Professional Documents
Culture Documents
Case Studies:
- LNG Heat Exchanger Studies
Multilevel experiments and modelling
- Small scale LNG systems
From laboratory experiments to installation onboard a gas carrier
- LNG and Low temperature Energy chain
- Future research tasks within LNG at GTS
http://www.ntnu.no/gass/
Strategic partners
Statoil
Mission:
To act as a common
interface in gas technology
R&D between NTNUSINTEF and the marked:
Researchers
NTNU
75 professors
135 Ph.D. researchers
30 post.doc. researchers
SINTEF
200 research scientists
Students
Award 75% of all M.Sc. in
Norways gas-related industry
4.700
60%)
SINTEF
(Scientific
2.145
73%)
Students:
18.500
10.000 in Engineering & Science
Laboratory facilities
Refrigeration and Combustion Technology LAB
- Multiphase flow of oil and gas
- Heat transfer and pressure drop for gas mixtures in compact
geometries
- Small scale laboratory prototype for liquefaction of Natural
gas
- Oxy-fuel Combustion for Gas Turbines
Absorption LAB
- Absorption of CO2, H2S and NOx
- Catalysts and absorbents
NTNU-personnel
participates in
SINTEF-projects
Joint use of
laboratories and
equipment
Core Areas:
- Contract Research
- Applied Research
Core Area:
Strategic Research
Core Areas:
- Education
- Basic Research
LNG
systems
LNG heat
exchangers
LNG fundamental
phenomena
Example:
Counter-flow HX with wall heat conduction
splitters
mixers
flash units
flow restrictions
Surfaces:
geometry models
heat transfer/pressure drop models
Fluid nodes:
thermodynamic model
numerical and physical flow model
14
Process optimisation
Heat exchanger representation in process simulation and
optimisation are most often:
- Black or grey boxes that provide the process input/output states
- Some degree of zone-analysis in a simplified manner
- Using lump, composite warm and cold streams
16
Industrial relevance
Increased focus on compact and
energy efficient solutions
Compact, optimized LNG
processes using are proposed and
presented in literature are often
based on using brazed aluminum
heat exchangers (BAHX) only
A recent example:
- The ExxonMobile EMR process.
- About 30 parallel cores
(Denton 2010)
All
va
po
ur
phas
Two-
Pressure drop
Counteracting effects:
- Increase in flow -> higher
pressure drop
- Decrease in average void
fraction -> lower pressure drop
uid
q
ll li
Flow rate
18
1 kmol/s
( 64 t/h)
10K superheat
MITA=1.2 K
- 10 K superheat
- 1.2 K minimum temperature approach (MITA)
With specifications:
P1
-155C
Subcooled
single phase liq
19
T NG
T LP
P LP
P HP
-155
-157.1
5.34
25.88
N2
C1
C2
nC4
0.0929
0.2913
0.3887
MREFR (kmol/s)
MNG
0.2271
3.15
1
20
Check for operability Pressure drop vs. flow rate for the evaporating stream
1.80
1.1
1.60
1.40
0.9
1.20
0.8
1.00
0.7
0.80
0.6
0.60
0.5
0.40
0.4
Pressure drop (bar)
Vapour fraction (kg/kg)
0.20
MR LP
0.3
0.00
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
21
Temperature
-20
-40
LP MR Under refrigerated
-60
LP MR Over refrigerated
-80
-100
-120
-140
-160
0
0.2
0.4
0.6
0.8
Relative length
22
All
va
po
ur
phas
Pressure drop
Two-
id
qu
li
All
Modify HX design,
Reduce outlet resistance
Increase inlet resistance
Avoid cold end pinch
(Reduce the heat load)
Flow rate
23
1.1
0.35
0.8
0.25
0.7
0.20
0.6
0.15
0.5
0.10
N-shape
Yes
No
0.4
0.05
0.9
0.30
HX 1
HX 2
31.7 107.0
26502 70255
2911 1073
62.7
19.4
0.82
0.17
0.3
0.00
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
24
25
26
Base-load
LNG production: 1500 5000 kT/year
Peak shaving
LNG production: 35 150 kT/year
Mini-LNG
LNG production: 3.5 35 kT/year
(10 100 T/day)
Gas Technology Center NTNU-SINTEF
27
Energy efficency
SINTEF
Mini LNG
Mini LNG
Peak shaving
Baseload
Production
capacity
30
46
52
Theoretical
62
54
HA-01
60
58
HA-02
90
102 104
10
88
74
86
Simplified
concept
114
HA-04
20
HA-07
120
78
118
76
116
117
22
24 26
77
28
LNG
40
50
20
45
40
temperature 'C
-20
35
-40
temperature
30
-60
flow
25
-80
20
-100
15
-120
10
-140
flow kg/h
64
100
-160
0
0
10
20
30
40
50
60
70
minutes
start
31
40
50
20
45
40
-20
35
-40
temperature
30
-60
flow
25
-80
20
-100
15
-120
10
-140
-160
0
0
10
20
30
40
50
60
m inutes
start
Gas Technology Center NTNU-SINTEF
70
flow kg/h
temperature 'C
10.000 m3
Multigas
33
20 tonnes/d
-155 oC
-35 oC
9.3 -
395 kW
Temperature, C
-30
-40
-50
-60
-70
-80
-90
-100
0
0,00005
0,0001
0,00015
0,0002
0,00025
0,0003
Duty, x 10^6 kW
0,00035
0,0004
36
37
FCV1
6%
FCV5
2%
HA2
21 %
FCV4
3%
HP MIXER
0%
HA7
27 %
HA4
34 %
Plant
Coldbox
38
Including simulation results for future plant operating conditions (corrects for off-design conditions at full scale tests)
Parameter
..
Liquefaction capacity
Simulation
..
Simulation
corrected 1)
(dp and leak)
Simulation
corrected 2)
(precooling t)
tonnes/d
14,4
14,4
17,1
18,8
Unit
oC
-154,1
-154,1
-155
-155
MR precooling temperature at
vap-liq separtor
oC
-24,9
-24,9
-24,9
-35
NG precooling temperature
oC
-31,7
-31,7
-35
-35
Refrigerating capacity
kW
70,7
84,3
93,2
m3/h
1436
1512
1517
Measured
.
Corrected for leak in safety valve by-pass from high p to low p and
undersized stop valve in suction tube
~ 14 %-points
Corrected to nominal precooling temperature (-35C)
~ 9 %-points
39
Efficiency improvements
40
Aspelund A. and Gundersen T. A Liquefied Energy Chain for Transport and Utilization of Natural Gas for
Power Production with CO2 Capture and Storage Part 1, Journal of Applied Energy, vol. 86, pp.
781-792, 2009 .
LNG
LNG
LNG
LIN
CO2
CO2
Aspelund A. and Gundersen T. A Liquefied Energy Chain for Transport and Utilization of Natural Gas for
Power Production with CO2 Capture and Storage Part 1, Journal of Applied Energy, vol. 86, pp.
781-792, 2009 .
T. Gundersen
LNG
S
t
The field
o
site
LIN
r
process
a
LCO2 g
e
N2
CO2
LNG
LNG
S LNG
NG
t
The market
o
site
r LIN
process CO2
a
g LCO2
e
LNG
P3
LIN
P2
P1
F2
LCO2
F1
Electricity
Power
process
with CO2
capture
Water
N2
LIN
LCO2
LCO2
T2
CO2-7
CO2-9
N2-7
EXP-101
T3
N2-8
T4
P6
N2-12
N2-9
LCO2
N2-13
EXP-102
V-101
T5
N2-11
CO2-3
P-102
HX-101
K-100
P4
N2-12
N2-2
NG-5
NG-4
LIQ-EXP-101
Offshore
P-101
N2-11
NG-PURGE
P2
CO2-1
LIQ-EXP-102
CO2-12
CO2-13
VF1
NG-1
HX-102
NG @ 25
P1
LNG
P3
NG-5
P-101
T. Gundersen
F3
2 stage compression
K105-K106
N2-0
P-102
LNG
F1
F1
NG-4
V-101
P-100
CO2-1
N2-1
N2-8
4 stage compression
K101-K104
HX-101
P3
CO2-4
N2-16
N2-9
NG-3
LIN
NG-6
CO2-0
CO2-10
CO2-11
NG-2
V-102
HX-102
T1
K-107
N2-15
T7
N2-10
N2-1
CO2-2
NG-3
NG-2
T6
F2
N2-3
CO2-4
CO2-5
F4
N2-10
P2
CO2-6
CO2-8
EXP-102
N2-5
N2-6
NG-1
K-108
P1
P5
K-101
N2-4
N2-14
Onshore
EXP-101
F2
Referred to as SimulationOptimization
Taboo Search (global) and Nelder Mead (local)
HYSYS providing Objective Function Values
Applied Simultaneously to the entire Chain
T. Gundersen
36
35
34
33
32
31
30
29
28
0
0
50
100
150
200
250
Current best
300
350
400
Local search
Myklebust J., Aspelund A., Tomasgard, A., Nowak M. and Gundersen T., An Optimization-Simulation
Model of a Combined Liquefied Natural Gas and CO2 Value Chain, INFORMS Annual Meeting, Seattle,
November 2007
T. Gundersen
51