KomGuide E PDF

Egypt
ZAHRANCO, ENGINEERING TRADE

15, Ali Amer Str. 6th Sector
Nasr City Cairo, Egypt
Tel. ++20-2-2 75 43 46
Fax ++20-2-2 75 41 83
Telex 2 10 57 YAZCO UN
Argentina
VORTEX S.R.L.
Pedro Morn 858
Lomas del Mirador
Buenos Aires
Tel. ++54-(11) 46 53 01 25
Fax ++54-(11) 44 88 60 72
vortex@vortex.com.ar
Australia
Rosler International PTY Ltd.
P.O. BOX 696, 12 The Nook
Bayswater, Vic. 3153
Tel. ++61-3-97 38 08 89
Fax ++61-3-97 38 08 87
Brazil
Komet do Brasil Ltda.
Rua Brasileira, 439
07043-010 Guarulhos - So Paulo
Tel. +55(0)11.6423-5502
Fax +55(0)11.6422-0069
info.br@kometgroup.com
China
KOMET GROUP Precision Tools
(Taicang) Co.,Ltd.
(Headquarter Asia Pacific)
No. 5 Schaeffler Road
Taicang, Jiangsu Province, 215400
Tel. +86(0)512.535757-58
Fax +86(0)512.535757-59
info.cn@kometgroup.com
India
KOMET Precision Tools India
Pvt., Ltd.
121/B, Bommasandra Industrial
Area
BANGALORE - 560 099
Tel. +91-80-27834821
Fax +91-80-27834495
info.in@kometgroup.com
Indonesia
PT Somagede Perkasa
Kompleks Griya Inti Sentosa
Jalan Griya Agung No: 3
Sunter Agung - Jakarta 14350
Tel. ++62-21-6 41 07 30
Fax ++62-21-6 40 15 72
iriawan@sgp-dkp.com
Iran
SHIVEH TOLID Co. LTD.
# 270, West Dr. Fatemi Ave.
Post Code : 14186
Tehran
Tel. ++98 21 6 691 7 691
Fax ++98 21 6 691 7 688
info@shivehtolid.com
Mexico
KOMET de Mexico,
S. de R.L. de C.V.
Acceso A, No. 110
Parque Industrial Jurica,
76120, Queretaro, Qro. Mexico
Tel. ++52 442 2-18-25-44
Fax ++52 442 2-18-20-77
info.mx@kometgroup.com
Israel
ARNOLD TRADING Co., Ltd.
P.O.B. 20180
6 Hamachtesh St.
Ind. Area, Holon 58810
Tel. ++9 72-3-5 58 13 13
Fax ++9 72-3-5 58 13 17
New Zealand
Coulson Carbide Limited
Double J Centre, 24 Gum Road,
Henderson Valley, Henderson
P.O.Box 21-228, Henderson
Auckland
Tel. ++64-9-8 38 50 61
Fax ++64-9-8 37 62 86
Japan
KOMET GROUP KK
1-22-2 Naka-cho Musashino-shi
180-0006 Tokyo Japan
Tel. +81(0)422 50 0682
Fax +81(0)422 50 0683
info.jp@kometgroup.com
Singapore
GP System (Singapore) Pte. Ltd.
No. 51, Bukit Batok Crescent
#04-04/05 Unity Centre
Singapore 658077
Tel. ++65-68 61 26 63
Fax ++65-68 61 35 00
enquiry@gpsystem.com
Canada
KOMET of America, Inc.
2050 Mitchell Blvd.
Schaumburg
IL 60193-4544
USA
Tel. ++1-8 47-9 23 84 00

++1-8 47-9 23 84 80
Fax ++1-8 00-8 65/66 38
info.us@kometgroup.com
South Africa
MULTITRADE DISTRIBUTORS
P.O. Box 3511
Kempton Park
1620
Tel. ++27-11-453-8034
Fax ++27-11-453-9696
Korea
Korea Co.,Ltd.
#201, Lotte IT Castle-2, 550-1,
Gasan-dong,
Geumcheon-gu, Seoul, 153-803
Tel. ++82(0)2.2082.6300
Fax ++82(0)2.2082.6309
info.kr@kometgroup.com
Malaysia
GP System (Malaysia) Sdn Bhd
19-1, Jalan Kenari 7
Bandar Puchong Jaya
47100 Puchong, Selangor
Tel. ++60-3-807 59160
Fax ++60-3-807 59740
gpm@gpsystem.com
Taiwan
Hung Chih Ltd., Co.
No. 37, Chung Cheng Road
Tainan, Taiwan, R.O.C.
Tel. ++8 86-6-2 25 22 16
Fax ++8 86-6-2 20 59 93
hclhsu@ms26.hinet.net
Thailand
GP System (Thailand) Co.,Ltd
77 Soi Charansanitwong 49/1
Bangbumru, Bangplad
Bangkok 10700
Tel. ++66-2-4 35 68 20
Fax ++66-2-4 35 68 22
gpt@gpsystem.com
USA
2050 Mitchell Blvd.
Schaumburg
IL 60193-4544
Tel. ++1-8 47-9 23 84 00

++1-8 47-9 23 84 80
Fax ++1-8 00-8 65/66 38
KOMET GROUP GmbH

Zeppelinstrae 3
74354 Besigheim
GERMANY
Tel. +49(0)7143.373-0
Fax +49(0)7143.373-233
info@kometgroup.com
KOMET GROUP GmbH
Ruppmannstrae 32
70565 Stuttgart / Vaihingen
GERMANY
Tel. +49(0)711.78891-0
Fax +49(0)711.78891-11
info@kometgroup.com
KOMET Dihart AG Precision Tools
Industriestrasse 2
4657 Dulliken
SWITZERLAND
Tel. +41(0)62.2854-200
Fax +41(0)62.2854-299
info.ch@kometgroup.com
399 01 099 00-3T-01/09 Printed in Germany

2009 KOMET GROUP GmbH
2009 KOMET DIHART AG Precision Tools
We reserve the right to make modifications.
KOMGUIDE
Technical
Manual
KomGuide
Technical
Manual
Outside Europe
Precision has a name

Precision and qualitiy do not allow any compromises
in universal cutting operations.
KOMET GROUP is a leading system supplier going
global for precision tools and offers individual
problem solvings and innovative top engineering.
This guarantees consistent quality and economic
efficiency.
Precision tools for drilling into the solid, boring,
fine boring, reaming, milling, turning, threading
and for special applications - this is represented
by the name of KOMET GROUP.
KOMGUIDE Technical Manual

Drilling, Threading, Reaming
www.kometgroup.com
Technical
Manual
Egypt
Tel. ++20-2-2 75 43 46
Fax ++20-2-2 75 41 83
Argentina
VORTEX S.R.L.
Pedro Morn 858
Lomas del Mirador
Buenos Aires
Tel. ++54-(11) 46 53 01 25
Fax ++54-(11) 44 88 60 72
Australia
Tel. ++61-3-97 38 08 89
Fax ++61-3-97 38 08 87
Brazil
Rua Brasileira, 439
Tel. +55(0)11.6423-5502
Fax +55(0)11.6422-0069
China
(Taicang) Co.,Ltd.
Tel. +86(0)512.535757-58
Fax +86(0)512.535757-59
India
Pvt., Ltd.
Area
BANGALORE - 560 099
Tel. +91-80-27834821
Fax +91-80-27834495
Indonesia
PT Somagede Perkasa
Tel. ++62-21-6 41 07 30
Fax ++62-21-6 40 15 72
iriawan@sgp-dkp.com
Iran
Post Code : 14186
Tehran
Tel. ++98 21 6 691 7 691
Fax ++98 21 6 691 7 688
Mexico
KOMET de Mexico,
S. de R.L. de C.V.
Acceso A, No. 110
Tel. ++52 442 2-18-25-44
Fax ++52 442 2-18-20-77
Israel
P.O.B. 20180
6 Hamachtesh St.
Tel. ++9 72-3-5 58 13 13
Fax ++9 72-3-5 58 13 17
New Zealand
Auckland
Tel. ++64-9-8 38 50 61
Fax ++64-9-8 37 62 86
Japan
KOMET GROUP KK
Tel. +81(0)422 50 0682
Fax +81(0)422 50 0683
Singapore
Singapore 658077
Tel. ++65-68 61 26 63
Fax ++65-68 61 35 00
Canada
2050 Mitchell Blvd.
Schaumburg
IL 60193-4544
USA
Tel. ++1-8 47-9 23 84 00

++1-8 47-9 23 84 80
Fax ++1-8 00-8 65/66 38
South Africa
P.O. Box 3511
Kempton Park
1620
Tel. ++27-11-453-8034
Fax ++27-11-453-9696
Korea
Korea Co.,Ltd.
Gasan-dong,
Tel. ++82(0)2.2082.6300
Fax ++82(0)2.2082.6309
Malaysia
Bandar Puchong Jaya
Tel. ++60-3-807 59160
Fax ++60-3-807 59740
gpm@gpsystem.com
Taiwan
Hung Chih Ltd., Co.
Tel. ++8 86-6-2 25 22 16
Fax ++8 86-6-2 20 59 93
Thailand
Bangbumru, Bangplad
Bangkok 10700
Tel. ++66-2-4 35 68 20
Fax ++66-2-4 35 68 22
gpt@gpsystem.com
USA
2050 Mitchell Blvd.
Schaumburg
IL 60193-4544
Tel. ++1-8 47-9 23 84 00

++1-8 47-9 23 84 80
Fax ++1-8 00-8 65/66 38
KOMET GROUP GmbH

Zeppelinstrae 3
74354 Besigheim
GERMANY
Tel. +49(0)7143.373-0
Fax +49(0)7143.373-233
info@kometgroup.com
KOMET GROUP GmbH
Ruppmannstrae 32
GERMANY
Tel. +49(0)711.78891-0
Fax +49(0)711.78891-11
info@kometgroup.com
Industriestrasse 2
4657 Dulliken
SWITZERLAND
Tel. +41(0)62.2854-200
Fax +41(0)62.2854-299

KOMGUIDE
Technical
Manual
KomGuide
Technical
Manual
Outside Europe

efficiency.

www.kometgroup.com
Technical
Manual
KUB V464
EP 0 586 423 and other patents
2.1
non alloy / low alloy steels: heat resistant structural, heat treated,
nitride and tools steels 42CrMo4/1.7225; CK60/1.1221
UniTurn

EP 0 973 625 and other patents and

patent applications
high alloy steels X6CrMo4/1.2341; X165CrMoV12/1.2601
MicroKom M03Speed EP 0 484 407 and other patents
HSS
MicroKom M040
special alloys Inconel 718/2.4668; Nimonic 80A/2.4631
Reamax
250
400
stainless steels X8CrNb17/1.4511; X10CrNiMoTi1810/1.4571
> 900
stainless / fireproof steels

X10CrAl7/1.4713; X8CrS-38-18/1.4862
180
gray cast iron GG-25/0.6025; GG-35/0.6035
250
alloy gray cast iron GG-NiCr202/0.6660
130
spheroidal graphite cast iron (ferritic) GGG-40/0.7040
250
200
alloyed spheroidal graphite cast iron GGG-NiCr20-2/0.7661
300
vermicular cast iron GGV Ti<0,2; GGV Ti>0,2
90
100
Material group
copper alloy, brass, lead-alloy bronze, lead bronze (good cut)

CuZn36Pb3/2.1182; G-CuPb15Sn/2.1182
copper alloy, brass, bronze (average cut)
CuZn40Al1/2.0550; E-Cu57/2.0060
60
wrought aluminium alloys AlMg1/3.3315; AlMnCu/3.0517
75
cast aluminium alloy (Si-content <10%), magnesium alloy

G-AlMg5/3.3561; G-AlSi9Mg/3.2373
100
cast aluminium alloy (Si-content >10%) G-AlSi10Mg/3.2381
1400
hardened steels (< 45 HRC)
1800
hardened steels (> 45 HRC)
Important: For more application details and safety notes see E 55!
230
spheroidal graphite cast iron (ferritic/perlitic)

GGG-50/0.7050; GGG-55/0.7055; GTW-55/0.8055
spheroidal graphite cast iron (perlitic), malleable iron
GGG-60/0.7060; GTS-65/0.8165
< 900
stainless steels X2CrNi189/1.4306; X5CrNiMo1810/1.4401
> 600
EP 1 259 350, EP 1 474 258
titanium, titanium alloys TiAl5Sn2/3.7114
# 600
# 600
> 900
Hardness HB
EP 0 586 423 and other patent applications
Strength
Rm [N/mm2]
KUB Centron

patent applications
EP 883 455 and other patents
KUB Duon

Selecting the material Threading
8.3 8.2 8.1 7.5 7.4 7.3 7.2 7.1 6.4 6.3 6.2 6.1 5.3 5.2 5.1 4.3 4.2 4.1 3.6 3.5 3.4 3.3 3.2 3.1 2.3 2.2 2.1 1.8 1.7 1.6 1.5 1.4 1.3 1.2 1.1
Hardness HB
Strength
Rm [N/mm2]
KUB Trigon
> 900
7.0 6.1 6.0 5.1 5.0 4.1 4.0
patent applications
EP 0 472 562, EP 0 472 563 and other patents
8.0
KUB Quatron
TwinKom G01
8.1
ABS
lead alloys 9SMnPb28/1.0718
9.0
K
N
non-alloy / low alloy steels

St52-2/1.0050; C55/1.0525; 16MnCr5/1.7131
500-900
Notes
< 500
16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1
# 500
Material
Material example material code/DIN
non-alloy steels
St37-2/1.0037; 9SMn28/1.0715; St44-2/1.0044
Patentes
3.0
2.0
1.0
Material group
Selecting the material Drilling / Reaming
# 400
# 120
magnetic soft iron
# 700
# 200
structural, case hardened steel
# 850
# 250
carbon steel
# 850
# 250
alloy steel
> 850, # 1200 > 250, # 350
Material
alloy / heat treated steel
> 1200
>350
# 1400
# 400
hardened steel to 45 HRC
# 2200
# 600
# 850
# 250
stainless steel, sulphuretted
# 850
# 250
stainless steel, austentic
# 1000
# 300
stainless steel, ferritic, ferritic & austentic, martensitic
# 500
# 150
grey cast iron
> 500, # 1000 > 150, # 300

# 700
# 200
> 700, # 1000 > 200, # 300
grey cast iron, heat treated

spheroidal graphite cast iron
spheroidal graphite cast iron, heat treated
malleable iron
# 700
# 200
> 700, <1000
> 200, # 300
# 700
# 200
pure titanium
# 900
# 270
titanium alloys
> 900, # 1250 > 270, # 300
malleable iron, heat treated
titanium alloys
# 500
# 150
pure nickel
# 900
< 270
nickel alloys, heat resistant
> 900, # 1200 > 270, # 350
nickel alloys, high heat resistant
# 350
# 100
non-alloy copper
# 700
# 200
short chip, brass, bronze, red brass
# 700
# 200
long chip brass
# 500
# 470
Cu-Al-Fe-alloy (Ampco)
# 350
# 100
Al, Mg, non-alloy
# 600
# 180
Al wrought alloy, breaking strain (A5) < 14%
# 600
# 180
Al wrought alloy, breaking strain (A5) $ 14%
# 600
< 180
Al cast alloy, Si < 10%
# 600
# 180
Al cast alloy, Si $ 10%

Thermoplastics
Thermosetting plastics
Fibre reinforced plastics
KUB V464
2.1
non alloy / low alloy steels: heat resistant structural, heat treated,
nitride and tools steels 42CrMo4/1.7225; CK60/1.1221
UniTurn


patent applications
MicroKom M03Speed EP 0 484 407 and other patents
HSS
MicroKom M040
special alloys Inconel 718/2.4668; Nimonic 80A/2.4631
Reamax
250
400
> 900

X10CrAl7/1.4713; X8CrS-38-18/1.4862
180
gray cast iron GG-25/0.6025; GG-35/0.6035
250
alloy gray cast iron GG-NiCr202/0.6660
130
spheroidal graphite cast iron (ferritic) GGG-40/0.7040
250
200
alloyed spheroidal graphite cast iron GGG-NiCr20-2/0.7661
300
vermicular cast iron GGV Ti<0,2; GGV Ti>0,2
90
100
Material group

CuZn36Pb3/2.1182; G-CuPb15Sn/2.1182
CuZn40Al1/2.0550; E-Cu57/2.0060
60
75

G-AlMg5/3.3561; G-AlSi9Mg/3.2373
100
cast aluminium alloy (Si-content >10%) G-AlSi10Mg/3.2381
1400
1800
230

GGG-50/0.7050; GGG-55/0.7055; GTW-55/0.8055
GGG-60/0.7060; GTS-65/0.8165
< 900
> 600
EP 1 259 350, EP 1 474 258
# 600
# 600
> 900
Hardness HB
EP 0 586 423 and other patent applications
Strength
Rm [N/mm2]
KUB Centron

patent applications
EP 883 455 and other patents
KUB Duon

Selecting the material Threading
8.3 8.2 8.1 7.5 7.4 7.3 7.2 7.1 6.4 6.3 6.2 6.1 5.3 5.2 5.1 4.3 4.2 4.1 3.6 3.5 3.4 3.3 3.2 3.1 2.3 2.2 2.1 1.8 1.7 1.6 1.5 1.4 1.3 1.2 1.1
Hardness HB
Strength
Rm [N/mm2]
KUB Trigon
> 900
7.0 6.1 6.0 5.1 5.0 4.1 4.0
patent applications
EP 0 472 562, EP 0 472 563 and other patents
8.0
KUB Quatron
TwinKom G01
8.1
ABS
9.0
K
N

St52-2/1.0050; C55/1.0525; 16MnCr5/1.7131
500-900
Notes
< 500
16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1
# 500
Material
non-alloy steels
St37-2/1.0037; 9SMn28/1.0715; St44-2/1.0044
Patentes
3.0
2.0
1.0
Material group
Selecting the material Drilling / Reaming
# 400
# 120
magnetic soft iron
# 700
# 200
structural, case hardened steel
# 850
# 250
carbon steel
# 850
# 250
alloy steel
> 850, # 1200 > 250, # 350
Material
> 1200
>350
# 1400
# 400
# 2200
# 600
# 850
# 250
stainless steel, sulphuretted
# 850
# 250
stainless steel, austentic
# 1000
# 300
stainless steel, ferritic, ferritic & austentic, martensitic
# 500
# 150
grey cast iron
> 500, # 1000 > 150, # 300

# 700
# 200
> 700, # 1000 > 200, # 300
grey cast iron, heat treated

spheroidal graphite cast iron
spheroidal graphite cast iron, heat treated
malleable iron
# 700
# 200
> 700, <1000
> 200, # 300
# 700
# 200
pure titanium
# 900
# 270
titanium alloys
> 900, # 1250 > 270, # 300
malleable iron, heat treated
titanium alloys
# 500
# 150
pure nickel
# 900
< 270
nickel alloys, heat resistant
> 900, # 1200 > 270, # 350
nickel alloys, high heat resistant
# 350
# 100
non-alloy copper
# 700
# 200
short chip, brass, bronze, red brass
# 700
# 200
long chip brass
# 500
# 470
Cu-Al-Fe-alloy (Ampco)
# 350
# 100
Al, Mg, non-alloy
# 600
# 180
Al wrought alloy, breaking strain (A5) < 14%
# 600
# 180
Al wrought alloy, breaking strain (A5) $ 14%
# 600
< 180
Al cast alloy, Si < 10%
# 600
# 180
Al cast alloy, Si $ 10%

Thermoplastics
Thermosetting plastics
Fibre reinforced plastics
Index
Page
General information
4 25
Formulae, surfaces, surface quality, etc.

Form and position tolerances
International Material Classification
KOMET
Drilling
Roughing
Fine boring
26 73
74 93
94 108
KOMET JEL
Threading
116 149
KOMET Dihart
Reaming

150 178
Form and positional tolerances

Tolerance
Symbols and characteristics to tolerance
type
Form tolerances
Straightness
of a line or axis
Circular form
of a disc, a cylinder, a cone, etc.
Location tolerances
Run-out tolerances
Positional tolerances
Directional tolerances
Cylindrical form
Parallelism
of a line (axis) with reference to
a basic straight line
Parallelism
of a surface with reference to a
basic plane
Rectangularity
of a line (axis) with reference to
a basic plane
Position of lines, axes or surfaces in relation to one another
or to one or several basic
elements
Concentricity
of an axis or a point in relation
to a basic axis (basic point)
Symmetry
of a central plane or line (axis) in
relation to a basic straight line
or plane
Face/axial run-out
Lateral movement of an element
in relation to the rotary axis
Radial run-out
Radial movement of an element
in relation to the rotary axis
Drawing details
Form and positional tolerances

Explanation
Tolerance zone
The axis of the cylindrical part of the pin must lie

within the cylinder to t = 0.03 mm
The circumference line of any cross section must be
contained in a circular ring with a width to t = 0.02
mm
The surface to tolerance must lie within two coaxial
cylinders which have a radial spacing to t = 0.05 mm
The top axis must lie in a square-shaped area, within
0.1 mm in the vertical and 0.2 mm in the horizontal
direction. The area will lie parallel to the basic axis of
bore A.
Any 100 mm long section of the top surface must lie
with a gap of 0.01 mm between two parallel planes.
The planes will lie parallel to the lower surface (basic
surface).
The axis of the cylinder must lie in a cylindrical area
with a diameter of 0.01 mm. The area will be vertical
to the basic plane A.
The axis of the hole must lie within a cylinder with a
diameter to tolerance t = 0.05 mm, whose axis lies
at the precise geometrical place (with dimensions as
shown in boxes).
The axis of the part of the shaft to tolerance must lie
within a cylinder with a diameter to tolerance t = 0.03
mm, whose axis aligns with the base axis.
The central plane of the slot must lie between two
parallel planes which are spaced to t = 0.08 mm and
be symmetrical to the central plane of the base.
The lateral run-out of the face surface should not
exceed tolerance t = 0.1 mm when the workpiece
rotates around the basic axis A.
The concentricity deviation must not be greater than
0.1 mm in any measurement plane for a complete
revolution around the shared basic axis of cylinder A
and B.

IT tolerance class
Nominal
dimension
range
mm
13
IT tolerance class
0,8 1,2
10
11
12
10
14
25
40
60 100
> 36
1,5 2,5
12
18
30
48
75 120
> 610
1,5 2,5
15
22
36
58
90 150
> 1018
1,2
11
18
27
43
70 110 180
> 1830
1,5 2,5
13
21
33
52
84 130 210
> 3050
1,5 2,5
11
16
25
39
62 100 160 250
13
19
30
46
74 120 190 300
> 80120 2,5
10
15
22
35
54
87 140 220 350
> 120180 3,5
12
18
25
40
63 100 160 250 400
> 180250 4,5
10
14
20
29
46
72 115 185 290 460
12
16
23
32
52
81 130 210 320 520
> 5080
> 250315
Position of tolerance field to zero line
+50
negative dimensions ()
zero line
0
50
for quality 3 to 8
100
+100
quality 9 and above
External dimensions (shafts)
+50
0
50
100
150 m
zero line
nominal dimension
Internal dimensions (bores)
negative dimensions () positive dimensions (+)
+100
nominal dimension
+150 m
positive dimensions (+)
Example for nominal dimension range 6 to 10 mm
Surface measurements
Ra
Mean surface finish Ra
lm
Ra =
1
lm
lm
y dx
The arithmetic mean for the absolute values of all profile ordinates within
the overall measurement distance after filtering out form deviations and
coarse ripple factor percentage.
Z5
Z4
Z3
Z2
Z1
Average surface uniformity Rz
Rz = 1 (Z1+Z2+Z3+Z4+Z5)
5
Arithmetic mean from the individual surface uniformity values of five adjacent, equal length, individual measuring distances after filtering out form
deviations and coarse ripple factor.

N10
12,5
63
N9
6,3
40
N8
3,2
Rolling
100
Honing
25
Grinding
N11
Reaming
160
Fine boring
Average
surface uniformity Rz
50
Roughing
Mean surface
finish Ra
N12
Drilling
Surface
finish class
Achievable surface finish Ra
25
16
N7
1,6
N6
0,8
10
6,3
4
N5
0,4
2,5
N4
0,2
1,6
N3
0,1
N2
0,05
0,63
N1
0,025
0,25
Surface finish
from:
rough machining
normal workshop practice
fine machining (achieved with extra special care)

Minimal lubrication (MLC)

As machining with coolant represents a considerable cost factor in todays
production, the use of MLC offers the potential to reduce unit costs.
MLC does not involve an immersion lubrication system, as with lubrication
using emulsion, but is a lubrication system using very finely distributed
lubricant which is applied to the cutting edge in a stream of air; there are
basically two different systems for producing the aerosol.
Lubricant
Air supply
tool
tool holder
spindle
continuous
stream of aerosol
air supply
tool
tool holder
oil film
spindle
2-channel system
1-channel system
Aerosol
air supply
Minimal lubrication (MLC)
Tools from the KOMET GROUP GmbH can also be supplied in an optimised
form for use with minimal lubrication (MLC).
For details please contact your KOMET applications engineer, who will be
able to advise you on the technology.
Advantage
Disadvantage
suitable for small bore x of <0.7

mm under certain conditions
special extraction equipment
switching between MLC and stanrequired
dard coolant system not a problem
longer tool change times because
continuous supply of aerosol
spindle needs to be vented (ap no pollution problem within
prox. 1 sec.)
restricted limits
condensation from aerosol on
droplet size approx. 1 m (caution:
walls (oil on walls)
should not be breathed in)
only suitable for spindle speeds
of >16,000 min-1 under certain
conditions
reliable use in production up to

40,000 min1
suitable for small bore diameters
faster tool change (0.1 secs)
time-consuming changeover to
standard coolant system
significant negative effect when
changing direction
droplet size 2 5 m
extraction system required in
working area
International
Material Classification (to VDI 3323 standard)
Material
10
1.0
1.0
1.0
1.0
1.0
2.0
1.0038
1.0116
1.0144
1.0201
1.0345
1.0401
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.1
2.1
2.1
2.1
2.1
2.1
2.1
3.0
3.0
3.0
3.0
3.0
3.0
3.0
DIN
AISI / SAAE
RSt37-2
St37-3
St44-3
St36
H1
C15
A570-36
A573-81 65
A573-81
1006
A515 65
1015;1016;1017
1.0402
C22
1020;1023
1.0436
1.0443
1.0473
1.0501
1.0503
1.0503
1.0511
1.0535
1.0551
1.0553
1.0577
1.0601
1.0841
1.1121
1.1133
1.1141
1.1158
1.1183
1.1191
1.1545
1.5415
1.5423
1.5622
1.0715
1.0718
1.0722
1.0726
1.0727
1.0736
1.0737
1.0904
1.0961
1.1157
1.1167
1.1170
1.1203
1.1213
Ast45
GS-45
19Mn6
C35
C45
C45
C40
C55
GS-52
GS-60
Ast 52
C60
St52-3
Ck10
20Mn5
CK 15
C25E;Ck25
Cf35
Ck45
C105W1
15Mo3
16Mo5
14Ni6
9 SMn28
9 SMnPb28
10 SPb20
35S20
45S20
9SMn36
9SMnPb36
55Si7
60SiCr8
40Mn4
36Mn5
28Mn6
Ck55
Cf53
A662C
A27 65-35
A537 1
1035
1043
1045
1040
1055
A27 70-36
A148 80-40
A738
1060
5120
1010
1022;1518
1015, 1017
1025
1035
1042
W110
ASTM A204Gr.A
4520
ASTM A350LF5
1213
12 L 13
11 L 08
1140
1146
1215
12 L 14
9255
9262
1039
1335
1330
1055
1050
BS EN
4360 40C
4360 40B
4360 43C
1 501 161
080M15
055M15;070M20
... 2C
1 501 224
A1
1 501 224
060A35
080M46
080M46
080M40
070M55
A2
A3
1 501 224
080A62 ... 43D
150M19
045M10
120M19
080M15
070M26
060A35
080A47
BW1A
1501-240
1503-245-420
230M07
212M36 ... 8M
240M07 ... 1b
250A53 ... 45
150M36 ... 15
150M36
150M28 ... 14A
070M55
060A52
(to VDI 3323 standard) Material

AFNOR
SS
UNI
International
Classification
UNE
E24-2NE
E24-U
E28-4
Fd5
A37CP
CC12
1311
1312
1412
1160
1330
1350
C15C16
F.111
AF42C20;XC25;1C22
1450
C20; C21; C25
1C22F.112
A48FP
E23-45M
A52CP
CC35
AF65C45
CC45
AF60C40
2103
C35
C45
C45
C40
C55
F.113
F.5110
F.114
F.114.A
F.115
280-480M
320-560M
A52FP
CC55
20MC5
XC10
20M5
XC18
2C25;XC25
XC38TS
XC45
Y105
15D3
16N6
S250
S250Pb
10PbF2
35M F6
45M F4
S300
S300Pb
55S7
60SC6
35M5
40M5
20M5
XC55
XC48TS
2101
1550
1650
1650
1655
1505
1606
2107
2172
1265
1132
1370
1450
1572
1660
1880
2912
1912
1914
C60
Fe52
C10
G22Mn3;20Mn7
C25
C36
C45
C36KU
16Mo3KW
16Mo5
14Ni6
CF9SMn28
CF9SMnPb28
CF10 SPb20
1957
1973
1926
2085
CF9SMn36
CF9SMnPb36
55Si8
60SiCr8
2120
1674
C28Mn
C50
C53
F.431
F.1510-C10K
F.1515-20Mn6
F.1511
F.1120-C25k
F.1140
F.5118
16Mo3
16Mo5
15Ni6
11SMn28
11SMnPb28
10SPb20
F.210.G
JIS
S20C; S22C
SMnC420
S25C; S28C
S35C
SK3
STBA 12
SUM22
SUM22,3,4L
12SMn35
12SMnP35
56Si7
60SiCr8
SUM25
36Mn5
SMn438(H)
SCMn1
S55C
S50C
F.1203-36MnG
11
International
Material
12
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
4.0
4.0
4.0
4.0
1.1221
1.1231
1.1248
1.1274
1.2713
1.2721
1.3401
1.3505
1.5662
1.5680
1.5710
1.5732
1.5752
1.6511
1.6523
1.6546
1.6582
1.6587
1.6657
1.7015
1.7033
1.7035
1.7039
1.7045
1.7131
1.7139
1.7176
1.7218
1.7220
1.7223
1.7225
1.7262
1.7335
1.7337
1.7361
1.7715
1.8159
1.8509
1.8515
1.8523
1.2067
1.2080
1.2083
1.2344
DIN
Ck60
Ck67
Ck75
Ck101
55NiCrMoV6
50NiCr13
G-X120Mn12
100Cr6
X8Ni9
12Ni19
36NiCr6
14NiICr10
14NiICr14
36CrNiMo4
21NiCrMo2
40NiCrMo22
35CrNiMo6
17CrNiMo6
14NiCrMo13-4
15Cr3
34Cr4
41Cr4
34MoCrS4 G
42Cr4
16MnCr5
16MnCr5
55Cr3
25CrMo4
34CrMo4
41CrMo4
42CrMo4
15CrMo5
13CrMo4 4
16CrMo44
32CrMo12
14MoV6 3
50CrV4
41CrAlMo7
31 CeMo 12
39CrMoV13 9
100Cr6
X210Cr12
X42Cr13
X40CrMoV5 1
AISI / SAAE
1064
1070
1080
1095
L6
L6
ASTM A128 75
52100
ASM A353
2515 (2517)
3135
3415
3310
9840
8620, 8617
8740, 8640, 8742
4340
4317
9310
5015
5132
5140
L1
5140
5115
5155
4130
4135, 4137
4142
4140
ASTM A182 F-12
ASTM A387 12-2
6150
ASTM A290
BS EN
060A62
070A72
060A78
060A96
BW10
534A99 ... 31
502-650
12Ni19
640A35 ... 111A
655M13 ... 36A
816M40 ... 110
805M20 ... 362
311-Type 7
817M40 ... 24
820A16
832M13 ... 36C
523M15
530A32 ... 18B
530M40 ... 18
524A14
(527M20)
527A60 ... 48
1717CDS110
34CrMo4
708M40 ... 19A
1501 620
722M24 ... 40B
1503-660-440
L3
D3
905M39 ... 41B

722M24
897M39 ... 40C
BL3
BD3
H13
BH13

AFNOR
XC65
XC68
XC75
XC100
55NCDV7
55NCV6
Z120M12
100C6
9 Ni
Z18N5
35NC6
14NC11
12NC15
40NCD3
20NCD2
40NCD2
35NCD6
18NCD6
SS
1678
1770
1774
1870
2550
2183
2258
2506
2541
UNI
C60
C70
16MC5
2092
2245
2511
2127
55C3
25CD4
34CD4
2225
2234
42CD4
12CD4
2244
2216
15CD 4.5
30CD12
2216
2240
40CAD6, 12
30 CD 12
2940
2240
Y100C6
Z200C12
X40Cr14
Z40CDV5
GX120Mn12
100Cr6
X10Ni9
12Ni19
16NiCr11
15NiCr11
36NiCrMo4(KB)
20NiCrMo2
40NiCrMo2(KB)
35NiCrMo6(KB)
F.128
20NiCrMo2
F.129
F.127
14NiCrMo13
14NiCrMo131
34Cr4(KB)
41Cr4
105WCR 5
16MnCr5
25CrMo4(KB)
35CrMo4
41CrMo4
42CrMo4
14CrMo4 5
12CrMo910
32CrMo12
50CrV4
41CrAlMo7
30CrMo12
36CrMoV12
X210Cr13KU
2314
2242
UNE
F.1150
F.141
F.5107
F.5117
F.520.S
F.528.S
AM-X120Mn12
F.131
F.2645
12Ni19
15NiCrMo13
12C3
32C4
42C4
International
Classification
X40CrMoV511KU
35Cr4
42Cr4
42Cr4
16MnCr5
55Cr3
34CrMo4
42CrMo4
42CrMo4
12CrMo4
14CrMo45
JIS
SKT4
SCMnH/1
SUJ2
SL9N60(53)
SL5N60
SNC236
SNC415(H)
SNC815(H)
SNCM220(H)
SNCM240
SCr415(H)
SCr430(H)
SCr440(H)
SCr440
SUP9(A)
SCM420/430
SCM435TK
SNB 22-1
SCM440(H)
SCM415(H)
F.124.A
13MoCrV6
F.143
41CrAlMo7
F.01712
100Cr6
X210Cr12
F.5263
F.5318
SKD1
SKD61
13
International
Material
14
DIN
AISI / SAAE
BS EN
4.0
1.2363
X100CrMoV5 1
A2
BA2
4.0
1.2379
X155CrVMo121
D2
BD2
4.0
4.0
4.0
4.0
4.0
4.1
4.1
4.1
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.1
5.1
5.1
5.1
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
1.2419
1.2436
1.2542
1.2581
1.2601
1.3243
1.3343
1.3348
1.4362
1.4460
1.4462
2.4375
2.4603
2.4630
2.4631
2.4856
2.4973
LW2 467
LW2.466
LW2.466
LW2.466
LW2.467
LW2.496
3.7114
3.7164
1.4000
1.4006
1.4021
1.4034
1.4057
1.4104
1.4112
1.4113
1.4305
1.4306
1.4310
1.4311
1.4313
1.4350
105WCr6
X210 CrW 12
45WCrV7
X30WCrV9 3
X165CrMoV12
S6/5/2/5
S6/5/2
S2/9/2
CoCr22W14
X2CrNiN23 4
X8CrNiMo27-5
X2CrNiMoN2253
NiCu30Al
NiCr 30 FeMo
NiCr20Ti
NiCr20TiAk
NiCr22Mo9N
NiCr19Co11
S-NiCr13A16
NiFe35Cr14
NiCr19Fe19
NiCr19Fe19
NiCo15Cr10
CoCr20W15
TiAl4Mo4Sn4Si0.5
TiAl6V4ELI
TiAl5Sn2.5
TiAl6V4
X7Cr13
X10Cr13
X20Cr13
X46Cr13
X22CrNi17
X12CrMoS17
X90 CrMoV 18
X6CrMo17
X12CrNiS18 8
X2CrNiN18 9
X12CrNi17 7
X4CrNiN18 10
X5CrNi13 4
X5CrNi189
D4 (D6)
S1
H21
BD6
BS1
BH21
M35
M2
M7
AMS 5772
S32304
S32900
S31803
4676
5390A
BM35
BM2
3072-76
HR5,203-4
Hr40,601
5666
AMS 5399
5391
5660
5383
AMS 5544
AMS 5397
5537C
AMS R56401
AMS R54520
AMS R56400
403
410
420
431
430F
440B
434
303
304L
301
304LN
304
3146-3
HR8
TA11
TA14/17
TA10-13/TA2
403S17
410S21 ... 56A
420S37
420S45 ... 56D
431S29 ... 57
434S17
303S21 ... 58M
304S12
304S62
425C11
304S31 ... 58E

AFNOR
SS
Z100CDV5
2260
Z160CDV12
2310
105WC13
Z200CD12-01
45WCrV8
Z30WCV9
2140
2312
2710
6-5-2-5
Z85WDCV
292
KC22
Z2CN23-04AZ
Z2CND22-05-03
2310
2723
2722
2782
UNI
X100CrMoV51KU
X155CrVMo12
1KU
107WCr5
X215CrW12 1KU
45WCrV8KU
X30WCrV9 3KU
X165CrMoW12KU
HS6 5 2 5
HS6 5 2
HS2 9 2
International
Classification
UNE
JIS
F.5227
SKD12
F.520.A
SKD11
105WCr5
F.5213
F.524
F.526
F.5211
F.5613
F.5604
SKS31
SKH55
SKH51
F.3110
F.3401
SUS403
SUS410
F.3405
F.3427
F.3117
SUS420J2
SUS431
SUS430F
SKD5
2327
2324
2377
NC22FeD
NC20T
NC20TA
NC22FeDNB
NC19KDT
NC12AD
ZSNCDT42
NC19FeNb
NC20K14
KC20WN
T-A5E
T-A6V
Z6C13
Z10C14
Z20C13
Z40CM
Z15CNi6.02
Z10CF17
Z8CD17.01
Z10CNF18.09
Z2CrNi18 10
Z12CN17.07
Z2CN18.10
Z4CND13.4M
Z6CN18.09
2301
2302
2303
2304
2321
2383
X6Cr13
X12Cr13
X20Cr13
X40Cr14
X16CrNi16
X10CrS17
2325
2346
2352
2331
2371
X8CrMo17
X10CrNiS18.09
X2CrNi18 11
X12CrNi17 07
F.3508
F.3503
F.3517
2332/2333
X5CrNi18 10
F.3551
SUS434
SUS303
SCS19
SUS301
SUS304LN
SCS5
SUS304
15
International
Material
16
DIN
6.0
1.4401
X5CrNiMo18 10
6.1
1.4429
X2CrNiMoN1813
6.1
1.4435
X2CrNiMo18 12
6.1
1.4438
X2CrNiMo18 16
6.1
1.4541
X10CrNiTi18 9
6.1 1.4542/1.4548 X5CrNiCuNb17-4-4
6.1
1.4550
X10CrNiNb
6.1 1.4568/1.4504
X12CrNiAl177
6.1
1.4571
X10CrNiMoTi18
6.1
1.4583
X10CrNiMoNb18
7.0
1.4718
X45CrSi9 3
7.0
1.4724
X10CrA113
7.0
1.4742
X10CrA118
7.0
1.4747
X80CrNiSi20
7.0
1.4762
X10CrA124
7.0
1.4828
X15CrNiSi20 12
7.0
1.4845
X12CrNi25 21
7.0
1.4864
X12NiCrSi
7.0
1.4865
G-X40NiCrSi
7.0
1.4871
X53CrMnNiN219
8.0
0.6010
GG10
8.0
0.6015
GG15
8.0
0.6020
GG20
8.0
0.6025
GG25
8.0
0.6030
GG30
8.0
0.6035
GG35
8.0
0.6040
GG40
9.0
0.7033
GGG35.3
9.0
0.7040
GGG40
9.0
0.7043
GGG40.3
9.0
0.7050
GGG50
9.0
0.7060
GGG60
9.0
0.7070
GGG70
9.0
0.8135
GTS-35
9.0
0.8145
GTS-45
9.0
0.8155
GTS-55
9.0
0.8165
GTS-65
14.0
3.2162
GD-AlSi8Cu3
14.0
3.2381
G-AlSi10Mg
14.0
3.2581
G-AlSi12
14.0
3.2583
G-AlSi12(Cu)
14.0
3.2982
GD-AlSi12
AISI / SAAE
316
316LN
316L
317L
321
630
347
17-7PH
316Ti
318
HW 3
405
430
HNV6
446
309
310S
330
EV8
A48 20 B
A48 25 B
A48 30 B
A48 35 B
A48 45 B
A48 50 B
A48 60 B
60-40-18
0.7043
80-55-06
100-70-03
32510
400 10
50005
70003
A380.1
A360.2
A413.2
A413.1
A413.0
BS EN
316S16 ... 58J
316S13
317S12
321S12 ... 58B
347S17 ... 58F
316S111
320S17 ... 58J
401S45 ... 52
403S17
439S15 ... 60
443S65 ... 59
309S24
310S24
330C11
349S54
Grade 150
Grade 220
Grade 260
Grade 300
Grade 350
Grade 400
SNG420/12
SNG370/17
SNG500/7
SNG600/3
SNG700/2
B340/12
P440/7
P510/4
P570/3
LM24
LM9
LM6
LM20

AFNOR
SS
Z2CND17.11
Z2CND17.13
Z2CND17.12
Z2CND19.15
Z6CNT18.10
Z7CNU17-04
Z6CNNb18.10
2347
2375
2353
2367
2337
Z6NDT17.12
Z6CNDNb17 13B
Z45CS9
Z10C13
Z10CAS18
Z80CSN20.02
Z10CAS24
Z15CNS20.12
Z12CN25 20
Z12NCS35.16
2350
Z52CMN21.09
Ft10D
Ft15D
Ft20D
Ft25D
Ft30D
Ft35D
Ft40D
FGS400-12
FGS370-17
FGS500-7
FGS600-3
FGS700-2
MN35-10
MP50-5
MP60-3
2338
2322
2361
01 10-00
01 15-00
01 20-00
01 25-00
01 30-00
01 35-00
01 40-00
07 17-1
07 17-0 2
07 17-1 5
07 27-0 2
07 32-0 3
07 37-0 1
08 15
08 52
08 54
08 58
4250
4253
4261
4260
4247
UNI
International
Classification
UNE
X5CrNiMo17 12
F.3543
X6CrNiTi18 11
F.3553
X6CrNiNb18 11
F.3552
Z8CNA17-07
X2CrNiMo1712
X6CrNiMoTi17 12
F.3535
X6CrNiMoNb
17 13
X45CrSi8
F.3220
X10CrA112
F.311
X8Cr17
F.3113
X80CrSiNi20
F.320B
X16Cr26
X6CrNi25 20
F.331
XG50NiCr
X53CrMnNiN
G10
G14
G20
G25
G30
G35
FG10
FG15
FG20
FG25
FG30
FG35
GS400-12
GSO42/15
GS500/7
GS600/3
GS700/2
JIS
SUS316
SUS316LN
X2CrNiMo17 12
X2CrNiMo18 16
SUS321
SUS347
SUH1
SUS405
SUS430
SUH4
SUH446
SUH309
SUH310
SUH330
SCH15
SUH35,SUH36
FCD40
FCD50
FCD60
FCD70
17
komtronic@kometgroup.com
Together with KOMET front tooling and

KOMET inserts, the KomTronic tool opens up
machining possibilities which until now would
have been unthinkable on a machining center.
Using these possibilities for turning, undercutting, chamfering and generation of NC controlled contours, workpieces can be completely
machined with high precision and cycle time
savings.
18
Index
Recommended cutting data (Guidelines)
Formulae Performation calculation
Special cutting force
Left-hand fold page

20 22
23
Drilling
KUB Quatron
KUB Trigon
KUB drill
KUB Centron / KUB drill head V464
KUB Duon
Technical Notes
Problems Possible causes Solutions
Chip formation
Dimensional variation, starting/roughing sizes
28 33
34 39
40 43
44 48
51 54
55 65
66 71
49 50
72 73
Roughing
TwinKom
Technical Notes
Chip formation
76 89
90
91
93
Fine boring
UniTurn
Tools with inserts
Chip formation
96 97
98 103
104 105
Cutting materials
Guidelines for selecting inserts
Numerical coding
Types of wear on inserts
109
110 112
114 115
19
Formula
sin a =
opposite
hypotenuse
cos a =
adjacent
hypotenuse
tan a =
opposite
adjacent
20
opposite
Formula symbols and abbreviations used

D
mm
outside diameter x
d
mm
inside diameter x
Fc
N
cutting force
Ff
N
feed force
kc1.1
N/mm
on the chip cross section
bh = 11 mm cutting force applied
Md
Nm
torque
n
min-1
spindle speed
Pc
kW
spindle capacity
Pa
kW
motor output
f
mm/rev
feed per revolution
fz
mm/rev
feed per cutting edge and revolution
Ff
N
feed force
kc
N/mm
special cutting force
vc
m/min
cutting speed
vf
mm/min
feed rate
z
number of effective cutting edges
p
Pi
3,14159.....
h
machine output 0,7 - 0,85 (0,8)
L
mm
overall path length (feed path)
l
mm
workpiece thickness
la
mm
run-on path
lu
mm
over-run path
n
min-1
spindle speed
th
min
main time
hyp
ote
nus
e
a
adjacent
Formula
General Formulae
vc =
Dpn
1000
cutting speed in m/min
n =
vc 1000
Dp
spindle speed in min-1
th =
L
fn
main time in min
L = l + la + lu
overall path length (feed path) in mm
vf = f n
feed rate in mm/min
f = fz z
feed per revolution in mm
Drilling with insert drills

(KUB Trigon, KUB Quatron, KUB Centron)
fc =
Md =
D
2
fz z kc
D
4
1000
fc
cutting force in N
torque in Nm
Roughing, fine boring, reaming, coutersinking

Md =
fc (D d)
4000
torque in Nm
21
Performation Calculation
Drilling with insert drills

(KUB Trigon, KUB Quatron, KUB Centron)
Pc =
fc vc
60000
cutting power in kW
Pc =
Md n
9554
cutting power in kW
Pa =
Pc
h
drive power in kW
Ff ~ 0,7
D
fz z kc
2
feed force in N
Roughing, fine boring, reaming, coutersinking

Pc =
d
fc vc (1 + D )
1000
cutting power in kW
Pa =
Pc
h
drive power in kW
Ff ~ 0,7
D
fz z kc
2
feed force in N
Special cutting force kc

The kc values depend on the feed rate. The table therefore shows the upper
limits for these. This means the performance figure calculated may be slightly
higher (~10 20%) than the actual performance required. This is necessary because of the variation in the effective level and provides a safeguard
against bad results.
22
Special
cutting force
kc (N/mm)
Hardness HB
Strength
Rm [N/mm2]
1.0
2.0

St52-2/1.0050; C55/1.0525; 16MnCr5/1.7131
2060
2.1
500900
< 500
1250
3.0
S
M
K
N
H
# 500
Material
non-alloy steels
St37-2/1.0037; 9SMn28/1.0715; St44-2/1.0044
> 900
non alloy / low alloy steels: heat resistant structural, heat treated, nitride and tools steels 42CrMo4/1.7225; CK60/1.1221
2450
16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1 4.0
Material group
Special cutting force
> 900
1820
HSS
1860
250 special alloys Inconel 718/2.4668; Nimonic 80A/2.4631

400
1740
2090
1370
# 600
2400
< 900
2530
> 900

X10CrAl7/1.4713; X8CrS-38-18/1.4862
2580
180 gray cast iron GG-25/0.6025; GG-35/0.6035
1140
250 alloy gray cast iron GG-NiCr202/0.6660
1280
# 600 130 spheroidal graphite cast iron (ferritic) GGG-40/0.7040

230
GGG-50/0.7050; GGG-55/0.7055; GTW-55/0.8055
> 600 250
GGG-60/0.7060; GTS-65/0.8165
1080
1135
1050
200 alloyed spheroidal graphite cast iron GGG-NiCr20-2/0.7661
1180
300 vermicular cast iron GGV Ti<0,2; GGV Ti>0,2
1050

CuZn36Pb3/2.1182; G-CuPb15Sn/2.1182
100
CuZn40Al1/2.0550; E-Cu57/2.0060
90
780
780
60
650
75

G-AlMg5/3.3561; G-AlSi9Mg/3.2373
780
100 cast aluminium alloy (Si-content >10%) G-AlSi10Mg/3.2381
830
1400
2880
1800
3300
23
Drive power KW
Cutting speed vc: 200 m/min
Material: 42CrMo4V, ~ 1100 N/mm
Specific cutting force kc1.1: ~ 1800 N/mm
100
x150
Drive power Pmotor in KW
90
80
x120
70
60
x80
50
40
x60
30
x45
20
x30
10
x16
0,05
0,08
0,1
0,12
0,15
0,18
0,2
0,25
Feed in mm/rev
Feed force Ff
Feed force Ff in N
25 000
x150
20 000
x120
15 000
x80
x60
10 000
x45
x30
5000
0
x16
0,05
0,08
0,1
0,12
0,15
Feed in mm/rev
24
0,18
0,2
0,25
Torque Md
1800
x150
1700
1600
1500
1400
1300
Torque Md in N
1200
x120
1100
1000
900
800
700
600
500
x80
400
300
x60
200
x45
100
0
x30
x16
0,05
0,08
0,1
0,12
0,15
0,18
0,2
0,25
Feed in mm/rev
25
Drilling
Inserts
26
KUB Duon
KUB
drill
V464
KUB Centron
KUB drill adjustable
KUB drill
KUB Trigon
KUB Quatron
Index Drilling
Machining options
E 28
E 34
E 40
E 42
E 44
E 44
E 51
E 45
E 45
E 52
Insert selection
E 29
E 35
E 30
E 36
E 35
E 35
Guideline values: cutting speed vc / feed f

E 41
E 43
E 46
E 48
E 53
Guideline values: higher cutting speed vc / insert coating

E 32
E 38
E 38
E 38
E 38
E 38
Chip formation
E 50
E 49
E 56
E 56
E 66
E 66
E 66
E 72
E 72
Technical Notes
E 56
E 56
E 64
E 62

E 66
E 70
E 68
Dimensional variation
E 72
E 72
Starting/roughing sizes
E 73
E 73
E 73
27
Machining options
KUB Quatron
Machining
28
2D
3D
4D
solid drilling
blind hole
&
forge /casting skin,

interface
&
angled start and

drilling out,
interrupted cut
&
convex
cross bore
centering bore,
seam
chamber
stack plate drilling
rough boring
adjustable
very good $ good & possible: see technical notes E 56 X not possible
Insert selection
W83.. KUB Quatron
Geometry 13
Workpiece
material
Geometry 01
Geometry 21
only as
external cutting edge
Basic recommendation
P
S
M
K
N
H
BK8425
BK79
BK7710
BK2730
BK61
BK7710
BK61
alternative for better chip control
P
S
M
K
N
H
BK8425
BK2730
BK7710
BK79
BK7710
alternative for higher cutting speed E 32 - 33
P
S
M
K
N
H
BK6420
P
S
M
K
N
H
BK79
BK74
BK6115
alternative for greater strength
BK6420
Guideline values for solid drilling with KUB Quatron E 30 - 31
29
2D
Cutting speed
vc
P
S
M
K
N
H
30
16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1 4.0 3.0 2.1 2.0 1.0
Material group
Guideline values for solid drilling

KUB Quatron
x 14 x 15,9
x 16 x 17,5
300
0,10
0,12
0,12
250
0,12
0,14
300
0,14
0,16
200
0,14
0,16
max. feed f (mm/rev)

x 17,6- x 21,6x 21,5 x 27
x 28 x 33
x 34 x 44
x 45 x 54
x 55 x 65
0,14
0,14
0,14
0,14
0,14
0,16
0,20
0,20
0,25
0,20
0,20
0,18
0,25
0,25
0,30
0,25
0,25
0,18
0,20
0,20
0,25
0,20
0,20
180
0,10
0,12
0,14
0,18
0,18
0,20
0,18
0,18
80
0,08
0,10
0,12
0,14
0,16
0,18
0,14
0,16
60
0,06
0,08
0,10
0,12
0,12
0,12
0,12
0,12
80
0,06
0,08
0,10
0,12
0,12
0,12
0,12
0,12
180
0,08
0,10
0,12
0,14
0,14
0,16
0,14
0,14
160
0,08
0,08
0,12
0,16
0,16
0,20
0,16
0,16
160
0,06
0,08
0,10
0,12
0,12
0,14
0,12
0,12
200
0,16
0,16
0,25
0,30
0,30
0,30
0,30
0,30
160
0,14
0,16
0,18
0,20
0,20
0,25
0,20
0,20
180
0,14
0,16
0,18
0,20
0,20
0,25
0,20
0,20
160
0,14
0,16
0,18
0,22
0,22
0,25
0,22
0,22
140
0,14
0,16
0,18
0,22
0,22
0,25
0,22
0,22
140
0,14
0,16
0,18
0,22
0,25
0,25
0,22
0,25
120
0,10
0,12
0,16
0,20
0,20
0,25
0,20
0,20
300
0,12
0,14
0,16
0,25
0,20
0,25
0,25
0,20
400
0,08
0,08
0,10
0,12
0,12
0,15
0,12
0,12
600
0,08
0,08
0,10
0,12
0,12
0,12
0,12
0,12
300
0,10
0,12
0,14
0,16
0,16
0,20
0,16
0,16
250
0,10
0,12
0,14
0,20
0,20
0,30
0,20
0,20
80
0,05
0,05
0,08
0,10
0,10
0,10
0,10
0,10
40
0,05
0,05
0,08
0,10
0,10
0,10
0,10
0,10

KUB Quatron
3D
4D
x14 - x16 - x17,6- x21,6- x28 - x34 - x45 - x55 - x15 - x16 - x17,6- x21,6- x28 - x40 x15,9 x17,5 x21,5 x27 x33 x44 x54 x65 x15,9 x17,5 x21,5 x27 x33 x44
0,10 0,12 0,12 0,14 0,14 0,14 0,14 0,14 0,06 0,06 0,10 0,12 0,12 0,12
0,12 0,14 0,16 0,20 0,20 0,25 0,20 0,20 0,08 0,08 0,12 0,14 0,14 0,14
0,14 0,16 0,18 0,25 0,25 0,30 0,25 0,25 0,10 0,10 0,16 0,20 0,20 0,16
0,14 0,16 0,18 0,20 0,20 0,25 0,20 0,20 0,08 0,08 0,12 0,20 0,20 0,16
0,10 0,12 0,14 0,18 0,18 0,20 0,18 0,18 0,06 0,08 0,12 0,16 0,16 0,14
0,08 0,10 0,12 0,14
0,14
0,06 0,08 0,10 0,12 0,12 0,12 0,12 0,12 0,05 0,05 0,08 0,08 0,08 0,08
0,06 0,08 0,10 0,12 0,12 0,12 0,12 0,12 0,05 0,05 0,08 0,08 0,08 0,08
0,08 0,10 0,12 0,14 0,14 0,16 0,14 0,14 0,06 0,06 0,10 0,14 0,16 0,16
0,08 0,08 0,12 0,16 0,16 0,20 0,16 0,16 0,06 0,06 0,10 0,14 0,16 0,16
0,06 0,08 0,10 0,12 0,12 0,14 0,12 0,12 0,06 0,06 0,08 0,12 0,16 0,16
0,16 0,16 0,25 0,30 0,30 0,30 0,30 0,30 0,14 0,16 0,20 0,25 0,30 0,20
0,14 0,16 0,18 0,20 0,20 0,25 0,20 0,20 0,12 0,14 0,16 0,20 0,25 0,20
0,14 0,16 0,18 0,20 0,20 0,25 0,20 0,20 0,12 0,14 0,16 0,20 0,25 0,20
0,14 0,16 0,18 0,22 0,22 0,25 0,22 0,22 0,12 0,14 0,16 0,20 0,25 0,20
0,14 0,16 0,18 0,22 0,22 0,25 0,22 0,22 0,12 0,14 0,16 0,20 0,25 0,20
0,14 0,16 0,18 0,22 0,25 0,25 0,22 0,25 0,10 0,12 0,14 0,16 0,20 0,16
0,10 0,12 0,16 0,20 0,20 0,25 0,20 0,20 0,10 0,12 0,14 0,16 0,20 0,16
0,12 0,14 0,16 0,25 0,20 0,25 0,25 0,20 0,10 0,12 0,14 0,16 0,20 0,18
0,08 0,08 0,10 0,12 0,12 0,15 0,12 0,12 0,08 0,10 0,12 0,14 0,16 0,16
0,08 0,08 0,10 0,12 0,12 0,12 0,12 0,12 0,08 0,10 0,12 0,12 0,12 0,10
0,10 0,12 0,14 0,16 0,16 0,20 0,16 0,16 0,10 0,12 0,14 0,16 0,16 0,16
0,10 0,12 0,14 0,20 0,20 0,30 0,20 0,20 0,12 0,14 0,16 0,20 0,20 0,16
0,05 0,05 0,08 0,10 0,10 0,10 0,10 0,10 0,04 0,04 0,06 0,06 0,06 0,06
0,05 0,05 0,08 0,10 0,10 0,10 0,10 0,10 0,04 0,04 0,06 0,06 0,06 0,06
31

KUB Quatron
Cutting
speed
vc (m/min)
P
BK8425
BK79
BK2730
M
BK6420
BK6115
BK8425
BK79
BK2730
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
410
420
430
440
450
460
470
480
490
500
600
700
800
900
1000
1100
32

KUB Quatron
M
BK6420
BK74
K
BK6115
BK8425
BK61
N
BK6115
BK7710
Cutting
speed
vc (m/min)
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
410
420
430
440
450
460
470
480
490
500
600
700
800
900
1000
1100
33
Machining options
KUB Trigon
Machining
34
2D
3D
4D
solid drilling
blind hole

interface
angled start and drilling out, interrupted

cut
&
convex
&
cross bore
&
centering bore,
seam
&
chamber
&
rough boring
&
adjustable
Insert selection
W29.. KUB Trigon
Geometry 03
Workpiece
material
Geometry 01
Geometry 11
Geometry 13
only as
external cutting edge
P
S
M
K
N
H
BK8425
BK77
BK7930
BK62
BK77
BK77
BK6425
BK8425
BK79
M
K
N
H
BK6425
BK79
P
S
M
K
N
H
BK72
BK50
P
S
M
K
N
H
BK7930 / P40
BK7930 / P40
P40
K10
K10
Guideline values for solid drilling with KUB Trigon E 36 - 37
35
P
S
M
K
N
H
36
16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1 4.0 3.0 2.1 2.0 1.0
Cutting speed
vc
Material group

KUB Trigon / KUB
2D
x 14 - x 17 - x 20 - x 25 - x 30 - x 37 - x 41 x 16,9 x 19,9 x 24,9 x 29,9 x 36,9 x 40,9 x 44,0
300
0,08
0,10
0,10
0,12
0,12
0,12
250
0,06
0,08
0,12
0,14
0,14
0,14
0,16
300
0,08
0,10
0,12
0,14
0,16
0,16
0,20
200
0,06
0,08
0,10
0,14
0,16
0,16
0,16
180
0,06
0,08
0,10
0,12
0,12
0,12
0,14
80
0,04
0,06
0,08
0,10
0,10
0,12
0,12
60
0,04
0,06
0,08
0,10
0,10
0,10
0,10
80
0,06
0,08
0,10
0,12
0,10
0,12
0,12
180
0,06
0,08
0,10
0,14
0,14
0,14
0,14
160
0,06
0,06
0,08
0,12
0,12
0,12
0,14
160
0,06
0,06
0,08
0,12
0,12
0,12
0,12
200
0,10
0,12
0,14
0,20
0,20
0,20
0,25
160
0,08
0,08
0,10
0,14
0,14
0,16
0,18
180
0,08
0,10
0,14
0,20
0,20
0,20
0,25
160
0,08
0,10
0,14
0,20
0,20
0,20
0,25
0,12
140
0,10
0,12
0,16
0,25
0,16
0,18
0,18
140
0,08
0,10
0,14
0,20
0,20
0,20
0,25
120
0,08
0,10
0,14
0,16
0,16
0,16
0,20
300
0,05
0,08
0,12
0,16
0,16
0,18
0,20
400
0,05
0,08
0,08
0,10
0,10
0,10
0,12
600
0,05
0,08
0,08
0,10
0,10
0,12
0,12
300
0,10
0,12
0,14
0,18
0,18
0,20
0,20
250
0,10
0,12
0,14
0,20
0,20
0,20
0,25
80
0,05
0,05
0,08
0,10
0,10
0,12
0,12
40
0,05
0,08
0,08
0,10
0,10
0,10
0,10

KUB Trigon / KUB
3D
4D
x14 - x17 - x20 - x25 - x30 - x37 - x41 - x14 - x17 - x20 - x25 - x30 - x37 - x41 x16,9 x19,9 x24,9 x29,9 x36,9 x40,9 x44,0 x16,9 x19,9 x24,9 x29,9 x36,9 x40,9 x44,0
0,08 0,10 0,10 0,12 0,12 0,12 0,12 0,06 0,08 0,08 0,10 0,10 0,10 0,10
0,06 0,08 0,12 0,14 0,14 0,14 0,16 0,04 0,06 0,10 0,12 0,12 0,12 0,14
0,08 0,10 0,12 0,14 0,16 0,16 0,20 0,06 0,08 0,10 0,12 0,14 0,14 0,18
0,06 0,08 0,10 0,14 0,16 0,16 0,16 0,04 0,06 0,08 0,12 0,14 0,14 0,14
0,06 0,08 0,10 0,12 0,12 0,12 0,14 0,04 0,06 0,08 0,10 0,10 0,10 0,12
0,04 0,06 0,08 0,10 0,10 0,12 0,12 0,02 0,04 0,06 0,08 0,08 0,10 0,10
0,04 0,06 0,08 0,10 0,10 0,10 0,10 0,02 0,04 0,06 0,08 0,08 0,08 0,08
0,06 0,08 0,10 0,12 0,10 0,12 0,12 0,04 0,06 0,08 0,10 0,08 0,10 0,10
0,06 0,08 0,10 0,14 0,14 0,14 0,14 0,04 0,06 0,08 0,12 0,12 0,12 0,12
0,06 0,06 0,08 0,12 0,12 0,12 0,14 0,04 0,04 0,06 0,10 0,10 0,10 0,12
0,06 0,06 0,08 0,12 0,12 0,12 0,12 0,04 0,04 0,06 0,10 0,10 0,10 0,12
0,10 0,12 0,14 0,20 0,20 0,20 0,25 0,08 0,10 0,12 0,18 0,18 0,18 0,23
0,08 0,08 0,10 0,14 0,14 0,16 0,18 0,06 0,06 0,08 0,12 0,12 0,14 0,16
0,08 0,10 0,14 0,20 0,20 0,20 0,25 0,06 0,08 0,12 0,18 0,18 0,18 0,23
0,08 0,10 0,14 0,20 0,20 0,20 0,25 0,06 0,08 0,12 0,18 0,18 0,18 0,23
0,10 0,12 0,16 0,25 0,16 0,18 0,18 0,08 0,10 0,14 0,23 0,23 0,23 0,23
0,08 0,10 0,14 0,20 0,20 0,20 0,25 0,06 0,08 0,12 0,18 0,18 0,18 0,23
0,08 0,10 0,14 0,16 0,16 0,16 0,20 0,06 0,08 0,12 0,14 0,14 0,14 0,18
0,05 0,08 0,12 0,16 0,16 0,18 0,20 0,03 0,06 0,10 0,14 0,14 0,16 0,18
0,05 0,08 0,08 0,10 0,10 0,10 0,12 0,03 0,06 0,06 0,08 0,08 0,08 0,10
0,05 0,08 0,08 0,10 0,10 0,12 0,12 0,03 0,06 0,06 0,08 0,08 0,10 0,10
0,10 0,12 0,14 0,18 0,18 0,20 0,20 0,08 0,10 0,12 0,16 0,16 0,18 0,18
0,10 0,12 0,14 0,20 0,20 0,20 0,25 0,08 0,10 0,12 0,18 0,18 0,18 0,23
0,05 0,05 0,08 0,10 0,10 0,12 0,12 0,03 0,03 0,06 0,08 0,08 0,10 0,10
0,05 0,08 0,08 0,10 0,10 0,10 0,10 0,03 0,06 0,06 0,08 0,08 0,08 0,08
37

KUB Trigon / KUB
Cutting
speed
vc (m/min) P25M
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
410
420
430
440
450
460
470
480
490
500
600
700
800
900
1000
1100
38
P
P40
BK79 BK7930 BK8425 BK60 BK64 BK6425 BK69 BK72 BK73
Please note max. vc values for

KUB Centron E 46 - 47

KUB Trigon / KUB
M
P40
BK79 BK7930 BK73
K
K10
BK61 BK62
N
K10
BK77 BK7710 BK50
from
20m/min
up to
1500
Cutting
speed
vc (m/min)
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
410
420
430
440
450
460
470
480
490
500
600
700
800
900
1000
1100
39
Machining options
KUB drill
Machining
40
2D
3D
solid drilling
blind hole

interface

cut
convex
cross bore
centering bore,
seam
chamber
rough boring
adjustable
P
S
M
K
N
H
16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1 4.0 3.0 2.1 2.0 1.0
Cutting speed
vc
Material group

KUB drill
2D
3D
x 45 x 54
x 54,5 - x 68,5x 68
x 82
x 45 x 54
x 54,5 - x 68,5x 68
x 82
300
0,12
0,14
0,16
0,12
0,14
0,14
250
0,16
0,20
0,25
0,16
0,20
0,20
300
0,20
0,25
0,25
0,20
0,25
0,25
200
0,16
0,20
0,20
0,16
0,18
0,18
180
0,14
0,16
0,16
0,14
0,14
0,16
60
0,10
0,12
0,14
0,10
0,12
0,14
80
0,12
0,14
0,16
0,12
0,14
0,14
180
0,14
0,16
0,16
0,14
0,14
0,16
160
0,14
0,16
0,16
0,14
0,16
0,16
160
0,12
0,16
0,18
0,12
0,16
0,16
200
0,25
0,30
0,30
0,25
0,25
0,30
160
0,18
0,30
0,30
0,18
0,20
0,25
180
0,25
0,30
0,30
0,25
0,25
0,30
160
0,25
0,30
0,30
0,25
0,25
0,30
140
0,25
0,30
0,30
0,25
0,25
0,30
140
0,25
0,30
0,30
0,25
0,25
0,30
120
0,20
0,25
0,30
0,20
0,20
0,20
300
0,20
0,25
0,25
0,20
0,20
0,25
400
0,12
0,16
0,16
0,12
0,12
0,14
600
0,12
0,12
0,14
0,12
0,12
0,14
300
0,20
0,25
0,25
0,20
0,25
0,25
250
0,25
0,30
0,30
0,25
0,30
0,30
80
0,12
0,14
0,14
0,12
0,14
0,14
40
0,10
0,10
0,10
0,10
0,10
0,10
41
Machining options
Machining
42
3D
solid drilling
blind hole

interface
&

cut
&
convex
&
cross bore
&
centering bore,
seam
&
chamber
&
rough boring
&
adjustable
3D
Cutting speed
vc
P
S
M
K
N
H
16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1 4.0 3.0 2.1 2.0 1.0
Material group

x 38,5 x 44
x 44,5 x 54
x 54,5 x 68
x 68,5 x 82
300
0,10
0,12
0,12
0,14
250
0,10
0,12
0,12
0,14
300
0,12
0,14
0,14
0,16
0,14
200
0,10
0,12
0,12
180
0,08
0,10
0,10
0,12
80
0,06
0,08
0,08
0,10
60
0,06
0,08
0,08
0,10
80
0,06
0,08
0,08
0,10
180
0,08
0,10
0,10
0,12
160
0,08
0,10
0,10
0,12
160
0,06
0,08
0,08
0,10
200
0,16
0,18
0,18
0,23
160
0,16
0,18
0,18
0,23
180
0,14
0,16
0,16
0,18
160
0,14
0,16
0,16
0,18
140
0,12
0,14
0,14
0,16
140
0,10
0,12
0,12
0,14
120
0,12
0,14
0,14
0,16
300
0,14
0,16
0,16
0,18
400
0,14
0,16
0,16
0,18
600
0,14
0,16
0,16
0,18
300
0,16
0,18
0,18
0,23
250
0,16
0,18
0,18
0,23
80
0,06
0,08
0,08
0,10
40
0,04
0,06
0,06
0,08
43
Machining options
KUB Centron / KUB V464
ABS-T
Machining
44
KUB Centron
KUB V464
solid drilling
blind hole

interface

cut
&
&
convex
&
&
cross bore
&
&
centering bore,
seam
&
&
chamber
&
&
rough boring
adjustable
Insert selection
W29.. KUB Centron / KUB V464
Geometry 03
Geometry 11
Geometry 13
Workpiece
material
Geometry 01
P
S
M
K
N
H
BK8425
BK7930
BK62
BK77
P
S
M
K
N
H
BK8425, BK6425
BK8425
BK8425, BK6425
BK79
P
S
M
K
N
H
BK72
P
S
M
K
N
H
BK7930, P40
BK73
BK50
P40
K10
K10
Guideline values for solid drilling with KUB Centron E 46 - 47 / KUB V464 E 48
45
P
S
M
K
N
H
46
16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1 4.0 3.0 2.1 2.0 1.0
Cutting speed
vc
Material group

KUB Centron
4D to 9D
x 20 x 25
x 26 x 32
x 33 x 45
x 46 x 54
x 55 x 64
250
0,08
0,08
0,10
0,12
0,14
200
0,10
0,12
0,12
0,14
0,16
250
0,12
0,14
0,14
0,14
0,16
180
0,12
0,14
0,14
0,14
0,16
160
0,08
0,10
0,10
0,14
0,14
80
0,07
0,07
0,07
0,08
0,10
180
0,07
0,10
0,10
0,10
0,12
160
0,10
0,12
0,12
0,12
0,14
120
0,08
0,10
0,10
0,10
0,12
200
0,14
0,16
0,16
0,18
0,25
160
0,12
0,14
0,14
0,15
0,20
160
0,12
0,14
0,14
0,18
0,25
140
0,12
0,14
0,14
0,18
0,25
120
0,12
0,14
0,14
0,18
0,25
100
0,10
0,12
0,12
0,15
0,20
80
0,10
0,12
0,12
0,15
0,20
200
0,14
0,16
0,16
0,20
0,25
250
0,08
0,08
0,10
0,12
0,15
350
0,07
0,07
0,07
0,10
0,12
250
0,10
0,12
0,14
0,18
0,25
200
0,12
0,14
0,14
0,15
0,25
4D to 9D
Cutting speed
vc
P
S
M
K
N
H
16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1 4.0 3.0 2.1 2.0 1.0
Material group

KUB Centron
x 65 - x 71
x 72 - x 81
300
0,10
0,12
250
0,12
0,14
250
0,14
0,16
180
0,14
0,16
160
0,10
0,12
80
0,08
0,10
180
0,10
0,12
160
0,12
0,14
120
0,10
0,12
200
0,16
0,20
160
0,16
0,20
160
0,16
0,20
140
0,14
0,16
120
0,14
0,16
100
0,12
0,14
80
0,12
0,14
200
0,16
0,20
250
0,08
0,10
350
0,08
0,10
250
0,14
0,16
200
0,12
0,14
47
6D
Cutting speed
vc
P
S
M
K
N
H
48
16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1 4.0 3.0 2.1 2.0 1.0
Material group

KUB V464
x 80 - x 99
x 100 - x 119
x 120 - x 160
200
0,10
0,12
0,12
180
0,12
0,14
0,16
200
0,12
0,14
0,16
160
0,12
0,14
0,16
140
0,12
0,14
0,16
60
0,10
0,12
0,14
160
0,10
0,12
0,14
140
0,12
0,14
0,14
100
0,12
0,14
0,14
180
0,16
0,16
0,25
140
0,14
0,16
0,20
140
0,14
0,16
0,20
120
0,14
0,16
0,20
100
0,12
0,14
0,18
80
0,12
0,14
0,16
80
0,12
0,14
0,16
180
0,16
0,20
0,25
200
0,08
0,10
0,12
300
0,08
0,10
0,12
200
0,14
0,16
0,16
160
0,12
0,14
0,14
Chip formation for

various insert geometries
Inserts suggested for KUB and KUB Trigon

Tool:
KUB Trigon x 35 mm, 3D
Material: 42CrMo4V 1100 N/mm
Cutting data:
vc = 200 m/min f = 0,16 mm/rev
W29 ..
W29 ..
W29 ..
Geometry 13
Geometry 13
Geometry 01
Geometry 03
Geometry 01
Geometry 01
internal
external
internal
external
internal
external
Tool:
Material:
Cutting data:

structural steel St37
W29 ..
W29 ..
W29 ..
Geometry 13
Geometry 13
Geometry 01
Geometry 03
Geometry 01
Geometry 01
internal
external
internal
external
internal
external
49
Chip formation for

various insert geometries
Inserts suggested for KUB and KUB Trigon
Tool:
Material:
Cutting data:

stainless steel 1.4571
W29 ..
W29 ..
W29 ..
Geometry 13
Geometry 13
Geometry 01
Geometry 03
Geometry 01
Geometry 01
internal
external
internal
external
internal
external
Inserts suggested for KUB Quatron

Tool:
KUB Quatron x 35 mm, 3D
Cutting data:
W83 ..
W83 ..
W83 ..
Geometry 01
Geometry 21
Geometry 13
Geometry 13
Geometry 01
Geometry 01
internal
external
internal
external
internal
external
50
Machining options
KUB Duon
Machining
5D
solid drilling
blind hole

interface

cut
&
convex
cross bore
centering bore,
seam
&
chamber
rough boring
&
adjustable
51
Workpiece
material
Insert selection
H60 / H62 KUB Duon
P
S
M
K
N
H
BK8440
BK2715
BK7710
P
S
M
K
N
H
alternative for higher cutting speed
P
S
M
K
N
H
BK84
BK84
BK84
P
S
M
K
N
H
52
BK8125, BK2740, BK8140
BK8125
BK8125
Guideline values for solid drilling with KUB Duon E 53
P
S
M
K
N
H
16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1 4.0 3.0 2.1 2.0 1.0
Cutting speed
vc
Material group

KUB Duon
5D
x 17,3 x 20,7
x 20,8 x 29,7
x 29,8 x 36,2
x 36,3 x 44,2
140
0,15
0,20
0,22
0,25
160
0,15
0,20
0,22
0,25
120
0,15
0,20
0,25
0,30
100
0,15
0,18
0,20
0,25
140
0,30
0,40
0,50
0,55
100
0,20
0,30
0,40
0,50
120
0,25
0,35
0,45
0,50
100
0,20
0,30
0,40
0,45
120
0,20
0,30
0,40
0,45
100
0,25
0,35
0,45
0,50
80
0,20
0,30
0,35
0,40
180
0,30
0,40
0,45
0,50
600
0,20
0,20
0,25
0,30
500
0,20
0,20
0,25
0,30
350
0,20
0,20
0,25
0,30
53
KUB Duon
for pre-centering from drilling depth > 5D
Application notes for pre-centering

from drilling depth > 5 D (tools to customer requirement)
where drilling starts on surfaces which are angled or have not been premachined
where there are unstable conditions because of large tool overhang
Secondary
cutting edge
External
chamfer
Z
Method 1:
Determining the centre depth Z
Method 2:
Determining the centre dia.
Size
Centre depth Z
1 2,7 mm
2
3,3 mm
3 4 mm
4 4,7 mm
5
6,5 mm
Size
Centre dia.
1 17,3 mm
2 20,8 mm
3 24,8 mm
4 29,8 mm
5
36,5 mm
Short spot drills for KUB Duon are fitted with standard H60 inserts.
General note:
Drill until the chamfer can be seen at the external bore diameter.
54
Technical Notes
Coolant Flow / Coolant Pressure
recommended
coolant pressure
up to 22,9 mm x
up to 37,0 mm x
up to 69,9 mm x
from 70,0 mm x
60
Pressure (bar)
40
25
15
minimum coolant pressure
5
1
5
10
15
20
25
30
Water (litres/minute)
35
40
45
Safety notes !
Important note: On exit of the drill a disc is ejected. With rotating components
this can cause accidents. Please arrange suitable guarding.
The technical notes provided in the application details depend on the environmental and application conditions (such as machine, environmental temperature,
lubrication/coolant used and desired machining results): these are based on proper
application conditions, use and compliance with the spindle speed limits given for
the tools.
To prevent damage to machine and tool, we recommend that the drive power be
calculated in advance (see performance calculation on page 22). The drive power
which is actually available will be found in the machine manufacturer's spindle
speed/performance diagram.
Safety equipment should be provided to protect personnel from flying chips.
To ensure the best possible tool life, the insert should be changed promptly.
Acceptable width of flank wear marks on inserts:
W29 10... to W29 18... VB max = 0,20 mm
W29 24... to W29 34... VB max = 0,25 mm
W29 42... to W29 58... VB max = 0,30 mm
55
Technical Notes
KUB, KUB Trigon, KUB Quatron
up to
2D
1. Starting on uneven surfaces (cast surfaces)

subject to the surface, reduce feed as required when
starting the bore
2. Starting on angled surfaces
subject to the starting angle, the feed must be reduced
when starting the bore.
Rule of thumb: 3 30%; 10 40%; 25 60% use
tools max. 2D
use tough insertand stable corner radius
3. Angled bore exit

from wear cut is interrupted reduce feed rate up to 50%
4. Starting on cambered surfaces

no problems
reduce feed rate if necessary
5. Drilling through a cross bore

reduce feed rate 50% if necessary
watch for chip jamming around tool
56
6. Drilling a chamber
first bore Nos. + , then bore No.
check distribution is symmetrical
avoid chip jams
if necessary reduce to approx. 1-1,5 mm in the x on
circumference
reduce feed rate 50% for interrupted cut
up to
2D
Technical Notes
7. Starting on a groove or large centering bore

use short tools, max. 3D
spot face if required
reduce feed
use tough insert for internal cutting edge
8. Starting on an edge
reduce feed rate by 50%
9. Starting on a welded seam

reduce feed rate
use max. 3D tools
10. Drilling through stacked plates

possible with KUB Quatron
not possible with KUB / KUB Trigon
good workpiece clamping required
max. gap = 1 mm
11. Roughing
possible with KUB Trigon up to 3D
12. adjustable
using adjusting device (ABS-MV) and eccentric adjusting
device
for turning machines over axis
Note: please note max. offset x in tables
57
Technical Notes
up to
3D

starting the bore

max. 3 angled position possible (cast angles)
reduce feed rate when starting bore
use stable corner radius
3. Angled bore exit


no problems

58
first bore Nos. + , then bore No.
check distribution is symmetrical
avoid chip jams
if necessary reduce to approx. 1-1,5 mm in the x on
circumference
reduce feed rate 50% for interrupted cut
up to
3D
Technical Notes

use short tools, max. 3D
spot face if required
reduce feed
use tough insert for internal cutting edge
not possible for 3D tools
because of the undefined surface for starting the bore,
pre-machining is required (spot facing, face milling)
then continue as described under Point 1

reduce feed rate
use max. 3D tools

not possible with KUB / KUB Trigon
11. Roughing
possible with KUB Trigon up to 3D
12. adjustable
using adjusting device (ABS-MV) and eccentric adjusting
device
for turning machines over axis
Note: please note max. offset x in tables
59
Technical Notes
up to
4D

starting the bore

starting surface must be spot faced or spot milled
3. Angled bore exit

Reduce feed by up to 50% for 4D tools

starting surface must be milled evenly

not possible with 4D tools
if necessary apply cross bore later
not possible
60
up to
4D
Technical Notes

points for starting bore must be rough machined first
because of the undefined surface for starting the bore,
pre-machining is required (spot facing, face milling)
then continue as described under Point 1

Reduce feed by up to 50% for 4D tools
if necessary pre-machine point for starting bore

not possible
11. Roughing
not possible
12. adjustable
dimensional adjustment within 1/10 range possible
61
Technical Notes
KUB Duon
up to
5D

Possible in principle
Reduce feed rate when starting bore

Spot face surface before starting bore
Avoid chips jams
3. Angled bore exit

Possible under certain conditions
Reduce feed rate if necessary

Centered boring can be started with reduced feed rate
Spot facing is required if the point for starting the bore is
outside the radius centre

Halve feed rate at interruption
Cross bore max. 1/3 of bore diameter
Off-centre cross bore not possible
not possible
62
up to
5D
Technical Notes
KUB Duon

Face beforehand where centre is particularly large
Start point must be flat

Face beforehand if necessary

Avoid large spaces between elements
11. Roughing
not possible
12. adjustable
not possible
dimensional adjustment of diameter by means of inserts
63
Technical Notes
KUB Centron
up to
9D


Surface for starting bore must be spot faced beforehand
Avoid chip jams on drill shank
3. Angled bore exit

Drilling angle max. 3

Centered boring can be started with reduced feed rate
Spot facing is required if the point for starting the bore is
outside the radius centre

Halve feed rate at interruption
Cross bore max. 1/3 of bore diameter
Off-centre cross bore not possible
not possible
64
up to
9D
Technical Notes
KUB Centron

Face beforehand where centre is particularly large
Central drill bit basic adjustment optimize if necessary
Surface for starting bore must be spot faced beforehand
Avoid chip jams on drill shank

Face beforehand if necessary

not possible
11. Blind hole

possible
set guide pads 0.5 mm below actual x
12. adjustable
can be adjusted from 65 mm diameter
65

Rotating and stationary use
short tool life types of wear on inserts

cutting speed to high select correct cutting speed
cutting material with too little wear resistance
select grade with higher wear resistance
tool overhang too great if possible use shorter tool
damaged insert seating check tool, change if necessary
clamping device not stable enough improve stability
bore narrows at bottom

chip jam on external cutting edge use different chip
fracture geometry, increase feed if necessary
material very soft increase cutting speed, reduce
feed. Use positive chip geometry
bore widens at bottom
chip jam on internal cutting edge use different chip
bad surface finish
bad chip removal improve cutting parameters:
increase cutting speed reduce feed
bild up on cutting edge

cutting speed too low increase cutting speed
insert too negative use positive geometry
coating not suitable select correct coating
friction marks on tool shank
bore diameter too small check setting
chip removal problems improve cutting parameters,
check geometry of inserts
cutting edge corner radius too large use correct
cutting edge radius
66
Stationary use

fracture on internal cutting edge
drill bit height of tool too high/too low tool turret/
holder may have shifted. Readjust machine
mix-up between renforced/non renforced insert use
correct insert
feed rate too high reduce feed rate
insert grade too brittle use tougher insert grade
wrong insert geometry use geometry with chamfered cutting edge
fracture on external cutting edge
interrupted cut change to tougher insert grade
cutting edge corner radius too small use insert with
larger cutting edge radius
bore too small/ too large
machine not at X-0 position move axis to correct
position
machine axis shifted readjust machine
Rotating use
fracture on internal cutting edge

mix-up between renforced/non renforced insert use
correct insert
insert grade too brittle use tougher insert grade
wrong insert geometry use geometry with chamfered cutting edge
bore too small/ too large with adjustable tool
wrong cutting edge radius used use correct cutting
edge radius
setting wrong correct setting
67

KUB Centron
Rotating and stationary use

cutting speed to high select correct cutting speed
tool overhang too great if possible use shorter tool
damaged insert seating check tool, change if necessary
clamping device not stable enough improve stability
bore narrows at bottom
chip jam on external cutting edge use different chip
material very soft increase cutting speed, reduce
feed. Use positive chip geometry
axial adjustment of central drill bit not the best >
adjust setting as shown on setting sheet in operating
instructions
bore widens at bottom
chip jam on internal cutting edge use different chip
bad surface finish
bad chip removal improve cutting parameters:
increase cutting speed reduce feed
bild up on cutting edge
cutting speed too low increase cutting speed
insert too negative use positive geometry
coating not suitable select correct coating
bore diameter too small check setting
chip removal problems improve cutting parameters,
check geometry of inserts
cutting edge corner radius too large use correct
cutting edge radius
chip jams on support element, fractured support
element > where basic element < 6 D use of support
element can be dispensed with
68

KUB Centron
Stationary use
heavy wear on one side on central drill bit

tool not central tool turret/holder may have shifted
- readjust machine
withdrawal groove on one side

tool not central tool turret/holder may have shifted
- readjust machine

bore too small/ too large
machine not at X-0 position move axis to correct
position
machine axis shifted readjust machine
Rotating use
heavy wear on one side on central drill bit

insufficient guiding check length setting on central
drill bit

bore too small/ too large with adjustable tool
wrong cutting edge radius used use correct cutting
edge radius
setting wrong correct setting
69

KUB Duon
cutting speed to high
select correct cutting speed
tool overhang too great
if possible use shorter tool
damaged insert seating
check tool, change if necessary
clamping device not stable enough
improve stability
run-out error
check tool, adaptor and spindle
bad surface finish

chip jam on external cutting edge
improve cutting parameters: increase cutting speed
reduce feed
check cutting parameters: reduce feed rate when
starting bore

bore diameter too small
check setting
chip removal problems
improve cutting parameters, check geometry of inserts
70

KUB Duon
wear
cutting material not sufficiently wear resistant
better wear resistant material
cutting speed too high
reduce cutting speed
run-out error
wear, micro fractures

cutting material too hard
use tougher cutting material with higher tensile
strength
feed rate not reduced when starting bore
reduce feed rate when starting bore and drilling out
run-out error
securing the inserts

wrong screwdriver used
only use Torx Plus screws and screwdriver
starting torque too low
Check starting torques. Optimum starting torques only
possible with Torx Plus
71
Dimensional variation
KUB Trigon / KUB
x D R0,4
DR0,8 = DR0,4 2 A
x D R0,8
A
R0,4
R0
,8
25,0 27,9
0,08
34,0 36,9
0,10
28,0 28,9
0,09
37,0 38,9
0,08
29,0 29,9
0,10
39,0 41,9
0,09
30,0 31,9
0,08
42,0 44,9
0,10
32,0 33,9
0,09
KUB Centron
x D R0,4
DR0,8 = DR0,4 2 A
x D R0,8
A
R0,4
R0
,8
72
33,0 37,9
0,08
38,0 54,9
0,09
55,0 64,9
0,10
Starting/roughing sizes
KUB Quatron
x
a
14,0 - 17,5
18,0 - 21,0
22,0 - 26,5
27,0 - 33,0
34,0 - 44,0
45,0 - 52,0
53,0 - 65,0
1,5
1,9
2,4
2,8
3,0
3,3
3,7
KUB Trigon
x
a
14,0 - 19,5
20,0 - 24,0
24,5 - 36,0
37,0 - 44,0
45,0 - 54,0
55,0 - 68,0
69,0 - 82,0
1,3
1,5
1,7
2,0
2,4
2,7
3,5
x
17,3
17,5
18,0
18,5
19,0
19,5
20,0
20,5
21,0
21,5
22,0
22,5
23,0
23,5
24,0
24,5
25,0
25,5
26,0
26,5
27,0
27,5
28,0
28,5
29,0
29,5
30,0
30,5
KUB Duon
a
x
4,0
4,1
4,1
4,2
4,3
4,4
4,5
4,5
4,8
4,9
5,0
5,1
5,1
5,2
5,3
5,4
5,7
5,7
5,8
5,9
6,0
6,1
6,1
6,2
6,3
6,4
6,7
6,7
31,0
31,5
32,0
32,5
33,0
33,5
34,0
34,5
35,0
35,5
36,0
36,5
37,0
37,5
38,0
38,5
39,0
39,5
40,0
40,5
41,0
41,5
42,0
42,5
43,0
43,5
44,0
44,2
a
6,8
6,9
7,0
7,1
7,1
7,2
7,3
7,4
7,5
7,5
7,6
7,7
8,0
8,1
8,1
8,2
8,3
8,4
8,5
8,5
8,6
8,7
8,8
8,9
8,9
9,0
9,1
9,2
73
Roughing
Inserts
74
Index Roughing
TwinKom Twin Cutter

Construction
76 77
Surface quality results
80 81
Machining options
82
Technical Notes
90
91
Overhang length
92
W01 ..
W29 .. 15
W29 ..
W29 .. 16
W83 ..
W30 ..
W57 ..
Insert selection
E 83
E 83
E 86
E 88

E 84
E 85
E 87
E 89

E 38
E 38
E 32
E 106
Chip formation
E 93
E 93
Optimum cutting depth range ap
E 79
E 79
E 78
E 78
75
TwinKom G01 Construction

Scale
Insert seating
Setting the diameter
Clamping screw
Length adjustment screw
Adaptors with the same approach angle can be combined among each other
Clamping screw
only required for twin cutter with axial adjustment
Insert
seating
Holder
Length adjustment
screw
Clamping plate
76
Clamping screw
for clamping plate
Basic body
Adjusting pin
Clamping screw
for insert
Operating instruction TwinKom G01

Setting the diameter
Loosen the clamping screw on one side only. Set the diameter and tighten
clamping screw again. Repeat the same procedure on the second side.
The scale is used purely for coarse setting the diameter. Exact diameter
setting should be carried out with a setting device.
Length adjustment
Loosen insert seating and then tighten again slightly.
Set length to 0.02 mm in front of required dimension using length adjustment screw 8, tighten insert seating and set to required height with
length adjustment screw 8. Repeat the same procedure on the second side.
Combination roughing / Combination finishing

With combination roughing and combination
finishing, division of the whole cutting width is
produced by offsetting the cutting edge axially
and radially. This should allow the ensuing cutting
forces to be better distributed and produce an
d2 even cutting result. With the roughing operation,
d1
this allows double the cutting width (using only a
single feed rate f=fz). With the finishing operation, the cutting width is divided so that some of
the intermediate machining can be omitted.
Distribution of cut
For burnt-out and pre-cast bores with large allowances.
[(
100 80
d = 89,6 mm
+ offset 0,8
) ]
+ 3 0,8
ed
ish
n
D fi
fz
offset
d
Dblan
Example:
Dfinished = 100 mm
Dblank = 80 mm
Offset = 3 mm
d = 100
Dfinished Dblank
ap
ax
[(
ap
m
d = Dfinished
77
optimum cutting depth range

TwinKom G01
Guideline values for medium strength steels
0,20
Feed fz (mm/tooth)
optimum range
0,15
W30 26120.05
0,10
W30 14120.04
W30 04120.02
0,05
0,5
1
1,5
2
Cutting depth ap (mm)
2,5
0,40
0,35
Feed fz (mm/tooth)
optimum range
0,30
SOEX12
0,25
SOEX09
0,20
SOEX07
0,15
0,10
0,05
SOEX06

78
10
11
optimum cutting depth range

TwinKom G01
Guideline values for medium strength steels
optimum range
0,40
0,35
Feed fz (mm/tooth)
0,30
0,25
0,20
WOEX05
W29 24
0,15
0,10
WOEX10
WOEX08 W29 50
W29 42
WOEX06
W29 34
WOEX12
W29 58
W29 18
0,05
W29 10
10
11

Guideline values for geometry 15 and 16 for medium strength steels
0,40
W29 34160..
Feed fz (mm/tooth)
0,35
0,30
W29 24160..
W29 42150..
0,25
W29 34150..
W29 24150..
0,20
0,15
W29 18160..
W29 18150..
W29 10150..
0,10
0,05
0,5
1
1,5
2
2,5
3
79
surface quality results

TwinKom G01
Comparison of surface quality results for "Wiper" - R04 for = 90
(in X40Cr13 / 1.4034)
W29..16
W29..15
iper
Ra
2
Ra
average surface quality Ra (m)
2fn
80
3,5
3,0
2,5
2,0
1,5
1,0
0,5
0
geometry 16
iper
0,1
fn
iper
iper
0,2
Feed f (mm)
geometry 15
iper
0,3
surface quality results

TwinKom G01
Comparison of surface quality results for "Wiper" - R04 for = 90
(in X40Cr13 / 1.4034)
W57..18
W57..14
iper
Ra
2
Ra
average surface quality Ra (m)
2fn
1,75
1,50
1,25
1,00
0,75
0,50
0,25
0
iper
0,05
geometry 18
iper
iper
0,10
Feed f (mm)
fn
geometry 14
iper
0,15
81
Machining options
TwinKom G01/G04
Machining
G01
G04
through hole
blind hole
uneven

cut
convex
cross bore
divided cut
large hole offset
80
80
adjustable
82
Insert selection
W01.. / W29.. TwinKom G01/G04
W29 .. 01 W29 .. 02 W29 .. 03 W29 .. 11 W29 .. 13 W29 .. 15 W29 .. 16
Workpiece
material
W01
P
S
M
K
N
H
P
S
M
K
N
H
P
S
M
K
N
H
BK8425
BK77
BK7930
BK61
BK77
BK64 BK84
BK8425 BK8425
K10
BK79
BK73
K10
BK72 BK64 BK6425
BK73 BK73
BK7710 BK73 BK73
BK72
CBN57/SK45 BK61
PCD55
BK50
P
S
M
K
N
H
P40
K21
K10
P40
K10
K21
K10
K10
for better surface finish
P
S
M
K
N
H
BK8425
BK73
BK60
83
P
S
M
K
N
H
84
16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1 4.0 3.0 2.1 2.0 1.0
Cutting speed
vc
Material group
Guideline values for roughing

W29 TwinKom G01
W29..00
/ ..01
/ ..02
/ ..03
/ ..11
/ ..13
max. feed f (mm/tooth)

W29 10
ap= 1,5
W29 18
ap= 2,5
W29 24
ap= 4,5
W29 34
ap= 6
W29 42
ap= 7,5
W29 50
ap= 9
W29 58
ap= 9
200
0,10
0,12
0,15
0,20
0,25
0,30
0,30
200
0,10
0,12
0,15
0,20
0,25
0,30
0,30
180
0,10
0,12
0,15
0,20
0,25
0,30
0,30
140
0,10
0,12
0,15
0,20
0,25
0,30
0,30
120
0,06
0,10
0,12
0,15
0,20
0,25
0,25
50
0,06
0,08
0,10
0,12
0,15
0,18
0,20
50
0,06
0,08
0,10
0,12
0,15
0,18
0,20
120
0,07
0,09
0,12
0,12
0,15
0,20
0,20
120
0,07
0,09
0,12
0,12
0,15
0,20
0,20
90
0,05
0,07
0,10
0,10
0,12
0,15
0,15
180
0,12
0,15
0,25
0,25
0,30
0,35
0,35
140
0,12
0,15
0,25
0,25
0,30
0,35
0,35
140
0,12
0,15
0,25
0,25
0,30
0,35
0,35
120
0,10
0,12
0,15
0,20
0,25
0,30
0,35
100
0,10
0,12
0,15
0,20
0,25
0,30
0,35
100
0,10
0,12
0,15
0,20
0,25
0,30
0,35
90
0,12
0,15
0,25
0,30
0,30
0,35
0,35
250
0,12
0,15
0,25
0,25
0,30
0,35
0,35
250
0,12
0,15
0,25
0,25
0,30
0,35
0,35
250
0,12
0,15
0,25
0,25
0,30
0,35
0,35
250
0,12
0,15
0,25
0,25
0,30
0,35
0,35
200
0,12
0,15
0,25
0,25
0,30
0,35
0,35
W29..15
W29..16
Cutting speed
vc
P
S
M
K
N
H
16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1 4.0 3.0 2.1 2.0 1.0
Material group

W29 TwinKom G01
W29 10
ap= 1
W29 18
ap= 1,5
W29 24
ap= 2
W29 34
ap= 2
W29 42
ap= 2,5
200
0,06
0,10
0,18
0,18
0,25
200
0,06
0,10
0,18
0,18
0,25
180
0,06
0,10
0,18
0,18
0,25
140
0,06
0,10
0,18
0,18
0,25
120
0,06
0,10
0,18
0,18
0,25
120
0,06
0,09
0,15
0,15
0,20
120
0,06
0,09
0,15
0,15
0,20
90
0,06
0,09
0,15
0,15
0,20
85
Insert selection
W83 TwinKom G01
Geometry 13
Geometry 21
Workpiece
material
Geometry 01
P
S
M
K
N
H
BK8425
BK79
BK61
BK8425
P
S
M
K
N
H
BK8425
BK2730
BK7710
BK79
BK2730
BK7710
P
S
M
K
N
H
BK6420 / BK6115
BK74
BK6115
BK7710
P
S
M
K
N
H
86
P
S
M
K
N
H
16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1 4.0 3.0 2.1 2.0 1.0
Cutting speed
vc
Material group

W83 TwinKom G01
W83
W83 13
ap= 1,5
W83 18
ap= 2,5
W83 23
ap= 4,5
W83 32
ap= 4,5
W83 44
ap= 7,5
200
0,12
0,14
0,20
0,25
0,35
200
0,12
0,14
0,20
0,25
0,35
180
0,12
0,14
0,20
0,25
0,35
140
0,12
0,14
0,20
0,25
0,35
120
0,10
0,12
0,18
0,25
0,3
50
0,08
0,10
0,15
0,20
0,25
50
0,08
0,10
0,15
0,20
0,25
120
0,10
0,12
0,18
0,25
0,30
120
0,10
0,12
0,18
0,25
0,30
90
0,10
0,12
0,18
0,25
0,30
180
0,15
0,20
0,25
0,35
0,50
140
0,15
0,20
0,25
0,35
0,50
140
0,15
0,20
0,25
0,35
0,50
120
0,15
0,20
0,25
0,35
0,50
100
0,12
0,15
0,20
0,25
0,40
100
0,12
0,15
0,20
0,25
0,40
90
0,15
0,20
0,25
0,30
0,40
250
0,15
0,20
0,25
0,35
0,50
250
0,15
0,20
0,25
0,35
0,50
250
0,15
0,20
0,25
0,35
0,50
250
0,15
0,20
0,25
0,35
0,50
200
0,15
0,20
0,25
0,35
0,50
87
Insert selection
W30 / W57 TwinKom G01
W30 PCD / CBN
W57 Geometry 12
W57 Geometry 14
Workpiece
material
W30
P
S
M
K
N
H
BK84
K10
BK84
BK61
K10
P
S
M
K
N
H
CK32 / BK60
K10
CK32 / BK60
K10
P
S
M
K
N
H
CK32 / BK60
K10
CK32 / BK60
CBN57
PCD55
K10
for better surface finish
P
S
M
K
N
H
88
BK60
K10
BK60
CBN57
PCD55
CBN40
K10
P
S
M
K
N
H
16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1 4.0 3.0 2.1 2.0 1.0
Cutting speed
vc
Material group

W30 / W57 TwinKom G01
W30 / W57
W30 04 / W57 04 W30 14 / W57 14 W30 26 / W57 26

ap= 0,15
ap= 0,4
ap= 0,6
200
0,07
0,10
0,15
200
0,06
0,12
0,20
180
0,07
0,12
0,25
140
0,06
0,10
0,20
120
0,05
0,10
0,15
50
0,04
0,08
0,10
50
0,04
0,08
0,10
120
0,05
0,10
0,15
120
0,05
0,10
0,15
90
0,04
0,08
0,15
180
0,10
0,15
0,30
140
0,10
0,15
0,30
140
0,08
0,15
0,25
120
0,08
0,15
0,25
100
0,08
0,15
0,25
100
0,07
0,12
0,25
90
0,10
0,15
0,25
250
0,04
0,08
0,20
250
0,08
0,15
0,20
250
0,06
0,10
0,15
250
0,08
0,12
0,20
200
0,08
0,12
0,20
89
Technical Notes
TwinKom G01
subject to the starting angle, the feed must be reduced
when starting the bore.
Rule of thumb: 3 30%; 10 40%; 25 60%
use tough insert
2. Angled bore exit
use tough insert

no problems
4. Roughing through a cross bore

use tough insert
reduce feed rate by 50%
use tough insert
reduce feed rate
use max. 3D tools
7. Roughing through stacked plates
use holder with 80 approach angle
max. gap = 1 mm
90

TwinKom G01
Long chips
not optimum geometry
see table on page 93
select correct cutting depth
select correct cutting values
Bad surface finish

feed rate too high improve cutting parameters:
increase cutting speed, reduce feed
long chips see table on page 93
Vibrations
feed rate too high
geometry too obtuse
check axial / radial setting
check tool assembly
91
overhang
TwinKom G01
Selecting geometry for overhang
W29 ..02.. (Geometry 02)
R0,8
W29 ..01.. (Geometry 01)

R0,4
R0,8
W29 ..13..
(Geometry 13)
R0,4
W01 ..06..
W01 ..12..
W01 ..20..
R0,2
R0,4
Cutting speed
in relation to overhang
vc 100%
vc 60%
92
TwinKom G01 Chip formation

from various insert geometries
Tool:
TwinKom twin cutter G01 40 mm
Cutting data:
W29..
Geometry 01
ap
Geometry 02
Geometry 03
ap
ap
Geometry 13
ap
Optimum cutting depth

E 79
Geometry 15 / 16
ap
Optimum cutting
depth E 80
ap = 2,5 mm
ap = 2,5 mm
ap = 2,5 mm
ap = 2,5 mm
ap = 2,5 mm
ap = 0,35 mm
ap = 0,35 mm
ap = 0,35 mm
ap = 0,35 mm
ap = 0,35 mm
93
Fine Boring
Inserts
94
Index Fine Boring
Machining options
UniTurn
Boring bar
MicroKom
TwinKom
96
96 + 98
99
99
Insert selection
101 103
Chip formation
104 105

UniTurn
W00 / W30 / W57

97
100
106 108
95
Machining options
Uniturn / Boring Bar
Boring
bar
Machining
96
UniTurn UniTurn
with CBN
through hole
blind hole
angled start and

drilling out,
interrupted cut
cross bore
reverse machining
HRC > 54
through hole
HRC > 54
blind hole
vibration dampening
very good $ good & possible X not possible
Boring bar
UniTurn
UniTurn with CBN
Cutting speed
vc
P
S
M
K
N
H
16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1 4.0 3.0 2.1 2.0 1.0
Material group
Guideline values for fine boring

Uniturn / Boring Bar
40-180
0,015 - 0,025
0,02 - 0,04
40-180
0,015 - 0,025
0,02 - 0,04
60-200
0,015 - 0,025
0,03 - 0,06
40-160
0,015 - 0,025
0,02 - 0,04
40-140
0,015 - 0,025
0,02 - 0,04
20-40
0,01 - 0,02
0,01 - 0,02
15-30
0,01 - 0,02
0,01 - 0,02
40-140
0,015 - 0,025
0,015 - 0,03
40-140
0,01 - 0,02
0,015 - 0,025
40-140
0,01 - 0,02
0,015 - 0,025
40-160
0,01 - 0,03
0,03 - 0,06
40-140
0,01 - 0,03
0,03 - 0,06
40-130
0,01 - 0,025
0,03 - 0,05
40-130
0,015 - 0,03
0,02 - 0,05
40-120
0,015 - 0,03
0,02 - 0,05
40-120
0,015 - 0,03
0,02 - 0,05
40-90
0,015 - 0,03
0,02 - 0,05
60-210
0,015 - 0,03
0,02 - 0,06
60-210
0,01 - 0,025
0,02 - 0,04
70-220
0,01 - 0,025
0,02 - 0,04
70-220
0,015 - 0,03
0,03 - 0,06
70-220
0,015 - 0,03
0,03 - 0,07
60-80
0,01-0,02 ap max 0,07
50-70
0,01-0,02 ap max 0,07
97
Machining options
Boring Bar
Boring
bar
Low-vibration
boring bar
through hole
blind hole
angled start and

drilling out,
interrupted cut
cross bore
reverse machining
HRC > 54
through hole
&
HRC > 54
blind hole
&
vibration dampening
Machining
98
Machining options
MicroKom / TwinKom
MicroKom with fine boring cartridges
hi.flex
MicroKom
M03 Speed
MicroKom
M040
TwinKom
99
Cutting speed
vc
P
S
M
K
N
H
100
16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1 4.0 3.0 2.1 2.0 1.0
Material group

W00 W30 W57
W00 04..
W30 04..
W57 04..
W30 14..
W57 14..
W30 26..
W57 26..
max. feed
f (mm/rev)
max. feed
f (mm/rev)
max. feed
f (mm/rev)
max. feed
f (mm/rev)
300
0,04
0,07
0,10
0,15
250
0,04
0,06
0,12
0,20
300
0,04
0,07
0,12
0,25
200
0,03
0,06
0,10
0,20
180
0,03
0,05
0,10
0,15
80
0,02
0,04
0,08
0,12
60
0,01
0,04
0,08
0,10
80
0,01
0,04
0,08
0,10
180
0,01
0,05
0,10
0,15
160
0,01
0,05
0,10
0,15
160
0,01
0,04
0,08
0,15
200
0,05
0,10
0,15
0,30
160
0,05
0,10
0,15
0,30
180
0,04
0,08
0,15
0,25
160
0,04
0,08
0,15
0,25
140
0,04
0,08
0,15
0,25
140
0,03
0,07
0,12
0,25
120
0,03
0,10
0,15
0,25
300
0,02
0,04
0,08
0,20
400
0,05
0,08
0,15
0,20
500
0,02
0,06
0,10
0,15
350
0,05
0,08
0,12
0,20
300
0,05
0,08
0,12
0,20
120
0,05
0,08
0,10
90
0,05
0,08
0,10
fine boring
Insert geometry selection
subject to length:diameter ratio L/D
W30 ..... .30..
W30
R0,0
R0,2
R0,2
W30 ..... .39..
R0,05
W57
W30
R0,4
R0,4
W30
W30 ..... .32..
W30 ..... .31..
L / D 2,5
R0,8
W30
universal insert
surface structure produced
W30 ..... .31..
very good surface quality at high feed rates

subject to stable conditions (max. 2D)
for interrupted cut
3,5 4,5
W57
for good chip control

for R.H. and L.H. cutting direction
W30 ..... .32..
for large cut outs

for good chip control
101
fine boring
subject to cutting depth ap in the radius machining steel
ap
W30 26... .08..

R0,8
0,4
W30 14... .08..
R0,8
0,3
W30 14... .04.. / W30 26... .04..

R0,4
0,2
W30 14... .31.. / W30 26... .31..

UF
W30 ..... .02..
W57 ..040. ....
W30 ..120.30..
W57 ..140. ....

R0,2
W30 ..820.32..
R0,2
R0,0
0,1
R0,4
W30 ..120.32..
US
0,05
102
R0,4
US
W30 ..... .39..
fine boring
subject to cutting depth ap in the radius machining aluminium
ap
4,0
3,5
3,0
2,5
2,0
1,5
1,0
0,75
0,5
0,25
0,15
W32 ..940. ..
W30 18990.0455
W30 23990.0455
W32 ..600. .. W30 32990.0455
W37 ..600. ..
W30 14990. ..55
W30 26990. ..55
W32 13990.0455 W57 14120. ..23

W57 26120. ..23 W30 04990. ..55
W32 44150.08..
W58 13120. ..23 W32 03990.0455
W58 18120. ..23
W58 23120. ..23
W32 13150.04..
W32 18150.04..
W32 23150.04..
W32 32150.04..
W57 04120.0223
W58 03120.0423
W32 03150.04..
103
Chip formation
Tool:
Micro-adjustable head MicroKom M03Speed
Cutting data: vc = 240 m/min f = 0,08 mm/rev ap = 0,12 mm
W30 14 ..
W30 14 .. (UF)
W30 14 ..(US)
W57 14140.04..
Tool:
Material:
St37
350 N/mm
W30 14 ..
104
W30 14 .. (UF)
W30 14 ..(US)
W57 14140.04..
Chip formation
Tool:
Material:
X10CrNiMoTi18 750 N/mm
W30 14 ..
W30 14 .. (UF)
W30 14 ..(US)
W57 14140.04..
105

W30
Cutting
speed
vc (m/min)
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
410
420
430
440
450
460
470
480
490
500
600
700
800
900
1000
1100
106
P
P
25M
P
40
BK
60
BK
6110
BK
64
BK
2710
BK
84
CK
30
CK
32
CK
37
CK
38
CBN
40
> 52HRC

W30
M
P
P
BK BK
25M 40 2710 84
CK
30
CK
32
CK
37
CK
38
K
10
Cutting
K
N
speed
BK BK BK CBN K PKD
61 6110 2710 57 10 55 vc (m/min)
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
410
420
430
440
450
460
470
480
490
500
600
700
800
900
1000
1100
107

W57..14
Cutting
speed
vc (m/min)
P
BK84
BK60
CK32
BK84
K
CK32
BK60
N
K10(23)
BK7710
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
410
420
430
440
450
460
470
480
490
500
600
700
800
900
1000
1100
108
Guidelines for selecting inserts
Selecting the top rake

Recommendations for using
inserts with ground chip grooves
(W00, W01, W04, W30, W32,
W34, W37, W60)
12
rounded
sharp-edged
chamfered
N PCD55
PCD5520
S
H
20
H
109
ISO Codes for Inserts
W N M G 0 8 0 4 0 8 F L F 1
/
Form
Code
d1
m
B 5
d1
0,08...0,181)
0,13
0,05...0,131)
0,13...0,381)
0,13
0,08...0,251)
9,52
0,08
0,13
d0,05
0,08
P 11
12,70
0,13
0,20
0,08
0,13
15,87
0,15
0,27
0,10
0,18
19,05
0,15
0,27
0,10
0,18
25,40
0,18
0,38
0,13
0,25
55
35
E 20
edge length l
3 Cutting
Code
Type
d1
mm
3,97
no chipformer, with hole
chipformer on one side, with hole
chipformer both sides, with hole
chipformer on one side, no hole
6,35
06
07
Corner radius
R
Code
01 1,59 mm
02 0,2 mm
02 2,38 mm
04 0,4 mm
03 3,18 mm
08 0,8 mm
T3 3,97 mm
12 1,2 mm
04 4,76 mm
16 1,6 mm
06 6,35 mm
20 2,0 mm
24 2,4 mm
11
09
11
10
12
12
15
15,88
19
20,00
20
25,00
25
Cutting edge
design
Code
F sharp
16
16
06
12
22
22
08
15
27
19
33
chamfered
+ rounded
13
25
Cutting direction
of insert
Code
R R.H.
L L.H.
chamfered
(negative)
13
09
E rounded
11
16
16,00
W
02
13
12,00
19,05
08
25,40
09
10,00
12,70
Z, X special design
07 7,94 mm
05
9,52
neg/pos. one or two sides, with hole
Code
5,56
8,00
no chipformer, counter-sunk hole on one side
Thickness s
at code
7,94
T, H chipformer on one side with countersunk hole
110
0,025
at d1
Class M
0,08
80
O 8
75
Code
d
0,025
0,13
at d1
Class M
d0,05
s
0,025
0,025
at m
Class U
0,13
C 7
m
0,025
at m
Class M
0,08
80 / 100
Tolerance in mm
N d1
IC
6,35
Code
N 0
Tolerance
Clearance angle
Code
R.H. and
L.H.
Chipfomer
Code
-R1
-R2
-R3
-M1
-M2
-M3
-F1
-F2
-F3
-F4
-F5
-F6
-F8
-01
-13
-21
-32
-33
Roughing
Medium
Finishing
W83 SOEX
Numerical Coding for Inserts C.. / W..
C 8
W 6
W 2
/
5
0
9
1
3
2
8
2
4
1
0
0
2
6
1
0
0
0
Main group for standard inserts
Secondary group number insert geometry
Code
d1
d1
Code
ground
Code
00
L.H. cutting, neutral
00
06
L.H. cutting, 6
12
L.H. cutting, 12
15
L.H. cutting, 15
02
18
L.H. cutting, 18
03
01
Unisix 00 standard, chip groove ground

Unisix 01 strengthened, chip groove ground
04
Unisix 04, 6 edged, chip groove ground
05
Unisix 05, 6 edged, chip groove ground
20
L.H. cutting, 20
04
24
Unisix 24 strengthened, chip groove sintered
30
R.H. cutting, neutral
05
25
Unisix 25 standard, chip groove sintered
36
R.H. cutting, 6
27
42
R.H. cutting, 12
28
Unisix 28 standard, chip groove sintered
45
R.H. cutting, 15
29
48
R.H. cutting, 18
30
U.., chip groove ground
50
R.H. cutting, 20
11
32
TPH.., chip groove ground

T.., chip groove ground
60
neutral
12
34
36
U.., 6 edged, chip groove ground
66
3x ground, 6
13
37
TEH.., chip groove ground
70
3x ground, 10
57
U.., chip groove sintered
72
3x ground, 12
14
15
58
TP.., chip groove sintered
80
3x ground, 20
16
59
T.., chip groove sintered
82
17
60
C.., chip groove ground
83
L.H. cutting, 12
sharp-edged
R.H. cutting, 12
sharp-edged
neutral, bright complete,
NL/NR
94
Copying insert 35, chip groove sintered

C.., chip groove sintered
Inscribed circle d1
Code
Code
03
3,97 mm
04
4,0 mm
10
5,0 mm
12
5,5 mm
13
5,56 mm
14
5,6 mm
17
6,0 mm
18
6,35 mm
20
7,0 mm
22
7,7 mm
23
7,94 mm
24
8,0 mm
Code
26
8,2 mm
01
32
9,52 mm
03
34
10,0 mm
42
44
98
neutral, bright on corner
99
neutral, bright on corner,

NL/NR
Modification code
2
6
0
3
0
3
5
Type of chip groove / chip surface
01
79
d1
2
8
4
00
78
d1
0
0
0
3
2
Code
.
.
06
07
10
18
20
21
32
33
sintered
Double chip groove (PD),

cutting edge rounded
Double chip groove (K), cutting
edge chamfered and rounded
Step geometry (KS), cutting edge
chamfered and rounded
Dimple geometry (KX),
Finished geometry
10 chip groove (T),
12 chip groove (C),
Finished geometry
Shank geometry, cutting edge
chamfered and rounded
20 chip groove,
Al / finished geometry
Shank geometry,
Finishing-Topographie
Semi-finishing Topographie
Semi-finishing Topographie
with "Wiper" corner
22 Topographie /
tangential insert
Finishing-Topographie
with "Wiper" corner
Universal topography
8 top rake
20 Highly positive
"Technology 21"
peripheral ground
with minimal burring
peripheral sintered
with minimal burring
Geometry of cutting edge

Code
01
R 0,1 mm
02
R 0,2 mm
03
R 0,3 mm
04
R 0,4 mm
05
R 0,5 mm
06
R 0,6 mm
08
R 0,8 mm
12
R 1,2 mm
30
U8.00 R 0
31
UF
32
US
33
U8.77 15 clearance angle additional cutt. edge form for Unisix mill. cutter inserts
P10
34
F / KUF 90
P25M
35
F / KUF 75
04
P40
36
F / KUF 60
12,0 mm
12
P25
39
R 0,05 mm
12,7 mm
13
P30
40
45 corner for chamfering cartridge
50
15,0 mm
14
P35
75
Support chamfer 75 L.H.
58
17,6 mm
...
90
Support chamfer 90 L.H.
serial
number
R
R
Material grade
111
Numerical Coding for Inserts W..

Programme ISO
W 8
/
1
5

Code
83
84
T... triangular
85
C... rhomboid 80
86
Code
8
1
Secondary group
number insert
ISO basic forms
S... square
Inscribed circle d1
Code
00 ... 99
13
5,56 mm
18
6,35 mm
24
8,0 mm
D... rhomboid 55
32
9,52 mm
89
V... rhomboid 35
38
11,1 mm
90
W... hexagonal 80
44
12,7 mm
95
R... round
53
15,88 mm
97
threaded
62
19,05 mm
01 ... 99
d1
d1
d1
3
1 ... 9
Serial number
Code
Code
Modification code
Code
Serial number
Material grade
01
P10
03
P25M
04
P40
12
P25
13
P30
14
P35
21
K10
...
Code
Numerical Coding for Inserts Q..
Q 0
Q 2
/
9
1
0
0
0
0
0
0
0
.
.
1
0
7
1
0
6
4
4
5
Code
Secondary group
number insert
ISO basic forms
09
S... square
12
T... triangular
15
C... rhomboid 80
21
E... rhomboid 75
36
A... rhomboid form
112
8
4
Code
1
4
Inscribed circle d1
Code
d1
d1
2
00 ... 99
13
5,56 mm
18
6,35 mm
24
8,0 mm
32
9,52 mm
38
11,1 mm
44
12,7 mm
53
15,88 mm
01 ... 99
3
1 ... 9
Serial number
Code
Code
Modification code
Code
Serial number
Code
Material grade
01
P10
03
P25M
04
P40
12
P25
13
P30
14
P35
...
ISO Inserts
Geometries on example of ISO insertry C85
Geometry -01:
Rough machining
Geometry -14:
Finish machining for Cermet
ap = 0,5 4,26 mm
f = 0,1 0,36 mm
ap = 0,05 2,5 mm
f = 0,05 0,25 mm
Geometry -05:
Roughing/ semi-finishing
for machining cast iron
Geometry -14:
Finish machining
for coated carbide
ap = 0,5 4,26 mm
f = 0,11 0,26 mm
ap = 0,14 1,16 mm
f = 0,02 0,11 mm
Geometry -12:
Semi-finishing
Geometry -15:
Semi-finishing
ap = 0,38 7,1 mm
f = 0,05 0,5 mm
ap = 0,25 3,23 mm
f = 0,03 0,28 mm
Figures given depend on insert size and corner radius

(see catalogue "KomPass Bore machining")
113

Wear on clearance face
normal type of wear expected
remedy:
use hardened/wear-resistant cutting materials
reduce cutting parameters
Pitting caused by:
coating/substrate not sufficiently wear-resistant
chip geometry too negative
rectified by:
substrate or coatings with better wear resistance
positive chip geometries
Stress fracture caused by:
wrong/excessively high cutting parameters
no allowance for tool restrictions
interrupted cut
rectified by:
checking of cutting data
checking of tool restrictions
Microscopic fracturing caused by:

coating/substrate too brittle
vibrations on part or tool
interrupted cut
build-up on cutting edges
correcting by:
tougher coating
avoidance of vibrations
avoidance of build-up on cutting edges
Thermal wear caused by:
excessive heat
rectified by:
reduction of cutting speed
wear-resistant, more thermally stable coatings
or substrate
114

Fracture of centre insert
caused by:
basic substrate/coatings too brittle
central position of internal insert too high
(insert protrudes over centre)
rectified by:
tougher coatings and substrate
check lower central position of internal insert
use centre plate with stronger chamfering
use internal and external insert with same
geometry
Plastic deformation of
KUB Quatron cutting edge
cutting material too soft
replace insert with more wear-resistant type
115
Thread milling / Drill thread milling

Tapping / Roll form tapping
Drilling with solid carbide drills
Drilling / milling with PCD tools
116
Index Threading
Right-hand fold page
Methods for producing internal threads
118 119
Tap drill diameters for threads

M / MF / UNC / UNF / NPT / NPTF / G
120 124
Cutting data
Drill thread milling
Thread milling
Roll form tapping
Tapping
High performance drill DRILLCUT (solid carbide)
High performance drill DRILLMAX (solid carbide)
PCD High performance drill DRILLCUT / DRILLMAX
PCD Drill slot milling tool
PCD Thread milling tool
Drill reamer DREAMMAX
End mill HF
126
127
128
129
130 131
132
134
135
136
137
137
(Drill) Thread milling tool

Thread lengths
CNC program
Formulae
Setting
125
138 139
140 141
142 143
Problems causes solutions

Drill thread milling tool
Thread milling tool
Roll form tap
Tap
144 145
146
147
148 149
117

Thread milling
Chip producing method
Thread making by helical interpolation within
the pitch
Same tool can be used for all threads with the
same pitch starting from the nominal
Same tool can be used for different materials up
to 45 HRC
Lower torque than with tapping and roll form
tapping
Drill depth = thread depth if tool is not used for
chamfering
Machine spindle always running in the same
direction no reversing necessary
High speed cutting (HSC) possible

Complete thread is manufactured in a single
pass drilling, chamfering and thread milling
One tool per dimension which can also be used
for different materials
Prerequisite: CNC machine or machining centre being capable to run helical interpolation
Drill thread milling: machining sequence

118

Tapping
Thread making by rotation pitch is on the tool
Can be used on almost all machines
1 tool per dimension required
Through hole
JEL tap
Type: Dorex
Blind hole
JEL tap
Type: Sirex SR
Blind and through hole

Short chipping materials
JEL tap Type: GG
Roll form tapping

Chip less method
Thread making by forming pitch is on the tool
Suitable for materials with elongation of >5% and tensile strength of
<1000N/mm2
Tap drill larger than with tapping
Higher torque than tapping
Generates forming gap at minor diameter
forming gap
Thread forming grain structure
119
M
Size
Metric Thread
milled and cut threads
Nom. x
Pitch
Core x
formed threads
Nom. x
Pitch
Core x
M 2
0,40
1,60
0,40
1,84
M 2,2
2,2
0,45
1,75
2,2
0,45
2,02
M 2,5
2,5
0,45
2,05
2,5
0,45
2,32
M 3
0,50
2,50
0,50
2,80
M 3,5
3,5
0,60
2,90
3,5
0,60
3,25
M 4
0,70
3,30
0,70
3,71
M 4,5
4,5
0,75
3,70
4,5
0,75
4,19
M 5
0,80
4,20
0,80
4,67
M 6
1,00
5,00
1,00
5,54
M 7
1,00
6,00
1,00
6,54
M 8
1,25
6,80
1,25
7,43
M 9
1,25
7,80
1,25
8,43
M10
10
1,50
8,50
10
1,50
9,31
M11
11
1,50
9,50
11
1,50
10,31
M12
12
1,75
10,20
12
1,75
11,20
M14
14
2,00
12,00
14
2,00
13,0
M16
16
2,00
14,00
16
2,00
15,0
M18
18
2,50
15,50
M20
20
2,50
17,50
Note for formed threads: The core diameters listed are guidelines. The
actual core diameters have to be investigated in use as these depend on the
fluidity of the material and the forming speed.
120
MF
Metric Fine Thread

formed threads
Size
Nom. x
Pitch
Core x
Nom. x
Pitch
Core x
M40,5
M50,5
M60,5
M60,75
M80,5
M80,75
M81
M100,75
M101
M121
M121,5
M141
M141,5
M151,5
M161
M161,5
M171,5
M181
M18x1,5
M182
M201
M201,5
M202
M221
M221,5
M222
M241
M241,5
M242
M301,5
4
5
6
6
8
8
8
10
10
12
12
14
14
15
16
16
17
18
18
18
20
20
20
22
22
22
24
24
24
30
0,50
0,50
0,50
0,75
0,50
0,75
1,00
0,75
1,00
1,00
1,50
1,00
1,50
1,50
1,00
1,50
1,50
1,00
1,50
2,00
1,00
1,50
2,00
1,00
1,50
2,00
1,00
1,50
2,00
1,50
3,50
4,50
5,50
5,30
7,50
7,30
7,00
9,30
9,00
11,00
10,50
13,00
12,50
13,50
15,00
14,50
15,50
17,00
16,50
16,00
19,00
18,50
18,00
21,00
20,50
20,00
23,00
22,50
22,00
28,50
4
5
6
6
8
8
8
10
10
12
12
14
14
15
16
16
17
18
18
18
20
20
20
22
22
22
24
24
24
30
0,50
0,50
0,50
0,75
0,50
0,75
1,00
0,75
1,00
1,00
1,50
1,00
1,50
1,50
1,00
1,50
1,50
1,00
1,50
2,00
1,00
1,50
2,00
1,00
1,50
2,00
1,00
1,50
2,00
1,50
3,80
4,80
5,80
5,69
7,80
7,69
7,54
9,69
9,54
11,54
11,31
13,54
13,31
14,31
15,54
15,31
16,31
17,54
17,31
17,00
19,54
19,31
19,00
21,54
21,31
21,00
23,54
23,31
23,00
29,31
121

American Unified Coarse Thread
UNC
formed threads
Size
Nom. x Pitch t.p.i. Core x
Nr. 10
4,820
24
3,90
4,820
24
4,33
Nr. 12
5,486
24
4,50
5,486
24
5,00
5,77
1/4
6,350
20
5,10
6,350
20
5/16
7,938
18
6,60
7,938
18
7,29
3/8
9,525
16
8,00
9,525
16
8,79
7/16
11,112
14
9,40
11,112
14
10,28
1/2
12,700
13
10,80
12,700
13
11,80
9/16
14,288
12
12,20
14,288
12
13,23
5/8
15,875
11
13,50
American Unified Fine Thread
UNF
formed threads
Size
Nr. 10
4,826
32
4,05
4,826
32
4,50
Nr. 12
5,486
28
4,60
5,486
28
5,11
1/4
6,350
28
5,45
6,350
28
5,98
5/16
7,938
24
6,90
7,938
24
7,45
3/8
9,525
24
8,45
9,525
24
9,04
7/16
11,112
20
9,85
11,112
20
10,53
1/2
12,700
20
11,45
12,700
20
12,12
9/16
14,288
18
12,90
14,288
18
13,64
5/8
15,875
18
14,45
15,875
18
15,23
Note for formed threads: The core diameters listed are guidelines. The
actual core diameters have to be investigated in use as these depend on the
fluidity of the material and the forming speed.
122
NPT
NPTF
without using a reamer

Size
Pitch t.p.i.
Core x D1
NPT
Core x D1
NPTF
1/16
27
6,15
6,10
1/8
27
8,50
8,45
1/4
18
11,00
10,90
3/8
18
14,50
14,30
1/2
14
17,85
17,60
3/4
14
23,20
23,00
11 1/2
29,00
28,75
1 1/4
11 1/2
37,80
37,50
1 1/2
11 1/2
44,00
43,75
11 1/2
56,00
55,75
x D1
123

Pipe Thread DIN EN ISO 228
G
Size

Nom. x
Pitch t.p.i.
G 1/8
9,728
28
8,90
G 1/4
13,157
19
11,70
G 3/8
16,662
19
15,40
G 1/2
20,955
14
19,10
G 5/8
22,911
14
21,10
G 3/4
26,441
14
24,60
G 7/8
30,201
14
28,40
Core x
G 1
33,249
11
30,80
G 1 1/8
37,897
11
35,50
G 1 1/4
41,910
11
39,50
G 1 3/8
44,323
11
41,90
G 1 1/2
47,803
11
45,40
G 1 3/4
53,746
11
51,40
G 2
59,614
11
57,20
124
Steel
Stainless steel
Grey cast iron
Titanium alloys
Nickel alloys
Copper alloys
Aluminium
Plastics
2,5D
2,0D
2,5D
2,5D
2,5D
2,0D
2,0D
2,0D
2,0D
1,5D
1,5D
2,0D
2,0D
2,0D
2,0D
2,0D
2,5D
2,5D
1,5D
1,5D
2,5D
2,5D
2,5D
achievable
thread lengths

BGF
Thread milling
MKG
Thread milling
MGF
Nodular grey cast

iron
(Drill) Thread milling tool
Advantage with drill thread milling:

only 1 tool for drilling, countersinking and thread milling
Advantages with thread milling:
one and the same tool for blind bore and through hole
one and the same tool for different diameters > nominal x with the same
pitch
one and the same tool for different tolerances
one and the same tool for different materials
125
Guideline values for Drill thread milling
unSurface coated
TiAlN
Nom.x
P
H
M
K
S
N
126
8.3 8.2 8.1 7.5 7.4 7.3 7.2 7.1 6.4 6.3 6.2 6.1 5.3 5.2 5.1 4.3 4.2 4.1 3.7 3.6 3.5 3.4 3.3 3.2 3.1 2.3 2.2 2.1 1.8 1.7 1.6 1.5 1.4 1.3 1.2 1.1
Material
AlCrN
TiAlN
#6mm #12mm #6mm #12mm

vc
vc
fb
fb
fz
fz
vc
fb
fz
vc
fz
100-150 0,03-0,10
100-150 0,03-0,10
100-150 0,03-0,10
100-150 0,03-0,10
100-150 0,03-0,10
100-150 0,03-0,10
50-80
50-80
80-120 0,10-0,15 0,15-0,22 0,02-0,05 0,05-0,10 80-120 0,15-0,22 0,05-0,10 100-200 0,05-0,15
80-120 0,10-0,15 0,15-0,22 0,02-0,05 0,05-0,10 80-120 0,15-0,22 0,05-0,10 100-200 0,05-0,15
80-100 0,10-0,15 0,15-0,22 0,02-0,05 0,05-0,10
50-80
80-120 0,10-0,15 0,15-0,22 0,02-0,05 0,05-0,10
100-150 0,05-0,15
100-200 0,05-0,15
100-200 0,05-0,15
100-200 0,05-0,15
100-200 0,05-0,15
100-300
0,10-0,30 0,06-0,10 0,03-0,06 0,06-0,10
100-200 0,05-0,15
100-200 0,05-0,15
100-400 100-400 0,10-0,25 0,25-0,30 0,03-0,06 0,06-0,10
100-400 0,05-0,20
100-400 100-400 0,10-0,25 0,25-0,30 0,03-0,06 0,06-0,10
100-400 0,05-0,20
100-400 100-400 0,03-0,06 0,06-0,12 0,03-0,06 0,06-0,10
100-400 0,05-0,20
100-300 100-400 0,10-0,25 0,25-0,30 0,03-0,06 0,06-0,10
100-400 0,05-0,20
100-300 0,10-0,25 0,25-0,30 0,03-0,06 0,06-0,10
100-300 0,05-0,20
60-120 60-120 0,10-0,25 0,25-0,30 0,03-0,06 0,06-0,10
100-200 0,05-0,20
60-100 60-100 0,10-0,25 0,25-0,30 0,03-0,06 0,06-0,10
100-200 0,05-0,20
40-60
100-150 0,05-0,20
60-80 0,10-0,15 0,15-0,22 0,02-0,05 0,05-0,10
vc = cutting speed in m/min
Guideline values for Thread milling
Surface uncoated
TiAlN
Nom.x
P
H
M
K
S
N
8.3 8.2 8.1 7.5 7.4 7.3 7.2 7.1 6.4 6.3 6.2 6.1 5.3 5.2 5.1 4.3 4.2 4.1 3.7 3.6 3.5 3.4 3.3 3.2 3.1 2.3 2.2 2.1 1.8 1.7 1.6 1.5 1.4 1.3 1.2 1.1
Material
vc
vc
#6mm
#12mm
#16mm
fz
fz
fz
#16mm
fz
vc
fz
80-150
0,015-0,040 0,040-0,060
0,08-0,15
0,08-0,15
80-100
0,08-0,12
80-100
0,015-0,040 0,040-0,060
0,08-0,15
0,08-0,15
80-100
0,08-0,12
80-100
0,015-0,040 0,040-0,060
0,08-0,15
0,08-0,15
80-100
0,08-0,12
80-100
0,015-0,040 0,040-0,060
0,08-0,15
0,08-0,15
80-100
0,08-0,12
60-80
0,010-0,030 0,040-0,060
0,04-0,10
0,04-0,10
60-80
0,04-0,08
50-60
0,010-0,025 0,030-0,050
0,04-0,10
0,04-0,10
50-60
0,04-0,08
30-50
0,010-0,015 0,015-0,020
0,03-0,08
0,03-0,08
20-40
0,010-0,015 0,015-0,020
60-80
0,015-0,030 0,030-0,050
0,08-0,15
0,08-0,15
60-80
0,04-0,08
60-80
0,015-0,030 0,030-0,050
0,04-0,10
0,04-0,10
60-80
0,04-0,08
60-80
0,010-0,025 0,020-0,040
0,04-0,10
0,04-0,10
60-80
0,04-0,08
50-80
80-120
0,020-0,040 0,040-0,100
0,08-0,15
0,08-0,15
80-120
0,08-0,15
50-80
80-120
0,020-0,030 0,040-0,080
0,08-0,12
0,08-0,12
80-120
0,08-0,15
80-100
0,020-0,040 0,040-0,080
0,08-0,15
0,08-0,15
80-100
0,08-0,15
80-120
0,020-0,040 0,040-0,100
0,08-0,15
0,08-0,15
80-120
0,08-0,15
80-100
0,020-0,030 0,040-0,080
0,08-0,12
0,08-0,12
80-120
0,08-0,15
80-100
0,020-0,040 0,040-0,100
0,08-0,15
0,08-0,15
80-120
0,08-0,15
80-100
0,020-0,030 0,040-0,080
0,08-0,12
0,08-0,12
80-120
0,08-0,15
40-100
0,015-0,030 0,030-0,080
0,08-0,15
0,08-0,15
40-80
0,04-0,08
40-100
0,015-0,030 0,030-0,080
0,08-0,15
0,08-0,15
40-80
0,04-0,08
40-80
0,015-0,020 0,030-0,060
0,08-0,12
0,08-0,12
40-80
0,04-0,08
50-60
0,020-0,040 0,040-0,060
0,04-0,10
0,04-0,10
20-40
0,04-0,06
30-40
0,020-0,040 0,040-0,060
0,04-0,10
0,04-0,10
20-40
0,04-0,06
10-30
0,015-0,030 0,030-0,050
0,04-0,08
0,04-0,08
20-40
0,04-0,06
100-300
100-400
0,040-0,070 0,070-0,120
0,10-0,20
0,10-0,20
100-300
0,10-0,15
100-300
100-400
0,040-0,070 0,070-0,120
0,10-0,20
0,10-0,20
100-300
0,10-0,15
100-300
100-400
0,040-0,070 0,070-0,120
0,10-0,20
0,10-0,20
100-300
0,10-0,15
60-80
60-80
0,020-0,040 0,030-0,060
0,08-0,15
0,08-0,15
100-400
100-400
0,030-0,070 0,070-0,120
0,10-0,20
0,10-0,20
100-400
0,10-0,15
100-400
100-400
0,030-0,070 0,070-0,120
0,10-0,20
0,10-0,20
100-400
0,10-0,15
100-400
100-400
0,030-0,070 0,070-0,120
0,10-0,20
0,10-0,20
100-400
0,10-0,15
100-300
100-400
0,030-0,070 0,070-0,120
0,10-0,20
0,10-0,20
100-400
0,15-0,20
100-200
100-250
0,030-0,070 0,070-0,120
0,10-0,20
0,10-0,20
100-400
0,15-0,20
80-100
100-120
0,040-0,060 0,060-0,120
0,08-0,20
0,08-0,20
100-120
0,10-0,20
80-100
100-120
0,040-0,060 0,060-0,120
0,08-0,15
0,08-0,15
100-120
0,10-0,15
50-60
60-80
0,040-0,060 0,060-0,120
0,08-0,15
0,08-0,15
60-80
0,10-0,15
fb = Drilling feed in mm/rev / fz = Milling feed in mm/tooth
127
Guideline values for Thread forming

Coolant
E=Emulsion
O=Oil
Solid carbide/HML1) Solid carbide/HML1) T=Dry
L=Air
vc (m/min)
vc (m/min)
Surface
nitrided
coated
Cut.material
HSS
vc (m/min)
HSS
vc (m/min)
30-40
30-50
30-80
E/O
25-35
30-50
30-80
E/O
20-30
30-50
30-80
E/O
20-25
20-30
20-50
20-30
20-50
20-40
20-50
20-30
20-40
20-30
20-40
20-40
20-60
E/O
20-30
20-40
E/O
P
H
M
K
S
N
128
8.3 8.2 8.1 7.5 7.4 7.3 7.2 7.1 6.4 6.3 6.2 6.1 5.3 5.2 5.1 4.3 4.2 4.1 3.6 3.5 3.4 3.3 3.2 3.1 2.3 2.2 2.1 1.8 1.7 1.6 1.5 1.4 1.3 1.2 1.1
Material
10-15
20-30
8-12
20-25
uncoated
coated
5-10
10-15
10-15
15-20
10-30
5-10
10-15
10-20
5-10
20-30
20-50
20-60
20-80
O/E
20-30
20-50
20-60
20-80
O/E
20-50
20-60
20-80
O/E
20-50
20-60
20-80
O/E
20-50
20-60
20-80
O/E
20-50
20-60
20-80
O/E
20-50
20-60
20-80
O/E
1)
HSS-E with carbide strips
Guideline values for Tapping

Coolant
E=Emulsion
O=Oil
T=Dry
L=Air
Surface
uncoated
coated
uncoated
coated
Cut.material
HSS
vc (m/min)
HSS
vc (m/min)
Solid carbide
Solid carbide
vc (m/min)
vc (m/min)
15-30
20-50
E/O
15-25
20-40
E/O
15-20
20-35
E/O
10-15
20-30
E/O
5-10
15-20
O/E
2-5
10-15
P
H
M
K
S
N
8.3 8.2 8.1 7.5 7.4 7.3 7.2 7.1 6.4 6.3 6.2 6.1 5.3 5.2 5.1 4.3 4.2 4.1 3.6 3.5 3.4 3.3 3.2 3.1 2.3 2.2 2.1 1.8 1.7 1.6 1.5 1.4 1.3 1.2 1.1
Material
O
2-8
2-5
5-10
10-25
4-8
10-20
O
O
3-5
7-12
10-20
20-25
20-50
5-10
15-20
20-50
E/T
E
10-20
20-40
20-50
5-10
10-15
20-50
E/O
10-15
30-40
20-50
E/O
5-10
10-20
20-50
E/O
5-15
10-15
E/O
3-10
10-15
E/O
O
1-5
5-10
7-10
10-15
4-8
5-10
3-5
4-7
10-15
15-20
E/O
25-30
40-50
10-20
30-40
25-60
E/T
E/O
2-5
5-8
10-15
20-50
5-9
E/O
E
15-20
20-40
10-15
20-40
20-30
25-50
25-80
15-25
20-30
20-60
15-25
20-30
5-10
10-15
10-30
E/L
3-5
8-12
8-25
E
E
E
E/T
129
Guideline values for

High performance drill DRILLCUT 24 up to 5D
Cutting
material
Solid carbide
Surface
blank
P
H
M
K
S
N
130
8.3 8.2 8.1 7.5 7.4 7.3 7.2 7.1 6.4 6.3 6.2 6.1 5.3 5.2 5.1 4.3 4.2 4.1 3.6 3.5 3.4 3.3 3.2 3.1 2.3 2.2 2.1 1.8 1.7 1.6 1.5 1.4 1.3 1.2 1.1
Nom.x
up to 5 mm 5-8 mm
8-10 mm 10-12 mm 12-14 mm 14-16 mm
Material vc (m/min) fb (mm/rev) fb (mm/rev) fb (mm/rev) fb (mm/rev) fb (mm/rev) fb (mm/rev)
80-100
0,1-0,25
0,15-0,30
0,20-0,40
0,25-0,40
0,25-0,45
70-90
0,1-0,25
0,15-0,30
0,20-0,40
0,25-0,40
0,25-0,45
0,30-0,50
0,30-0,50
80-100
0,08-0,20
0,15-0,25
0,15-0,3
0,20-0,35
0,25-0,4
0,30-0,45
70-90
0,06-0,18
0,12-0,22
0,15-0,25
0,18-0,3
0,20-0,35
0,25-0,4
80-100
0,08-0,20
0,15-0,25
0,15-0,3
0,20-0,35
0,25-0,4
0,30-0,45
70-90
0,06-0,18
0,12-0,22
0,15-0,25
0,18-0,3
0,20-0,35
0,25-0,4
250-300
0,1-0,25
0,2-0,35
0,25-0,40
0,25-0,45
0,35-0,5
0,35-0,6
150-250
0,08-0,20
0,15-0,25
0,15-0,3
0,20-0,35
0,25-0,4
0,30-0,45
100-300
0,08-0,20
0,15-0,25
0,15-0,3
0,20-0,35
0,25-0,4
0,30-0,45
200-300
0,08-0,20
0,15-0,25
0,15-0,3
0,20-0,35
0,25-0,4
0,30-0,45
200-300
0,08-0,20
0,15-0,25
0,15-0,3
0,20-0,35
0,25-0,4
0,30-0,45
150-300
0,1-0,25
0,2-0,35
0,25-0,40
0,25-0,45
0,35-0,5
0,35-0,6
100-200
0,1-0,25
0,2-0,35
0,25-0,40
0,25-0,45
0,35-0,5
0,35-0,6

High performance drill DRILLCUT 24 up to 5D
Cutting
material
Solid carbide
Surface
TiAlN
Nom.x
up to 5 mm
P
H
M
K
S
N
8.3 8.2 8.1 7.5 7.4 7.3 7.2 7.1 6.4 6.3 6.2 6.1 5.3 5.2 5.1 4.3 4.2 4.1 3.6 3.5 3.4 3.3 3.2 3.1 2.3 2.2 2.1 1.8 1.7 1.6 1.5 1.4 1.3 1.2 1.1
5-8 mm
8-10 mm 10-12 mm 12-14 mm 14-16 mm
Material vc (m/min) fb (mm/rev) fb (mm/rev) fb (mm/rev) fb (mm/rev) fb (mm/rev) fb (mm/rev)
100-120
0,1-0,25
0,15-0,30
0,20-0,40
0,25-0,40
0,25-0,45
90-110
0,1-0,25
0,15-0,30
0,20-0,40
0,25-0,40
0,25-0,45
0,30-0,50
0,30-0,50
100-130
0,08-0,20
0,15-0,25
0,15-0,3
0,20-0,35
0,25-0,4
0,30-0,45
90-120
0,06-0,18
0,12-0,22
0,15-0,25
0,18-0,3
0,20-0,35
0,25-0,4
100-130
0,08-0,20
0,15-0,25
0,15-0,3
0,20-0,35
0,25-0,4
0,30-0,45
90-120
0,06-0,18
0,12-0,22
0,15-0,25
0,18-0,3
0,20-0,35
0,25-0,4
131
Cutting
material
Surface
Nom.x
P
H
M
K
S
N
132
8.3 8.2 8.1 7.5 7.4 7.3 7.2 7.1 6.4 6.3 6.2 6.1 5.3 5.2 5.1 4.3 4.2 4.1 3.6 3.5 3.4 3.3 3.2 3.1 2.3 2.2 2.1 1.8 1.7 1.6 1.5 1.4 1.3 1.2 1.1
Material
Special design
for

High performance drill DRILLMAX 22 up to 5D
Solid carbide
TiAlN
up to 5 mm 5-8 mm 8-10 mm 10-12 mm 12-14 mm 14-16 mm
vc (m/min) fb(mm/rev) fb(mm/rev) fb(mm/rev) fb(mm/rev) fb(mm/rev) fb(mm/rev)
100-140 0,08-0,20 0,15-0,25 0,15-0,3 0,20-0,35 0,25-0,4 0,30-0,45
Hard
machining
Hard
machining
70-100
0,06-0,18 0,12-0,22 0,15-0,25 0,18-0,3 0,20-0,35 0,25-0,4
70-100
0,06-0,20
70-80
0,05-0,15 0,10-0,20 0,12-0,25 0,15-0,30 0,20-0,35 0,25-0,4
70-80
0,05-0,15 0,10-0,20 0,12-0,25 0,15-0,30 0,20-0,35 0,25-0,4
60-80
0,05-0,15 0,10-0,20 0,12-0,25 0,15-0,30 0,20-0,35 0,25-0,4
40-60
0,03-0,06 0,05-0,1 0,08-0,12 0,10-0,15 0,12-0,18 0,15-0,22
0,1-0,3
0,2-0,35
0,25-0,4
0,3-0,45
0,35-0,5
20-40
0,03-0,06 0,05-0,1 0,08-0,12 0,10-0,15 0,12-0,18 0,15-0,22
40-60
0,06-0,18 0,12-0,22 0,15-0,25 0,18-0,3 0,20-0,35 0,25-0,4
30-50
0,05-0,15 0,10-0,20 0,12-0,25 0,15-0,30 0,20-0,35 0,25-0,4
30-40
0,05-0,15 0,10-0,20 0,12-0,25 0,15-0,30 0,20-0,35 0,25-0,4
100-120
0,1-0,25 0,15-0,30 0,20-0,40 0,25-0,40 0,25-0,45 0,30-0,50
80-100
0,1-0,25 0,15-0,30 0,20-0,40 0,25-0,40 0,25-0,45 0,30-0,50
100-140 0,08-0,20 0,15-0,25 0,15-0,3 0,20-0,35 0,25-0,4 0,30-0,45

80-120
0,06-0,18 0,12-0,22 0,15-0,25 0,18-0,3 0,20-0,35 0,25-0,4
100-140 0,08-0,20 0,15-0,25 0,15-0,3 0,20-0,35 0,25-0,4 0,30-0,45
Pure
copper
80-120
0,06-0,18 0,12-0,22 0,15-0,25 0,18-0,3 0,20-0,35 0,25-0,4
30-50
0,05-0,15 0,10-0,20 0,12-0,25 0,15-0,30 0,20-0,35 0,25-0,4
30-50
0,05-0,15 0,10-0,20 0,12-0,25 0,15-0,30 0,20-0,35 0,25-0,4
30-50
0,05-0,15 0,10-0,20 0,12-0,25 0,15-0,30 0,20-0,35 0,25-0,4
20-40
0,04-0,10 0,08-0,15
0,1-0,2
0,15-0,25 0,18-0,3
0,2-0,35
20-40
0,04-0,10 0,08-0,15
0,1-0,2
0,15-0,25 0,18-0,3
0,2-0,35
20-40
0,04-0,10 0,08-0,15
0,1-0,2
0,15-0,25 0,18-0,3
0,2-0,35
100-200 0,08-0,20 0,15-0,25 0,15-0,3 0,20-0,35 0,25-0,4 0,30-0,45
Ampco
30-50
0,05-0,15 0,10-0,20 0,12-0,25 0,15-0,30 0,20-0,35 0,25-0,4
Thermoplast
80-150
0,06-0,08 0,08-0,1
0,1-0,12 0,12-0,14 0,14-0,16 0,16-0,18
Duroplast
80-120
0,03-0,08 0,06-0,1
0,1-0,12 0,12-0,14 0,14-0,16 0,16-0,18
PCD Special Tools
133

PCD High performance drill DRILLCUT / DRILLMAX
Cutting
material
Surface
PCD
uncoated
uncoated
uncoated
uncoated
Nom.x
P
H
M
K
S
N
134
8.3 8.2 8.1 7.5 7.4 7.3 7.2 7.1 6.4 6.3 6.2 6.1 5.3 5.2 5.1 4.3 4.2 4.1 3.6 3.5 3.4 3.3 3.2 3.1 2.3 2.2 2.1 1.8 1.7 1.6 1.5 1.4 1.3 1.2 1.1
5 - 6 mm
6 - 8 mm
8 - 10 mm
10 - 12 mm
Material vc (m/min) fb(mm/rev) vc (m/min) fb(mm/rev) vc (m/min) fb(mm/rev) vc (m/min) fb(mm/rev)
PCD cutting materials are suitable for maximum

cutting speeds because of their hardness.
PCD tools require careful handling.
To prevent fracturing, please use non-contact
measuring only. For extended or preset tools the
cutting edges should be protected with a cover.
100-400 0,10-0,12 100-400 0,10-0,20 100-600 0,15-0,25 100-800 0,20-0,30
100-600 0,10-0,15 100-800 0,15-0,25 150-1000 0,20-0,30 150-1200 0,25-0,35

100-600 0,10-0,15 100-800 0,15-0,25 150-1000 0,20-0,30 150-1200 0,25-0,35
100-600 0,10-0,15 100-800 0,15-0,25 150-1000 0,20-0,30 150-1200 0,25-0,35
100-600 0,10-0,15 100-800 0,15-0,25 150-1000 0,20-0,30 150-1200 0,25-0,35
100-600 0,10-0,15 100-800 0,15-0,25 150-1000 0,20-0,30 150-1200 0,25-0,35
150-400 0,10-0,20 150-600 0,15-0,30 250-800 0,20-0,40 250-1000 0,25-0,50


PCD Drill slot milling tool
Cutting
material
PCD
Surface
uncoated
uncoated
uncoated
uncoated
uncoated
uncoated
Nom.x
6 mm
vc
fb
8 mm
vc
fb
10 mm
vc
fb
12 mm
vc
fb
16 mm
vc
fb
20 mm
vc
fb
P
H
M
K
S
N
8.3 8.2 8.1 7.5 7.4 7.3 7.2 7.1 6.4 6.3 6.2 6.1 5.3 5.2 5.1 4.3 4.2 4.1 3.6 3.5 3.4 3.3 3.2 3.1 2.3 2.2 2.1 1.8 1.7 1.6 1.5 1.4 1.3 1.2 1.1
Material

200-600 0,04-0,08 200-800 0,04-0,10 300-800 0,04-0,12 300-1000 0,04-0,15 300-1000 0,06-0,20 300-1000 0,06-0,20
200-800 0,04-0,08 200-800 0,04-0,10 400-1000 0,04-0,12 400-1500 0,04-0,15 400-1500 0,06-0,20 400-1500 0,06-0,20
200-800 0,04-0,08 200-800 0,04-0,10 400-1000 0,04-0,12 400-1500 0,04-0,15 400-1500 0,06-0,20 400-1500 0,06-0,20
200-800 0,04-0,08 200-800 0,04-0,10 400-1000 0,04-0,12 400-1500 0,04-0,15 400-1500 0,06-0,20 400-1500 0,06-0,20
200-800 0,04-0,08 200-800 0,04-0,10 400-1000 0,04-0,12 400-1500 0,04-0,15 400-1500 0,06-0,20 400-1500 0,06-0,20
200-800 0,04-0,08 200-800 0,04-0,10 400-1000 0,04-0,12 400-1500 0,04-0,15 400-1500 0,06-0,20 400-1500 0,06-0,20
300-600 0,04-0,10 400-800 0,04-0,15 500-1200 0,04-0,20 500-1200 0,04-0,25 500-1200 0,04-0,25 500-1200 0,04-0,25
135

PCD Thread milling tool
Cutting
material
PCD MGF
Surface
Nom.x
P
H
M
K
S
N
136
8.3 8.2 8.1 7.5 7.4 7.3 7.2 7.1 6.4 6.3 6.2 6.1 5.3 5.2 5.1 4.3 4.2 4.1 3.6 3.5 3.4 3.3 3.2 3.1 2.3 2.2 2.1 1.8 1.7 1.6 1.5 1.4 1.3 1.2 1.1
Material
PCD GWF
uncoated
vc (m/min)
uncoated
8 mm
10 - 12 mm
fz (mm/tooth) fz (mm/tooth)
vc (m/min)
16 mm
20 mm
fz (mm/tooth) fz (mm/tooth)

300-1000
0,04-0,08
0,05-0,10
300-1500
0,04-0,15
0,05-0,20
400-1500
0,04-0,08
0,04-0,10
400-2000
0,05-0,15
0,06-0,20
400-1500
0,04-0,08
0,04-0,10
400-2000
0,05-0,15
0,06-0,20
400-1500
0,04-0,08
0,04-0,10
400-2000
0,05-0,15
0,06-0,20
400-1500
0,04-0,08
0,04-0,10
400-2000
0,05-0,15
0,06-0,20
400-1500
0,04-0,08
0,04-0,10
400-2000
0,05-0,15
0,06-0,20
400-1500
0,04-0,10
0,05-0,20
500-2000
0,05-0,20
0,06-0,25

Drill reamer DREAMMAX / End mill
Solid
carbide
Cutting
material
Surface
TiN
Nom.x
P
H
M
K
S
N
8.3 8.2 8.1 7.5 7.4 7.3 7.2 7.1 6.4 6.3 6.2 6.1 5.3 5.2 5.1 4.3 4.2 4.1 3.6 3.5 3.4 3.3 3.2 3.1 2.3 2.2 2.1 1.8 1.7 1.6 1.5 1.4 1.3 1.2 1.1
Material
Solid
carbide
DLC
vc
6-8mm 8-10mm 10-12mm

fz
fz
fz
10-12mm
fb
fz
30-60
0,03-0,10 0,04-0,10 0,07-0,10
30-60
0,03-0,10 0,04-0,10 0,07-0,10
30-60
0,03-0,10 0,04-0,10 0,07-0,10
50-100
300-600 0,05-0,06 0,12-0,20 300-600
0,06-0,1
0,25-0,3
0,05-0,12 0,06-0,15 0,07-0,15 300-600 0,05-0,06 0,12-0,20 300-600
0,06-0,1
50-100
0,05-0,12 0,06-0,15 0,07-0,15 300-600 0,05-0,06 0,12-0,20 300-600
0,25-0,3
0,06-0,1
0,25-0,3
vc
6-8mm
fb
fz
vc
200-500 0,05-0,06 0,12-0,25 200-500
0,06-0,1 0,25-0,35
100-300 0,05-0,06 0,12-0,25 100-300
0,06-0,1 0,25-0,35
137
CNC program for

(Drill) Thread milling
CNC program step-by-step explanation
Machining task:
Thread: M10, depth = 20.560 mm (EL)
Bore: blind bore, D = 8.500 mm,
cyl. depth = 22.060 mm
Chamfer steps:
1) tapered, D=10.300 mm, W=90.0
Material:
7.2 aluminium alloy (A5 < 14%),
AlMn 1 Mg 0,5, 3.0525
Tool:
BGF-M10 2.0D, uncoated
Milling tool radius = 3.980 mm
Eccentricity = 1.020 mm
Order No.: 80.9410.01.000022
Drawing No.: 80.9410.01.000022.01
Main time: 4.0 sec
Cutting values (external track):
n = 14980 rev/min
vc = 400 m/min
F = 4494 mm/min (chamfering)
fs = 0.300 mm/rev
fb = 0.300 mm/rev
F = 4494 mm/min (drilling)
fz1 = 0.100 mm/tooth F1 = 2996 mm/min (thread milling)
NC machine:
Drive: standard NC machine
Max. spindle speed: 15000 rev/min
Control: Sinumerik
Ref.:
contour path, incremental
NC options:
Entry loop: 180
Exit loop: 180
Milling method: conventional milling
Chip removal: single, degressive
Note:
Deepest tool position = -23.370 mm
For control systems where the feed relates to the central track, the
figures given in brackets must be used
138
CNC program for

N5
G00 G53 G40 G60 G90 D0 Z+0.0000
Initialisation, absolute coordinates
N10 G80
Deselect any existing cycles
N15 T1 M06
Tool selection
N20 G54 X+0.0000 Y+0.0000 M07

N25 Z+1.0000 D1 S14980 M03
Zero point shift

Move to start pos. 1mm above
workpiece
N30 G01 Z-1.3000 F1498
Start bore with reduced boring feed
N35 G01 Z-15.6580 F4494
N45 G00 Z-14.6580
Bore to first boring depth

Clear chips (chip clearance, blow
through)
Move to start position for second
boring depth
N50 G01 Z-23.3700
Bore to end bore depth
N40 G00 Z+0.0000
Clear chips
N55 G00 Z+0.0000

;(C O N V E N T I O N A L
M I L L I N G)
N60 G00 Z-20.4000

N65 G01 G91 G42 G64 X+0.0000 Y+3.9800
F2996 ;(F340)
N70 G02 X+0.0000 Y-8.9800 I+0.0000
J-4.4900 Z-0.2250
N75 G02 X+0.0000 Y+0.0000 I+0.0000
J+5.0000 Z-1.5000 ;(F611)
N80 G02 X+0.0000 Y+8.9800 I+0.0000
J+4.4900 Z-0.2250 F7490 ;(F851)
Move to start position for thread

milling
Incremental coordinates, select milling
radius adjustment, No movement
Entry loop with pitch adjustment
(Z = 0.15P)
Thread finish milling to nominal
dimension (Z=P)
Exit loop with pitch adjustment
(Z = 0.15P)
N85 G00 G40 G60 X+0.0000 Y-3.9800
Deselect milling radius adjustment
N90 G00 G53 G40 G90 D0 Z+0.0000 M95
Exit status
N95 M30
End of program
Note:
For formulae and abbreviations used, see the following pages.
The application details given depend on the environmental and application
conditions (e.g. machine, ambient temperature, lubricant/coolant used
and machining result required): they are based on the correct application
conditions, correct use and compliance with the spindle speed limits given
for the tools.
The CNC program is included in the supply and is available for current
control systems such as SINUMERIK, FANUC, HEIDENHAIN, etc.
CNC programs can be configured on line at http://tpt.kometgroup.com
or can be obtained on request from tel.: +49 (0) 711 78891-0
139
Formulae
Formula symbols and abbreviations used
n
r.p.m.
Spindle speed
z
No. of teeth
vc
m/min
Cutting speed
fz
mm/teeth Milling feed
f
mm/rev
Boring feed
rf
mm
Tool radius
e
mm
Eccentricity
g
mm
Amount of withdrawal for conventional milling
g
mm
Amount of withdrawal for climb milling
D
mm
Nominal thread diameter
R1
mm
Nominal thread radius
R2
mm
Radius entry loop, external path (J)
z
mm
z dimension entry and exit loop
R3
mm
Radius entry loop, centre path (J)
R4
mm
Radius full circle, centre path (=e)
Path feeds
Entry loop contour path
F1 = n z fz
F1 = n z fz
e
rf + R1
Full circle contour path
F2 = n z fz
F2 = n z fz
Entry loop centre point path
2 e
D
Full circle centre point path
F3 = n z fz 2,5
Exit loop contour path
F3 = F2 2,5
Exit loop centre point path
140
Formulae
Formulae
vc =
Dpn
1000
Cutting speed in m/min
n =
vc 1000
Dp
Spindle speed in r.p.m.
rf = R1 e
Tool radius in mm
e = R1 rf
Eccentricity in mm
pitch +
g = 1,3
g =
e
tan (
a
2
)1
e
tan (
a
2
Amount of withdrawal for conventional

milling in mm
Amount of withdrawal for climb milling
in mm
1 where a = 90 countersink angle = tan45 = 1

where countersink angle is 60 the amount of
withdrawal is larger
R1 =
D
2
Nominal thread radius in mm
R2 =
rf + R1
2
Radius entry loop, external path (J) in mm
z = p 0,15
z dimension entry and exit loop in mm
e
2
Radius entry loop, centre path (J) in mm
R3 =
R4 = e
Radius full circle, centre path (=e) in mm
141
Setting
Preparations on tool
Tool clamping
Correct alignment of clamping screw on clamping surface for Whistle-Notch
adaptor
Minimise overhang but the cutting sweep for the tool should be beyond the
adaptor
Effect of concentricity on tool life using a solid carbide thread milling
tool as an example
Lf (%)
thermal expansion or hydr. expansion chuck
Material:
HE cyl. with side screw

heat treated steel
Rm = 1000 N/mm2
Cutting values:
size: M10
vc = 100 m/min
fz = 0,06 mm/tooth
collet
run-out error (m)

Tool measurement
Only measure tool length on pre-setter.
Check concentricity at drill tip resp. thread milling section <0.02 mm
Use tool radius shown on the CNC program
Preparations on machine
Inkey tool length and tool radius into offset register of the control
Program test
Do a test run over the workpiece (increase tool length in tool record)
Check machining time. If the time recorded is clearly different to that
given in the program, there is an error in the feed rate calculation (contour
path/centrer point path
Optimise coolant supply. If flood coolant used, i.e. direct coolant flow onto
the milling section of the tool. For through holes use flood coolant if there
is no lateral flute coolant supply on the tool.
142
Setting
Milling method for different materials
Cast aluminium
Can be carried out without peck cycle
For tools with internal coolant there is no need for chip clearance after
boring.
Long chipping aluminium
At least once peck cycle
Radial division of cut may be necessary if a thread with very low burring is
required
Grey cast iron

No chip clearance
Conventional thread milling in one path. Over 2D two pathes may be
required.
Special cases
Through hole
For tool with internal coolant,
switch to external coolant for milling
To reduce side load, preferably work
with milling section on shank side
Angled bore exit / cutting through cross holes

Reduce bore feed rate at bore exit by 60%
Cavities (inclusions) in cast materials

Reduce bore feed rate by 40-60%
143

Chips packed or glued at the thread profile
poor coolant
improve coolant (i.e. add flood coolant, lateral flute
coolant supply for through holes)
add coolant flutes flutes on shank
Thread go-gage doesnt fit

thread too small
reduce tool radius in offset register
chips in thread
improve coolant
Thread is getting tapered

poor tool clamping
improve tool holding (i.e. shrink fit holders)
thread milling feed too high
reduce thread milling feed
Erratic tool wear

tool run out too high
use better tool holders (i.e. shrink fit holders)
Counterbore chips are winding around the tool

chamfer feed too low
increase chamfer feed
144

Loud drilling noise
(especially towards the final drilling depth)
chip problem
reduce drill feed rate
use tool with coolant through
add peck cycle
Tool breakage while drilling

(especially in long chipping material)
chip problem
reduce drill feed rate
add peck cycle (multiple pecks)
Chips glued up in the flutes

poor coolant
improve coolant situation
use coated tool
Chippage,tool breakage while thread milling

feed rate thread milling too high
check that the chip grooves are free of chips after the
boring operation
vibrations
reduce feed rate (check whether NC feeds relate to
centre point or external track)
Poor thread surface (harmonics)
vibrations
check tool holder (do not use modular systems !)
check workpiece clamping and fixture. Where the
clamping set-up is unstable introduce a distribution of
the cutting force.
reduce cutting speed
increase tooth feed rate
introduce distribution of cutting force
145

Thread milling tool
Chips packed or glued at the thread profile
poor coolant
improve coolant (i.e. add flood coolant, lateral flute
coolant supply for through holes)
add coolant flutes flutes on shank
Thread go-gage doesnt fit
thread too small
reduce tool radius in offset register
chips in thread
improve coolant
Thread is getting tapered
poor tool clamping
improve tool holding (i.e. shrink fit holders)
thread milling feed too high
Erratic tool wear

tool run out too high
use better tool holders (i.e. shrink fit holders),check
material for homogeneity
Chippage, tool breakage
feed rate thread milling too high
vibrations
check tool holder (dont use modular systems!!),
change feeds and speeds
Poor thread surface
tool overhang too long
check part clamping an and fixture. Use multiple cuts
when part is clamped weak.
non-suitable tool for this application
reduce cutting speed, increase feed/tooth, prefer
conventional milling
146

Roll form tap
Thread too tight
tolerance of thread forming tool does not align with
thread gauge
use thread forming tool with right tolerance
Core diameter too large on thread

wrong drill diameter (too large)
use smaller drill
Core diameter too small or torque too high

drill diameter too small
use larger core boring tool
Forming gap
147

Tap
Oversized thread
wrong tools
select the right tools as shown in the KOMET JEL
catalogue
cutting edge geometry not suitable for materials to be
machined
catalogue
material built-up at tap flanks
improve coolant system
use coated tap
minor diameter too small, tool is cutting full profile
select correct core diameter
chip jam
blind bore: increase spindle speed. Correct tool selection (spiral flute)
through hole: correct tool selection (spiral point)
tolerance of tap drill to thread gauge does not agree
use tap drill with right tolerance
angular or positional error in core bore
adjust workpiece clamping, use tapping chuck with
axis parallel float
Thread too tigh

tolerance of tap drill to thread gauge does not agree
use tap drill with right tolerance
wrong tool type
catalogue
Thread is cut wrongly axially

cutting lead pressure on tapping chuck too great
select the right cutting lead pressure
148

Tap
Pitch distortion
(plug gauge cannot be screwed in over full thread length
on the workpiece)
tap is not cutting true to pitch
select right tool
select right cutting lead pressure
with length adjustment chucks reduce feed to 95%
Thread oversize at the entry
wrong cutting lead pressure
use compensation chuck(tension)
use lead srcrew
select right tool
Thread surface not clean
wrong tool type
select right tool
chip jam
see thread too large chip jam
core diameter too small
select right core diameter
material built-up on thread flanks
use tools with surface treatment
improve coolant system
cutting speed to low
increase cutting speed
No. of threads
Tool life too short

wrong tool type
select right tool type
cutting speed too high or too low
adjust cutting speed
composition and supply of coolant inadequate
provide suitable, sufficient coolant
NOMINAL ACTUAL
premature wear due to lack of or unsuitable surface

treatment
use coated tools, if necessary solid carbide tools
149
KOMET Dihart Precision Tools

KOMET DIHART supplies a wide range of standard reaming tools.
KOMET DIHART also specialises in designing and producing tools
according to customers specifications, for achieving the highest
standard of machine finishing.
Modern machines operating in air-conditioned halls guarantee a
maximum of precision for the manufacture of high-performance
tools.
150
Index Reaming
Left-hand fold page
Product Overview Reamers
152 153
Assembly Instruction
Reamax
Reamax TS
Rapid Set Heads
Cutting Rings
Monomax expandable
DAH Compensation Holder
Hydro-expansion Chuck
DPS Floating Holder
154 155
156
157
158 159
160 161
162 163
164
165
Cutting Data
Cutting speed
Feed
166
167
Geometries
Standard Geometries / Special Geometries
Cutting Materials and Coatings
ASG Cutting Geometry
168 169
170
171
Types of Tool Wear
172 173
Technical Application Hints

Fault Cause Remedy
Measurement
174 175
176
151
Overview Standard Reamers

Dihart offers standard reamers with a diameter range from 1,4 to 300,59 mm.
300,59
139,59
60,00
40,00
20,10
17,60
12,70
12,50
9,60
5,60
4,00
1,40
According to diameter
Tool Attachment
HSK-A, DAH, ABS,
Cylindrical Shank,
Morse Taper,
ISO Taper
Cylindrical Shank,
Morse Taper,
Cylindrical Shank,
Morse Taper,
Cylindrical Shank
DAH,
Cylindrical Shank
HSK-A, DAH, ABS,

Cylindrical Shank,
Morse Taper,
Cylindrical Shank
152
* Diameter 139,60 to 300,59 mm on request.
Overview Standard Reamers
According to system
Expandable
Monobloc
Modular
Solid
153
Reamax
Diameter range 12,5 - 21.999 mm, 6 cutting edges
Diameter range 22 - 40 mm, 8 cutting edges
Cylindrical shank 3D and 5D
DAH Compensation Holder 5D
Modular tooling system
High precision changing through face and taper contact
New multiple-cutting reaming technology
Optimised for application with mist coolant
Highest cutting capacity
Reamax Assembly Instruction

Serie 640
Apply light grease on

tie bar thread
Clean taper/face contact

thoroughly (grease free)
Before tightening the replaceable

insert and tie bar, turn in a clockwise
direction until it stops
For nominal size 3, 4 and 5, locate marks on insert and tie bar
for correct fitting
Fitting the replaceable insert
Clean the taper and face contact on insert and holder thoroughly (grease
free).
Apply light grease on tie bar threads.
Locate tie bar on insert and holder.
Important note: for nominal size 3, 4 and 5, fit with marking on tie bar
and insert aligned.
Draw in tie bar with the clamping nut. Before tightening, turn insert and
tie bar clockwise until it stops.
Tighten the clamping nut as far as possible using the torque key to the
specified starting torque M.
154
Reamax
Reamax Disassembly Instruction
Serie 640
Loosen the clamping screw
Locate hexagonal key in insert and loosen insert by turning
Removing the replaceable insert
Order No.
Torque M [Nm]
12,500-15,999 16 81 12
640.43.001
640.43.011
45
16,000-21,999 20 81 14
640.43.002
640.43.012
67
22,000-25,999 25 81 19
640.43.003
640.43.013 1012
26,000-32,000 25
22
640.43.004
640.43.014 1820
26,000-32,000
81 24
640.43.004
640.43.014 1820
32,001-40,000 32 81 27 10 640.43.005
640.43.015 2628
DAH
Order No.
Cylindrical shank
Hexagon socket [mm]
Hexagon
wrench
extra long
Dia.-range [mm]
Hexagon
wrench
Nominal size
Width across flats [mm]
Loosen the clamping screw.

Pull tie bar from holder and insert.
Locate hexagonal key in insert and loosen insert by turning.
155
Reamax TS
Reaming Heads expandable
Carbide and Cermet
high precision changing
variety of coatings
Holder
with cylindrical shank
similar to DIN1835
with internal coolant
supply
Reamax TS Assembly instructions

3
Screw pull stud 5 into reaming head and Clean taper/face
tighten with open-end wrench 6.
contact thoroughly
2
Open clamping jaws 2 with key 3. Insert (grease free).
reaming head 1.
5
Close clamping jaws 2 with key 3, noting
recommended torque.
1
When inserting the reaming head 1 this is
drawn into its final position by closing the
clamping jaws 2.
When removing the reaming head 1
6
this is pressed out of its position by the
clamping jaws 2 which allows it to be
easily removed from the holder: open the
clamping jaws 2 with the key 3, remove
the reaming head 1.
Adjusting to compensate for wear
The smallest bore tolerances of up to IT4 can
be achieved by readjusting with the hexagonal
key 4.
3
Operating key
TS size
TS1
TS2
TS3
TS4
156
Order No.
size
L05 01240
8IP
340.35.002
SW2,5
340.35.003
SW3
340.35.003
SW3
4
Hexagonal
key*
Torque
size
1,5 Nm
SW4
2,5 Nm
SW5
4 Nm
SW5
5 Nm
SW8
4
5
Pull struds
6
Open-end
wrench for 5
Order No.
Order No.
size
18589 10005
15E.30.10010
SW5
18589 10005
15E.30.10020
SW5
18589 10006
15E.30.10030
SW6
18589 10008
15E.30.10040
SW8
* not included in supply
Rapid Set Head

Diameter range 9,6 - 60 mm
4 - 6 cutting edges
Internal coolant supply
Holders cylindrical, Morse taper, ABS, DAH, HSK
Modular tooling system
Simple and fast tool change
Left hand cutting edges for maximum productivity
Perfect accuracy
Various cutting materials and coatings
Rapid Set Head Assembly Instruction
Serie 540
Each Rapid Set Head is delivered with slightly greased
taper. Do not wipe off!
Taper must be slightly
greased with copper grease
(Order-No.:
15K.10.10001)!
1x
Turn left-/right screw one rotation into

the Head (counter-clockwise thread).
Clean taper in holder

thoroughly free of grease
Before tightening turn the drive keys of

the Rapid Set Head against the direction of
machining until it hits the holder.
Tightening the left-/right screw.

Observe the specified starting torque M in the index table.
Dia.-range
[mm]
Torque M
[Nm]
12,60 15,59
0,7 0,9
15,60 18,59
1,1 1,4
18,60 24,00
1,8 2,3
24,01 40,00
3,0 3,8
40,01 60,00
5,2 6,6
Rapid Set Heads up to Diameter

12,59 mm are assembled with a
clamping screw at the back of the
holder. The screw has a counterclockwise thread.
157
Cutting Ring
Diameter range 17,6 - 139,6 (300) mm
6 - 12 cutting edges
Holders cylindrical, Morse taper, ABS, DAH,
HSK, SK
Multiblade and modular
Various cutting materials and coatings
Compensation of wear through adjustability
High process capability
Can be regrinded and retipped
Cutting Ring Assembly Instruction
Serie 500 - 509
Apply light grease on
thread.
Clean holder, taper and Cutting Ring thoroughly

free of grease. For Cutting Rings > Dia.80 mm taper
must be slightly greased. The position of the drive
pins is marked red.
Before tightening and adjusting turn the Cutting
Ring against the direction
of machining until hitting
the drive pins.
Please observe the

marking on holder
and Cutting Ring,
check alignment of
the coolant bores.
Adjust the diameter to the middle

of the tolerance
(counter-clockwise thread).
The diameter can only be measured at the marked

cutting edges due to unequal angular position!
158
Measure the diameter: If

the diameter was set too
big the ring must be removed completely and the
procedure must be started
all over again!
(+)
Cutting Ring
Cutting Ring Assembly Instruction
Serie 510 - 519
Apply light grease on threads
of conical screw.
Clean holder, taper, grinding surfaces
and Cutting Ring thoroughly free
of grease.
For Cutting Rings > Dia.80 mm taper
must be slightly greased. The position
of the drive pins is marked red.
Screw the nut onto the holder with the smooth

face against the bush. Mount the Cutting Ring
with the conical screw.
After fastening the conical screw check that there is
space between bush and ring. Fasten conical screw
according to index table.
Before tightening and adjusting turn the Cutting Ring

against the direction of machining until hitting the drive pin.
Please observe the marking on holder and
Cutting Ring, check alignment of the coolant bores.
(+)
Adjust the diameter to the middle of the tolerance.
The diameter can only be

measured at the marked
cutting edges due to unequal angular position!
Measure the diameter.

If the diameter was set
too big the ring must be
removed completely and
the procedure must be
started all over again!
Dia.-range
[mm]
Torque M
[Nm]
18 25
16 18
26 32
25 28
33 40
48 55
41 45
65 75
46 60
90 110
61 79
120 140
80 100
180 220
159
Monomax expandable
Diameter range 5,6 - 40.6 mm

4 - 8 cutting edges
Cylindrical shank and Morse taper
High efficiency
Smallest bore tolerances can be reached
Straight- and left hand fluted for defined chip flow
Maximum production reliability
Compensation for wear through easy adjustment
160
Monomax expandable
Central coolant outlet
Taper screw
15A.11.200xx
Reamer
Taper screw
15A.10.200xx
Reamer
Lateral coolant outlet
161
Dihart Compensation Holder DAH

Assembly- and Adjusting Instruction
Clean grinding surfaces thoroughly dry and free of grease
Pre-load evenly with the 6

assembling screws (compressing
the spring washer)
162
Dihart Compensation Holder DAH

Adjusting the DAH must be done in the machine on the spindle
where the tool will be in use afterwards!
Determine the highest position by
turning against the direction of machining (largest runout error).
Bring the setscrew and hexagonal
key to the highest position by turning the adjusting ring.
Correct half of the measured runout
error by inserting the setscrew.
Repeat this procedure until the
runout error is < 5 m.
Center the indicator if possible on the gauge line.

If non existent, measure at the cutting edges.
Tighten the screws cross-wise. Please observe the

specified starting torque M in the index-table.
After fastening, fix the adjusting ring by
locking the setscrew.
M
Finally check the runout once more.

should be < 5 m.
DAH
d1
[mm]
Torque M
[Nm]
63
79
81
79
115
25 35
163
Simple handling
reduced machine idle times
In comparison to previous solutions the hydro-expansion chuck is integrated
into the new Dihart compensating holders. This means one less interface.
Four adjustable screws allow rapid and precise adjustment of the concentricity of the multiple blade reamer, reducing concentricity errors to virtually zero.
The extremely slim design of these new compensating holders ensures that
they fit easily into practically all tool magazines.
Simple, time-saving control using adjustment ring with adjustment screw
Alignment module:
1 Adjustment ring
4 Adjustment screws
Tightening screw
for clamping tool
Connection on tool-side
with expansion chuck
Adjustment of concentricity on
cutter to virtually zero m
164
Connection on
machine side:
SK 40; HSK 63
Dihart Floating Holder DPS

For use on turning machines
cost reducing
long tool life for tools
consistent results with batch production
reduction in waste and re-working
slim design
no worn parts
no adjustment
165
Guideline values for reamers
P
S
M
K
N
H
166
16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1 4.0 3.0 2.1 2.0 1.0
Material group
Cutting speed vc (m/min)

Reamers short
Reamers long
Cutting materials and coatings
minmax
minmax
minmax
70200
806-10 200
8015-45 200
805-9
130
6-10
4-7
3-5
4-7
minmax
minmax
minmax
minmax
minmax
60165
65165
65165
65110
1545
1030
1545
70200
80200
80200
80130
70200
80200
80200
80130
610
610
1545
70145
60145
60145
6095
4-7
3-5
4-7
512
5-12
1545
1035
1035
35130
2090
5-8
4-6
4-6
10-25
6-12
9-18
9-18
8-15
130295
110250
65200
55165
3565
2090
85275
55165
6-12
6-12
10-30 100330
6510-20 200
10-30
10-30
8-20
110330
110550
110440
on request
5-9
minmax
4-6
4-6
160355
130295
85250
1025
612
918
918
815
612
612
1030
1020
1030
1030
820
minmax
minmax
60120
50120
50120
5080
1030
1020
1030
70145
60145
60145
6095
70145
60145
60145
6095
35145
2595
115260
95215
60180
3570
2595
115260
95215
60180
1030
1025
1025
2595
1565
5-8
50200
35130
160355
130295
85250
50100
35130
minmax
95215
80180
50145
40120
2550
1565
60200
60200
70240
70240
80240
80400
80320
Guideline values for reamers
P
S
M
K
N
16.015.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1 4.0 3.0 2.1 2.0 1.0
Material group
Feed fz (mm/tooth)
Ream.allow.
in (mm)
Straight Fluted
Left Hand Fluted
without interrupted cut, chip deflection, chip breaker geometry

ASG09B ASG09 etc.
ASG05 ASG 0501 etc.
ASG07 ASG01 etc.
Feed fz (mm/tooth)
Feed fz (mm/tooth)
Feed fz (mm/tooth)
< x8 x8- x25- > x50 < x8 x8- x25- > x50 < x8 x8- x25- > x50
25
25
25
50
50
50
0,05- 0,07- 0,09- 0,10- 0,07- 0,10- 0,12- 0,13- 0,07- 0,10- 0,12- 0,130,08 0,12 0,20 0,25 0,12 0,17 0,24 0,30 0,12 0,17 0,24 0,30
0,05- 0,07- 0,09- 0,10- 0,07- 0,10- 0,12- 0,13- 0,07- 0,10- 0,12- 0,130,08 0,12 0,20 0,25 0,12 0,17 0,24 0,30 0,12 0,17 0,24 0,30
0,05- 0,07- 0,09- 0,10- 0,07- 0,10- 0,12- 0,13- 0,07- 0,10- 0,12- 0,130,08 0,12 0,20 0,25 0,12 0,17 0,24 0,30 0,12 0,17 0,24 0,30
0,04- 0,05- 0,07- 0,08- 0,05- 0,07- 0,09- 0,10- 0,05- 0,07- 0,09- 0,100,06 0,09 0,15 0,19 0,09 0,13 0,18 0,23 0,09 0,13 0,18 0,23
0,03- 0,05- 0,06- 0,070,05 0,08 0,13 0,16
0,03- 0,05- 0,06- 0,070,05 0,08 0,13 0,16
0,03- 0,05- 0,06- 0,07Feed values for titanium alloys relate to
0,05 0,08 0,13 0,16
0,03- 0,07- 0,10- 0,11ASG03 and ASG0301
0,05 0,14 0,24 0,30
0,03- 0,05- 0,06- 0,070,05- 0,06- 0,08- 0,080,05 0,08 0,13 0,16
0,08 0,11 0,16 0,20
0,03- 0,05- 0,06- 0,070,05- 0,06- 0,08- 0,080,05 0,08 0,13 0,16
0,08 0,11 0,16 0,20
0,03- 0,05- 0,06- 0,070,05 0,08 0,13 0,16
0,06- 0,08- 0,10- 0,110,08- 0,11- 0,13- 0,140,09 0,13 0,22 0,28
0,13 0,18 0,26 0,33
0,06- 0,08- 0,10- 0,110,09 0,13 0,22 0,28
0,06- 0,08- 0,10- 0,110,08- 0,11- 0,13- 0,140,09 0,13 0,22 0,28
0,13 0,18 0,26 0,33
0,06- 0,08- 0,10- 0,110,08- 0,11- 0,13- 0,140,09 0,13 0,22 0,28
0,13 0,18 0,26 0,33
0,06- 0,08- 0,10- 0,110,08- 0,11- 0,13- 0,140,09 0,13 0,22 0,28
0,13 0,18 0,26 0,33
0,06- 0,08- 0,10- 0,110,09 0,13 0,22 0,28
0,06- 0,08- 0,10- 0,110,09 0,13 0,22 0,28
0,05- 0,07- 0,09- 0,100,07- 0,10- 0,12- 0,130,08 0,12 0,20 0,25
0,12 0,17 0,24 0,30
0,05- 0,07- 0,09- 0,100,07- 0,10- 0,12- 0,130,08 0,12 0,20 0,25
0,12 0,17 0,24 0,30
0,05- 0,07- 0,09- 0,100,07- 0,10- 0,12- 0,130,10 0,14 0,24 0,30
0,14 0,20 0,29 0,36
0,05- 0,07- 0,09- 0,100,10 0,14 0,24 0,30
0,05- 0,07- 0,09- 0,100,10 0,14 0,24 0,30
on request
0,10- 0,10- 0,20- 0,20- 0,10- 0,10- 0,20- 0,20- 0,10- 0,10- 0,20- 0,20167
0,20 0,30 0,40 0,40 0,20 0,30 0,40 0,40 0,20 0,30 0,40 0,40
ASG 01
Geometry
Standard Geometries
Bevel angles
Chip
evacuation
Flute form
Straight
Fluted
45
Straight
Fluted
8
30
Left Hand
Fluted
4
Left Hand
Fluted
25
Left Hand
Spiraled
ASG 06
25
90
ASG 07
ASG 0501
ASG 05
ASG 04
ASG 02
45
45
168
Face Cutting
Straight
Fluted
0,2x45
Straight
Fluted
ASG 1101
ASG 11
ASG 09
ASG 0703
Geometry
Standard Geometries
Bevel angles
Chip
evacuation
Flute form

Face Cutting
90
Straight
Fluted
0,2x45
Straight
Fluted
20
Straight
Fluted
45
90
Straight
Fluted
0,2x45
Face Cutting
ASG 0704 ASG 0601 ASG 1402 ASG 09B
Geometry
Special Geometries
Bevel angles
Chip
evacuation
Flute form
Straight
Fluted
32 mm
Chip breaking geometry
Straight
Fluted
32 mm
Chip breaking geometry
90
Straight
Fluted
Face Cutting,
for increased positional accuracy
0,05x45
90
Straight
Fluted
Face Cutting,
for increased positional accuracy
0,05x45
We will be happy to assist you with the cutting parameters for special geometries.
169
Cutting Materials and Coatings

General: These cutting materials and coatings can be used for all types
of reaming tools.
This does not include PCD material.
Description
For workpiece material
P S M K N H
Cutting Materials
DSA (carbide) is a finely-grained-hard metal (K05K10) for conventional reaming. It stands out because
of its high abrasion resistance and gives good results
in most commonly used materials.
It is very suitable for coating, and therefore mainly
used also as cutting material for coated reamers.
DST (Cermet) is a high-performance cutting material,

and very suitable for high-speed reaming. DST is ideal for machining non-alloyed or low alloyed steels up
to 1200 N/mm2 tensile strength. DST is also excellent
for reaming nodular iron.
PCD (polycrystalline diamond) is a high-performance

cutting material, and suitable for high-speed reaming
non-ferrous metals, such as aluminium, magnesium
etc. Because of its very high abrasion resistance
it is excellent for machining high-silicium content
aluminium alloys.
Coatings
TiN is an all purpose coating material. It has a very

smooth surface and has very little affinity to many
materials. This avoids structure deformation which
gives excellent surface-finish results when reaming,
and with considerably higher cutting data than with
non coated carbide reamers.
DBG-N is a TiAlN coating, which offers a very high
grade of hardness of approximately 3200 HV. The
coating also has a very high oxidation resistance. This
makes this particular high-performance coating very
suitable for high cutting speeds, and also for using
with mist coolant machining.
DJC is a combination of the high-performance

cutting material DST (Cermet) and the high-performance coating DBG. With this combination a very
high tool life with extremely high cutting data can
be reached.
170
GGG
ASG Cutting Geometry
Cutting face
Secondary cutting edge
Radial land
Rear clearance face
Main cutting edge
Primary clearance face
Secondary clearance face
The cutting geometry (ASG) comprises:

Bevel angle
Width of circular land
Backtaper
Chip angle (HM and DST always 5)
Clearance angle
171
Types of tool wear
Flank wear
Reduce cutting speed or use a cutting material or
coating with higher abrasion resistance.
Major breakage
Reduce feed rate and stock allowance
Use carbide with coating instead of cermet for
interrupted bores.
Pitting of chip surface
Reduce cutting speed or use a more positive rake
angle.
Edge wear
Increase cutting speed or use a more positive rake
angle.
Notch wear
Reduce cutting speed or use a cutting material or
coating with higher abrasion resistance.
Fatigue wear
Reduce feed rate, increase stability of the reamer.
Built-up on chip surface

Increase cutting speed and use positive geometry.
Hairline cracks
Use enough coolant and inner coolant supply,
reduce cutting speed.
172
Examples of Tool Wear
Notch wear
Flank wear
Notch wear
Flank wear
Built-up
Built-up
173

REAMING
Bore too large
Reamer is not running true in the spindle
Use DAH Compensation Holder
Alignment not precise, reamer cuts at the back end
Correct alignment or use DAH Compensation Holder
Built-up edge
Use another coolant, if necessary reduce cutting speed
Reamer too big
Repair Reamer by replacing blades
Tapered bore
Faulty alignment
Correct alignment or use DAH Compensation Holder
or DPS-Floating Holder
Misalignment of head-stock with tail-stock
Correct tail-stock or use DAH Compensation Holder
or DPS-Floating Holder
Lipped bore
Faulty alignment. Cutting edges press at start
Correct alignment or use DAH Compensation Holder or
DPS-Floating Holder
Cutting edge tail cuts especially when shank sags in
floating holder
Ensure better axial alignment. Fasten floating holder if it
can be corrected axially. Fix reamer rigidly.
Bore too small
Reamer too small in diameter Use reamer with correct
diameter
Worn reamer Expand, regrind or replace reamer
Reaming allowance too small Increase reaming allowance
Bore not true, shows chatter marks
Concentricity and alignment error of tool and spindle to
large Correct alignment and true run or use DAH
Compensation Holder
Asymmetrical cutting through uneven entry surface
Countersink bore
Deformation through clamping of the work piece
Correct clamping of the work piece
174

REAMING
Surface quality unsatisfactory
Cutting edges blunt or notched
Regrind correctly
Bevel not uniform
Give bevel accurate regrinding
Reamer does not run true
Check cylindrical accuracy of edges or use DAH Compensation Holder
Wrong machining data
Follow recommendations
Failing or insufficient coolant, chips getting jammed
Supply proper coolant with strong jet. If possible use
tools with internal coolant supply
Reamer works hard, Reamer jams

Reduced back taper because taper adjusting screw has
loosened
Cylindrical grinding with adequate taper, resharpen
Circular land too wide
Make a relief grind as instructed
Edge clearance not ground away after cylindrical grinding
Regrind face
Scoring in bore feed marks
Different height of bevels or teeth
Check concentricity of bevel and circular land and if
necessary regrind
Built-up edge
Reduce cutting speed
Scoring in bore retraction marks
Feeding the reamer blades past end of bore
Through bore: Bevel angel + 2 mm past bore exit
Machine is not solid enough
Retraction not with rapid but with increased feed
175
Measurement
180
Unequal angular position!

Only two cutting edges are 180 in opposite line.
Measuring teeth
Because the tools are tapered measurement has to be done at the front of
the cutting edge.
PCD tipped reamers require non-contact measuring device!
176
Notice
177
KOMET GROUP International Agencies

Europe
Belgium
KOMET R. Cools N.V.
Boomsesteenweg 456
2020 Antwerpen
Tel. ++32-3-2 37 97 87
Fax ++32-3-2 16 33 16
info@komet.be
Denmark
Damstahl Tooling a/s
Danmarksvej 28
8660 Skanderborg
Tel. ++45-87 94 41 00
Fax ++45-87 94 41 55
tooling@damstahl.com
Germany
KOMET GROUP GmbH
Postfach 13 61
74351 Besigheim
Tel. +49(0)71 43.3 73-0
Fax +49(0)71 43.3 73-2 33
info@kometgroup.com
Finland
P.Aro Oy
Teollisuuskatu 35-39 LH4
FI-20520 Turku
Tel. ++358-(0)20 1474500
Fax ++358-(0)20 1474501
petri.aro@p-aro.com
France
KOMET S..r.l.
46-48 Chemin de la Bruyre
B.P. 47
69574 Dardilly CEDEX
Tel. +33(0)4 37 46 09 00
Fax +33(0)4 78 35 36 57
info.fr@kometgroup.com
Austria / Croatia
KOMET GROUP GmbH
Wagramer Strae 173
1220 Wien
Tel. ++43-1-2 59 22 04

++43-1-2 59 22 12
Fax ++43-1-2 59 22 12 76
info.at@kometgroup.com
Netherlands
Roco B.V.
Willem Barentszweg 16
5928 LM Venlo
Tel. ++31-77-3 23 14 00
Fax ++31-77-3 23 14 04
info@roco.nl
Norway
Vema Brynildsrud Maskin AS
Vestre Nes 2
Postboks 114
1378 Nesbru
Tel. ++47-66 98 36 30
Fax ++47-66 98 36 40
bedrift@vema.no
Poland
KOMET-URPOL Sp.z.o.o.
ul. Stoczniowcw 2
47-200 Kdzierzyn-Kole
Tel. ++48-77-482 90 60
Fax ++48-77-406 10 70
info.pl@kometgroup.com
Portugal
FLUMAHER S.L.
P Ubarburu N 79
Pabelln 6 planta 1
20014 San Sebastian
Tel. ++34 9 43 44 62 00
Fax ++34 9 43 44 68 00
Great Britain / Ireland

KOMET (UK) Ltd.
Unit 4 Triton Park
Brownsover Road
Swift Valley
Rugby CV21 1SG
Tel. +44(0)1788.5797-89
Fax +44(0)1788.5797-90
info.uk@kometgroup.com
Romania
S.C. INMAACRO S.R.L.
Bronzului 7 BL 509A AP 8
2200 Brasov
Tel. ++40 268 42 34 50; 42 53 74
Fax ++40 268 42 30 45
info@inmaacro.com
Italy
KOMET Utensili S.R.L.
Via Massimo Gorki n. 11
20098 S. Giuliano Mil.
Tel. ++39-02-9 84 02 81
Fax ++39-02-9 84 49 62
info.it@kometgroup.com
Russia
KOMET GROUP GmbH
ul. Spartakovskaya, 2V
420107, Kazan
Tel. +7 843 5704345
Fax +7 843 2917543
info.ru@kometgroup.com
178
Sweden
Square Tools AB
Box 9177
20039 Malm
Tel. ++46-40-49 28 40
Fax ++46-40-49 19 95
info.se@kometgroup.com
Switzerland
Utilis AG Przisionswerkzeuge
Kreuzlingerstr. 22
8555 Mllheim
Tel. ++41-52-7 62 62 62
Fax ++41-52-7 62 62 00
Slovack Republic
KOMET GROUP CZ s.r.o.
Na Hrce 1041/2,
160 00 Praha 6
Tel. +42(0)2 35 01 00 10
Fax +42(0)2 35 31 18 90
info.cz@kometgroup.com
Slovenia
Schmidt HSC d.o.o.
Kidriceva 25
3000 Celje
Tel. +386 3 49 00 850
Fax +386 3 49 00 852
peter@hsc-schmidt.si
Spain
FLUMAHER S.L.
P Ubarburu N 79
Pabelln 6 planta 1
20014 San Sebastian
Tel. ++34 9 43 44 62 00
Fax ++34 9 43 44 68 00
Czech Republic
KOMET GROUP CZ s.r.o.
Na Hrce 1041/2,
160 00 Praha 6
Tel. +420 235010010
Fax +420 235311890
info.cz@kometgroup.com
Turkey
HDKOM Mhendislik Mmessillik LTD. T.
Organize Sanayi Blgesi 75. Yl Cad.
Demirciler Sitesi B Blok No: 2
16159 Nilfer / BURSA - TURKEY
Tel. ++90 (0) 224 243 82 92
Fax ++90 (0) 224 243 63 65
hidkom@hidkom.com
Hungary
POWER TOOLS KFT
9019 GYOR, Tavirzsa u. 3/F
Tel. +36 96 511 011
Fax +36 96 511 010
info@power-tools.hu
Egypt
Tel. ++20-2-2 75 43 46
Fax ++20-2-2 75 41 83
Argentina
VORTEX S.R.L.
Pedro Morn 858
Lomas del Mirador
Buenos Aires
Tel. ++54-(11) 46 53 01 25
Fax ++54-(11) 44 88 60 72
Australia
Tel. ++61-3-97 38 08 89
Fax ++61-3-97 38 08 87
Brazil
Rua Brasileira, 439
Tel. +55(0)11.6423-5502
Fax +55(0)11.6422-0069
China
(Taicang) Co.,Ltd.
Tel. +86(0)512.535757-58
Fax +86(0)512.535757-59
India
Pvt., Ltd.
Area
BANGALORE - 560 099
Tel. +91-80-27834821
Fax +91-80-27834495
Indonesia
PT Somagede Perkasa
Tel. ++62-21-6 41 07 30
Fax ++62-21-6 40 15 72
iriawan@sgp-dkp.com
Iran
Post Code : 14186
Tehran
Tel. ++98 21 6 691 7 691
Fax ++98 21 6 691 7 688
Mexico
KOMET de Mexico,
S. de R.L. de C.V.
Acceso A, No. 110
Tel. ++52 442 2-18-25-44
Fax ++52 442 2-18-20-77
Israel
P.O.B. 20180
6 Hamachtesh St.
Tel. ++9 72-3-5 58 13 13
Fax ++9 72-3-5 58 13 17
New Zealand
Auckland
Tel. ++64-9-8 38 50 61
Fax ++64-9-8 37 62 86
Japan
KOMET GROUP KK
Tel. +81(0)422 50 0682
Fax +81(0)422 50 0683
Singapore
Singapore 658077
Tel. ++65-68 61 26 63
Fax ++65-68 61 35 00
Canada
2050 Mitchell Blvd.
Schaumburg
IL 60193-4544
USA
Tel. ++1-8 47-9 23 84 00

++1-8 47-9 23 84 80
Fax ++1-8 00-8 65/66 38
South Africa
P.O. Box 3511
Kempton Park
1620
Tel. ++27-11-453-8034
Fax ++27-11-453-9696
Korea
Korea Co.,Ltd.
Gasan-dong,
Tel. ++82(0)2.2082.6300
Fax ++82(0)2.2082.6309
Malaysia
Bandar Puchong Jaya
Tel. ++60-3-807 59160
Fax ++60-3-807 59740
gpm@gpsystem.com
Taiwan
Hung Chih Ltd., Co.
Tel. ++8 86-6-2 25 22 16
Fax ++8 86-6-2 20 59 93
Thailand
Bangbumru, Bangplad
Bangkok 10700
Tel. ++66-2-4 35 68 20
Fax ++66-2-4 35 68 22
gpt@gpsystem.com
USA
2050 Mitchell Blvd.
Schaumburg
IL 60193-4544
Tel. ++1-8 47-9 23 84 00

++1-8 47-9 23 84 80
Fax ++1-8 00-8 65/66 38
KOMET GROUP GmbH

Zeppelinstrae 3
74354 Besigheim
GERMANY
Tel. +49(0)7143.373-0
Fax +49(0)7143.373-233
info@kometgroup.com
KOMET GROUP GmbH
Ruppmannstrae 32
GERMANY
Tel. +49(0)711.78891-0
Fax +49(0)711.78891-11
info@kometgroup.com
Industriestrasse 2
4657 Dulliken
SWITZERLAND
Tel. +41(0)62.2854-200
Fax +41(0)62.2854-299

KOMGUIDE
Technical
Manual
KomGuide
Technical
Manual
Outside Europe

efficiency.

www.kometgroup.com
Technical
Manual
Egypt
Tel. ++20-2-2 75 43 46
Fax ++20-2-2 75 41 83
Argentina
VORTEX S.R.L.
Pedro Morn 858
Lomas del Mirador
Buenos Aires
Tel. ++54-(11) 46 53 01 25
Fax ++54-(11) 44 88 60 72
Australia
Tel. ++61-3-97 38 08 89
Fax ++61-3-97 38 08 87
Brazil
Rua Brasileira, 439
Tel. +55(0)11.6423-5502
Fax +55(0)11.6422-0069
China
(Taicang) Co.,Ltd.
Tel. +86(0)512.535757-58
Fax +86(0)512.535757-59
India
Pvt., Ltd.
Area
BANGALORE - 560 099
Tel. +91-80-27834821
Fax +91-80-27834495
Indonesia
PT Somagede Perkasa
Tel. ++62-21-6 41 07 30
Fax ++62-21-6 40 15 72
iriawan@sgp-dkp.com
Iran
Post Code : 14186
Tehran
Tel. ++98 21 6 691 7 691
Fax ++98 21 6 691 7 688
Mexico
KOMET de Mexico,
S. de R.L. de C.V.
Acceso A, No. 110
Tel. ++52 442 2-18-25-44
Fax ++52 442 2-18-20-77
Israel
P.O.B. 20180
6 Hamachtesh St.
Tel. ++9 72-3-5 58 13 13
Fax ++9 72-3-5 58 13 17
New Zealand
Auckland
Tel. ++64-9-8 38 50 61
Fax ++64-9-8 37 62 86
Japan
KOMET GROUP KK
Tel. +81(0)422 50 0682
Fax +81(0)422 50 0683
Singapore
Singapore 658077
Tel. ++65-68 61 26 63
Fax ++65-68 61 35 00
Canada
2050 Mitchell Blvd.
Schaumburg
IL 60193-4544
USA
Tel. ++1-8 47-9 23 84 00

++1-8 47-9 23 84 80
Fax ++1-8 00-8 65/66 38
South Africa
P.O. Box 3511
Kempton Park
1620
Tel. ++27-11-453-8034
Fax ++27-11-453-9696
Korea
Korea Co.,Ltd.
Gasan-dong,
Tel. ++82(0)2.2082.6300
Fax ++82(0)2.2082.6309
Malaysia
Bandar Puchong Jaya
Tel. ++60-3-807 59160
Fax ++60-3-807 59740
gpm@gpsystem.com
Taiwan
Hung Chih Ltd., Co.
Tel. ++8 86-6-2 25 22 16
Fax ++8 86-6-2 20 59 93
Thailand
Bangbumru, Bangplad
Bangkok 10700
Tel. ++66-2-4 35 68 20
Fax ++66-2-4 35 68 22
gpt@gpsystem.com
USA
2050 Mitchell Blvd.
Schaumburg
IL 60193-4544
Tel. ++1-8 47-9 23 84 00

++1-8 47-9 23 84 80
Fax ++1-8 00-8 65/66 38
KOMET GROUP GmbH

Zeppelinstrae 3
74354 Besigheim
GERMANY
Tel. +49(0)7143.373-0
Fax +49(0)7143.373-233
info@kometgroup.com
KOMET GROUP GmbH
Ruppmannstrae 32
GERMANY
Tel. +49(0)711.78891-0
Fax +49(0)711.78891-11
info@kometgroup.com
Industriestrasse 2
4657 Dulliken
SWITZERLAND
Tel. +41(0)62.2854-200
Fax +41(0)62.2854-299

KOMGUIDE
Technical
Manual
KomGuide
Technical
Manual
Outside Europe

efficiency.

www.kometgroup.com
Technical
Manual

KomGuide E PDF

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Egypt

ZAHRANCO, ENGINEERING TRADE

KOMET GROUP GmbH

399 01 099 00-3T-01/09 Printed in Germany

Precision has a name

KOMGUIDE Technical Manual

KOMET GROUP GmbH

399 01 099 00-3T-01/09 Printed in Germany

Precision has a name

KOMGUIDE Technical Manual

EP 0 586 423 and other patents

EP 0 973 625 and other patents and

high alloy steels X6CrMo4/1.2341; X165CrMoV12/1.2601

MicroKom M03Speed EP 0 484 407 and other patents

special alloys Inconel 718/2.4668; Nimonic 80A/2.4631

stainless steels X8CrNb17/1.4511; X10CrNiMoTi1810/1.4571

stainless / fireproof steels

gray cast iron GG-25/0.6025; GG-35/0.6035

alloy gray cast iron GG-NiCr202/0.6660

spheroidal graphite cast iron (ferritic) GGG-40/0.7040

alloyed spheroidal graphite cast iron GGG-NiCr20-2/0.7661

vermicular cast iron GGV Ti<0,2; GGV Ti>0,2

copper alloy, brass, lead-alloy bronze, lead bronze (good cut)

wrought aluminium alloys AlMg1/3.3315; AlMnCu/3.0517

cast aluminium alloy (Si-content <10%), magnesium alloy

cast aluminium alloy (Si-content >10%) G-AlSi10Mg/3.2381

hardened steels (< 45 HRC)

hardened steels (> 45 HRC)

spheroidal graphite cast iron (ferritic/perlitic)

stainless steels X2CrNi189/1.4306; X5CrNiMo1810/1.4401

EP 1 259 350, EP 1 474 258

titanium, titanium alloys TiAl5Sn2/3.7114

EP 0 491 724 and other patents

EP 0 586 423 and other patent applications

EP 1 296 793 and other patents and

EP 883 455 and other patents

Selecting the material Threading

7.0 6.1 6.0 5.1 5.0 4.1 4.0

EP 0 472 562, EP 0 472 563 and other patents

EP 0 547 049 and other patents

lead alloys 9SMnPb28/1.0718

non-alloy / low alloy steels

Selecting the material Drilling / Reaming

magnetic soft iron

structural, case hardened steel

> 850, # 1200 > 250, # 350

alloy / heat treated steel

alloy / heat treated steel

hardened steel to 45 HRC

hardened steel to 58 HRC

stainless steel, sulphuretted

stainless steel, austentic

stainless steel, ferritic, ferritic & austentic, martensitic

grey cast iron

> 500, # 1000 > 150, # 300

> 700, # 1000 > 200, # 300

grey cast iron, heat treated

> 700, <1000

> 200, # 300

> 900, # 1250 > 270, # 300

malleable iron, heat treated

nickel alloys, heat resistant

> 900, # 1200 > 270, # 350