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E-7029
REV. 2
PREVENTIVE MAINTENANCE OF
METAL-ENCLOSED POWER SWITCHGEAR
CUSTODIAN:
L. King
DATE:
09/12/12
(SPECIALIST)
REVIEWED/REVISED BY:
D. Halliburton
Technical
(NAME)
(JOB TITLE )
D. Neely
Mech. Tech.
(NAME)
(JOB TITLE)
(NAME)
(JOB TITLE)
APPROVED BY:
C. Ware
09/11/12
09/12/12
09/13/12
PURPOSE
To provide basic guidelines for performing preventive and predictive maintenance of
metal-enclosed power switchgear.
SAFETY
To ensure personnel safety and equipment reliability, qualified electrical technicians must
adhere to established safety procedures. All precautions shall be taken when performing
preventive maintenance on power switchgear or any switchgear related equipment
including de-energizing and clearing per SP-52 and SP-5.
DEFINITION
Switchgear is a general term covering switching and interrupting devices alone or their
combination with other associated control, metering, protective and regulating
equipment. A Power Switchgear assembly consists of a complete assembly of one or
more of the above noted devices and main bus conductors, interconnecting wiring,
accessories, supporting structures and enclosure. Power switchgear is principally used
for incoming line service and to control and protect load centers, motors, transformers,
motor control centers, panel boards and other secondary distribution equipment.
Enclosed switchgear assembly consists of a metal-enclosed supporting structure with
the switchgear enclosed on the top and all sides with sheet metal (except for ventilating
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openings and inspection windows). Access within the enclosure is provided by doors or
removable panels.
GENERAL
Metal-enclosed switchgear is universally used throughout industry for utilization and
primary distribution voltage service for AC and DC applications and for outdoor and
indoor locations. Metal-enclosed switchgear is applicable for voltages through 35KV.
Specific types of metal-enclosed switchgear used in industrial plants are: (1.) metal-clad
switchgear, (2.) metal-enclosed 600 volt and below power circuit breaker switchgear and
(3.) metal-enclosed interrupter switchgear.
Metal-Clad Switchgear is metal-enclosed power switchgear applicable for voltages from
2.4KV through 35KV; however it is seldom used above 15KV for economical reasons. It
is characterized by the following necessary features:
The main circuit switching and interrupting device is of the removable type
arranged with a mechanism for moving it physically between connected and
disconnected positions and equipped with self-aligning and self-coupling primary
and secondary disconnecting devices.
Major parts of the primary circuit, such as the circuit switching or interrupting
devices, buses, potential transformers and control power transformers are
enclosed by grounded metal barriers. Specifically included is an inner barrier in
front of or a part of the circuit interrupting device to ensure that no energized
primary circuit components are exposed when the unit door is opened.
All live parts are enclosed within grounded metal compartments. Automatic
shutters prevent exposure of primary circuit elements when the removable
element is in the test, disconnected or fully withdrawn position.
Primary bus conductors and connections are covered with insulating material
throughout. For special configurations, insulated barriers between phases and
between phase and ground may be specified.
Instruments, meters, relays, secondary control devices and their wiring are
isolated by grounded metal barriers from all primary circuit elements with the
exception of short lengths of wire, such as instrument transformer terminals.
The door through which the circuit interrupting device is inserted into the housing
may serve as an instrument or relay panel and may also provide access to a
secondary or control compartment within the housing.
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The 600 volt and below power circuit breakers are contained in individual grounded
metal compartments and controlled either remotely or from the front of the panels.
The circuit breakers are usually of the drawout type, but may be non-drawout.
Metal-enclosed interrupter switchgear is metal-enclosed power switchgear including the
following equipment as required:
Interrupter switches
Power fuses
The interrupter switches and power fuses may be of the stationary or removable type.
For the removable type, mechanical interlocks are provided to ensure a proper and
safe operating sequence.
Metal-enclosed bus is an assembly of rigid electrical buses with associated connections,
joints and insulating supports all housed within a grounded metal enclosure. There are
three basic types of metal-enclosed bus construction: non-segregated phase, segregated
phase and isolated phase. The most prevalent type used in industrial power systems is the
non-segregated phase which is defined as one in which all phase conductors are in a
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common metal enclosure without barriers between the phases. When metal-enclosed
buses over 600 volts are used with metal-clad switchgear, the bus conductors and
connections are covered with insulating material throughout. When metal-enclosed buses
are associated with metal-enclosed 600 volts and below power circuit breaker switchgear
or metal-enclosed interrupter switchgear, the primary bus conductors and connections are
usually bare.
PROCEDURE
Due to the diversity of switchgear assemblies utilized on site, each area electrical
mechanical group should maintain the enclosed switchgear assemblies associated within
their assigned area. At a minimum, specific preventive maintenance performed should
include:
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5. Check mechanical interlocks between the breaker and the racking mechanism
and lubricate mechanism if necessary.
6. Check all cubicle hardware for proper tightness.
7. Verify correct barrier installation and shutter operation (if applicable).
8. Utilize Infrared Thermography equipment to inspect energized parts made
accessible by opening external doors or that can be monitored through
inspection windows.
9. Check and clean draw-out type potential transformers and fuses.
10. Check and test ground connections.
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FREQUENCY
The frequency for performing preventive maintenance of Metal-Enclosed Power
Switchgear is based on the following general recommendations. Although it is not
recommended to extend the frequency beyond that described herein, scheduled
maintenance may be set at an earlier frequency.
Infrared Thermography---------------------------------------------------------annually
Routine external inspection of switchgear enclosures----------------------monthly
Preventive maintenance of breaker cubicles
performed during preventive
maintenance of breaker
Preventive maintenance and testing metal-enclosed bus sections---------3 years*
*Note: Timing for preventive maintenance and testing should be coordinated
with area scheduled shutdowns.
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REFERENCES
For detailed maintenance information, refer to the following procedures and engineering
standards:
Corporate Electrical Standard: PE2- Electrical Equipment Maintenance, Inspection and
Testing Intervals.
Corporate Electrical Standard: PE19- Medium Voltage Motor Control Equipment
Corporate Electrical Standard: PE23- MediumVoltage and Low Voltage Drawout
Switchgear.
Corporate Electrical Standard: PE20- S&C Fused Interrupter Switch
Corporate Electrical Standard: PE27- Grounding Electrical Power Systems Before
Maintenance.
Corporate Electrical Standard: PE35- Motor Control Center Inspection and Testing
(600 volt maximum)
Corporate Electrical Standard: PE44- Thermographic Inspection Standard for Electrical
Equipment.
Engineering Specification: SE 38.1B Motor Control Center, 5KV/7.2KV Class
Engineering Specification: SE 62.1B Medium Voltage Metal-Clad Switchgear
Engineering Specification: SE 62.2B Metal-Enclosed Low-Voltage AC Power Circuit
Breaker Switchgear.
Engineering Specification: SE 62.4B Low and Medium Voltage Non-Segregated MetalEnclosed Bus Duct.