This document provides information on cyanide copper plating processes. It describes four main types of cyanide copper plating baths: simple cyanide copper baths, Rochelle copper cyanide baths, high efficiency copper cyanide baths, and semi-bright high efficiency copper cyanide baths. It also discusses Cyno dull copper, Rochelle copper salts, Cyco copper salts, and Cuproglo copper processes - giving details on the deposits and applications of each. Equipment recommendations, solution preparation methods, and analysis methods for copper plating baths are also summarized.
This document provides information on cyanide copper plating processes. It describes four main types of cyanide copper plating baths: simple cyanide copper baths, Rochelle copper cyanide baths, high efficiency copper cyanide baths, and semi-bright high efficiency copper cyanide baths. It also discusses Cyno dull copper, Rochelle copper salts, Cyco copper salts, and Cuproglo copper processes - giving details on the deposits and applications of each. Equipment recommendations, solution preparation methods, and analysis methods for copper plating baths are also summarized.
This document provides information on cyanide copper plating processes. It describes four main types of cyanide copper plating baths: simple cyanide copper baths, Rochelle copper cyanide baths, high efficiency copper cyanide baths, and semi-bright high efficiency copper cyanide baths. It also discusses Cyno dull copper, Rochelle copper salts, Cyco copper salts, and Cuproglo copper processes - giving details on the deposits and applications of each. Equipment recommendations, solution preparation methods, and analysis methods for copper plating baths are also summarized.
Cyanide solutions provide a medium for direct deposition of copper on bass metals, particularly steel and zinc. Copper plating by cyanide process have a variety of applications in metal finishing operations such as : a) b) c) d) e)
An undercoat for surface finishes of decorative nickel and chromium system.
Thick deposits applied to steel as a "stop-off" coating in case of hardening process such as car burising and nitriding. As a base for oxidised or coloured finishes on steel and other metals. Very useful as a copper strike prior to acid copper sulphate, pyrophosphate or fluborate baths to avoide immersion plating and to provide excellent bonding to top-coats. For building-up worn out parts.
The Copper Cyanide baths may be divided into four types :
1. 2. 3. 4.
Simple cyanide copper baths
Rochelle Copper Cyanide baths High efficiency copper cyanide baths Semi-bright high efficiency copper cyanide baths
Cyno copper process
Rochelle Copper process Cyco copper process Cuproglo copper process
CYNO DULL COPPER SALT
Recommended general purpose cyanide copper plating where low initial cost and operational economy are important for use in vat and barrel. This bath is restricted to strike and thin deposits. Usually 1 to 3 microns are deposited and also used as a base for copper oxidation. Low cathode efficiency of the bath helps in general cleaning of components to obtain adherent top-coats. The bath composition is little difficult to control at room temperature for high thick deposits due to low cathode efficiency. It is preferable to operate at elevated temperature since the cathode efficiency and anode corrosion are higher where slightly high thicknesses are desired. ROCHELLE COPPER SALTS / CUPROBOND COPPER SALT These salts are also compounded for general copper plating purposes for use in vat or barrel and are designed to give a high rate of deposition of fine grained structure. The Rochelle salt in the soluiton helps to increase the cathode efficiency, better anode corrosion and high cathode efficiency. The bath is less critical and can be more easily maintained compared to Cyno copper bath. Fine grained, non-porous 5-50 microns of copper deposits can be obtained from high concentrated Rochelle Copper baths at high temperature operation. It can also be used for striking of copper at lower metal concentration and lower temperatue. Operation cost of Rochelle copper salts are higher than Cyno/Cyco copper salts. CYCO COPPER SALTS Cyco copper salts are compounded to give high rate of deposition of fine grained structure. The deposit obtained is most ductile and pore-free. It is mainly used for thick deposit on steel as "stop-off" coating in case of hardening processes such as carburising and nitriding. These are medium efficiency baths and do not emply costly chemicals like potassium cyanide and Rochelle salts. These baths are easy to operate and are very economical compared to potassium and rochelle based very high efficiency, semi-bright Cuproglo copper cyanide baths. Cyco copper baths have high metal content, low free cyanide and is operated at high temperature. Cathode movement agitation is preferred to air agitation since air agitation builds up more carbonate in the bath.
CYANIDE COPPER PLATING PROCESSES
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CUPROGLO COPPER PROCESS
Cuproglo semi-bright copper plating process produces smooth, pore-free deposits which gives good corrosion protection and are easily buffed where this operation is required for special reason. The process provides good metal distribution and permits high current density operation. High efficiency of over 90% and good throwing power makes it specially suitable for the economical production of heavy copper deposits on irregular shape or recessed components. This process can be employed as an undercoat to Nickel Chromium on steel, zinc base die castings, "stop-off" for selective case hardening etc. Cuproglo formulations are based on all potassium baths to offer high efficiency. However, mixed sodium potassium or sodium baths can also be used with slightly lower cathode efficiency. For more details refer our catalogue of Cuproglo Copper Plating Process. EQUIPMENT It is preferable to use polypropylene, PVC or approved rubber lined steel tanks for cyanide copper plating. An insulating lining prevents the tank from becoming bipolar and plating up on certain areas. It also minimizes iron pick-up in the solution which complicates the analysis and may affect the deposit when built up to a high concentration. Unlined tanks can be used with above referred limitations. Stainless steel/M.S. heaters, heat exchangers or coils are recommended. Continuous filtration is recommended where high thickness and porefree deposits are desired. For general purposes, occassional filteration is sufficient. Cathode agitation is preferable to air agitation as air agitation converts cyanide to carbonate at a rapid rate. fume extraction is recommended. SOLUTION PREPARATION Fill the tank 1/2 or 2/3rd full of distilled water and heat it to 50C. Add the copper salt and dissolve it by vigorous stirring until all the salt is dissolved. Filter the solution and use it. For preparing the Cuproglo solution refer the catalogue of Cuproglo copper process. ANALYSIS METHOD FOR COPPER PLATING BATHS Copper Metal Reagents 0.1 M E.D.T.A. Murexide Indicator Sulphuric Acid (Conc.) Nitric Adic (Conc.) Ammonia Procedure Take 10 ml of sample in the conical flask and add 10 ml of HNO3 followed by 10 ml H2SO4 to it in the fume cupboard. Heat it on the hot plate until all the cyanides are decomposed and heavy fumes of H2SO4 begin to be evolved. Cool the flask and dilute the solution to 100 ml in standard measuring flask. Pipette out 10 ml of diluted solution and add ammonia till it is just dark blue. Dilute it with distilled water and add a pinch of murexide indicator and titrate it against 0.1M E.D.T.A. till violet colour appears. ml of EDTA x 6.354 = g/l Cu metal FREE SODIUM OR POTASSIUM CYANIDE Reagents 0.1 N Silver Nitrate 10% Potassium Iodide solution Procedure Pipette out 10 ml of soluiton and add 150 ml water and 2 ml of 10% potassium Iodide solution. Titrate it against 0.1 N silver nitrate with vigorous shaking till the first appearance of a permanent yellowish white turbidity. ml of 0.1 N AgNO3 x 0.98 = g/l free NaCN ml of 0.1 N AgNO3 x 1.3 = g/l free KCN CYANIDE COPPER PLATING PROCESSES