Professional Documents
Culture Documents
INSTRUMENINDO
Revisio
n
Date
1.
GENERAL
1.1.
Scope
FAT Procedure
Description
AJ
By
Checked
By
Approved
by
Page 1 of 56
PT ANSI MEGA
INSTRUMENINDO
This document represents the Factory Acceptance Test Procedures and Test Records for the Orifice Gas
Metering and Regulation System. Its completeness is dependent upon not only the carrying out and
recording of the schedule tests and results; it is reliant on the inclusion of all required documentation such as
calibration certificates. The document is written in such a way to make it usable for testing on simulation or
live signals.
The test procedures detailed in this document are designed to provide a level of confidence in the operation
of the Orifice Gas Metering and Regulation System integrated with the control panel. The detailed purpose
of this procedure is to verify that the instruments conform to specifications, are installed correctly, function
according to design, meet manufacturer's accuracy guarantees, and obtain a permanent record of the
results.
Individual test data record sheets are generated as a single item. These test sheets are to be duplicated as
required to repeat tests to the COMPANYs satisfaction. The relevant details for the item of equipment under
test are to be entered prior to printing out the sheets.
Individual instrument loops will be checked prior to the full system tests. Procedure and Test Record Sheets
are provided in this document. Signed instrument test sheets shall be made available for inspection during
the systems test enabling functional checks only to be made.
Where possible the calculations are carried out, the calculations used will be provided for COMPANYs
inspection.
1.2.
COMPANY
CONTRACTOR
VENDOR
MANUFACTURER
INSTALLATION CHECKOUT
CALIBRATION
FAT Procedure
Page 2 of 56
PT ANSI MEGA
INSTRUMENINDO
PRESSURE TESTING
The quality control function required to prove the mechanical integrity of the
instrument pipe, valves, and fittings. The testing is intended to ensure that
there is no leakage occurs at mechanical junction.
PROJECT
1.3.
The publications listed below form part of this specification. Each publication shall be the latest revision and
addendum in effect on the date this Specification is issued for construction unless noted otherwise. Except
as modified by the requirements specified herein or the details of the drawings, Work included in this
Specification shall conform to the applicable provisions of these publications.
AGA 3/API 14.3
AGA Report #8
API RP 551
API RP 554
API RP 555
GPA 2172
GPA 2261
1.4.
Conflicting Requirements
In case of conflict between this Specification and its associated Specifications and the above Codes and
Standards, the Vendor shall bring the matter to the COMPANYs attention for resolution and approval in
writing. However, the most stringent requirement shall apply.
Should any conflicts between this specification and other documents, the following order of precedence shall
govern:
Scope of Work
Data Sheets.
This Specification
Other COMPANY Specifications
Other Referenced Publications
Approved for Construction Drawings
Vendors Code
FAT Procedure
Page 3 of 56
PT ANSI MEGA
INSTRUMENINDO
2.
COMMON PROCEDURE
1.
Each transmitter should be calibrated prior to the loop test, since all transmitters are installed after workshop
calibration conducted. FAT cannot be commenced before workshop calibration conducted.
The final loop test shall be performed to ensure that the installed instrumentations are functionally
correct.
2.
FAT shall be witnessed and approved by all related parties as mentioned in approved ITP.
3.
Adequate skilled manpower and technically/organizationally skilled supervision is required to provide proper
test and meet the time schedule of the job. In most instances COMPANY and/or CONTRACTOR
representative will witness the entire test and countersign the test report.
4.
Where interlock inputs have already been proven during loop tests, these inputs may be by pass. Input is
given to prove interlock function. All other inputs shall be proven at the sequence test.
5.
Where interlock inputs and/or outputs are associated with electrical equipment such as valves, the sequence
test shall be carried out in conjunction with the mechanical and electrical discipline to insure protection to
equipment.
6.
Tests are essentially functional and if an inoperative or badly calibrated or otherwise unsatisfactory test
result is encountered, all results for that loop should be considered null and void. The relevant earlier tests
shall be repeated, as necessary, after rework, replacement or repair. The test shall then be completely
repeated for that particular loop.
3.
CALIBRATION
Every single instrument shall be individually calibrated and all signed calibration sheets shall be compiled and
attached to FAT dossier. These sheets will be used for acceptance as being witnessed and prerequisite prior to
FAT activities. CONTRACTOR shall use calibration method according to oil and gas industry standard practice.
The following instruments must be put in highly attention e.g.:
1.
2.
3.
4.
5.
6.
Moisture Analyzer
Gas Chromatograph
Control Valve
Shutdown Valve
Pressure Safety Valve 3rd party company appointed by MIGAS to witness the test
Transmitters
FAT Procedure
Page 4 of 56
4.
PT ANSI MEGA
INSTRUMENINDO
INSTALLATION CHECKOUT
4.1
General
Installation checkout shall consist of a thorough inspection of components to ensure that they are according
to specification, installed correctly, calibrated, and functional. To ensure this status is achieved, the following
shall be performed:
1. Calibration: This should have been completed before start of final checkout. Records should be
available to verify that calibration is satisfactory.
2. Pressure Testing: This should have been completed before start of final checkout. Records should
be available to verify this function.
3. Continuity Testing, Resistance Testing, and Meggering: These should have been completed before
checkout. Records should be available to verify these functions
4. Piping Leakage Testing : This should have been completed before start of final checkout. Records
should be available to verify this function.
4.2
Scope of Activities
1. A check, using the P&lDs and the instrument data sheets, shall be made after installation to make sure
instruments are in place and according to specification.
2. Each instrument installation shall be checked against the instrument installation detail drawing for
correct and complete installation. Direction of flow through control valves, proper hook-up of flow
meters, and tubing of instruments should be checked.
3. Thermocouples shall be checked during loop check for type, length, polarity, shielding, and proper
identification. Each thermocouple shall be checked for continuity and grounds. Loop check will be
accomplished by applying a millivolt signal to the extension wires and observing the output on the
final elements. No calibration is required.
4. Orifice plates shall be visually checked for nameplate data and for an upstream sharp edge. Bore
should be callipered to check for compliance with specification. Orifice plate shall be checked to
ensure installation for correct orientation (upstream and downstream) with the process flow.
5. Control valve accessories such as position switches, handwheels, boosters, and relays shall be
visually checked.
6. Control valves and regulators shall be checked to ensure installation is in the correct orientation with
the process flow.
7. Top-works shall be checked for acceptable orientation. Valve stems shall be clean of objectionable
materials such as paint, concrete spatter, or protective tape. Limit and position switches and limit
stops, where required, shall have been installed and adjusted. Lubricators shall be installed where
required.
8. Relief valves shall be checked against specifications and P&ID to ensure proper valve is in place.
They shall be checked to ensure no blinds or gags have been left in place.
9.
Analyzers shall be visually inspected for proper installation.
a. Check availability of standard and calibration cylinders provided by CONTRACTOR.
b. Check carrier gas cylinders and manifolds for size, proper connection, pressure, and
tagging
c. Check the analyser housing for proper area classification. If the housing is purged, check
the purging system for proper operation, alarms, and shutdown if purge pressure is lost.
d. Check availability of required utilities. Check power connections to the analyzer and AC
circuits to the distribution panel.
10.
Panel instruments and panels shall be checked as follows:
FAT Procedure
Page 5 of 56
PT ANSI MEGA
INSTRUMENINDO
a. Nameplates, both front and rear, shall be checked for tag number, service, location, and
proper spelling.
b. Charts and scales shall be checked for range in accordance with the individual Instrument
Data sheets and shall be fitted to the respective instruments. Remove chart drive fuses to
avoid chart usage until ready to turn over to owner.
5.
FAT Procedure
Page 6 of 56
PT ANSI MEGA
INSTRUMENINDO
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
FAT Procedure
Page 7 of 56
PT ANSI MEGA
INSTRUMENINDO
1.0
6.0 mm
1/2o
Up to 1000 mm
Up to 2000 mm
Over 2000 mm
7.0 mm
11.0 mm
20.0 mm
Tolerance
2.0
3.0
4.0
5.0
FAT Procedure
Page 8 of 56
PT ANSI MEGA
INSTRUMENINDO
6.0
1. Junction Box :
Material,
nameplate,
grounding,
classification, certification, adequate terminal block, wire marker,
termination diagram installation, etc.
2. Cable :
cable specification, correct cable installation, cable
number installation, cable fixing installation, cable way installation,
spared cable, etc.
3. Cable gland
:
Material, correct size, classification, cable
gland shroud, compound, etc
Inspection Method
After an assembly of the equipment in the factory, the components as shown in the
approved drawing will be measured, with a vernier caliper, and/or a steel measuring tape.
2.
3.
7.0
Inspection Method
After assembly of the equipment, the visual inspection is carried out. As for the painting,
color tone and gloss will be visually inspected and confirm a wiring condition by the
watching.
2.
FAT Procedure
Page 9 of 56
PT ANSI MEGA
INSTRUMENINDO
3.
8.0
Inspection Method
The type, color, size of the cable including cable duct shall be visually checked with the
specification and approval drawing. The cable marks shall be checked visually compared
with the terminal block assignment.
The grounding of the instrument cable shall also be checked and compared with the
approved drawing.
2.
3.
9.0
FAT Procedure
Page 10 of 56
PT ANSI MEGA
INSTRUMENINDO
10.0
10.1
4.
5.
10.2
The application of power to confirm that motors rotate, switches work, electronics
are powered, etc.
The operation of controls to confirm that the particular control affects the correct
function and the particular switch controls the correct device.
The measurement of electrical signals to confirm that instrument outputs exist in
their proper form; i.e., milliamp or millivolts, the checking of alarms, their sense and
trip confirmation.
In the case of Process Analyzers, it shall be checked with a suitable test sample
certified by an authorized, acceptable authority and/or laboratory. This is to verify
that Manufacturer's original calibration is still valid. Analyzers shall not be recalibrated unless an obvious discrepancy is found and the re-calibration completely
documented.
Test methods and procedure will be attached for individual component
Calibration
10.2.1 Scope
This document describes the procedure by which the calibration of a device shall be tested
to determine its acceptability. This document also provides the vehicle for specifying,
documenting and recording the testing requirements specific to each device.
10.2.2 Procedure
A Calibration Requirements Data Sheet shall be prepared for each device to be tested. The
device shall be operated in accordance with the calibration test requirements. The
FAT Procedure
Page 11 of 56
PT ANSI MEGA
INSTRUMENINDO
completed Calibration Requirements Data Sheet, with the results recorded, supporting data
and documents attached shall become the Calibration Test Report.
10.2.3 Application
Calibration of each analyzer shall be in accordance with each Vendor's Calibration
Procedure. The Calibration Procedure to be provided by the tester to the Client upon receipt
from the Analyzer Vendor.
The following are calibration requirement data to be listed or tested if applicable:
1.
2.
3.
4.
Calibration Standards
Accuracy Tests
Repeatability Tests
Stability Tests
Acceptance Criteria
a. Accuracy is the degree of conformity of an indicated Value to a recognized,
accepted standard. The maximum positive and negative deviation observed in
testing an analyzer under specified conditions and by a specified procedure. It shall
be expressed as a percent of span.
b. Repeatability is the ability of the analyzer to produce the same output whenever
the same sample is introduced into the analyzer. The closeness of agreement
among a number of consecutive measurements of the output for the same value of
the input. It shall be expressed as a standard deviation.
c.
11.0
Stability is to operate the analyzer continuously with the same sample for as
specified period of time. The maximum variation in output
SIMULATION TEST
This test is to ensure adequacy between field measurement and computer reading based on
specified allowable error.
With reference to the Datasheet, P&ID and Cable Termination Diagram
1.
Inspection Method
The Simulation Test Report shall be prepared for each device to be tested.
The Equivalent signal(s) shall be set to the relevant input parameter of the device.
Corresponding output/ display shall be recorded and compared with calculated value.
FAT Procedure
Page 12 of 56
PT ANSI MEGA
INSTRUMENINDO
2.
3.
12.0
On the GC and GC controller, force the running of calibration gas as sample stream.
Let the GC run for 6 consecutive analysis.
If the gas analysis of the calibration gas is within the tolerance, then the test is completed.
If the analysis is out of the tolerance, then complete the calibration sheet and investigate the
cause of the non-compliance and repeat the test.
Average, standard deviation, and repeatability of heating value shall be calculated and documented.
13.0
14.0
This procedure confirms the availability of all data of HMI on the Supervisory Computer, and also
verification of the HMI Graphics Pages to ensure that the HMI is developed in accordance to the
related P&ID and project standard.
FAT Procedure
Page 13 of 56
PT ANSI MEGA
INSTRUMENINDO
Test Procedure
1. After interfacing with supervisory computer HMI, the visual inspection is carried out.
2. Navigate HMI graphic page by page for verification
3. Confirm that all the color code, symbol and graphic layout are corresponding to related
P&ID
This procedure also confirms the capability of supervisory computer is having security code system
that controls and provides a limit access of personnel to the unit in accordance with their
responsibility and level authority.
15.0
FAT Procedure
Page 14 of 56
PT ANSI MEGA
INSTRUMENINDO
APPENDIX
REPORT FORMS
FAT Procedure
Page 15 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Location
Drawing
Dim
Actual
Dim
Deviation
Judgment
Remarks
Panjang
9379
Lebar
2166
Tinggi
890
5032
Lebar
2166
Tinggi
890
3513
3513
2056
2056
5032
1762
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 16 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Finding Description
Action
by
Due
Date
Complete
Date
Sign
Remarks
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 17 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Finding Description
Action
by
Due
Date
Complete
Date
Sign
Remarks
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 18 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Finding Description
Action
by
Due
Date
Complete
Date
Sign
Remarks
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 19 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Finding Description
Action
by
Due
Date
Complete
Date
Sign
Remarks
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 20 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Finding Description
Action
by
Due
Date
Complete
Date
Sign
Remarks
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 21 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Drawing Size
Measured Size
W : 800
W:
D : 800
D :
H : 2000
H :
Tolerance
Judgment
Unit: in mm.
0~1000
5.0 mm.
1000~2000
7.0 mm.
2000~3000
10.0 mm.
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Allowable Tolerance
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 22 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Item
Pass/Fail
FC Panel
1
Remarks
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 23 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Pass/Fail
FC Panel
1
Labeling
Remarks
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 24 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
2.
Item
Model Number
Description
Qty
Omni 6000
Flow computer
Description/Model
Qty
Pass/Fail
Item
Manufacturer
Dell
Epson
PC Workstation
Pass/Fail
3
4
5
6
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 25 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Ref. Drawing
Piping Description
MA-1004
Tester
Date
Test Result
Action Taken
Remarks
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 26 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Ref. Drawing
Description
MA-1004
Tester
Date
Test Result
Action Taken
Remarks
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 27 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Ref. Drawing
Description
MA-1004
Tester
Date
Test Result
Action
Taken
Remarks
Power
Ground
Signal
Alarm
Analyzer
Regulator Valves
Shut Off Valves
Pressure Regulators
Flowmeters
Pressure Gauges
Relief Valves
Check Valves
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 28 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Ref. Drawing
MA-1004
1. Analyzer Data
Tag No
Model No
Analyzer Type
Serial No
Manufacturer
Range
2. Power Requirement
Supply Voltage
Supply Frequency
3. Calibration Method: Connect cylinder purified Nitrogen gas to the analyzer via the sampling
conditioning system. Introduced Moisture by activating the Moisture Generator within the analyzer.
Output of the analyzer is tie in to a chart recorder for 3 continuous cycle.
4. Calibration Standards
Component Name
Performed By
PT. Surya Cipta Teknik
Date :
Range Measured
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Standard Value
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Phase
Witnessed By
Ditjen Migas
Date :
Page 29 of 56
PT ANSI MEGA
INSTRUMENINDO
5.
Record of Testing
A
N
A
L
Y
Z
E
R
D
A
T
A
Tag No
Service
Type
Serial No
Manufacturer
Application
Portable
Online
Interlock
Alarm
Hard SP
Soft SP
Remarks:
Ambient Temperature :
Changes : +/- 1 degC
Date
Standard
Sample
Standard Value
(X)
Date :
Cylinder No
Cylinder No
Manufacturer and
Date
Specification/
Certification
* attachd certificate
Analyzer
Reading
(Y)
of reading
% Deviation =
((X-Y)/SPAN)
x 100
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
FAT Procedure
Cylinder No
Remarks:
Accuracy: +/-
Performed By
PT. Surya Cipta Teknik
Date :
S
T
A
N
D
A
R
D
D
A
T
A
Remarks
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Performed
by
Witnessed By
Ditjen Migas
Date :
Page 30 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Low Scale:
High Scale:
600
I/P Current
Expected
FC Reading
HMI Reading
Error of FS
(mA)
(psig)
(psig)
(psig)
(FC-Exp)/FS
4.000
25
8.000
150
50
12.000
300
75
16.000
450
100
20.000
600
75
16.000
450
50
12.000
300
25
8.000
150
4.000
Pass/Fail
Allowable tolerance
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 31 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Low Scale:
High Scale:
600
I/P Current
Expected
FC Reading
HMI Reading
Error of FS
(mA)
(psig)
(psig)
(psig)
(FC-Exp)/FS
4.000
25
8.000
150
50
12.000
300
75
16.000
450
100
20.000
600
75
16.000
450
50
12.000
300
25
8.000
150
4.000
Pass/Fail
Allowable tolerance
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 32 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Low Scale:
High Scale:
200
I/P Current
Expected
FC Reading
HMI Reading
Error of FS
(mA)
(deg F)
(deg F)
(deg F)
(FC-Exp)/FS
4.000
25
8.000
50
50
12.000
100
75
16.000
150
100
20.000
200
75
16.000
150
50
12.000
100
25
8.000
50
4.000
Pass/Fail
Allowable tolerance
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 33 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Low Scale:
High Scale:
200
I/P Current
Expected
FC Reading
HMI Reading
Error of FS
(mA)
(deg F)
(deg F)
(deg F)
(FC-Exp)/FS
4.000
25
8.000
50
50
12.000
100
75
16.000
150
100
20.000
200
75
16.000
150
50
12.000
100
25
8.000
50
4.000
Pass/Fail
Allowable tolerance
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 34 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Low Scale:
High Scale:
50
I/P Current
Expected
FC Reading
HMI Reading
Error of FS
(mA)
(in H2O)
(in H2O)
(in H2O)
(FC-Exp)/FS
4.000
25
8.000
12.5
50
12.000
25
75
16.000
37.5
100
20.000
50
75
16.000
37.5
50
12.000
25
25
8.000
12.5
4.000
Pass/Fail
Allowable tolerance
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 35 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Low Scale:
High Scale:
50
I/P Current
Expected
FC Reading
HMI Reading
Error of FS
(mA)
(in H2O)
(in H2O)
(in H2O)
(FC-Exp)/FS
4.000
25
8.000
12.5
50
12.000
25
75
16.000
37.5
100
20.000
50
75
16.000
37.5
50
12.000
25
25
8.000
12.5
4.000
Pass/Fail
Allowable tolerance
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 36 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Low Scale:
High Scale:
200
I/P Current
Expected
FC Reading
HMI Reading
Error of FS
(mA)
(in H2O)
(in H2O)
(in H2O)
(FC-Exp)/FS
4.000
25
8.000
50
50
12.000
100
75
16.000
150
100
20.000
200
75
16.000
150
50
12.000
100
25
8.000
50
4.000
Pass/Fail
Allowable tolerance
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 37 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Low Scale:
High Scale:
200
I/P Current
Expected
FC Reading
HMI Reading
Error of FS
(mA)
(in H2O)
(in H2O)
(in H2O)
(FC-Exp)/FS
4.000
25
8.000
50
50
12.000
100
75
16.000
150
100
20.000
200
75
16.000
150
50
12.000
100
25
8.000
50
4.000
Pass/Fail
Allowable tolerance
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 38 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Tag No : FCR-1004-1A
Engineering Unit : in H2O (Diff. Pressure)
Low Scale: 0
High Scale:
200
Low Scale: 0
High Scale:
750
Low Scale: 0
High Scale:
200
25
50
75
100
75
50
25
Expected
50
100
150
200
150
100
50
Static Press
(%)
25
50
75
100
75
50
25
Expected
162,5
325
487,5
750
487,5
325
162,5
Temp (%)
25
50
75
100
75
50
25
Expected
50
100
150
200
150
100
50
Recorded
Pass/Fail
Recorded
Pass/Fail
Recorded
Pass/Fail
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 39 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Tag No : FCR-1004-1B
Engineering Unit : in H2O (Diff. Pressure)
Low Scale: 0
High Scale:
200
Low Scale: 0
High Scale:
750
Low Scale: 0
High Scale:
200
25
50
75
100
75
50
25
Expected
50
100
150
200
150
100
50
Static Press
(%)
25
50
75
100
75
50
25
Expected
162,5
325
487,5
750
487,5
325
162,5
Temp (%)
25
50
75
100
75
50
25
Expected
50
100
150
200
150
100
50
Recorded
Pass/Fail
Recorded
Pass/Fail
Recorded
Pass/Fail
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 40 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Low Scale:
High Scale:
1000
I/P Current
Expected
HMI Reading
(mA)
(mBar)
(mBar)
4.000
25
8.000
250
50
12.000
500
75
16.000
750
100
20.000
1000
75
16.000
750
50
12.000
500
25
8.000
250
4.000
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Pass / Fail
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 41 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Low Scale:
High Scale:
1000
I/P Current
Expected
HMI Reading
(mA)
(mBar)
(mBar)
4.000
25
8.000
250
50
12.000
500
75
16.000
750
100
20.000
1000
75
16.000
750
50
12.000
500
25
8.000
250
4.000
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Pass / Fail
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 42 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name
:
Client
Skid No. :
GC-1004
Ref. Drawing
Test No
Chromatograph
Analysis
Difference
ASTM D 1945
Criteria
Mole %
Mole %
Pass/Fail
Test No. :
Component
Mole %
Mole %
C1
C2
C3
iC4
nC4
iC5
nC5
C6
C7+
CO2
H2S
N2
Tables below provide the given repeatability tolerances based on ASTM D1945
.
Component
Mole %
Repeatability
%
0 to 0.1
0.01
0.1 to 1.0
0.04
1.0 to 5.0
0.07
5.0 to 10
0.08
Over 10 0.
0.10
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 43 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
Skid No.
:
:
Ref. Drawing
Component
GC-MET-1004
GHV/fraction mole
Base Temperature
60 deg F
Base Pressure
14.7 psia
% mole
GHV
C1
C2
C3
iC4
nC4
iC5
nC5
C6
C7+
CO2
H2S
N2
TOTAL
Parameters
Calculation
Flow Computer
Error (%)
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 44 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
REPEATABILITY RESULT
Calibration gas heating value (btu/scf) =
No
Pass/Fail
Expressed in %, relative to the value of the heating value : % GHv = 100 * 22 * ( GHv / avg. GHv)
Therefore,
Standard Deviation
Average
Repeatability
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 45 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
AGA 8 CALCULATION
Analyzer Tag No.
Ref. Drawing
Line Temperature
Line Pressure
:
:
:
:
GC-1004
Component
Base Temperture
Base Pressure
Fraction mole
:
:
60 deg F
14.7 psia
Component
C1
nC5
C2
C6
C3
C7+
iC4
CO2
nC4
H2S
iC5
N2
Fraction mole
Calculation
Flow Computer
Error (%)
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 46 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name
:
Client
Skid No.
GC-1004
Ref. Drawing
Component
Gas standard
(% mole)
GC local
reading
FC Reading
HMI Reading
(% mole)
(% mole)
Error (%)
Pass/Fail
(% mole)
C1
C2
C3
iC4
nC4
iC5
nC5
C6
C7+
CO2
H2S
N2
Tables below provide the given repeatability tolerances based on ASTM D1945
.
Component
Repeatability
Mole %
%
0 to 0.1
0.01
0.1 to 1.0
0.04
1.0 to 5.0
0.07
5.0 to 10
0.08
Over 10 0.
0.10
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
Project Name :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 47 of 56
PT ANSI MEGA
INSTRUMENINDO
Client
Skid No.
:
:
Pass/Fail
Remarks
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 48 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Report Generation
Description
Pass/Fail
Remarks
Pass/Fail
Remarks
2.
Modbus Communication
Description
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 49 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
:
Skid No.
:
Diff.
Press
in H2O
Line
Temp
Line
Press
PSIG
Flow Rate
Calculated
Actual
MMSCFD
MMSCFD
Error
%
Remarks
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
FAT Procedure
Page 50 of 56
PT ANSI MEGA
INSTRUMENINDO
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Performed By
PT. Surya Cipta Teknik
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 51 of 56
PT ANSI MEGA
INSTRUMENINDO
Project Name :
Client
Skid No.
:
:
inch
inch
in H2O
psig
deg. F
cP
lb/ft3
lb/ft3
Btu/scf
Calculation
Flow Computer
Error (%)
Date :
Performed By
PT. Handiyan Hottap Instrumen
Date :
Witnessed By
Kangean Energy Indonesia Ltd.
Date :
FAT Procedure
Witnessed By
PT. Pertamina Gas
Date :
Witnessed By
BPMIGAS
Date :
Witnessed By
Ditjen Migas
Date :
Page 52 of 56
PT ANSI MEGA
INSTRUMENINDO
DRAWING
ATTACHMENT
FAT Procedure
Page 53 of 56
PT ANSI MEGA
INSTRUMENINDO
1.
2.
3.
4.
5.
6.
LIST OF DRAWING
P&ID
General Arrangement
System Architechture
Panel Detail
Wiring and Power Distribution
Field Junction Wiring Diagram
FAT Procedure
Page 54 of 56
PT ANSI MEGA
INSTRUMENINDO
ATTACHMENT
FAT Procedure
Page 55 of 56
PT ANSI MEGA
INSTRUMENINDO
1.
2.
3.
4.
5.
6.
7.
LIST OF ATTACHMENT
Bill Of Material
Cable Scedule
Continuity Test Instrument Cable Report
Insulation Test Instrument Cable Report
Individual Instrument Test Report
Instrument Data Sheet
Certificates
FAT Procedure
Page 56 of 56