Sis Hidraulico

HYDRAULICS
- HYDRAULIC CHARACTERISTICS AND

SPECIFICATIONS
- HYDRAULIC SCHEMATIC DIAGRAMS
- HYDRAULIC COMPONENTS LOCATION
- HYDRAULIC CONTROL AND ADJUSTMENT
- HYDRAULIC COMPONENTS REMOVAL
- HYDRAULIC COMPONENTS REFIT
70
- HYDRAULIC SPECIFIC TOOLING
HYDRAULIC CHARACTERISTICS AND

SPECIFICATIONS
HYDRAULIC COMPONENT SHEETS

COMPLETE ELECTROVALVE
DISTRIBUTOR 5000 (INLET ELEMENT)
DISTRIBUTOR 5000 (LIFTING ELEMENT)
DISTRIBUTOR 5000 (TILTING ELEMENT)
DISTRIBUTOR 5000 (ATTACHMENT ELEMENT)
70
DISTRIBUTOR 5000 (TELESCOPING ELEMENT)

FEED BLOCK + ACCUMULATOR
AGGRAVATING MOVEMENT CUT-OFF BLOCK
STEERING BLOCK
COUNTERBALANCE VALVE VBSN
COMPENSATION INSULATION VALVE VIC
(09/02/2012)
70-01-M176EN
HYDRAULIC CHARACTERISTICS
AND SPECIFICATIONS
70
F70-3--0018EN
(03/09/2008)
AND SPECIFICATIONS
COMPLETE ELECTROVALVE (OPTION)

Values for information purposes only.
P1
P2
C2
C3
C1
C4
C4 C2
C1
C3
Key :
1 - Non - return valve
2 - Valve
1
P2
70
1
P1
Maximum pressure (bar)
310
Maximum flowrate (L/min)
90
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(03/09/2008)
F70-3--0018EN
AND SPECIFICATIONS
70
F70-3--0018EN
(03/09/2008)

SPECIFICATIONS
DISTRIBUTOR 5000 (INLET ELEMENTS)

Values indicative only
Role:
- To direct the hydraulic flow to each section.
- To limit the maximum pressure.
- To return the flow when the manipulator is in neutral.
- To divide the flow and give priority to steering.
LS
P2
1b 1A 1B
245 bar
245 bar
2b 2A 2B
245 bar
3b 3A 3B
180 bar
4b 4A 4B
T
235 bar
70
8 bar
P1
Pp
1. Main relief valve.

2. Dynamic flow priority valve.
3. Safety valve.
1a
EL
2a
- LS
-T
- P1
- P2
- Pp
EI
3a
EA
4a
ET
: Signal Line.
: Tank Return.
: Main pressure.
: Steering pressure.
: Pressure test port.
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(10/02/2012)
F70-3-0048EN
AND SPECIFICATIONS
DISTRIBUTOR 5000 (INLET ELEMENTS)

LS
The hydraulic flow arrives at P1.
P2
At start-up, the flow passes through the dynamic flow

priority valve (VPDD) and reaches the orbitrole.
T
235 bar
8 bar
P1
Pp
VPDD
LS
VS
As the orbitrole is closed, the pressure increases and

the VPDD spool moves to direct the oil towards the
safety valve (VS) that is open to the tank.
P2
T
235 bar
8 bar
70
P1
Pp
VPDD
LS
VS
When the operator turns the steering wheel, an LS

signal is sent from the orbitrole to the VPDD, forcing
it to give priority of flow towards the steering system.
P2
T
235 bar
8 bar
P1
Pp
VPDD
VS
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
F70-3-0048EN
(10/02/2012)

SPECIFICATIONS
d1
Role:
- Enables several actuators to be supplied according to pilot-operated
deviation spool position.
5
LS
4
1b 1A 1B
70
1. Distribution spool
2. Pilot head
3. Non-return valve
4. Anti-shock valve
5. Non-return valve
245 bar
245 bar
2b 2A 2B
245 bar
3b 3A 3B
180 bar
4b 4A 4B
T
235 bar
8 bar
P
Pp
1a
EL
2a
EI
3a
EA
4a
ET
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(10/02/2012)
F70-3-0049EN
AND SPECIFICATIONS

1b 1A 1B
The spool is in neutral.

245 bar
The flow passes through the spool and returns to the tank.
70
1a
EL
The spool moves downwards under the effect of a pilot pressure at 1b.
The flow is directed to 1B and the pressure on the lifting movement
increases.
1b 1A 1B
245 bar
1a
F70-3-0049EN
EL
(10/02/2012)

SPECIFICATIONS

Role:
distribution spool position.
5
LS
1b 1A 1B
245 bar
2b 2A 2B
245 bar
70
2. Pilot head
3. Secondary valve
4. Secondary valve
5. Non-return valve
3b 3A 3B
245 bar
180 bar
4b 4A 4B
T
235 bar
8 bar
P
Pp
1a
EL
2a
EI
3a
EA
4a
ET
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(13/02/2012)
F70-3-0050EN
AND SPECIFICATIONS

2b 2A 2B
245 bar
245 bar
70
2a
EI
2b 2A 2B
245 bar
The flow is directed to 2B and the pressure on the lifting movement

increases.
245 bar
2a
F70-3-0050EN
EI
(13/02/2012)

SPECIFICATIONS
d1
Role:
70
2. Pilot head
3. Non-return valve
LS
1b 1A 1B
2b 2A 2B
245 bar
245 bar
245 bar
3b 3A 3B
180 bar
4b 4A 4B
T
235 bar
8 bar
P
Pp
1a
EL
EI
2a
3a
EA
4a
ET
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(13/02/2012)
F70-3-0051EN
AND SPECIFICATIONS

3b 3A 3B

70
3a
EA
3b 3A 3B
The flow is directed to 3B and the pressure on the tilting movement

increases.
T
P
3a
F70-3-0051EN
EA
(13/02/2012)

SPECIFICATIONS

Role:
70
2. Pilot head
3. Relief valve
4. Non-return valve
5. Non-return valve
5
LS
1b 1A 1B
2b 2A 2B
245 bar
245 bar
4
4b 4A 4B
3b 3A 3B
180 bar
245 bar
T
235 bar
8 bar
P
Pp
1a
EL
2a
EI
EA
3a
4a
ET
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(13/02/2012)
F70-3-0052EN
AND SPECIFICATIONS

4b 4A 4B
180 bar

4a
ET
70
4b 4A 4B
180 bar
The flow is directed to 4B and the pressure on the tilting movement

increases.
4a
F70-3-0052EN
ET
(13/02/2012)

SPECIFICATIONS

Role:
Provide a reserve of pressurised oil for:
- Braking assistance.
- Distributor control (according to machine).
- Manipulator feed.
- AC
- Pp
Y8
Y10
TT+
Y9
Y11
AA+
Y13
Psahr
SAHR
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(13/02/2012)
F70-3-0053EN
70
: Membrane accumulator.
: Aggravating movement cut-off block (BCMA)
PPC
BA
supply pressure test port.
- Pin : Pressure test port (boost).
Pp
- SAHR : Parking brake supply.
- Psahr : Parking brake pressure switch.
Y12
- IN
: Feed.
-T
: Tank Return.
- PPC : BCMA and VS control.
- BA : Feed block.
0.32 Litre
- RVE : Non-return valve.
15 bar
- DR : Accumulator discharge nozzle.
RVE
DR
AC
- Y8 : Telescoping direction selection EV.
- Y9 : Attachment direction selection EV.
EF
Pin
- Y10 : Telescope proportional pilot EV.
IN
- Y11 : Attachment proportional pilot EV.
- Y12 : Hydraulic cut-off EV.
- Y13 : Parking brake EV.
AND SPECIFICATIONS
70
F70-3-0053EN
(13/02/2012)

SPECIFICATIONS

Role:
- This block cuts-off tilting movement and controls rising
and lowering movement flow rates.
BMHP
- Y14 : Lowering proportional cut-off EV

- Y15 : Tilting cut-off EV
- Y18 : Lifting proportional cut-off EV
BMHP
Bloc
Manipulateur
Hydraulique
Proportionnel
P
L+
T
L-
BCMA
P
L+
Y18
Y14
T+
T-
70
dessous
T
LT+
Y15
T-
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(13/02/2012)
F70-3-0054EN
AND SPECIFICATIONS
70
F70-3-0054EN
(13/02/2012)

SPECIFICATIONS
STEERING PUMP / STEERING UNIT OSPC 160 LS
d1
Role:
- To direct and dose the flow in order to supply a steering circuit.
1. Anti-shock valve.
2. Distributor pump.
3. LS relief valve.
-P
-T
-R
-L
- LS
3
P
70
- It is a rotating distributor.
: Supply Pressure.
: Tank return.
: Output to right.
: Output to left.
: Pilot line.
Dtail 2
T LS
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(13/02/2012)
F70-3-0055EN
AND SPECIFICATIONS
STEERING PUMP / STEERING UNIT OSPC 160 LS

L
d1
When the driver turns the steering wheel to the left, the flow is passed
from P to L, and a pilot pressure is sent to the distributor to obtain
priority.
Orbitrole pressure
LS pressure
Tank return
P
L
T LS
R
When there is an impact on a wheel, the pressure increases in the

line. This pressure opens the valve which enables the resulting
pressure to be evacuated and therefore protects the hydraulic and
mechanical steering components.
T LS
R
70
When the wheels are on full lock, the pressure in the steering
circuit rises. The LS line operates the relief valve and directs the flow
to the tank.
F70-3-0055EN
T LS
(13/02/2012)

SPECIFICATIONS
COUNTERBALANCE VALVE VBSN

On lifting cylinder
On telescoping cylinder
VE
1
VL
210 bar
V2
VT
V1
210 bar
V2
VE
70
V1
Operation:
Pilot-assisted counterbalance valves are a combination of two valves; a non-return valve and a pressure
relief valve. The non-return valve allows free flow from the distributor (chamber 2) to the load (chamber 1),
while a pilot-assisted direct acting pressure relief valve controls the flow from chamber 1 to chamber 2.
The effective pressure relief valve setting is lowered by the pilot pressure at port 3 to a value determined
by the pilot ratio.
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(14/02/2012)
F70-3-0056EN
AND SPECIFICATIONS
70
F70-3-0056EN
(14/02/2012)

SPECIFICATIONS
COMPENSATION INSULATION VALVE VIC

On compensating cylinder
VE
VC
V1
V2
1
3
2
70
Operation:
Pilot-assisted counterbalance valves are a combination of two valves; a non-return valve and a pressure
relief valve. The non-return valve allows free flow from the distributor (chamber 2) to the load (chamber 1),
while a pilot-assisted direct acting pressure relief valve controls the flow from chamber 1 to chamber 2.
The effective pressure relief valve setting is lowered by the pilot pressure at port 3 to a value determined
by the pilot ratio.
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(14/02/2012)
F70-3-0057EN
AND SPECIFICATIONS
70
F70-3-0057EN
(14/02/2012)
HYDRAULIC SCHEMATIC DIAGRAMS
pages
MT 625 TURBO / MT 625 T COMFORT / MT-X 625 TURBO / MT-X 625 T COMFORT. . . . . .A
70
MLT 625-75 H / MLT-X 625-75 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B
(14/02/2012)
70-02-M176EN
70
70-02-M176EN
(14/02/2012)
MT 625 TURBO / MT 625 T COMFORT

MT-X 625 TURBO / MT-X 625 T COMFORT
A1
pages
HYDRAULIC DIAGRAM KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3
70
HYDRAULIC DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5
(14/02/2012)
70-02-M176EN
70
A2
70-02-M176EN
(14/02/2012)
MT 625 Turbo / MT 625 T COMFORT

MT-X 625 Turbo / MT-X 625 T COMFORT
A3
HYDRAULIC DIAGRAM KEY

Item
BA
Designation
Position on
diagram
FEED BLOCK + ACCUMULATOR (AC)
M15
VALVE BLOCK
C35
O25
HYDRAULIC PROPORTIONAL MANIPULATOR BLOCK
O22
CA
SUCTION STRAINER
S11
CAR
NON-RETURN VALVE
S11
DISTRIBUTOR
K36
D3
3 POSITION STEERING DISTRIBUTOR
C13
BLR (O)
BCMA (O)
BMHP
Characteristics (Options)
OPTION
OPTION
POSITION 1: SHORT STEERING

POSITION 2: FRONT WHEEL STEERING
POSITION 3: CRAB STEERING
BOOM HEAD ELECTROVALVE
C40
FDAR
REAR BRAKE DISC
C18
FDAV
FRONT BRAKE
C4
FR
RETURN FILTER
Q15
KUBOTA V3307 DI-T (TURBO) ENGINE
O3
- MIN RPM
895 25 rpm
- NOMINAL RPM LOADED
2600 rpm
- MAX RPM UNLADEN
2800 rpm
MC
MASTER CYLINDER
G6
MH
HYDROSTATIC MOTOR
A10
HYDRAULIC PUMP
O5
P
PAAV
FRONT ATTACHMENT PLUG
C37
PAAV (O)
A34/A41
PDD
DYNAMIC STEERING PUMP
G16
PH
HYDROSTATIC PUMP
O12
PP
PRESSURE TEST PORT
E9/K24/M15
PRF (O)
LEAKAGE RETURN CONNECTOR
G40
MAIN HYDRAULIC TANK
S15
R1
SECONDARY HYDRAULIC TANK
Q19
RF
COOLER
Q13
RLF
BRAKE FLUID TANK
G6
VC
COMPENSATING CYLINDER
A30
VE
COUNTERBALANCE VALVE
A27/E27/E37
VDAR
REAR STEERING CYLINDER
C16
VDAV
FRONT STEERING CYLINDER
C6
TILTING CYLINDER
COMPENSATION INSULATION VALVE
LIFTING CYLINDER
TELESCOPING CYLINDER
CARRIAGE LOCKING CYLINDER (OPTION)
A25
A32
E24
E35
A37
FORWARD GEAR PROPORTIONAL ELECTROVALVE
O7
Y4
REVERSE GEAR PROPORTIONAL ELECTROVALVE
O6
Y6
PROPORTIONAL ELECTROVALVE 2P SAUER HYDROSTATIC ENGINE

(PCOR)
C9
Y7
BDP (BRAKE PRESSURE DEFEAT) ELECTROVALVE
C10
Y8
TELESCOPING ELECTROVALVE + OR - DIRECTION
M19
Y9
ATTACHMENT ELECTROVALVE + OR - DIRECTION
M19
Y10
PROPORTIONAL HYDRAULIC PILOT ELECTROVALVE

(TELESCOPING)
M18
VI
VIC
VL
VT
VVT (O)
Y3
(14/02/2012)
OPTION
OPTION
70
EVTF (O)
OPTION
DE 115x60 C310
DE 125x65 C 396
OPTION
DE 120x70 C 1100
DE 70x45 C 2200
DE 60x45 C 183
70-02-M176EN
A4
MT 625 Turbo / MT 625 T COMFORT

MT-X 625 Turbo / MT-X 625 T COMFORT

Item
Y11
Position on
diagram
M18
Y12

(ATTACHMENT)
HYDRAULIC CUT-OFF ELECTROVALVE (TUV)
Y13
NEGATIVE BRAKE ELECTROVALVE
M19
Y14
LOWERING CUT-OFF ELECTROVALVE (OPTION AGGRAVATING MOVEMENT

CUT-OFF)
TILTING CUT-OFF ELECTROVALVE (OPTION AGGRAVATING MOVEMENT
CUT-OFF)
PROPORTIONAL LIFTING ELECTROVALVE
O25
r = 1,16 x engine speed
O3
Telescope retraction-4b
M21
Telescope extension-4a
M21
Attachment locking-3b
M21
Attachment unlocking-3a
M21
Lifting-1b
O28
Lowering-1a
O30
Tilting up-2a
O31
Tilting down-2b
O29
10
Steering
K26
11
Lifting
K29
12
Tilting
K32
13
Attachment
K34
14
Telescoping
K35
15
(90l/min) lowering
G29
16
(90l/min) lifting
G30
17
(90l/min) tilting up
G31
18
(90l/min) tilting down
G32
19
(90l/min) attachment unlocking
G33
20
(90l/min) attachment locking
G34
21
(90l/min) telescope extension
G35
22
(90l/min) telescope retraction
G36
23
Safety valve
K28
Y15
Y17
Y18
70
Designation
70-02-M176EN
M16
O26
C38
O26
OPTION
(14/02/2012)
HYDRAULIC DIAGRAM
1
10
11
12
13
14
15
17
18
19
20
21
22
23
24
25
VDAV
P1
VI
32
33
34
36
VIC
V2
V2
38
39
40
41
42
PAAV
B1 B2
FDAR
C1
ES.AR
max
FDAV
A1 A2
C2
C4
C3
Y17
C1
BLR(O)
C2
P2
P1
PAAV(O)
EVTF(O)
C
V1
210 bar
VL
PP
L
V1
V2
D3
Y7
37
PAAV(O)
V1
3
M5 M4
35
270 bar
L1
31
VE
P2
min
30
V1
VDAR
ES.AV
29
VC
Y6
110 cm3/tr
28
AR
A B
L2
27
VVT(O)
3 2 1
MH
26
AV
16
A5
V2
210 bar
VT
V1
V2
VE
VE
200b 200b
RLF
PDD
B1
B2
15
160cm3/tr
MC
17
16
140 b
19
18
PRF(O)
21
20
22
T LS
LS
1b 1A 1B
2b 2A 2B
245 b
245 b
4b 4A 4B
3b 3A 3B
245 b
180 b
T
235 b
N:
932670
PP
N:
PPC
Y8
Y10
Pp
BA
Y12
0.32 Litre
15 bar
AC
Pin
Y3
Y4
M3
31 cm3/tr
F00B
F00A
53 cm3/tr
P
4
1
2
350 bar
L1
13
4a 14
BCMA
6
L+
T
Y18
L-
Y14
O
7
8
T+
Y15
T-
RF
MB
Q
VA
4 bar
FR
CAR
3a
PH
2a 12
1a 11
23
BMHP
25 bar
A-
350 bar
M4
Q
3
4
SAHR
L2 MA
12 cm3/tr
M5
DR
10
T+
A+
Y13 Psahr
EF
IN
1
O
RVE
Y9
Y11
T-
932669
3 bar
R1
4,5
bar
2 bar
10m
CA
125m
(14/02/2012)
90l/min
R
70-02-M176EN
70
PP
K
8b
70
A6
70-02-M176EN
(14/02/2012)
B1
MLT 625-75 H / MLT-X 625-75 H

pages
HYDRAULIC DIAGRAM KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3
70
HYDRAULIC DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5
(07/01/2014)
70-02-m176EN
70
B2
70-02-m176EN
(07/01/2014)
B3
MLT 625-75 H / MLT-X 625-75 H

BA
Designation
Position on
diagram
FEED BLOCK + ACCUMULATOR (AC)
K15
BCMA
Q27
BMHP
Q24
CA
SUCTION STRAINER
S11
CAR
NON-RETURN VALVE
S12
DISTRIBUTOR
M37
D3
A13
EVTF (O)
FDAR
- POSITION 1: SHORT STEERING
A14
- POSITION 2: FRONT WHEEL STEERING
A14
- POSITION 3: CRAB STEERING
A14

REAR BRAKE DISC
G41
C18
FDAV
FRONT BRAKE
C4
FR
RETURN FILTER
Q14
KUBOTA V3307 DI-T (TURBO) ENGINE
O2
- MIN RPM
2600 rpm
- MAX RPM UNLADEN
2800 rpm
MC
MASTER CYLINDER
A8
MH
HYDROSTATIC MOTOR
A7
FAN CONTROL HYDRAULIC MOTOR
K8
HYDRAULIC PUMP
O4
PAAV
G37
PAAV (O)
PDD

E35 E40
I15
PH
HYDROSTATIC PUMP
O11
PP
PRESSURE TEST PORT
E8/K15/O25
PRF (O)
LEAKAGE RETURN CONNECTOR
M40
MAIN HYDRAULIC TANK
S15
R1
Q19
RF
COOLER
K12
RLF
BRAKE FLUID TANK
A8
VAI (O)
VC
VE
OPTION
895 25 rpm
- NOMINAL RPM LOADED
MHRV
ISOLATION VALVE
OPTION
70
Item
OPTION
OPTION
E30
G30/I28/I37
VDAR
C16
VDAV
C6
TILTING CYLINDER
COMPENSATION ISOLATION CYLINDER
G27
E32
DE 125x65 C 396
LIFTING CYLINDER
CARRIAGE LOCKING CYLINDER
FORWARD GEAR PROPORTIONAL ELECTROVALVE
I26
I35
E38
O7
DE 120x70 C 1100
DE 70x45 C 2200
DE 60x45 C 183 - OPTION
Y4
REVERSE GEAR PROPORTIONAL ELECTROVALVE
O6
Y6
C8
Y7
PROPORTIONAL ELECTROVALVE 2P SAUER HYDROSTATIC ENGINE

(PCOR)
BDP (BRAKE PRESSURE DEFEAT) ELECTROVALVE
Y8
TELESCOPING ELECTROVALVE + OR - DIRECTION
K19
Y9
ATTACHMENT ELECTROVALVE + OR - DIRECTION
K19
VI
VIC
VL
VT
VVT (O)
Y3
(07/01/2014)
DE 115x60 C310
C9
70-02-m176EN
B4

MLT 625-75 H / MLT-X 625-75 H

Item
Y10
Position on
diagram
K18
Y12

(TELESCOPING)
(ATTACHMENT)
HYDRAULIC CUT-OFF ELECTROVALVE (TUV)
Y13
NEGATIVE BRAKE ELECTROVALVE
M19
Y14
LOWERING PROPORTIONAL CUT-OFF ELECTROVALVE
Q28
Y15
TILTING CUT-OFF ELECTROVALVE
S28
Y17
Y18

LIFTING PROPORTIONAL CUT-OFF ELECTROVALVE
G39
Q28
r = 1,16 x engine speed
O3
Telescope retraction-4b
K20
Telescope extension-4a
K20
Attachment locking-3b
K20
Attachment unlocking-3a
K20
Lifting-1b
Q30
Lowering-1a
Q31
Tilting up-2a
S32
Tilting down-2b
S30
10
Dynamic flow priority valve
O27
11
Lifting
O30
12
Tilting
O32
13
Attachment
O34
14
Telescoping
O36
15
(90l/min) lowering
K30
16
(90l/min) lifting
K16
17
(90l/min) tilting up
K32
18
(90l/min) tilting down
K32
19
(90l/min) attachment unlocking
K34
20
(90l/min) attachment locking
K34
21
(90l/min) telescope extension
K35
22
(90l/min) telescope retraction
K36
23
Safety valve*
O28
Y11
70
Designation
K18
K17
OPTION
* (Cuts out any aggravating movements when machine reaches its stability limits)
70-02-m176EN
(07/01/2014)
B5
Hydraulic diagram
1
10
11
12
13
14
RLF
B2
15
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
AV
B1
16
AR
3 2 1
MC
A B T
MH
L2
D3
3 2
Y6
PONT AVANT
80 cm/tr
PONT ARRIERE
VDAV
P1
Y7
FDAR
P2
FDAV
min
max
VDAR
L1
B
M4
M5
PP
E
L
VVT(O)
VIC
VC
PAAV(O)
V1
PAAV(O)
V1
V2
C4
200bar
V2
C1
C2
200bar
C3
VI
PAAV
VE
V2
B1
270 bar
B2
V1
160cm/tr
C1
Y17
EVTF(O)
C2
VAI(O)
A1 A2
P2
P1
140 bar
T LS
PDD
V1
VE
210 bar
VT
210 bar
VL
V2
V1
V2
VE
PPC
(07/01/2
BA
Y8
Y10
Pp
T+
MHRV
RF
8 cm/tr
160b
T-
Y12
Y9
Y11
AA+
0.32 Litre
15 bar
+5
0
AC
RVE
Pin
Y13
DR
19
16
21
K
22
20
18
4
5
Psahr
PRF(O)
LS
1b 1A 1B
3b 3A 3B
2b 2A 2B
245 bar
PP
N:
17
15
SAHR
EF
IN
245 bar
4b 4A 4B
180 bar
245 bar
T
932670
235 bar
8 bar
P
Y4
1
O
PH
Y3
M3
11 cm/tr
31 cm/tr
PV
F00B
F00A
12 cm/tr
L2
MA
PP
N:
400 bar
932669
10
45 cm/tr
23
1a
2a
11
12
3a
13
4a
14
M5
M4
B
400 bar
S L1
MB
FR
VA
BMHP
4 bar
P
4
T
CAR
2 bar
R1
4.5 bar
3 bar
10m
L+
T
L-
1
2
T+
T-
BCMA
P
L+
Y18
Y14
Q
6
T
7
L-
T+
Y15
T-
CA
90l/min
125m
70-02-m176EN
R
70-02-m176EN
70
70
B6
70-02-m176EN
(07/01/2014)
HYDRAULIC COMPONENTS LOCATION
pages
MT 625 TURBO / MT 625 T COMFORT / MT-X 625 TURBO / MT-X 625 T COMFORT. . . . . .A
70
MLT 625 - 75 H / MLT-X 625 - 75 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B
(07/01/2014)
70-03-m176EN
70
70-03-m176EN
(07/01/2014)

A1
pages
KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2
70
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A3
(07/01/2014)
70-03-m176EN
A2

KEY
Item
BA
BCMA (O)
BMHP
Designation
CA
SUCTION STRAINER
DISTRIBUTOR
D3
FR
RETURN FILTER
JSM
HYDRAULIC CONTROL LEVER
MC
MASTER CYLINDER
MH
HYDROSTATIC MOTOR
P
PDD
PH
HYDRAULIC PUMP
HYDROSTATIC PUMP
MAIN HYDRAULIC TANK
R1
RLF
BRAKE FLUID TANK
VC
Vdar
Vdav
VI
Electric code equivalence
TILTING CYLINDER
VE
VL
LIFTING CYLINDER
VT
70
VIC
70-03-m176EN
(07/01/2014)

A3
DIAGRAM
R1
JSM
BMHP
VC
BCMA(O)
VIC
D3
PDD
VE
VT
VE
D
RLF
90
VE
CA
VL
70
MC
VL
Vdar
P
PH
Vdar
PH
CAR
FR
CAR
R
CA
BA
MH
Vdav
(07/01/2014)
VE
VI
70-03-m176EN
70
A4
70-03-m176EN
(07/01/2014)
B1
MLT 625-75 H / MLT-X 625-75 H

pages
KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B2
70
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B3
(08/01/2014)
70-03-m176EN
B2
MLT 625-75 H / MLT-X 625-75 H
KEY
Item
BA
BCMA (O)
BMHP

SUCTION STRAINER
DISTRIBUTOR
D3
FR
RETURN FILTER
JSM
HYDRAULIC CONTROL LEVER
MC
MASTER CYLINDER
MH
HYDROSTATIC MOTOR
P
PDD
PH
FAN CONTROL HYDRAULIC MOTOR

HYDRAULIC PUMP
HYDROSTATIC PUMP
MAIN HYDRAULIC TANK
R1
RLF
BRAKE FLUID TANK
VC
Vdar
Vdav
VI
TILTING CYLINDER
VIC
VE
VL
LIFTING CYLINDER
VT
70-03-m176EN
Electric code equivalence
CA
MHRV
70
Designation
(08/01/2014)
MLT 625-75 H / MLT-X 625-75 H
B3
DIAGRAM
R1
JSM
BMHP
VC
BCMA(O)
VIC
D3
PDD
VE
VT
VE
D
MC
90
VE
CA
RLF
VL
Vdar
P
PH
Vdar
PH
CAR
FR
CAR
R
MHRV
BA
MH
Vdav
(08/01/2014)
VE
VI
70-03-m176EN
70
VL
70
B4
70-03-m176EN
(08/01/2014)
HYDRAULIC CONTROL AND ADJUSTMENT
pages
PRESSURE TEST PORTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
VALUES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
70
DISTRIBUTOR TIGHTENING TORQUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
(14/03/2012)
70-04-M176EN
PRESSURE TEST PORTS

VALUES
Component
Pressure test port Nr
Correspondence
Pp
Values (bar)
Min
Max
Joystick supply pressure

(if Y12 supplied)
25
25
Pin
Boost pressure
25
25
PP
Main pressure
10
235
P line
Dynamic steering pump

(PDD) supply
10
140
Signal (LS) line
Priority valve control
130
Accu. Block
Distributor
Hydrostatic pump
70
e 20 - TRANSMISSION CONTROL AND ADJUSTMENT

Hydrostatic motor
70-04-M176EN
(14/03/2012)
T-
70
LOCATION
PP
C
AT+
A+
Pin
Pashr
SAH
N:
Pin
A+
PP
T+
932670
C
PP A
N:
T-
PP
932669
Pash
r
Pp
SAH
(14/03/2012)
70-04-M176EN
DISTRIBUTOR TIGHTENING TORQUES

Item
1A
2A
3A (Turbo)
RV
4A
1B
S2
3B (Turbo)
S1
3B (COMFORT)
4B
B1
B2
S2
LS
2B
1B
B1
4B
3B
P
SS
B2
S4
1A
2A
3A
4A
100
60
100
65 +/- 7
LS
60
100
Pg
35
S1
45 +/- 5
S2
S3
S4
SS
RV
RV
60
2B
S4
S1
100
3A (COMFORT)
Pg
S3
Distributor/Coupling +/- 15%
24 +/- 3
9.5 +/- 1.5
60
V1a
V2a
70
V3a
V4a
V1b
V5b
RV
35
V2b
V4b
V3b
V3b
V4b
V2b
RV
V1b
V5b
S3
RV
45+/-5
S4
S2
S3
a
V4
a
V3
a
V2
S1
S2
a
V1
S4
70-04-M176EN
(14/03/2012)
HYDRAULIC COMPONENTS REMOVAL
pages
HYDRAULIC PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
PREPARATION AND SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
HYDRAULIC PUMP REMOVAL (MLT 625 AND MLT-X 625) . . . . . . . . . . . . . . . . . . . . . . . . . 3
HYDRAULIC PUMP REMOVAL (MT 625 AND MT-X 625) . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DISTRIBUTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
70
(08/01/2014)
70-06-m176EN
HYDRAULIC PUMP
70
Key:
- A: Hydraulic pump
PREPARATION AND SAFETY INSTRUCTIONS
- Stabilize the machine on level ground.
- Raise the boom and secure in position.
- Deactivate battery power supply by means of the cut-off switch.
Specific tools:
- Allen key
- Floor crane (minimum 1000 Kg)
70-06-m176EN
(08/01/2014)
Remove the fuel filter (1) by undoing the fastening screws (2).
Place the fuel filter (1) on the engine and secure in this position.
Remove the bracket (3) securing the main pump hydraulic outlet
pipe (4). Remove the seal and plug the opening.
3
3
Remove the fastening screws (5) securing the auxiliary pump

outlet hose (6).
5
6
(08/01/2014)
70-06-m176EN
70
HYDRAULIC PUMP REMOVAL (MLT 625 and MLT-X 625)

Remove the bracket (7) securing the main pump suction hose (8).
Remove the seal and plug the opening.
Strap the pump (9) to the exhaust protection casing (10). Undo
the two fastening screws (11) to free the pump.
10
11
70
The screws (11) remain integral with pump body. The pump (9)
must be disassembled in order to remove them.
11
70-06-m176EN
(08/01/2014)
HYDRAULIC PUMP REMOVAL (MT 625 and MT-X 625)

13
Using an 8 mm Allen key, disconnect the suction hose (12) by

undoing its 4 screws.
Repeat this procedure for hose (13).
Put a plug (25) on each hose end fitting to prevent oil from
flowing.
12
14
Remove the 2 retaining screws from the pump (14) using a

12 mm Allen key.
Remove the hydraulic pump (A).
70
(08/01/2014)
70-06-m176EN
DISTRIBUTOR
70
Key:
- A: Distributor

- Raise the boom and secure in position.
- Decompress all hydraulic components before dismantling.
Specific tools:
70-06-m176EN
(08/01/2014)

4
Remove the protective guard (1) by removing its 6 screws (2)

(10 mm wrench).
Remove the second protective guard (3) by removing its 2 screws

(4) (10 mm wrench).
2
2
2
1
Mark the hoses with a marker pen.

Unload the accumulator using the discharge valve (DR).
e Accumulator hydraulic diagram
70
Disconnect the hydraulic hoses (17, 22, 30, 32, 36 mm wrenches).
Remove the distributor bracket (5) by unscrewing its 4 screws

(6) (13 mm wrench).
(08/01/2014)
70-06-m176EN

Mark the hoses located behind the distributor with a marker pen.
70
Disconnect the 4 hydraulic hoses.
70-06-m176EN
(08/01/2014)
HYDRAULIC COMPONENTS REFIT
pages
HYDRAULIC PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
HYDRAULIC PUMP REFIT (MLT 625 AND MLT-X 625). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
70
HYDRAULIC PUMP REMOVAL (MT 625 AND MT-X 625T) . . . . . . . . . . . . . . . . . . . . . . . . . . 4
(08/01/2014)
70-07-m176EN
HYDRAULIC PUMP
70
Key:
- A: Hydraulic pump
- Ensure that the boom is secured in a raised position.
Specific tools:
- Allen key
70-07-m176EN
(08/01/2014)
HYDRAULIC PUMP REFIT (MLT 625 and MLT-X 625)

3
Place the hydraulic pump (1) against the engine (2). Hold it in
place using sling around exhaust casing (3).
Attach the hydraulic pump by tightening the 2 screws (4) using
a 12 mm Allen key.
Tighten to the correct torque: 17,5 daN.m 10%.
Connect the suction hose (5) by screwing its 4 screws (4) onto
the hydraulic pump.
4
4
5
70
Repeat the procedure for the hydraulic pipes (6 and 7).

6
7
(08/01/2014)
70-07-m176EN

HYDRAULIC PUMP REMOVAL (MT 625 and MT-X 625T)
8
Place the hydraulic pump (A) against the engine (8).
Attach the hydraulic pump by tightening the 2 screws (9) using

a 12 mm Allen key.
Tighten to the correct torque: 17,5 daN.m 10%.
Using an 8 mm Allen key, connect the hose (10) by screwing its

4 screws (11) onto the hydraulic pump.
Repeat this procedure for hose (12).
10
11
11
12
70
Detach the fuel filter (13) and attach to the windscreen washer
tank bracket (14) by means of the 2 screws (15).
15
Start up the engine and check for leaks.
15
Top up the hydraulic oil.
14
13
70-07-m176EN
(08/01/2014)
HYDRAULIC SPECIFIC TOOLING
pages
BASIS GAUGE KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
70
DIGITAL GAUGE KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
(08/01/2014)
70-09-M176EN
BASIS GAUGE KIT
This box contains all the components required for measuring

pressure on all Manitou products.
3
3
70
8
7
Basis gauge kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .549671

Consisting of:
1
2
3
4
5
6
7
8
1 gauge 1/9 bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 gauge 0/40 bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 gauge 0/60 bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 gauge 0/400 bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 gauge 0/600 bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 standard hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 hoses for telehandler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 gauge tap connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
70-09-M176EN
549882
549883
549884
549885
549886
549887
549888
549889
(08/01/2014)
DIGITAL GAUGE KIT

FUNCTIONS:
Gauge function: the display allows the following combinations:
The upstream pressure temperature at +/- 2C
The upstream temperature P1 with its mini and maxi (700bar
in class 0.1)
Downstream pressure P2 with its min. and max. (700 bar
in class 0.1)
Differential pressure P=P1-P
Hold function: The user can freeze the screen display at any
time to take notes
Unit function: The user can change the unit of measurement
at any time (bar, psi, kPa, mCe).
Function Tare: Enables offset to zero
Leak test function: Can measure a pressure variation over a
specified time
70
Record function: A maximum of 16000 readings can be recorded.

The sampling period can be configured.
Reset function: The 2 sensors are reset to zero
Digital Manometer kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .662187

Consisting of:
1
2
3
4
1 digital gauge P HP 700 bar

1 measurement hose DN2 1215/1620, L = 1,5m, 630 bar
2 measurement hoses DN2 1620/1620, L = 1,5m, 630 bar
2 gauge adaptors 1620
(08/01/2014)
70-09-M176EN
70
70-09-M176EN
(08/01/2014)

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HYDRAULICS

- HYDRAULIC CHARACTERISTICS AND

- HYDRAULIC SPECIFIC TOOLING

HYDRAULIC CHARACTERISTICS AND

HYDRAULIC COMPONENT SHEETS

DISTRIBUTOR 5000 (TELESCOPING ELEMENT)

COMPLETE ELECTROVALVE (OPTION)

Maximum pressure (bar)

Maximum flowrate (L/min)

HYDRAULIC CHARACTERISTICS AND

DISTRIBUTOR 5000 (INLET ELEMENTS)

1. Main relief valve.

DISTRIBUTOR 5000 (INLET ELEMENTS)

The hydraulic flow arrives at P1.

At start-up, the flow passes through the dynamic flow

As the orbitrole is closed, the pressure increases and

When the operator turns the steering wheel, an LS

HYDRAULIC CHARACTERISTICS AND

DISTRIBUTOR 5000 (LIFTING ELEMENT)

DISTRIBUTOR 5000 (LIFTING ELEMENT)

The spool is in neutral.

HYDRAULIC CHARACTERISTICS AND

DISTRIBUTOR 5000 (TILTING ELEMENT)

DISTRIBUTOR 5000 (TILTING ELEMENT)

The spool is in neutral.

The flow is directed to 2B and the pressure on the lifting movement

HYDRAULIC CHARACTERISTICS AND

DISTRIBUTOR 5000 (ATTACHMENT ELEMENT)

DISTRIBUTOR 5000 (ATTACHMENT ELEMENT)

The spool is in neutral.

The flow is directed to 3B and the pressure on the tilting movement

HYDRAULIC CHARACTERISTICS AND

DISTRIBUTOR 5000 (TELESCOPING ELEMENT)

DISTRIBUTOR 5000 (TELESCOPING ELEMENT)

The spool is in neutral.

The flow is directed to 4B and the pressure on the tilting movement

HYDRAULIC CHARACTERISTICS AND

FEED BLOCK + ACCUMULATOR

HYDRAULIC CHARACTERISTICS AND

AGGRAVATING MOVEMENT CUT-OFF BLOCK

- Y14 : Lowering proportional cut-off EV

HYDRAULIC CHARACTERISTICS AND

STEERING PUMP / STEERING UNIT OSPC 160 LS

STEERING PUMP / STEERING UNIT OSPC 160 LS

When there is an impact on a wheel, the pressure increases in the

HYDRAULIC CHARACTERISTICS AND

COUNTERBALANCE VALVE VBSN

HYDRAULIC CHARACTERISTICS AND

COMPENSATION INSULATION VALVE VIC

HYDRAULIC SCHEMATIC DIAGRAMS

MLT 625-75 H / MLT-X 625-75 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B

HYDRAULIC SCHEMATIC DIAGRAMS

MT 625 TURBO / MT 625 T COMFORT

HYDRAULIC DIAGRAM KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3

HYDRAULIC SCHEMATIC DIAGRAMS

HYDRAULIC SCHEMATIC DIAGRAMS

MT 625 Turbo / MT 625 T COMFORT

HYDRAULIC DIAGRAM KEY

FEED BLOCK + ACCUMULATOR (AC)

HYDRAULIC PROPORTIONAL MANIPULATOR BLOCK

3 POSITION STEERING DISTRIBUTOR

POSITION 1: SHORT STEERING

REAR BRAKE DISC

KUBOTA V3307 DI-T (TURBO) ENGINE