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Article history:
Received 29 November 2009
Received in revised form 12 May 2010
Accepted 19 June 2010
Keywords:
Coconut shell
Aggregate
Lightweight concrete
Mechanical
Bond properties
a b s t r a c t
The properties of concrete using coconut shell as coarse aggregate were investigated in an experimental study. Compressive, exural, splitting tensile strengths, impact resistance and bond strength were
measured and compared with the theoretical values as recommended by the standards. For the
selected mix, two different watercement ratios have been considered to study the effect on the exural and splitting tensile strengths and impact resistance of coconut shell concrete. The bond properties were determined through pull-out test. Coconut shell concrete can be classied under structural
lightweight concrete. The results showed that the experimental bond strength of coconut shell concrete is much higher than the bond strength as estimated by BS 8110 and IS 456:2000 for the mix
selected.
2010 Elsevier Ltd. All rights reserved.
1. Introduction
Lightweight aggregate concrete (LWAC) is an important and
versatile material in modern construction. It has gained popularity
due to its lower density and superior thermal insulation properties [1]. Many architects, engineers, and contractors recognize
the inherent economies and advantages offered by this material,
as evidenced by the many impressive lightweight concrete
(LWC) structures found throughout the world. Lightweight concrete has strengths comparable to normal concrete; yet is typically
2535% lighter [2]. Structural LWC offers design exibility and
cost savings due to self-weight reduction, improved seismic structural response, and lower foundation costs. Lightweight concrete
pre-cast elements offer reduced transportation and placement
costs [3].
Pumice, scoria and other materials of volcanic origin are the
lightweight aggregates available naturally. Expanded blast-furnace
slag, vermiculite and clinker, which are the by-products of industrial processes, are man-made lightweight aggregates. The main
characteristic of lightweight aggregate is its high porosity, which
results in a low specic gravity. Although commercially available
lightweight aggregate has been used widely for manufacture of
LWC, more environmental and economical benets can be
achieved if waste materials can be used as lightweight aggregates
in concrete. In view of the escalating environmental problems, the
use of aggregates from by-products and/or solid waste materials
* Corresponding author. Tel.: +91 9443353507; fax: +91 44 27453903.
E-mail address: gunarishi@yahoo.com (K. Gunasekaran).
0950-0618/$ - see front matter 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.conbuildmat.2010.06.053
93
Indonesia
Philippines
India
Brazil
Thailand
Vietnam
Mexico
Sri Lanka
Papua New Guinea
Malaysia
Production (nuts)
Area
(kt)
(%)
(ha)
(%)
16,300
14,797
9500
3034
1500
972
950
890
650
642
30.1
27.3
17.5
5.6
2.8
1.8
1.8
1.6
1.2
1.2
2670
3243
1860
281
343
110
150
395
180
179
25.0
30.4
17.4
2.6
3.2
1.0
1.4
3.7
1.7
1.7
2. Materials used
2.1. Coconut shell as coarse aggregate
The freshly discarded shells were collected from the local oil
mills and they were well seasoned. The seasoned CS is crushed
by a mini crusher, which was developed and erected in SRM University specically for this purpose. The crushed edges were rough
and spiky and the lengths were restricted to a maximum of 12 mm.
The surface texture of the shell was fairly smooth on concave and
rough on convex faces. CS aggregates used were in saturated surface dry (SSD) condition. The physical properties of CS were compared with crushed granite and oil palm shell (Table 2).
2.2. Other concrete mix constituents
Ordinary Portland Cement (OPC) 53 Grade conforming to Indian
Standard IS 12269:1987 was used as a binder. River sand (from Palar river bed) was used throughout the investigation as the ne
aggregate conforming to grading zone III as per IS 383:1970. The
potable water from the University was used for mixing and curing.
Specimens were cast in such a way as to produce full compaction
of the concrete with neither segregation nor excessive laitance.
Compaction was achieved through use of a table vibrator.
3. Experiments
Table 3 shows the set of experiments and number of samples
used for measuring the mechanical and bond properties of CSC.
The studies on the effect of cement content and woodcement ratio on CSC included the effect of watercement ratio on the workability by measuring slump, densities and compressive strength.
For one mix, the effect of free watercement ratios of 0.42 and
Table 2
Properties of coconut shell, oil palm shell, crushed granite and river sand.
Sl. No
1
2
3
4
5
6
7
8
9
10
a
Coconut shells
Crushed granite
River sand
12.5
4.20
24.00
1.051.20
1.401.50
8.15
2.58
1.63
650
550
6.26
28
12.5
23.32
1.17
7.86
4.80
590
6.24
1.52.5
12.5
0.50
2.82
2.86
12.40
6.30
1.85
1650
1450
6.94
2.57
2.56
94
Table 3
Experimental programme to assess mechanical and bond properties of CSC.
Sl. No
Parameter
No. of trials
1
2
3
4
5
6
Table 4
Properties of selected trial mixes of CSC at 28-days.
Sl. No
Watercement ratio
Slump (mm)
M1
M2
M3
M4
M5
M6
M7
M8
M9
M10
M11
300
400
425
450
480
480
480
480
480
480
510
0.72
0.55
0.50
0.45
0.51
0.42
0.42
0.44
0.42
0.42
0.42
1:3.27:1.34
1:2.05:0.84
1:1.93:0.79
1:1.83:0.75
1:1.37:0.75
1:1.67:0.69
1:1.52:0.75
1:1.60:0.80
1:1.60:0.80
1:1.60:0.70
1:1.47:0.65
10
25
15
25
110
65
50
50
05
30
05
1865
1890
1910
1960
1900
1990
1950
1910
1930
1980
1970
04.95
09.81
13.24
13.49
10.30
15.20
16.19
16.68
17.66
18.15
26.70
Table 5
Properties of CSC with at 28-days optimized woodcement ratio (cement content 510 kg/m3).
Sl. No
Woodcement ratio
Watercement ratio
Slump (mm)
CS1
CS2
CS3
CS4
CS5
CS6
CS7
CS8
CS9
0.55
0.55
0.55
0.60
0.60
0.60
0.65
0.65
0.65
0.38
0.42
0.48
0.38
0.42
0.48
0.38
0.42
0.48
1:1.82:0.55
1:1.74:0.55
1:1.57:0.55
1:1.70:0.60
1:1.60:0.60
1:1.44:0.60
1:1.58:0.65
1:1.47:0.65
1:1.32:0.65
00
05
140
00
00
40
00
05
150
2060
2040
1960
2010
1990
1980
1985
1970
1920
23.40
16.72
13.38
19.50
16.16
13.38
27.20
26.70
14.50
Table 6
Flexural and splitting tensile strengths of CSC at 28-days.
Mix ratio (cement:ne
aggregate:CS:water
cement)
Compressive
strength (N/
mm2)
Flexural
strength (N/
mm2)
Split tensile
strength (N/
mm2)
1:1.47:0.65:0.42
1:1.47:0.65:0.44
26.70
25.95
4.68
4.26
2.70
2.38
Compressive
strength (N/
mm2)
Average number
of blows for
initial crack
Average number
of blows for
fractured pieces
1:1.47:0.65:0.42
1:1.47:0.65:0.44
26.70
25.95
25
17
32
23
sile strength fsp of the specimen was calculated using the following
formula:
Table 8
Bond strength of CSC with plain bars (mix ratio 1:1.47:0.65:0.42).
Diameter of
bar (mm)
Experimental bond
stress (N/mm2)
8
10
12
16
7.49
6.54
4.99
3.56
1.40
95
fsp 2P=pDL
BS: 8110
1.36
test specimen was placed in the centering jig with packing strip
and/or loading pieces carefully positioned along diametrically vertical planes at the top and bottom of the specimen. The maximum
diametrical load applied was recorded. The measured splitting ten-
Fig. 1. Flexural test on CSC. (a) Flexural test specimen in UTM and (b) tested specimen of exural test.
Fig. 2. Splitting tensile test on CSC. (a) Splitting testing in compression testing machine (CTM) and (b) tested specimen of split tensile in CTM and Fig. 3 (c) tested specimen of
split tensile.
Fig. 3. Impact resistance test on CSC. (a) Impact resistance testing instrument. (b) Testing of specimen under impact and (c) tested specimen of impact resistance.
96
was counted till the rst crack appeared (initial crack) on each
specimen and counting was continued till the specimen was
broken into a number of pieces. The results are presented in
Table 7.
Fig. 4. Pull-out test on CSC in UTM. (a) Bond (pull-out) testing in UTM. (b) Closure view of specially fabricated steel plates attached with UTM to conduct pull-out test.
Fig. 5. Schematic diagram of attachment made with UTM. Representing a schematic diagram of specially fabricated steel plates attached to the UTM to conduct bond (pullout) test.
i F=p d l
3
2
where i is the bond stress (N/mm ), F the applied load (N), d the
nominal bar diameter (mm) and l the embedment length (mm).
The results of the pull-out test are given in Table 8 and Table 9
for plain bars and deformed bars, respectively.
4. Discussions on test results
4.1. Cement content
To satisfy the criteria of structural LWC as per ASTM [18], minimum 28-days compressive strength should be greater than 17 N/
mm2. This criterion is satised for the CSC mixes M9, M10 and M11
(Table 4). The cement content required to meet this minimum
requirement lies between 480 kg/m3 and 510 kg/m3. This result
also conforms to published literature [5].
4.2. Woodcement ratio
Referring to Table 5, a woodcement ratio of 0.65 may be taken
as optimum for CS aggregate to satisfy the criteria of structural
LWC strength as per ASTM [18].
97
Table 9
Bond strength of CSC with deformed bars (mix ratio 1:1.47:0.65:0.42).
Diameter of
bar (mm)
Experimental bond
stress (N/mm2)
8
10
12
16
9.84
7.45
5.93
4.22
BS: 8110
2.24
2.42
98
p
fbu b f cu
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