5.2
Update of existing requirements
2.0
Overall revision

GUT
GUT
HUX
LK
HUX
LK

Spec 14
11.01.98
12.02.99
08.12.03

Sensor-actuator lines
0.9
Initial document
1.5
Specifications release
2.0
Overall revision

WAG
LK
LK

Spec 15
13.10.98
26.11.98
12.02.99
08.12.03

M12 - identification plugs for local coding of I/O boxes


0
Initial document
1.0
Revision 1, basic work
1.5
Specifications release
2.0
Overall revision

GUT
GUT
LK
LK

Spec 16
09.12.98

Analog sensors - general


0.1
Initial document

GUT

12.02.99
19.05.99

1.5
1.5.1

LK
BEK

22.11.01
28.06.02
08.01.03
08.12.03

1.6
1.6.1
1.6.2
2.0

Spec 17
18.01.99
12.02.99
27.08.99
25.04.03
08.12.03

Test adapter for M12 plug connector


0.1
Initial document
1.5
Specifications release
1.5.1
Diagramm added
1.5.2
Modified for injected current
2.0
Overall revision

File:

Specifications release
Delete current output, replace analog indication with
LED
Minor corrections
Output signal on pin 2
Results of the survey of 09.09.02 added
Overall revision

Date:

d_spec00_engl_mo 08.12.2003
d.doc

HAG
LK
HAG
LK
LK

Updated:

08.12.2003

LK
LK
LK
LK

Page:

2.0

8 of 9

SPEC_00

Spezifikation

LK
BEK
GUT
HAG
HUX
WAG

File:

Steering group
Beckering
Gutekunst
Hagemann
Huxoll
Wagner

Date:

d_spec00_engl_mo 08.12.2003
d.doc

Beckering, Gutekunst, Hagemann, Huxoll, Wagner


Kapp
Murrelektronik
VDW
Waldrich Coburg
iwb, TU Mnchen

Updated:

08.12.2003

Page:

2.0

9 of 9

SPEC_01

Spezifikation

REV. 2.0

M12 - Pin assignments for I/O boxes and sensors/valves


The following assignments apply for all sensors and actuators (i. e. valves etc.) to be connected to
DESINA-specification I/O boxes:

Pin assignments:
Pin
number
Contact:
Pin 1
Pin 2

Pin 3
Pin 4

Pin 5

Sensor

Actuator

I/O box

Male
digital
24 V DC
diagnosis/
brake
contact
0V
digital
sensor
signal
not assigned

Male
digital
24 V DC
diagnosis

Female
digital
24 V DC
diagnosis/
brake contact

analog
24 V DC
analog
signal

analog
24 V DC
analog
signal

0V
0V
0V
not assigned
not assigned digital
control
signal
not assigned not assigned not assigned

0V
configurable
digital
input/output
not assigned

analog
24 V DC
analog
signal
0V
not assigned

not assigned

The normal assignment of pin 5 is dispensed with as DESINA is based on PELV (Protective Extra
Low Voltage).
Note: The sensor signal can be either digital or analog.

Design:

Check list
fulfilled

Requirement
M12 x 1 plug

not
fulfilled

Extra protection against mechanical loosening through


vibration
All plug connections should have IP67/68
Resistant to all normal industrial coolants/lubricants

Degree of protection
Durability

References:
D_spec02.doc:
D_spec06.doc:
D_spec07.doc:

File:

Function of I/O box


DESINA inductive proximity switches
Hydraulic valves

Date:

D_spec01_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

1 of 1

SPEC_02

Spezifikation

REV. 2.0

I/O boxes Functional scope


A central component in the DESINA scheme is the configurable I/O box. The specifications focus
on two main areas without proposing any specific implementation. The check list is intended to
help the suppliers guarantee the conformity of the product.
1. General system requirements
2. Requirements of digital sensor/actuator connections
3. Requirements of analog sensor/actuator connections
4. Interface connectors
5. Requirements of safety relevant inputs and outputs (later on)
6. Appendix

1. General system requirements


Check list
fulfilled

Requirement
Field bus connection

Field bus address


Supply voltage
Operating indicators

Degree of protection
Durability
Directive conformity

not
fulfilled

Via hybrid field bus plug as per D_spec04.doc


Contacts 1-4 for power supply male, for discharge
female
Can be plugged from outside with identification plug
Rated voltage: 24 V DC, PELV
Operating voltage range: 18 - 30 V DC
Green:
switched power supply
Green:
continuous power supply
Red:
failure in box (internal failure)
Green:
bus operation OK
IP 67/68
Resistant to relevant industrial coolants/lubricants *)
All relevant European directives adhered to, e.g. low
voltage directive 73/23/EEC and EMC directive
93/68/EEC including annexes.

*) Note: Resistance to relevant industrial coolants and lubricants must also include the
labeling.

File:

Date:

D_spec02_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

1 of 6

SPEC_02

Spezifikation

2. Requirements of digital sensor/actuator connections


Check list
Requirement:
Granularity
Channel numbering
M12 channel
connection
Pin 1
Pin 2
Pin 3
Pin 4

Channel indicators

fulfilled

not
fulfilled

4 and/or 8 channel extension boxes must be available


Numbering starts at 1
(Example: 8 channel box: I/O No.: 1 - 8)
M12 x 1 plug
as per specifications in D_spec01.doc
24 V DC supply voltage
Diagnostic input or digital input for break contact (n.c.)
0V
Configurable pin for following functions:
- digital input
- digital output
Yellow:
switching status of pin 4 OK
Red:
diagnostic input pin 2 signalling failure
Yellow:
break contact (n.c.) input pin 2 OK
(Note: red/yellow indicator is a bicolour LED)

Switched outputs

Diagnostic input
(pin 2)

Digital input
(pin 4)
Analog input (pin 4)

Digital output
(pin 4)

File:

Even-number channels are powered continuously


Odd-number channels power can be switched off for
safety reasons
Technical specifications:
Input characteristic: as per IEC 1131
Input filter:
0.5 ms - 3 ms
Voltage strength:
50 V against negative impulses
Configurable to normally closed function
LED switching yellow/red (see note 4)
Input characteristic: as per IEC 1131
Input filter:
0.5 ms - 3 ms
Voltage strength:
50 V against negative impulses
Effective range:
0 - 10 V DC
Resolution:
at least 8 bit
Voltage strength:
50 V against negative impulses
Rated voltage:
24 V DC
Rated current:
minimum 0.5 A, max. 2 A
Protective circuit:
Short circuit, overload
Restart after short circuit:
no
Voltage strength:
50 V against negative impulses

Date:

D_spec02_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

2 of 6

SPEC_02

Spezifikation

Note on process image and status of LED of pin 2:


Configuration

Diagnosis
State 1
24 V
off
0

U on pin 2
LED
PAE

State 2
0V
red
1

Contact breaker (n.c.)


State 1
State 2
24V
0V
yellow
off
1
0

Note 1: If pin 2 is assigned as a diagnostic input, 0 V indicates failure. In this case the red LED lights up. If
pin 2 is used as a contact breaker the yellow LED shows status "1" (24 V). This function is carried
out by a bicolor LED.
Note 2: The power supply is generally on pin 1. All inputs on pin 4 are not affected by the switch off.

3. Requirements of analog sensor/actuator connections


Check list
fulfilled

Requirement
Granularity
Channel numbering
M12 channel
connection
Pin 1
Pin 2
Pin 3
Pin 4
Channel indicators

not
fulfilled

4 and/or 8 channel extension boxes must be available


Numbering starts at 1(Example: 8 channel box: I/O No.:
1 - 8)
M12 x 1 plug
as per specifications in D_spec01.doc
24 V supply voltage
Analog signal: power interface 4-20 mA
0V
Not assigned
Yellow: switching status of pin 2 OK
Red: diagnosis input signalling error <4mA resp.
>20mA
(note: red/yellow indicator is a bicolor LED)

Yellow: switching status of pin 4


Even-number channels are powered continuously, oddnumber channels - power can be switched for safety
reasons
Technical specification
Measurement range: 4-20 mA
Resolution:
at least 8 bit
Voltage strength:
50 V against negative pulses
Short-circuit-proof
Function of diagnosis: current <4 mA or >20 mA are
indicating cable break or error of transmitter and are
analyzed for diagnostic purposes.

Switched channels

Analog signal (pin 2)

File:

Date:

D_spec02_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

3 of 6

SPEC_02

Spezifikation

4. Interface connectors
Check list
fulfilled

Requirement

Field bus connection

not
fulfilled

Hybrid field bus connection as per specifications in


D_spec04.doc
M12 x 1 plug
as per specification in D_spec01.doc
M12 technique 8 pin construction *)
as per specifications in D_spec15.doc

M12 channel
connection
Identification plug

*) Note: The identification plug carries the field bus address and can be connected to the location of the
box via a chain etc.. This produces local coding. The suppliers themselves must provide the
implementation know-how.

References:
D_spec01.doc:
D_spec04.doc:
D_spec15.doc:

M12 - Pin assignment for I/O boxes


Hybrid field bus plugs
Identification plugs

5. Requirements of safety relevant inputs and outputs


(later on)

File:

Date:

D_spec02_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

4 of 6

SPEC_02

Spezifikation

6. Appendix
Resolution passed on 23.10.1998 at iwb (Garching):
1. Plans to be put into action in 2 stages:

Check list
fulfilled

Requirement
Stage 1

I/O box to above specifications but without analog


inputs and outputs, i.e.
- Diagnosis/contact breaker input on pin 2
- Digital input and output, configurable on pin 4
- Identification plug
- Hybrid field bus connection

Stage 2

After stage 1, I/O with additional analog function for


inputs and outputs, i.e. full configuration to be realised.

not
fulfilled

2. Mounting:
The unit should be capable of being mounted using two standard DIN mounting rails, attached with
a 42.5 mm grid.

Check list
fulfilled

Requirement
Mounting

On standard DIN mounting rails as described above

3. Assembly window

Check list
fulfilled

Requirement
Assembly window

File:

not
fulfilled

not
fulfilled

For max. 32 channels: 300 mm x 500 mm

Date:

D_spec02_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

5 of 6

SPEC_02

Spezifikation

Decision made by the Steering Group on 11.09.2002


The present technical options for implementation allow to abandon the configurability of the
channels in respect of safety engineering. In fact safe in-/output modules are used, as single or
hybrid components. Each channel of these modules are determined then to have an input or output
function. This will not exclude the option of parameterizing as to carry out a safety relevant
evaluation on a single channel. The option also to connect unsafe sensors/actuators will so be
guaranteed.

File:

Date:

D_spec02_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

6 of 6

SPEC_03

Spezifikation

REV. 2.0

Hybrid field bus cables


The hybrid field bus cable is the connection between the programmable controller and the field bus
components. Examples of these are I/O boxes or motor circuits. The DESINA work group has
recognised the advantages of optical data transmission, especially in hostile environments, and
defined the hybrid field bus cable accordingly. Besides that, also a Cu-Cu hybrid field bus cable
complies with the requirements of DESINA.

Requirements:

Check list
fulfilled

Requirement

General construction
Data transmission

Energy transmission

Outer sheath
Geometry
Mechanical resistance

not
fulfilled

Hybrid cable: 2 x POF optical fibres and


4 Cu-wires 1.5 mm2
Optical:
2 x Polymer Optical Fibre (POF)
Attenuation:
< 200 dB/km
Electrical:
Shielded twisted pair
Impedances and other electrical characteristics have to
comply with the requirements of the bus system being
used.
Cu wire, diameter: 1,5 mm2 - 2,5 mm2
Number of strands: 4
Strand identification
Material:
*
Colour:
violet, RAL 4001
Outer diameter:
< 12 mm
Resistant to lubricants and coolants *)
Designed for energy chain application

*) Note: The cable must be resistant to all common coolants used in industry.

References:
D_spec04.doc:

Hybrid field bus plugs

File:

Date:

D_spec03_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

1 of 1

SPEC_04

Spezifikation

REV. 2.0

Hybrid field bus plugs


Hybrid field bus sockets
The pin assignment of the hybrid field bus plug is based on the HAN Brid by Harting. If plugs from
other manufacturers are used, plug compatibility should be checked. Full interchangeability should
always be ensured.

Requirements:

Check list
fulfilled

Requirement

General construction

2 x POF fibre optic connector


or electrical contacts for shielded twisted pair bus
systems
4 Cu-wires 1.5 mm2 - 2,5 mm2
Male contact for "cold" end of cable
Female contact for "hot" end of cable
Resistant to industrial coolants/lubricants
Electromagnetically compatible
IP67
5 A per Cu contact

Electrical contacts
Casing
Degree of protection
Current carrying
capacity
Connecting diameter
Casing type

1.5mm2 - 2,5 mm2


Based on Harting HAN Q 5

Optical elements:

Check list
fulfilled

Requirement
Transmitter

not
fulfilled

HP Versatile Link, integrated in hybrid field bus socket


HFBR-XX2X series (or other solutions 100%
compatible)
HP Versatile Link, integrated in hybrid field bus socket
HFBR-XX2X series (or other solutions 100%
compatible)
HP Versatile Link, integrated in hybrid field bus
HFBR-45xx series for POF (or other solutions
100% compatible)
Optional: for HCS fibre HFBR-4521

Receiver

Optical fibre plug


contact

File:

not
fulfilled

Date:

D_spec04_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

1 of 5

SPEC_04

Spezifikation

References:
D_spec03.doc:
D_spec05.doc:

Hybrid field bus cables


Hybrid field bus couplings

Example with optical data transmission

Fibre Optic Hybrid field bus

Fibre Optic Hybrid field bus

Example:
Female contacts in hybrid
field bus socket

File:

Date:

D_spec04_engl_mo 08.12.2003
d.doc

Example:
Male contacts in hybrid
field bus plug

Updated:

08.12.2003

Page:

Rev. 2.0

2 of 5

SPEC_04

Spezifikation

Example with electrical data transmission

Hybrid field bus socket

Example:
Female contacts in hybrid
field bus plug

Example:
Male contacts in hybrid
field bus socket

File:

Date:

D_spec04_engl_mo 08.12.2003
d.doc

Hybrid field bus plug

Updated:

08.12.2003

Page:

Rev. 2.0

3 of 5

SPEC_04

Spezifikation

Appendix 1:
Pin assignment of Cu contacts (male and female) in hybrid field bus socket (flange socket) with
optical data transmission:

1.1

RD

Flange socket with female contacts:

TD

Output side of field bus unit


Pin 1: + 24 V, not switched off
Pin 2: 0 V, corresponding with pin 1
Pin 3: 0 V, corresponding with pin 4
Pin 4: + 24 V, switched off (safety )

1.2

Flange socket with male contacts:

RD

TD

Input side of a field bus unit


Pin 1: + 24 V, not switched off
Pin 2: 0 V, corresponding with pin 1
Pin 3: 0 V, corresponding with pin 4
Pin 4: + 24 V, switched off (safety)

Note: The contacts are numbered clockwise. Accordingly the numbering in the hybrid field bus
plug is anticlockwise (not shown here).
TD: Transmit Data - input into beam waveguide
RD: Receive Data - reception out of the beam waveguide

File:

Date:

D_spec04_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

4 of 5

SPEC_04

Spezifikation

Appendix 2:
Pin assignment of Cu contacts in two-wire-bus (twisted pair) exemplified for RS 485-based
systems.

2.1

Flange socket with female contacts


A(L)

B(H)

Output side of field bus unit


shield

Pin 1:
Pin 2:
Pin 3:
Pin 4:

2.2

+24 V, not switched off


0 V, corresponding with pin 1
0 V, corresponding with pin 4
+24 V, switched off (safety)

Flange socket with male contacts

A(L)

B(H)

Input side of field bus unit


Pin 1:
Pin 2:
Pin 3:
Pin 4:

File:

+24 V, not switched off


0 V, corresponding with pin 1
0 V, corresponding with pin 4
+24 V, switched off (safety)

Date:

D_spec04_engl_mo 08.12.2003
d.doc

shield

Updated:

08.12.2003

Page:

Rev. 2.0

5 of 5

SPEC_05

Spezifikation

REV. 2.0

Hybrid field bus couplings


The hybrid field bus coupling is responsible for facilitating the transition from inside the switchgear
cabinet to the IP67 field bus environment. For this reason it is designed with a partition plate and
the plug connection in the field bus section is a HAN Brid. In the switchgear cabinet itself there is
no need for a high degree of protection, which is why the work group decided upon the unprotected
versatile link components provided by HP.
The coupling unit does not contain any bus-specific electronics in order to ensure bus and protocolneutral functionality.

Requirements:
Check list
fulfilled

Requirement
Interfaces:
IP67
Field bus connection

HAN Brid (or 100% compatible connection)


as electrical or optical version for the bus system
the termination - if necessary - of the two-wire bus is
carried out directly at the hybrid field bus coupling or at
the last device of a line by a terminating plug.

Number of
plugging points
IP20
Switchgear cabinet
connection,
power supply

1
Versatile Link
HFBR-XX2X series (for POF)
and/or through suitable connections for a two-wire bus,
integrated terminating resistors have to be switchable
By terminals on the IP20 side

Energy feeding input


or output
Number of
plugging points

File:

not
fulfilled

Date:

D_spec05_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

1 of 3

SPEC_05

Spezifikation

Electronics:
Data rate O/E converter min. 12 Mbit/s
Current
10 A per line
Other
No bus-specific electronics
Dimensions etc.
max. dimensions
min. dimensions
Construction

100 mm x 100 mm (for simple connection)


55 mm x 55 mm
Pre-fabricated module

Options:
The following additions are permitted:
- Integration of fuse elements in the hybrid field bus coupling
- Additional terminals for further looping of power

Schematic diagram of data route:


O

E
E

optical data
transmission

electrical data
transmission

IP20

File:

O
optical data
transmission
IP67

Date:

D_spec05_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

2 of 3

SPEC_05

Spezifikation

Schematic diagram of mechanical construction (example):


Connections for 24 V
power supply
Hybrid field bus
built-on socket
Hybrid field bus
plug

24 V
Printed circuit
board
Versatile-Link,
IP20 I/O
converter

Data

Mounting plate
(partition plate)

References:
D_spec03.doc:
D_spec04.doc:

Hybrid field bus cable


Hybrid field bus plug

File:

Date:

D_spec05_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

3 of 3

SPEC_06

Spezifikation

REV. 2.1

Inductive Proximity Switches


(Sensors)
In DESINA, the inductive proximity switch is regarded as a core component why it is defined both
as a plugging point and a technical component. Therefore it is specified at the connection as well as
the functionality.

Check list

Requirements:

fulfilled

Requirements
Construction
Length
Fitting
Degree of protection

M12 x 1
According to DIN EN 60947-5-2 max. 80 mm
flush
IP67/IP68

Switching status
Design

PNP make contact (n. o.)


3 wire

Nominal switching
distance
Switching frequency

SN = 2 mm

not
fulfilled

800 Hz

Supply voltage

Rated voltage: 24 V DC
Operating voltage: 10 V to 30 V DC

Indicators

Design: yellow LEDs around periphery


Sensor attenuated: yellow LED constantly on

Connection
M12 x 1 male contacts
Connection assignment Pin 1: + 24 V DC
Pin 2: diagnosis (0 V = error)
Pin 3: 0 V
Pin 4: make contact signal

File:

Date:

D_spec06_engl_mo 08.12.2003
d

Updated:

16.11.2006

Page:

Rev. 2.1

1 of 2

SPEC_06

Spezifikation

Check list
fulfilled

Diagnostic function

not
fulfilled

Line break
Short circuit/overload current
Frontal damage
Electronics failure

References:
D_spec01.doc:

M12 pin assignments for I/O boxes and sensors/actuators

File:

Date:

D_spec06_engl_mo 08.12.2003
d

Updated:

16.11.2006

Page:

Rev. 2.1

2 of 2

SPEC_07

Spezifikation

REV. 2.0

Hydraulic valves
Requirements:

Checkliste
fulfilled

Requirement

Connection

M12 x 1 plug
Male
One connection for each solenoid (M12 x 1)

Pin assignment

Pin 1:
Pin 2:
Pin 3:
Pin 4:
Pin 5:

Valves without
diagnosis

Internal bridge from pin 1 to pin 2 (see appendix 1)

Valves with diagnosis

Diagnostic signal on pin 2 (error: 0 V)


Diagnostic scope:
Gate valve position monitoring
Line break monitoring
Electronics monitoring

Indicators

Yellow LED for switching status


Separate for each solenoid
No indicator for diagnosis

Rated voltage
Operating voltage
Rated output

24 V DC
Rated voltage +/- 10%
min. 8 W, max. 48 W

Protective circuit

A suitable protective circuit must limit negative


voltages to 50 V (to protect I/O box)
The protective circuit must permit the fastest possible
de-excitation of the solenoid

File:

not
fulfilled

+ 24 V DC
Diagnostic feedback
0V
Switching signal (24 V)
Not assigned, pin superfluous

Date:

D_spec07_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

1 of 4

SPEC_07

Spezifikation

Appendix 1:
Definition of diagnosis with non-monitored valves:
The 24 V of pin 1 is fed back to the diagnostic input (pin 2) of the I/O box through the bridge
between pins 1 and 2 of the connection plug on the valve (M12 x 1). This permits simple diagnosis
in the event of the following failures:

Cable badly connected or not connected

Break in cable

Wire break in wires 1 and 2

File:

Date:

D_spec07_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

2 of 4

SPEC_07

Spezifikation

Appendix 2:
Time relationship of diagnosis signal to switching signal:
The following diagrams prove that with a correctly switching valve, the diagnosistic signal should
always be maintained at level "1" (24 V). At no time should there be a failure of the signal, which is
erroneously identified as a failure by the I/O box. The manufacturer of the valve, who knows the
switching and decay times of his products best, should therefore make suitable provisions in the
monitoring electronics.
Case 1: Valve switching correctly:
Switching signal on pin 4
24 V
0V
Diagnostic signal on pin 2
24 V
0V
t = valve switching time

Case 2: Valve not switching correctly:


Switching signal on pin 4
24 V
0V
Diagnostic signal on pin 2
24 V
0V
t
Expected switching time, to be specified by
manufacturer

File:

Date:

D_spec07_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

3 of 4

SPEC_07

Spezifikation

Case 3: Valve returns to initial status (de-excitation of solenoid):


Switching signal on pin 4
24 V
0V
Diagnostic signal on pin 2
24 V
0V
t
Valve release time

Case 4: Valve does not return to initial status after de-excitation:


Switching signal on pin 4
24 V
0V
Diagnostic signal on pin 2
24 V
0V
t
Valve release time t specified by manufacturer

References:
D_spec01:
D_spec02:
D_spec08:

File:

M12 plug assignment


Functions of I/O box
Pneumatic valves

Date:

D_spec07_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

4 of 4

SPEC_08

Spezifikation

REV. 2.0

Pneumatic valves
The DESINA work group's specifications concern the standard ISO valve. Valve groups or cluster
of valves are not covered by this specification.

Requirements:

Check list
fulfilled

Requirement

Connection

M12 x 1 plug
Male
One connection per solenoid (M12 x 1)

Pin assignment

Pin 1:
Pin 2:
Pin 3:
Pin 4:
Pin 5:

Valves with diagnosis

Diagnostic signal on pin 2 (error: 0 V)


Diagnostic scope:
Gate valve position monitoring
Line break monitoring
Electronics monitoring
Internal bridge from pin 1 to pin 2

Valves without
diagnosis
Indicators

Rated voltage
Operating voltage
Rated output

+ 24 V DC
Diagnosistic feedback
0V
Switching signal (24V)
Not assigned, pin superfluous

Yellow LED for switching status


Separate for each solenoid
No indicator for diagnosis
24V DC
Rated voltage +/- 10%
max. 48 W

Proctective circuit

File:

not
fulfilled

A suitable protective circuit must limit negative


voltages to 50 V (to protect I/O box)
The protective circuit must permit the fastest possible
de-excitation of the solenoid

Date:

D_spec08_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

1 of 2

SPEC_08

Spezifikation

References:
D_spec01:
D_spec02:
D_spec07:

File:

M12 plug assignment


Functions of I/O box
Hydraulic valves

Date:

D_spec08_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

2 of 2

SPEC_09

Spezifikation

REV. 2.0

Motor starters
Functionality
Requirements:
Check list
fulfilled

Requirement
Functions:

not
fulfilled

Motor on (direction of rotation can be set through


bridge setting or remote configuration via hybrid field
bus)
Motor off
Brake open
Brake closed
Star connection is set up with a bridge in the socket of
the motor supply cable or in the motor starter itself
Setting of station address of hybrid field bus module via
identification plug
Motor running
Motor control OK (diagnosis)
Overload detection

Status messages
(transmission via
hybrid field bus to
programmable
controller)
Operation indicators on 1. LED: green:
motor control OK
motor starter
red:
motor control not OK
2. LED: yellow:
switching status
3. LED: green:
bus operation OK
red:
bus operation not OK
Load reference values into motor starter (from
Data transmission via
programmable controller to motor starter)
hybrid field bus (in
Diagnostic information (from motor starter to
upcoming 2nd project
programmable controller)
stage)

Note:

File:

1.

Reference values are set on device or loaded into the motor starter via field bus, e.g.
through the central operating station (not by means of an additional programming unit)

2.

Diagnosis can cover e.g. line break, asymmetries, motor starter electronics

3.

Motors up to 5,5 kW are set up with star connection

Date:

D_spec09_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

1 of 1

SPEC_10

Spezifikation

REV. 2.0

Motor starters with 10E socket


plugged directly on the motor,
pin assignment
Requirements:

Check list
fulfilled

Requirement
Hybrid field bus
connection
Power bus connection:
degree of protection
IP 67/68

not
fulfilled

Hybrid field bus module (for connection see Spec_04),


node address set by means of identification plug
1 x HAN Q 8/0 plug (power bus input)
port identification with a symbol
1 x HAN Q 8/0 socket (power bus output)
port identification with a symbol

Assignment:
Pin 1
Pin 2
Pin 3
Pin 4
Pin 5
Pin 6
Pin 7
Pin 8
Pin "earth"
Motor output:
Degree of protection
IP 67/68

Optional reserved for N


L2
Optional reserved for e.g. brake AC resp. 24 V DC
Optional reserved for e.g. brake (0 V)
L3
L1
PE
1 x 10E socket (power output)
port identification with a symbol
Mounted using longitudinal single bracket fastening

Assignment:

See 3-phase motor (Spec_13)

Positioning of the
connector insert

The two notches of the male connector insert are


pointing to the motor casing; PE is on the left hand side

References:
D_spec04.doc:
D_spec13.doc:

Hybrid field bus plug


3-phase motor (connection and plug assignment)

File:

Date:

D_spec10_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

1 of 4

SPEC_10

Spezifikation

Motor starters with HAN Q8 socket


Separate assembly
Motor connection via cable adapter HAN Q8-10E
Pin assignment
Requirements:

Check list
fulfilled

Requirement
Hybrid field bus
connection :
Power bus connection:
degree of protection
IP 67/68

not
fulfilled

Hybrid field bus module (for connection see Spec_04)


field bus address set by means of identification plug
1 x HAN Q 8/0 plug (power bus input)
port identification with a symbol
1 x HAN Q 8/0 socket (power bus output)
port identification with a symbol

Assignment:
Pin 1
Pin 2
Pin 3
Pin 4
Pin 5
Pin 6
Pin 7
Pin 8
Pin "earth"
Motor output:
Degree of protection
IP 67/68
Assignment:
Pin 1
Pin 2
Pin 3
Pin 4
Pin 5
Pin 6
Pin 7
Pin 8
Pin "earth"
File:

Optional reserved for N


L2
Reserved for e.g. brake AC resp. 24 V DC
Reserved for e.g. brake (0 V)
L3
Grooved pin to prevent exchange with the motor output
L1
PE
1 x HAN Q8/0 plug (power output)
port identification with a symbol

L1
Grooved pin to prevent exchange with the power bus
L3
Brake (0 V)
Thermistor
Brake AC resp. 24 V DC
L2
Thermistor
PE
Date:

D_spec10_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

2 of 4

SPEC_10

Spezifikation

References:
D_spec04.doc:
D_spec13.doc:

Hybrid field bus plug


3-phase motor (connection and plug assignment)

File:

Date:

D_spec10_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

3 of 4

SPEC_10

Spezifikation

Motor starter with cable and 10E socket


Separate assembly
Pin assignment
Requirements:

Check list
fulfilled

Requirement
Hybrid field bus
connection:
Power bus connection:
degree of protection
IP 67/68

not
fulfilled

Hybrid field bus module (for connection see Spec_04)


Station address set by means of identification plug
1 x HAN Q 8/0 plug (power bus input)
port identification with a symbol
1 x HAN Q 8/0 socket (power bus output)
port identification with a symbol

Assignment:
Pin 1
Pin 2
Pin 3
Pin 4
Pin 5
Pin 6
Pin 7
Pin 8
Pin "earth"
Motor output:
Degree of protection
IP 67/68

Optional reserved for N


L2
Reserved for e.g. brake AC resp. 24 V DC
Reserved for e.g. brake (0 V)
L3
L1
PE
Motor connection cable via cable gland with metric
thread and 10E socket at the motor end
Line length: 1 m; 3 m; 5 m

Assignment:

See 3-phase motor (Spec_13)

References:
D_spec04.doc:
D_spec13.doc:

File:

Hybrid field bus plug


3-phase motor (connection and plug assignment)

Date:

D_spec10_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

4 of 4

SPEC_11

Spezifikation

REV. 2.0

Mechanical limit switches


The DESINA concept covers all kinds of machine devices. However, the minimum requirement is
that they must satisfy the interfaces within the system thereby helping to reduce the number of
variants.

Requirements:

Checkliste
fulfilled

Requirement
Mechanical
make contact (N.O.)
Connection
Pin assignment

Mechanical
break contact (N.C.)
Connection
Pin assignment

Mechanical
changeover contact
Connection
Pin assignment

not
fulfilled

M12 x 1
Pin 1: + 24 V DC
Pin 2 and pin 1 are bridged
Pin 3: - (0 V)
Pin 4: make contact

M12 x 1
Pin 1: + 24 V DC
Pin 2: break contact
Pin 3: - (0 V)
Pin 4: - (not connected, assigned for make contact only)

M12 x 1
Pin 1: + 24 V DC
Pin 2: break contact
Pin 3: - (0 V)
Pin 4: make contact

References:
D_spec01.doc:

Pin assignment of I/O boxes and sensors/actuators

File:

Date:

D_spec11_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

1 of 1

SPEC_12

Spezifikation

REV. 2.0

Cable colour code


This cable colour code defines the DESINA cable colours enabling
a transparent functional wiring,
the indication of potential danger by the voltage.

Requirements:
Check list
Function

Requirement

Guide value

Shielded power lines, servo-lines, frequency


converters etc.
Transmitter lines:
Linear and rotary transmitters, analog
sensors, etc
Field bus:
Hybrid field bus line
(cf. D_spec03)

Orange

RAL 2003

Green

RAL 6018

Switched peripherals, sensors,


pneumatic/hydraulic valves, proximity
switches, pressure switches, etc
Power lines:
appliance supply, 3-phase motors
Control lines
24V DC supply

fulfilled

not
fulfilled

Violet
RAL 4001
4 x 1.5 mm2 2,5 mm2 Cu
2 x POF or shielded
two-wire bus
Yellow
RAL 1021
2
4 x 0.34 mm
Black

RAL 9005

Grey

RAL 7040

The cable sheath must be resistant to coolants and lubricants used in industry. The lines must be
designed for use on machines located in a hostile environment. This includes energy chain
applications. Where the line sections are not specified they can be chosen freely, however they must
conform to the relevant standards and directives and the specific application requirements.

File:

Date:

D_spec12_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

1 of 1

SPEC_13

Spezifikation

REV. 2.0

3-phase motors,
connections and pin assignment

Requirements:
Check list
fulfilled

Requirement
Motor connection:
Degree of protection
IP 67/68
Assignment:

10E plug with longitudinal single bracket fastening direction for fastening: towards the motor. PE on the
left side facing the cable end of the socket

Pin 1
Pin 2
Pin 3
Pin 4
Pin 5
Pin 6
Pin 7
Pin 8
Pin 9

Winding termination U1
Winding termination V1
Winding termination W1
Brake (reference potential)
Brake
Winding termination W2
Winding termination U2
Winding termination V2
Temperature sensor (socket a) or
temperature switch (n.c.)
Temperature sensor (socket b) or
temperature switch (n.c.)
Coding of contact inserts not specified

Pin 10
Coding

not
fulfilled

References:
D_spec09:
D_spec10:

File:

Motor starters (Function)


Motor starters (Pin assignment)

Date:

D_spec13_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

1 of 2

SPEC_13

Spezifikation

View of the motor plug 10E and the single bracket fastening mounted on a motor together with the
pin assignment.

File:

Date:

D_spec13_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

2 of 2

SPEC_14

Spezifikation

REV. 2.0

Sensor-actuator lines
Requirements:
Check list
fulfilled

Requirement
Wire section
Design
Sheath colour
Type of cable sheath
Connections

Standard lengths
Indicators

*) Note:

not
fulfilled

4 x 0.34mm2
Suitable for industrial applications. European directives
and relevant standards have to be met.
Yellow, RAL 1021 - guide value
The line coating must be resistant to industrial
lubricants and coolants.
M12x1 plug/socket, 4-pin, moulded:
one end socket, one end plug
cable output : straight or angled
0.3m/0.6m/1.0m/1.6m/2m Special lengths possible
None*)

No LED or other components are built into the connector housings.


LED or other loads would prohibit the concept of cable break monitoring.

References:
D_spec01.doc:
D_spec02.doc:
D_spec06.doc:
D_spec07.doc:
D_spec08.doc:
D_spec11.doc:
D_spec12.doc:

File:

M12-pin assignments I/O box


Functions of I/O box
Sensors
Hydraulic valves
Pneumatic valves
Mechanical limit switches
Cable color code

Date:

D_spec14_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

1 of 1

SPEC_15

Spezifikation

REV. 2.0

M12 - identification plugs


for local coding of I/O boxes
A passive identification plug is needed for DESINA I/O boxes based on the M12 x 1 plug. This plug
is mechanically linked to a part of the machine.

Requirements:

Check list
fulfilled

Requirement

Type
Degree of protection
Number of pins
Design

M12 x 1
IP67
8
Male

Pin assignment

Pin 1:
Pin 2:
Pin 3:
Pin 4:
Pin 5:
Pin 6:
Pin 7:
Pin 8:

not
fulfilled

D0
D1
D2
D3
D4
D5
D6
GND

Mechanical properties: Fixture for a chain etc.


Addresses from 0 to 127 can be set in binary code. The address 0 must not be used. This is to
identify whether an identification plug is inserted or not.
Note: The coding itself is not stipulated.

File:

Date:

D_spec15_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

1 of 2

SPEC_15

Spezifikation

Pin out:

5
6

4
3

7
2

1
Example:

References:
D_spec02.doc:

File:

Functional scope of I/O box

Date:

D_spec15_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

2 of 2

SPEC_16

Spezifikation

REV. 2.0

Analog sensors
- general Here, the basic requirements for analog sensors are described which guarantee the trouble-free
functioning of an analog sensor with the I/O box as defined in Document D_spec02.

Requirements:

Check list
fulfilled

Requirement

Connection

M12 x 1 plug
Male

Pin assignment

Pin 1: + 24 V DC
Pin 2: analog output signal 4-20 mA
The diagnostic feedback is implicitly
effected by:
< 4 mA cable break, complete failure
> 21 mA internal failure
Pin 3: 0 V
Pin 4: not assigned - optionally output
Pin 5: not assigned

Degree of protection

IP 67

Output signal
(Pin 2)

4-20 mA 0 100% measuring range

Electrical construction

Measuring transducer 2- or 3-wire switch


Rated voltage: 24 V DC
Operating voltage: 18 V DC - 30 V DC

Indicator

Suitable indication of the analog signal should be


incorporated *)

Diagnosis

By injected current (see pin assignment)

File:

Date:

D_spec16_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

not
fulfilled

Page:

Rev. 2.0

1 of 2

SPEC_16

Spezifikation

*)
Note 1:

Note 2:

Only valid for the 3-wire type:


Example: A yellow LED shows a measured value which is more than 10% of the
range. The LED should be seen from all sides around the sensor or four LED should
be placed on the periphery with a 90 angle in between. - Also other methods of
representation such as numeric oder bar representation are possible.
The change in pin assignment was necessary for several reasons:
- The functions of the power signal are extended, for the diagnosis functionality
can be easily implemented.
- The damage of the sensors caused by a misconnection to a binary output of the
field bus node will be prevented.

References:
D_spec01:
D_spec02:
D_spec06:

File:

M12-pin assignment
Functional scope of I/O box
Inductive proximity switch

Date:

D_spec16_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

2 of 2

SPEC_17

Spezifikation

REV. 2.0

Test adapter for M12 plug connector

Despite the diagnostic function of the field devices and the indicator possibilities of the I/O box it is
necessary to carry out specific measurements and simulations of the sensors and actuators in the
case of a failure. A test adapter is needed for access to the signal lines with which the individual
signals can be connected to measuring and testing instruments.

Requirements:

Check list
fulfilled

Requirement
I/O ports

3 options of connection - 2 M12 ports, 1 measuring port

Connections

M12 x 1 plug
Male contact
M12 x 1 socket
Female contact
Instrumentation port: 3 test points according to pins 1, 3,
4; 2 test points on pin 2 and 5 each of the 2 M12 ports

Pin assignment

Pin 1:
Pin 2:
Pin 3:
Pin 4:
Pin 5:

Electrical design

The 2 M12 ports are wired one by one, pin 2 and 5 of


each port are linked to the test port

not
fulfilled

+ 24 V DC
diagnosis / power
0V
Output signal
not assigned

References:
D_spec01
D_spec02

File:

M12-pin assignment
Functional scope of I/O box

Date:

D_spec17_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

1 of 2

SPEC_17

Spezifikation

Diagram:
1

1
4

4
5

5
3

3
1 5 2 2 4 5 3
Testport

File:

Date:

D_spec17_engl_mo 08.12.2003
d.doc

Updated:

08.12.2003

Page:

Rev. 2.0

2 of 2

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