MMS Manual Contents Ver 1

NIKE MOLD MANAGEMENT SYSTEM
Nike. Confidential | Mold Management System Manual
2013
2013
Manual contents:
Description of MMS (Mold Management System) ............................................................ page

Background Mold Management System .............................................................................. page
Goals of Mold Management System .................................................................................... page
Data Fields and Schema ......................................................................................................... page
Costumer of MMS .................................................................................................................page
Web Mold management & Cloud Access.............................................................................. page
History, update & news .............................. ............................................................................page
FAQ (life documents) ............................................................................................................ page
2013
1. Description of MMS (Mold Management System):

MMS is the collection of factory mold inventory data to support Category planning and GFP, mold lifecycle,
part quality, cost efficiency and modernization.
MMS is leveraging fundamental mold data to accelerate learning, enable planning, manage costs, and
drive great product execution
2. The objectives of MMS:
Track mold usage and maintenance to more effectively manage and predict mold life cycle
o Available volume for best quality parts
Support category planning
o 1-3 year line plans
Provide visibility to inform decision making
o Transfer, replace, repair or refresh
Ensure Accurate mold inventory
o Factory and vendor
3. Background of MMS and or current situation:

Category finds tooling needs to be replaced only when the factory has an order and the existing tooling can
no longer make A grade parts.
Replacements often are only used for a short period of time as the model is scheduled for an update (there is
a limited opportunity to realize a return on the investment).
Tooling adds and replacements represent a missed opportunity to refresh a model with new tooling. If the
category is going to have to pay for molds, then the category should consider doing new tooling which can
bring something newer/better to the consumer in terms of the design or performance.
Unplanned tooling adds (&replacements) can significantly impact a category's ability to hit their seasonal
GPM% targets. --Balance due to demand peaks resulting FGCT increases and size curve adjustments
No warning about the condition of the tooling = no time for the category to make informed choices about
tooling investments and how best to leverage them.
4. MMS packet items: (Phase #1)

4.1. Cloud Based Process map
4.2. Nike & Factory Mold Management Data fields
4.3. Schema /XML file Format (example)
4.3. Nike Standardized Lists:
4.3.1. Mold Fabricator ID list
4.3.2. Factory List
4.3.3. PPS mold shop list
4.3.4. Mold Management list, consist of:
2013
Nike Mold Master

Mold Material
Mold Part Material
Mold Fabrication Technology
Mold Construction
Molding Equipment and Process
4.4. Factory input data process (example)
4.1. Cloud Based Process map
Main process in MMS:
4.1.1. Input Master Data: This is all permanent information or identity of individual mold and will not
change forever. (Example data fields: Mold ID Number, tool code, mold material name, Initial DPA, Mold
dimension, Fabrication date, ETC)
4.1.2. Input Transaction Data: This is all information or data that can change and update in daily, weekly,
monthly or seasonally base.(Example data fields: Total mold Cycle press, Total mold repair, total mold
recoating).
4.1.3. Export XML file format: This is almost exactly same as uploading PPS tooling inventory in past
process. In MMS factory requirement to uploading update tooling inventory through Nike Cloud in XML
file format.
Factory system
Convert XML file
Export/Upload into Cloud
4.1.4. Import XML file format: This process is opposite with export, factory will downloaded the XML file
format from Cloud. This is usefully for factories who involve on tooling transfer process.
Download file from Cloud
import XML into factory system
2013

4.2 Nike and Factory Mold Management Data Fields
4.2.1. Number of Data Fields and description
Data Fields above, Nike will create own schema and seasonally update into cloud, Chris Scheer will
seasonally responsible to update it through Cloud for new model with TD (Tech Difficulties) code
C above. (New tooling only)
Example: Name XML file that content information
of data fields above is:
nike_pcm_seasonal_model_toolcodes.xml
Note: In the future MMS data
source no longer using RFC
memo, but gradually replace with
this data in XML format
Seasonal PCM Model Tool Code
data will be posted in Cloud for
factory to download
Import xml file
Or
Manually enter Nike PCM

model tool code data into
factory MMS (optional)
This file will posted every between GTM and RFC

stage.
The main reason why Nike provides this data due to integrate data from PCM, MMS, M-BOM can
be manage.
2013
4.2.2. Data Fields no # 2: Nike Tool Code
Nike Tool Code or in old day we called mold code, it had been frequently changed the format:
Type tool code with A-2-8 , 1234 (for outsole mold) and M1234 ( for midsole mold), this type of tool code we call
PPS FORMAT
Type tool code with MS12345 -1 (for midsole), OS1225-1(for outsole) and UP12345-1(for upper molded), it call
PCM FORMAT
4.2.3. Data Fields no #9: Mold ID Number and Factory Code
Mold ID number will generate and stamp by factory who place order for their tooling manufacturing. This
number will permanently stamp in core (top plate) and outside mold (top plate).
The detail dimension explained image below: Stamp for NEW mold
Note: stamp could be milling, stamp/punch, as long as can stay for long last. It should be no problem.
2013
Stamp on actual mold (top plate outside and inside)

STAMP TOP OUTSIDE : the purpose stamp on external or outside top plate mold, the individual mold will easy
to identify from outside view and not necessary open the cavity.
The Primary stamps on top plate on mold are: mold ID number, Tool Code, Gender, Size, mold Fabricator
and Mold Fabrication date
The Secondary stamps are all information that factory would like to add, such as: model name, factory tool
code, overlapping gender (M/W), etc.
TOP CORE INSIDE

Stamp location should not on bonding margin, stamp should free of texture.and position allow to rotate.
2013
Note: Slight different configuration of design column should be find, as long as data is same content.
(Stamping from FT group)
STAMP FRONT OUTSIDE

While mold stacking with other set of mold, operator or worker are still able to see the mold ID number
from Fornt side of the mold.
Note: factory allows to stamp own factory tool code and also to easier searching mold in ware house , factory
also stamp mold ID number on side front area of mold.
Q: How to stamp the existing mold?
A: Existing mold, the most important stamping Mold ID number on external (top plate), for mold existing
mold that running in production recommended to stamp at inside mold (top core) as well.
2013
Q: How if the part is too small or transparent like TPU plastic injection or Clear rubber?
A: If stamping caused cosmetic, bonding issue, it allow to stamp on small piece of part use smaller font and
probably only mold ID number and info necessary. Clear rubber can be stamp only in outside cavity.
Q: How about Flex IU midsole design with window? Does it able to stamp?
A: Probably not necessary stamp all information, but it is only necessary information , such as Size, mold ID
number, alphabet, and other information that possible to stamp in small area and not bothering bonding
margin.
STAMP MODULAR MOLD

Q: How about stamping for Modular mold?
A: Mold ID Number of this mold is only one, but it will have 2 different tool codes, as image below.
Q: Why modular have only one mold ID number and 2 different tool codes?
A: Data history of this mold is integrated, the main body 1st tool code and 2nd tool code of this mold
are same, so even though it calls modular but actually both tool code have same main body and the
life cycle of this mold should be one.
2013
The detail dimension explained image below:
Stamp for EXISTING mold
4.2.4. Data Fields no #10. Molded Component Name
Entry data use Molded Component Name from Nike M-BOM, this name is always connected with Tool Code.
10
2013

4.2.5. Data Fields no #11,#12, #13 Mold Dimension Length, Width and Height
Data dimension of mold can collect from mold shop (2D mold construction) or directly measure on physical
mold at production.
Image of mold construction drawing (dimension, Y, Z , mold are available)
4.2.6. Data Fields no #14. Air Bag Code
Data will consist of:

Non Air bag (it is always0)
Air Bag :
o Single air bag (in flex groove or heel foot area)
XML : fcty_mold_airbag_code_size=K3560-10
o Multi airbag (in flex groove and heel foot area)
XML : fcty_mold_airbag_code_size=C7105-30_A1010-01
1ST airbag code, position in forefoot
2nd 2nd airbag code in heel foot
11
2013
Example image of midsole part with multi code airbag and single code airbag
4.2.7. Data Fields no#.15, Mold Fabrication Date
Note: mold Fabrication date will stamped on mold (outside, inside)

New tooling:
New mold will stamped during texturing process and use data TARGET CONFIRMATION MOLD DATE
Existing tooling:
The stamping date data for Existing mold use the date where this molds starting to recording.
4.2.8. Data Fields no#.15, Mold Fabricator Number
Nike provides Mold Mgmt_Mold FabricatorID&Names_list (all global mold vendors listed into this list)
4.2.9. Data Fields no#.17, Mold Price
12
2013
Note: Cost of individual mold that entry into the mold Management data is from MOF, all are under dollar US.
4.2.10. Data Fields no#.18 & 19 Mold Part Minimum & Maximum Size
Example in physical mold:
4.2.11. Data Fields no#.20 Number of Cavity by Size in a mold
Regardless construction of the mold (single or dual layers), calculation cavity is only base on quantity of cavity
(in pair):
13
2013
Example:
Note: PU mold is never count in half pair in MMS ( it will confuse process of inventory and transfer)
14
2013
4.2.11. Data Fields no#.21. Gender
Note: if we have overlapping gender, stamp on the mold base on Gender initial DPA of this model
4.2.12. Data Fields no#.22. Last Code
Note: last code number is always initial last number; it is change only when foot bed contour changed.
4.2.13. Data Fields no#.23. Modular Mold Configuration
Note: Modular mold requirement have 2 different tool codes, but will only have one mold ID number. Both
tool codes will stamp in one location as image below:
Example of modular mold:

Type #1. Lateral side view is interchangeable
15
2013
Type # 2 Outsole bottom view is interchangeable
Modular invisible airbag is not part of modular construction, this type of construction is not requirement have
2 different tool code assignment.
16
2013
4.2.14. Data Fields no#.24. Mold Type
Factory usually has different description of what should call under Midsole, outsole , upper and or other.
Below are some example of image that under each component.
17
2013
Shank plastic injection , shox or

impax plate, usually part of
Midsole. The tool code will start
with MS
midsole insert in double lasting
process are part of Midsole
All upper molded that
requirement build the mold
(except HF, emboss or stamp), it
should assign tool code, example:
UP99999 (Upper Component)
Sock liner is part of UP
During Development stage factory recommend to provide information of

bottom component and submitted to Chris Scheer who in-charge for tool code assignment.
Example of upper molded that assigned tool code:
Upper cutting pressing mold:
4.2.15. Data Fields no#.25~27.
All data above are available under Mold Mgmt_Lists_v2_3-6-12 file

18
2013
4.2.16. Data Fields no#.28, 29. Mold Material (Hardness & Scale)
In MMS is only recognize 2 scale (Rockwell and Brinell)
NIKE MOLD MANAGEMENT

SYSTEM
BRINELL HB ROCKWELL C
Steel hardness conversion table contains conversion factors for Rockwell, Vickers
& Brinell. As a guide we show the theoretical
N/mm / MPa
Brinell HB
Tons per sq in
Vickers
Rockwell C
. . . 902 65
. . . 836 63
. . . 778 61
2033
601
132
715
59
1956
578
127
671
57
1879
555
122
633
56
1802
534
117
599
54
1725
514
112
572
52
1663
495
108
547
50
1617
477
105
523
49
1535
461
101
501
48
1509
444
98
479
47
1463
429
95
459
45
19
2013

1417
415
92
441
44
1355
401
88
424
42
1309
388
85
409
41
1263
375
82
395
40
1232
363
80
382
39
1186
353
77
369
37
1155
341
75
356
36
1224
331
73
344
34
1093
321
71
332
33
1047
311
68
321
32
1016
302
66
310
31
986
293
64
299
30
970
285
63
290
29
939
277
61
282
27
909
269
59
274
26
893
262
58
267
25
862
255
56
260
24
847
248
55
253
22
816
241
53
246
21
785
235
51
240
20
770
229
50
234
99
755
223
49
228
98
739
217
48
222
97
693
212
46
217
97
678
207
45
212
96
662
201
44
206
95
647
197
43
202
94
20
2013

631
192
42
197
93
616
187
41
192
92
601
183
40
188
91
585
179
39
184
90
585
174
38
179
89
570
170
38
175
87
560
167
37
172
86
554
163
36
168
85
554
159
36
164
84
539
156
35
161
83
524
152
35
157
82
508
149
34
154
81
508
145
33
151
80
493
143
33
148
79
493
140
32
145
78
477
137
32
142
78
462
134
31
139
77
462
131
30
136
75
447
128
30
133
73
447
126
29
131
72
431
123
28
128
70
431
121
28
126
69
416
118
27
123
67
416
116
27
121
66
400
114
26
119
64
385
111
25
116
63
21
2013
Note: Mold shop requirement has equipment to measure the hardness of metal:
Measure in bottom plate/cavity

Mold shop and factory allowed to use any type of tool, but it should be converting into Rockwell or
Brinell scales.
Measure on flat surface
4.2.17. Data Fields no# 30, Mold Material Recycled Content
22
Image below are example of original
Image below is example of scrap
2013
metal material
metal material
23
2013
All type of material casting and re-use for casting is considered as Scrap material.
4.2.18. Data Fields no# 31~34, All data are available under Mold Mgmt_Lists_v2_3-6-12 file
4.2.19. Data Fields no# 35
Value Mold Cycle time that dial in into XML is from MEOF confirmation data. (MEOF format 20 version
4.4 or above)
24
2013
(Example data from MEOF sheet)
4.2.19. Data Fields no# 36. Mold Number of Color as Fabricated
25
2013

4.2.20. Data Fields no# 37. Estimation Mold Life in Cycle
Mold life in Cycle:

Flat Rubber Mold (2plates)
Flat Rubber Mold (3 plates)
Cup sole Rubber Mold (4 plates)
Dual Layer Mold
IP normal Design
IP Difficult Design
IU normal Design
IU Difficult Design
CMP
IP/IU Dual Color
Phylon Midsole
PU
Plastic Injection (single color)
Plastic injection (dual color)
: 90K
: 80K
: 70K
: 100K
: 110K
: 85K
: 105K
: 90K
: 150K
: 75K
: 115K
: 110K
: 500K
: 480K
Note: The current data is only using for estimation and base line, it will revisit once Nike has
enough data from Data base.
4.2.21. Data Fields no# 38. Total Mold Cycles Pressed
Note: the output is number pair pressed part that generate in one individual mold. Data will input per
shift and upload into Cloud by monthly.
Data Cycle pressed for individual mold currently input manually. Planning department place order is
not only base on Order by Size but Order by size and by individual mold (alphabet)
26
2013
Below is an example interface look on how factory capturing this data.
Note: the resource that in-charge for input data is person who certify as MQAA auditor in each bottom
department location.
Person who in-charge to input data into system will have responsibility to:
Check mold ID number
Check the output per day
Input total pressed part into factory system
4.2.22. Data Fields no# 39. Mold Comments
27
2013
Note: this data fields are also able provide information for promo mold, mold for Nike ID or other exception
status of mold.
4.2.23. Data Fields no# 40. Total mold Repairs
Note: Nike provided List of Repair.

4.2.24. Data Fields no# 41. Total mold repair
4.2.25. Data Fields no# 42. Total Mold Recoating
Note: re-coating prior tooling transfer is included.

4.2.26. Data Fields no# 43. Mold Status
28
2013
4.2.27. Data Fields no# 44-45. Mold Destruction request and Confirmation Date
Note: the date of request should meet with the data that posted into PPS.
4.2.28. Data Fields no# 46-52. Mold Transfer.

All information relate transfer mold
29
2013
4.2.29. Data Fields no# 53. Build Purpose
4.2.30. Data Fields no# 54-55. Mold Modified date and Mold Original Tool Code
Modify is condition where original design of mold has been change (change different texture included).
Change or revise external mold construction due to suit machinery, it is not part of it.
4.2.31. Data Fields no# 56. Upload date
This is new data fields, it is additional information when factory upload the XML file monthly.
30
2013
4.3. Schema /XML file Format (example)

<?xml version="1.0" encoding="UTF-8"?>
<moldManagementRecords xmlns="http://nike.com/MoldManagement">
<moldManagement fcty_upload_date="2013-07-31" fcty_mold_original_tool_code="OS393235-1"
fcty_mold_modified_date="1900-01-01" fcty_build_purpose="NEW"
fcty_mold_transfer_in_comments=" " nike_mold_transfer_in_fcty=" "
fcty_mold_transfer_in_date="1900-01-01" fcty_mold_transfer_out_comments=" "
nike_mold_transfer_out_fcty=" " fcty_mold_transfer_out_date="1900-01-01"
fcty_category_mold_reserve_date="190001-01" fcty_mold_destruction_confirm_date="2013-07-25"
fcty_mold_destruction_request_date="2013-07-01" fcty_mold_status="STORAGE"
fcty_mold_recoatings="2" fcty_mold_recoating_press_cycle="1470" fcty_total_mold_repairs="1"
fcty_mold_comments=" " fcty_total_mold_cycles_processed="0" fcty_estimated_mold_life_in_cycles="0"
fcty_mold_number_colors_as_fabricated="1" fcty_mold_cycle_time_meof="600"
fcty_mold_production_equipment="HANJIN" nike_mold_equipment_process_id="163"
nike_mold_construction_id="101" nike_molded_part_material_name_id="50"
fcty_mold_material_recycled_content="0005" fcty_mold_material_hardness_scale="BRINELL"
fcty_mold_material_hardness="0" fcty_mold_material_name="SC40C" nike_mold_material_type_id="2"
nike_mold_fabrication_technology_id="22" fcty_mold_type="OUTSOLE"
fcty_modular_mold_configuration="N" fcty_last_code="QE-5" fcty_gender_age="GS"
fcty_number_cavity_by_size="2" fcty_mold_part_maximum_size="035"
fcty_mold_part_minimum_size="035" fcty_mold_cost="1700" nike_mold_fabricator_number="462"
fcty_mold_fabrication_date="2012-10-03" fcty_mold_airbag_code_size=" "
fcty_mold_dimension_height="70" fcty_mold_dimension_width="340"
fcty_mold_dimension_length="360" fcty_molded_component_name="OUTSOLE"
fcty_mold_id_number_fcty_code="34277-IR"nike_tool_code="OS393235-1"/>
4.4. Nike Standard List (all list provide by Nike in other format)
4.3.1. Mold Fabricator ID list
4.3.2. Factory List
4.3.3. PPS mold shop list
4.3.4. Mold Management list, consist of:
Nike Mold Master

Mold Material
Mold Part Material
Mold Fabrication Technology
Mold Construction
Molding Equipment and Process
31
4.
2013
Customer MMS and factory benefits
For sure customer for this system are factory and Nike, but factory can optimizing or maximizing this
system for other benefits that supporting production execution that relate with tooling usage.
Note: the benefits of this project is not goes only for Nike, but the most important Factory is as owner
system in their factory, they can utilize and maximize the benefit of having this system.. Below are list of
benefits of the system that submitted from factory representatives.
Benefits of MMS from factory stand point of view:
An integrated mold management system, much convenient and efficient to check and share mold
information (VH)
Set up mold history record, overall manage life cycle of molds, ensure higher quality of parts(VH)
Support to tracking mold, analysis and make statistics report about existing molds (VH)
Make molds transfer among factories more simplified and efficient(VH)
Complete database of tooling in one system (FT)
Production historical data recorded completely on system (FT)
Repair historical data recorded completely on system (FT)
We can evaluate mold durability and or average mold life cycle (FT)
The system able set is as alert of mold life cycle or endurance mold (IA)
Tooling life time identification is clear (IA)
Production loading balance (balancing life cycle mold at production )(IA)
32
2013
Make easier to identify tooling condition (PCN)

History mold more complete & accurate (tooling tracking record )(PCN)
When tooling will be transfer, factory receiver can be early know about tooling condition (machine,
tooling repair history , etc) (PCN)
Better support the factory to control mold quality(FS)
Be able to predict the mold life cycle(FS)
Be able to show the history, current status, key information, etc. of the molds when molds are
transferred(FS)
Know Mold Status when Transfer IN in the future(SZ)
This is helpful to improve product quality(SZ)
This can help us for better internal mold management(SZ)
A integrated mold management system, much convenient and efficient to check and share mold
information(SZ)
Data Mold More organized and cycle press balance (IR)
Example: size 9 production mold consist of 6 sets of mold, each quantity pressing cycles were
different. Having detail cycle press per individual mold will able to manage loading and weight
capacity of individual mold.
In most case A set mold is always busier than other set
mold.
Easy, fast and accurate on searching mold location, inside and

outside factory(IR)
In one page report factory will

able to tracking location mold:
Mold active
Temporary storage
Ware house storage
Repair
Change size today
33
2013
Able use historical data to analyst the current mold problem and prevent repeating issue for future
mold (IR)
34
2013
Monitoring and observe quality coating and repairing mold from vendor by use historical data(IR)
Security , avoid missing or stolen mold fast and easy to identify(IR)
5. MMS web link and Cloud Access

Web Mold Management System: http://nike.com/MoldManagement
Rahmi Mahdaleni is person who in-charge to assign on Add, revise and remove person access into Cloud
Note: All access persons below will officially activate by August 29, 2013.
Cloud list
POU FENGTAY
CHE
Cloud Access list
(Mold Management System)
NO.
Factory
USER NAME
EMAIL DETAILS (factory project leader)
Department
FT(HQ)
Linus
linus.tseng@fengtay.com
IT
FT(HQ)
Kent
kent.yao@fengtay.com
IT
FT(HQ)
Scott
scott.lin@fengtay.com
Tech
FT(HQ)
Roger
scott.lin@fengtay.com
Tech
IW
IW
teddi.tribrata@fengtay.com
Bussiness
LU
LU
Sridhar.Mohanavelu@fengtay.com
Bussiness
LN2
LN2
Kippy.Zou@fengtay.com
Bussiness
LN3
LN3
Charles.Lin@fengtay.com
Bussiness
LN4
LN4
Jingmin.Dai@fengtay.com
Bussiness
10
VF
VF
Colleen.Lin@fengtay.com
Bussiness
11
VO1
VO1
Leon.Huang@fengtay.com
Bussiness
12
VO2
VO2
Andy.Huang@fengtay.com
Bussiness
13
VW
VW
Travis.Wei@fengtay.com
Bussiness
14
YY
Star
star@y3mail.yydg.com.cn
Engineering
35
2013
T2
Indonesia Operations
CS
15
YY
ZYT
zyt@y3mail.yydg.com.cn
Engineering
16
YS
CoCo
Coco.Kuang@yssg.com.cn
IT
17
YS
HCC
Hcc.Hao@yssg.com.cn
IT
18
IY
Abbott
Abbott.Hsu@pci.co.id
Engineering
19
IY
Xia Hua
Hua.Xia@pci.co.id
IT
20
VP
Sand
sand.cheng@pcv.com.vn
Engineering
21
VP
Pham
pham.ngoc@pcv.com.vn
Engineering
22
VY
WJ
wj.wang@pcv.com.vn
Engineering
23
VY
Ken
Ken.PED@pcv.com.vn
Engineering
24
QT
Kevin Xie
xie.kevin@T2GROUP.CO.KR
25
QT
Chris Wang
chris.wang@t2group.co.kr
26
VT1
Pham Quoc
pv.quoc@t2group.co.kr
27
VT2
Nguyen Long Duc
Long.duc@T2GROUP.CO.KR
28
VM
Lam Cong Dahn
lc.danh@T2GROUP.CO.KR
29
VM
Trinh Hoang Trung
th.trung@T2GROUP.CO.KR
30
QD
DS Shin
dongsun.shin@dskorea.com
IT
31
QD
MY Song
mingyong.song@dskorea.com
TE
32
VJ
SH Kang
SUNGHWA.KANG@DSKOREA.COM
IT
33
VJ
CH Cho
CHULHWAN.CHO@DSKOREA.COM
TE
34
JJ
Rakhmad
bu.rakhmad@dskorea.com
Business
35
JJ
Iwan
it.iwan@dskorea.com
IT
36
IA
Bonar
bonar@adis.co.id
IT
37
IA
Darius
Darius.Kridhasta@adis.co.id
Mold Tech
38
IR
Arfan
arfan@pratama.net
IT
39
IR
Fraends
fransiskus@pratama.net
Engineer
40
IM
Firman
firmansyah@kmk.co.id
Engineer
41
IM
Prio
prio.widodo@kmk.co.id
IT
36
2013
Vietnam Operations
China Operations

42
JV
Ronny
ronny@chingluh-jv.co.id
IT
43
JV
Kelvin
kelvin.tsao@chingluh.com
Engineer
44
JX
Muryono
muryono@jx.pratama.net
Engineer
45
JE
Jerry
jerry.chen@pt.deanshoes.com
IT
46
JE
Resti
it03@pt.deanshoes.com
IT
47
JE
Sumio
sumio@pt.deanshoes.com
TE
48
TT
Kim Dae Joon
dj.kim@t2group.co.kr
Developer
49
TT
Irawan
irawan@T2group.co.kr
Business
50
FC
Arean
areanlee@pegasus-china.com
Engineer
51
FC
Yanni
yannihe@pegasus-china.com
IT
52
FJ
Jerry
jerry.wu@fulgentsun.com
Tech
53
FJ
Dexter
dexter.hsu@fulgentsun.com
IT
54
SZ
Baron
baron.bao@stella.com.hk
IT
55
SZ
Hard
hard.huang@stella.com.hk
56
SZ
Ardent
ardent.hu@stella.com.hk
57
XC
Ding
dingjun@xc.com.cn
Mold Tech
58
XC
Jianwen
huangjianwen@xc.com.cn
IT
59
XB
Ding
dingjun@xc.com.cn
Mold Tech
60
XE
cloud
cloud@ms5.deanshoes.com
IT
61
VL
Hale Wang
halewang@freetrend.com.vn
Tech
62
VL
Pike Mei
pike_mei@freetrend.com.vn
Tech
63
VL
Hai Pham
fv1-kf-haipham@freetrend.com.vn
Tech
64
VH
Thomas Yang
thomas.yang@chingluh.com.vn
Engineering
65
VH
Bella Ho
bella.ho@chingluh.com.vn
Tooling
66
VE
Figo Chen
figochen@fve.freetrend-vn.com
Tech
67
VE
Bright Yang
bright@freetrend.com.vn
IT
68
VG
37
2013
NIKE
69
VQ
Alan
alan.chou@vn.hff-group.com
Tech
70
VQ
Eric
eric.chen@hff-group.com
IT
71
WHQ
Chris
Chris.Scheer@nike.com
WHQ
72
NLO
Leni
Rahmi.Mahdaleni@nike.com
COM
73
NLO
Nathallya
Nathallya.Prabowo@nike.com
IT
74
NLO
Iwan
Kurniawan.Sulistyo@nike.com
Engineering
75
NLO
Mike
Mike.Hughes@nike.com
Engineering
76
NLO
Paul
Paul.Yunker@nike.com
Engineering
6. History, Update and New

Journey of Mold Management system until today.
38
2013

Latest update to Nike Leadership (July 2013)
FAQ (Frequently Answer and Questions)

Q: Data fields between BOM, PCM and MMS are different, how we can merge it and optimizing?
A: Factory should add program and type manual from XML MMS into factory system. That is the only ways that
currently factory able to convert from Nike XML format to factory own system.
Example:
XML format from factory, PCM, BOM:
<fields> Data #1<fields>
<fields> Data #2<fields>
XML format from MMS:

<fields> data #1, data#2<fields>
Q: How to entry data for break size 6 cavity with 3 different sizes, in current practice?
A: In data fields will only capturing minimum and maximum size, if mold construction multi cavity has 6 cavities
with different size. XML will not capture it. It should be no problem due to what we count here is cycle press of
mold; it is not about calculate the pair in mold.
A: the other way is in order to make clearer; factory also can add detail information under mold comment data
fields.
Q: Data fields No #...., about Mold type: Outsole, Midsole, Upper mold, other..how is should descript?
Example TPU for Shox product, it is part of what?
A: in RFC Tooling Memo, bottom tooling is only assigned 2 tool codes, it are Midsole and Outsole. TPU shank and
PU wedge are considering part of MS tool code.
39
2013
Q: Data field no.42 Mold Recoating Interval, data will input in days or cycle press?
A: Input data should be in cycle (not days) see the example input data of it.
Q: What is the standard of Mold Maximum Cycle Capacity ?
A: Currently is still under study, hope before September the standard will released. (It had been replace with Mold
Cycle Time MEOF)
Q: Does Nike standardize which one type of repair that should go to in-house or mold shop?
A: Nike will not drive factory to place repair order to anywhere, the authorization is in factory call.
Q: When is target upload the new tooling implemented?
A: In September, under FA14 seasonnew tooling is as minimum requirement. In other work if you already proceed
some of existing mold, it even better.
Q: How about big swoosh on outsole and pressed use separation color plate? Is it considered to count as color
way?
A: Yes
Q: How to manage data for existing mold, some of them have no historical data?
A: We will treat differently.
Starting FA14 season, all new mold will stamping base on the initial factory code
Below than FA14, existing mold will re-stamping uses factory code where these mold storage.
Note: Chris will help to search missing information of mold shop, mold fabrication date.
Q: How to manage data for existing mold, some of them has 20,000 sets of mold?
A: Nike will sort the existing mold and prioritizing which one mold that Category still keep, and entire mold
consider destroying. (Except category reserve it)Please continue inform this to Chris Scheerit is part of clean up
mold program later on.
Q: How to handling input data in same size but different alphabet (A,B, C)?
A: Planning and MMS Team should train person who able input data in each your bottom process (IP, PU, Rubber,
etc) Input will upload every changing shift. Please see detail explanation on chapter Data Fields page 27.
Q: How we get access into Cloud?
A: Please Contact Rahmi.Mahdaleni@nike.com , she is main contact in Nike who has authorization to assign Cloud
access
40
2013
Q: When does mold need to be retired? Whats the average period?

A: Nike will do further study and share the standard later on. Based on collection data .current reference number
of life cycle is not 100% accurate yet. Different method of process, different material and different design
construction, it caused each factory location has different experience and opinion about life cycle of mold. Base on
collection data above, we will use it as base reference, it will revisit once MMS has enough reference to measure.
Q: How to handling transfer mold that currently Mold ID number was not exist?
A: Once your system is ready, you can re-stamp mold that storage in you factory with your factory code
Note: currently mold storage and produce in LN
Q: How factory should upload data into Cloud? Daily, weekly, monthly or seasonally base?
st
A: Monthly base (1 week)
Q: Does in the future this MMS will replace <MQAA?
A: No, but MMS will supporting MQAA
Q: How long does mold need to be recoating normally?
A: Each factory has own standard base on their experience. Nike will do not drive this and standardized.
Q: How about additional mold, DPA, model name data should current season or referred to original information?
A: Model Name, DPA, last code, etc.should follows the initial data / original data
Q: How entry data if current mold has double Tool code and or no tool code?
A: send a picture to Chris Scheer, explain detail with mold construction and component image attached. She will
revise or assign ne tool code for it and update into the system
Q : How about airbag in modular, do we need to key-in into Mold Data Management?
A : NO, airbag plug IN and OUT are not part of modular mold construction.
Q: In IP/IU case, factory treat 2 different process coating and cleaning in separate process. How we should count
it?
A: IP /IU for this moment just count the cleaning process into system, until we are ready to revise the data fields as
well as schema
Q: What kind of stamping that we should put into mold if the material in IP/IU mold use 2 different compound?
A: material or IU/IP compound that should stamp is the initial one.
41
2013
Q: Are we including the upper mold?

A: Not for now. We will do it in the future since we can assign upper tools code in Nike system now
Q: Did Nike will make standard for scrap/recycle? Whats the min or max standard?
A: there is no min/max but consider it will impacted on quality of cast result. For now, let factory fill in the data
refer to actual scrap number.
Q: is it possible to use barcode system to avoid input manual data
A: it is up to factory, few factories currently produce it use barcode
Note:
FAQ is life document; it will add and update regularly.
The owner this manual:
Kurniawan.Sulistyo@nike.com
Paul.Yunker@nike.com
Chris.Scheer@nike.com
Rahmi.Mahdaleni@nike.com
42

MMS Manual Contents Ver 1

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

MMS Manual Contents Ver 1

Uploaded by

Copyright:

Available Formats

NIKE MOLD MANAGEMENT SYSTEM

Nike. Confidential | Mold Management System Manual

NIKE MOLD MANAGEMENT SYSTEM

Description of MMS (Mold Management System) ............................................................ page

Nike. Confidential | Mold Management System Manual

NIKE MOLD MANAGEMENT SYSTEM

1. Description of MMS (Mold Management System):

3. Background of MMS and or current situation:

4. MMS packet items: (Phase #1)

NIKE MOLD MANAGEMENT SYSTEM

Nike Mold Master

Convert XML file

Export/Upload into Cloud

import XML into factory system

Nike. Confidential | Mold Management System Manual

NIKE MOLD MANAGEMENT SYSTEM

Manually enter Nike PCM

This file will posted every between GTM and RFC

Nike. Confidential | Mold Management System Manual

NIKE MOLD MANAGEMENT SYSTEM

4.2.2. Data Fields no # 2: Nike Tool Code

4.2.3. Data Fields no #9: Mold ID Number and Factory Code

Nike. Confidential | Mold Management System Manual

NIKE MOLD MANAGEMENT SYSTEM

Stamp on actual mold (top plate outside and inside)

TOP CORE INSIDE

Nike. Confidential | Mold Management System Manual

NIKE MOLD MANAGEMENT SYSTEM

(Stamping from FT group)

STAMP FRONT OUTSIDE

Nike. Confidential | Mold Management System Manual

NIKE MOLD MANAGEMENT SYSTEM

STAMP MODULAR MOLD

Nike. Confidential | Mold Management System Manual

NIKE MOLD MANAGEMENT SYSTEM

The detail dimension explained image below:

Stamp for EXISTING mold

4.2.4. Data Fields no #10. Molded Component Name

Nike. Confidential | Mold Management System Manual

NIKE MOLD MANAGEMENT SYSTEM

4.2.6. Data Fields no #14. Air Bag Code

Data will consist of:

2nd 2nd airbag code in heel foot

Nike. Confidential | Mold Management System Manual

NIKE MOLD MANAGEMENT SYSTEM

4.2.7. Data Fields no#.15, Mold Fabrication Date

Note: mold Fabrication date will stamped on mold (outside, inside)

Nike. Confidential | Mold Management System Manual

NIKE MOLD MANAGEMENT SYSTEM

Example in physical mold:

4.2.11. Data Fields no#.20 Number of Cavity by Size in a mold

Nike. Confidential | Mold Management System Manual

NIKE MOLD MANAGEMENT SYSTEM

Nike. Confidential | Mold Management System Manual

NIKE MOLD MANAGEMENT SYSTEM

4.2.11. Data Fields no#.21. Gender

Example of modular mold:

Nike. Confidential | Mold Management System Manual

NIKE MOLD MANAGEMENT SYSTEM

Type # 2 Outsole bottom view is interchangeable

NIKE MOLD MANAGEMENT SYSTEM

4.2.14. Data Fields no#.24. Mold Type

Nike. Confidential | Mold Management System Manual