Professional Documents
Culture Documents
10
Gate Drive
20
24
26
30
Snubber
33
Parallel Operation
36
DIODE
i
v
vF
Anode
Cathode
E
-E
vF
-E
THYRISTOR (SCR)
Anode
i
E
Gate
Cathode
E
vT
iG
iG
TRANSISTOR (NPN)
Collector
E
Base
iC
iC
vCE
E
iB
vCE(sat)
Emitter
iB
MOSFET (Nch)
iD
iD
E
Drain
vDS(on)
vGS
vDS
iG
vGS
Gate
Source
iG
iD
-E
iD (=-IS)
iS
MOSFET can be turned on during the period when gate voltage is applied. Gate current
flows only for a short period at turn-on and at turn-off. Between Drain and Source, diode is
built-in on chip, and its current runs opposite to drain current.
IGBT
Collecter
iC
iC
E
Gate
Emitter
vGE
vCE
E
vCE(sat)
iG
vGE
Equivalent circuit
iG
Example : PHMB400B12
Single
PDMB
Example : PDMB100B12C
Doubler, 2 in 1
PBMB
Example : PBMB100B12C
Single-phase bridge, 4 in 1
PTMB
Example : PTMB100B12C
3-phase bridge, 6 in 1
PCHMB
Suffix A
Example : PCHMB100B12
PRHMB(
PRHMB(--A), PRFMB
Suffix A *1
Example : PRHMB400B12
*1 : PRFMB for 600V E-series
PVD
Example : PVD150-12
Example : PVD30-8
Symbol
VCES
Rated Value
1200
Unit
V
VGES
20
G
E
C
G
E
Collector Current
DC
IC
100
1ms
ICP
200
PC
500
Tj
40 150
Storage Temperature
Tstg
40 125
Mounting Torque
VISO
2,500
Ftor
3 (30.6)
Nm
(kgf
cm)
2 (20.4)
Maximum voltage between any terminal and base, with all terminals shorted
Maximum mounting torque, using specified screws
Symbol
Test Condition
Min.
Typ.
Max.
Unit
ICES
VCE=1200V, VGS=0V
2.0
mA
IGES
VGS=20V, VCE=0V
1.0
G
E
C
G
E
VCE(sat)
IC=100A, VGS=15V
VGE(th)
VCE=5V, IC=100mA
1.9
4.0
2.4
8.0
C
G
A measure of IGBT steady-state power dissipation, which refers to forward voltage of diode, onstate voltage of SCR, or on-resistance of MOSFET.
100A
15V
E
C
G
100mA
5V
Input Capacitance
Cies
8,300
pF
Switching Time
0.25
0.45
ton
0.40
0.70
Fall Time
tf
0.25
0.35
Turn-off Time
toff
0.80
1.10
Rise Time
tr
Turn-on Time
6
C
+15V
15V
600V
E
PDMB100B12 Maximum
td(on)
tr
ton
td(off)
tf
toff
(0.25s)
0.45s
0.70s
(0.75s)
0.35s
1.1s
DC
IF
100
1ms
IFM
200
Characteristics
Symbol
Test Condition
Min.
Typ.
Max.
Unit
Forward Voltage
VF
IF=100A, VGE=0V
1.9
2.4
trr
IF=100A, VGE=10V
di/dt = 200A/s
0.2
0.3
Reverse Current
THERMAL CHARACTERISTICS
Characteristics
Thermal Resistance
Symbol
IGBT
Min.
Condition
Typ.
Diode
Max.
Unit
0.24
/W
0.42
IGBT
Diode
Junction temperature
0.24/W
0.24/W
0.42/W
Case temperature
* Measuring point is at the
center of metal base plate.
* Thermo-couple is inserted
into a hole of 1mm in diameter and 5mm in depth.
To define Rth(j-c), Tc is
measured at metal base plate
just below IGBT or diode chip.
Contact thermal
resistance
Heatsink temperature
Heatsink thermal
resistance
Ambient temperature
0.42/W
IGBT Losses
Collector current
IC
Collector-Emitter Voltage
VCE(sat)
Steady State
Turn-on EON
Collector Loss
ICVCE(sat)
Current
Voltage
10
Turn-off EOFF
RG
15V
iC
VCC
iC
RG
+15V
15V
time
900
30
250
750
20
200
600
10
150
VGE (V)
300
VCE (V)
IC (A)
IG (A)
450
Turn-On / 100A/1.2kV/SPT
at VCC=600V, IC=100A, RG=10, VGE=15V, TC=125
VGE
-IG
IC
-1
100
300
-10
-2
50
150
-20
-3
-30
VCE
5.4x10
-5
-5
5.6x10
t : 2 . 0 s/ DIV
5.8x10
-5
6x10
-5
6.2x10
-5
0.02
1.0x10
0.015
7.5x10
5.0x10
2.5x10
0.0x10
P (W)
ESW (J)
Time (s)
0.01
0.005
0
EON
t : 2 . 0 s/ DIV
5.4x10
-5
5.6x10
-5
5.8x10
250
750
20
200
600
10
150
450
VGE (V)
30
VCE (V)
900
IC (A)
100
300
-10
-2
50
150
-20
-3
-30
-2x10
-5
6.2x10
VCE
-IG
-1
VGE
IC
-6
-1x10
-6
0x10
-6
t : 1 . 0 s/ DIV
-6
1x10
2x10
-6
3x10
-6
4x10
-6
5x10
-6
Time (s)
0.02
1.0x10
0.015
7.5x10
5.0x10
2.5x10
0.01
0.005
0
P (W)
ESW (J)
IG (A)
300
6x10
Time (s)
-5
EOFF
t : 1 . 0 s/ DIV
0.0
-2x10
-6
-1x10
-6
0x10
-6
1x10
-6
2x10
Time (s)
11
-6
3x10
-6
4x10
-6
5x10
-6
-5
12
VCC=600V
IC=Rated IC
Tj=125
VGE=15V
Half Bridge
13
14
IGBT
FWD
IGBT
Steady-State Loss
Switching LossesTurn-on Loss EON, Turn-off Loss (EOFF
FWD
Steady-State Loss
Switching (Reverse Recovery) Loss ERR
Vcc
RG
3:
FWD
FWD
1:
An example of average loss calculation
PRHMB100B12Vcc=600VIc=100ARG=10VGE=15Vf=10kHzDuty:3:1
IGBT Steady-state Loss : 100(A)2.2*1(V)3/4160(W)
Turn-on Loss : 9.5(mJ)10(kHz)95(W)
Turn-off Loss : 9.5(mJ)10(kHz)95(W)
IGBT Loss in total : 350(W)
FWD Steady-state Loss : 100(A)1.9*2(V)1/447.5(W)
Switching (Reverse Recovery) Loss : 8.5(mJ)10(kHz)85(W)
FWD Loss in total : 132.5(W)
15
FWD
IGBT
Rth(j-c)=0.42/W
Temperature Difference
between Tc and Tj
Rth(j-c)=0.24/W
IGBT
FWD
84
(3500.24)
55.65
(132.50.42)
Case temperature Tc
Case temperature Tc
5mm
Fin temperature Tf
Ambient temperature Ta
16
TcTf
Rth(c-f)482.5
TfTa
Rth(f-a)482.5
IGBT
FWD
IGBT
FWD
IGBT
FWD
IGBT
FWD
IGBT
FWD
IGBT
FWD
Lets review losses in IGBT module. Losses in IGBT are sum of steady-state
(conduction) loss Psat, turn-on loss PON, and turn-off loss POFF. And, losses in
FWD are sum of steady-state loss PF and reverse recovery loss PRR.
Psat
IOP VCE(sat)
m
3
cos
PF=
= IOP VF
m
3
cos
sin d
2
0
17
Average Loss
per FWD
104.7W
33.3W
(Psat+PON+POFF)
(PF+PRR)
Total Loss
828W
IGBT
Rth(j-c)=0.3/W
T(j-c)31.4
FWD
Rth(j-c)=0.6/W
T(j-c)20.0
18
P
t1
t2
t3
T(j-c) = P(t1/t3){Rth(j-c)rth(t3+t1)}P(rth(t3+t1)rth(t3)rth(t1)}
rth(t) is transient thermal resistance at time t
Check which is the highest temperature among IGBT elements, and consider transient temperature variation over average temperature.
19
Gate Drive
Rated (Maximum) Gate Drive Voltage
Gate
n+
Emitter
n+
SiO2
n
Zener Diode (18V
or so) to absorb
surge voltage
n+
p+
Collector
8V
10V
12V
15V
VCE(on)
(600V)
2.25V
2.05V
1.95V
PC
(60,000W)
225W
205W
195W
RG
VGE
(-5V) -15V
Standard : -15V
20
Gate Drive
VGE
RG
VGE
RG
Gate Capacitance
Gate
Collector
Emitter
CGC
CCE
Gate
CGE
CGE
CGC
Emitter
CCE
Input Capacitance
Cies = Cge + Cgc
Reverse Transfer Capacitance Cres = Cgc
Output Capacitance
Coes = Cce + Cgc
Collector
21
Gate Drive
RG
15V
+15V
Displacement
current
RG
High dv/dt
15V
IC
Gate Wiring
To be free from harmful oscillation, be sure to confirm following points.
Twist
*Set gate wiring as far as possible from power wiring, and do not set parallel to it.
*If crossing is inevitable, cross in right angles.
*Do not bundle gate wiring pairs.
*Additional common mode inductor or ferrite bead to gate wiring is sometimes effective.
22
Gate Drive
15V
CGC
CGE+CGC
RG
VCE
CGC
iG
VGE
CGE
CGE
690nC
PG=+VGE--VGE)Qgf
3069010-9104
0.207 (W)
23
High Side
VE
Low Side
LOAD
High Side
Emitter Voltage VE
V+
High Side
Gate Voltage
V+ plus 15V
IN
-VGE
24
Bootstrap
capacitor
Vcc
IN
COM
* Bootstrap diode should be fast recovery type, and its VRRM should be
same as VCES of IGBT.
* For bootstrap capacitor, use high frequency capacitor, such as film or
ceramic, or add it in parallel.
* Reduce line impedance of Vcc as small as possible.
Optocoupler
Driver IC
Application Technique
Relatively easy
Structure
Hybrid
Monolithic
Tough on use
AC400V line
Typical Vcc current
10mA
Dead time
More than 2s
Assembly area
Large
Small
Protection
Built-in some
Inverter output
Improvements
25
3-Phase Inverter
3-phase Induction Motor Driver and Output Timing Chart
Inrush current Protection
TrV
TrU
R
S
T
TrW
U
V M
TrX
TrY
TrZ
U
V
W
X,Y,Z
Protection
Gate Driver
TrU
TrV
TrW
TrX
TrY
TrZ
0
120
240
120
240
26
120
240
120
240
3-Phase Inverter
200
240V
200
400
480V
400
575, 690V
IGBT VCES
600V
1200V
1700V
AC200V applications
AC400V applications
IC = 0.0138P
IC = 0.00688P
3-phase Motor
Output
AC200V
IC of 600V IGBT
AC400V
IC of 1,200V IGBT
3.7kW
50A (51.0A)
25A (25.5A)
5.5kW
75A (75.9A)
7.5kW
100A (103.5A)
50A (51.0A)
15kW
200A (207A)
100A (103.5A)
30kW
400A (414A)
200A (207A)
45kW
600A (621A)
300A (309.6A)
55kW
400A (379.5A)
: Calculated Value
27
3-Phase Inverter
0.022F
74HC14
CPU
100p
910
91
PGH508
TLP620
1
2
PTMB50E6(C)
0.1F
0.1 10W
3
20
TrU
20
TrV
1ZB18
15k
15k
C*
C*
560F2 (3)
400WV
20
TrW
1ZB18
1ZB18
R
S
T
20
TrX
20
TrY
1ZB18
15k
C*
20
TrZ
1ZB18
1ZB18
15k
15k
15k
U
V
W
C* : 0.10.22F 630V
+15V
Insulated
DC-DC
Converter
+15V
+15V
+15V
U
360
CPU
V
W
X
Y
Z
360
74HC04
360
360
74HC06
28
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
TLP250
360
TLP250
0.1
TLP250
100
TLP250
47k6
8
7
6
5
TLP250
10 0.1
1
2
3
4
TLP250
360
+5V
8
7
6
5
0.1
Gate
Emitter
TrU
Gate
Emitter
TrV
Gate
Emitter
TrW
Gate
Emitter
TrX
TrY
Gate
Emitter
TrZ
0.1
0.1
0.1
0.1
0.1
3-Phase Inverter
Capacitor
Noise Filter
IR2137
IGBT Module
IR2171
Design kit
using driver IC IR2137 and current sensing IC IR2171
International Rectifier
29
Over-current flows.
4x10 6
1250
1250
20
3.2x10
1000
1000
10
2.4x10
1.6x10
500
500
-10
8x10 5
250
250
-20
0x10 0
-30
P (W)
750
750
VGE (V)
1500
VCE (V)
1500
IC (A)
4.8x10
VCE
IC
VGE
-5x10 -6
PC
0x10 -6
5x10 -6
10x10 -6
15x10 -6
20x10 -6
Time (s)
Current Sensors
INVERTER
Device or Controller failure, Case isolation
LOAD
Load failure, Arm short-circuit, Ground fault
Current Transformer CT
AC, DC, or HF type
Shunt Resistor
Current Sensing IC
TrU
R
S
T
TrV
TrW
U
TrX
V M
TrY
TrZ
TrU
R
S
T
TrV
TrW
U
TrX
V M
TrY
TrZ
TrU
R
S
T
TrV
TrW
U
TrX
31
TrY
V M
TrZ
RG
Stray inductance Ls
10
15k
18V ZD
In the event of arm (load) short-circuit, current is so large because it is only limited by ESR of
electrolyte capacitor and gain of IGBT. Corresponding loss is also large, and IGBT will fail
unless it is not turned-off within 10s. Simultaneously, it followed by surge voltage
(inductive voltage kick), and which is the product of collector-emitter stray inductance Ls and
-di/dt. Assuming Ls is so small as 0.1H, the voltage reaches as high as 200V if -di/dt is
2,000A/s. To reduce -di/dt, IGBT should be turned-off slowly. In addition to soft turn-off,
stray inductance should be minimized as small as possible
During transition from on-state to off-state, collector voltage rises. As a result, gate is charged
up through reverse transfer capacitance Cgc. Given this situation, collector current is increased more and more, and gate is possibly destroyed. We recommend addition of both bypass resistor and zener diode between gate and emitter terminals.
Collector Current IC
-dic/dt
IC
VLs-dic/dt
IGBT may be destroyed by
the voltage spike which exceeds C-E voltage rating.
32
Snubber
At turn-off, stored energy in inductance generates surge voltage, which is applied to collector-emitter of IGBT. As snubber capacitor is responsible for a part of turn-off energy, snubber circuit can suppress over-voltage and incidental turn-off loss. As a matter of course,
stacked up energy in capacitor should be dissipated properly.
RCD Snubber
Stored energy at turn-off :
1/2LiC2
e+ LdiC/dt
iC
IGBT
L +
diC/dt
iC
iS
iC
E
IGBT
Cs e
iC
E
iS
L +
IGBT
iton
Discharge current of Cs
iC
iC
Cs
33
vs
e
iC
Rs
vCE
Ds
diC/dt
Cs
Snubbers individually connected to each IGBT are more effective than ones between DC bus
and ground. But, we have a difficulty that loss in Rs is large. Loss in Rs is Lic2 times switching frequency, for example, the loss is 20W, assumed L=0.2H, ic=100A, and f=10kHz. In this
case, total snubber loss reaches as high as 120W in 3-phase circuit. So, our choice is to set frequency lower, or, to regenerate the energy.
To reduce e, minimize stray inductance in main circuit loop at first, so we will have a smaller
Cs in accordance to the reduced inductance.
The vs is the sum of (dic/dt)(stray inductance of wiring), forward recovery voltage of Ds,
and dic/dt (stray inductance of Cs).
Considerations on snubber are;
*Drive IGBT in lower -dic/dt. (Turn-off IGBT slowly.)
*Place electrolytic capacitors as close to IGBT module as possible, apply copper bars to wiring,
and laminate them where possible, so as to minimize wiring inductance of main circuit
*Also, set snubber as close to IGBT module as possible, use high frequency oriented capacitors, such as film capacitors.
*Use low forward recovery, fast and soft reverse recovery diode as Ds.
Popular Snubbers
Shown are lump snubbers (between power buss and ground).
Snubber1
Snubber2
Snubber3
34
IGBT IC
10A
50A
100A
200A
300A
400A
0.47F
3.34.7F
1.52F
Snubber
Snubber1 or 2
Snubber3 and 1
Snubber3 or 2
Cs
Rs
35
Parallel Operation
Parallel Operation and Current Imbalance
We introduce high current IGBT modules, which extend to 1,200A for 600V series, and
800A for 1,200V series. So, we cover up to 100kW 3-phase inverters. Consequently, parallel operation of IGBT modules is not so important, but, when designing 3-phase inverters, information on rules for parallel operation may possibly be useful.
Let us show you the points in brief.
Ic1
Ic2
Lc2
Lc1
Gate Driver
RG
IGBT-1
RG
IGBT-2
L E2
L E1
Current sharing during parallel operation depends on both circuit design and device
characteristics.
Oscillations caused by gate-emitter wiring inductance LGresistance RGand Cies, will
possibly be the origin of device failures as a result of malfunction or non-saturation of
IGBT. Minimal RG required is in proportion to LG. Accordingly, minimize the inductance, and RG should also be larger than or equal to recommended.
Ic2
Ic1
(Lc1LE1)
(Lc2LE2)
Turn-on
VCE(sat)1VCE(sat)2
Steady-state
Turn-off
*Differences in wiring inductance lead to poor current sharing at turn-on or at turnoff. Collector and emitter wiring to each IGBT should be equal and minimal.
*Each IGBT needs gate resistor, and gate wirings should also be equal and minimal.
Connect emitter wiring to auxiliary emitter terminal, not to main emitter terminal.
*Saturation voltage VCE(sat) and some other characteristics are depend on temperature.
Obtain smallest possible deference in temperature rises among modules.
36
Parallel Operation
Some current imbalance in parallel operation is inescapable, and handling current per
module is roughly decreased to 80%. For example, expected total current of 4 300A
modules in parallel is 3000.84=960A.
On your request, we can ship VCE(sat) ranked modules for larger than 1,200A/600V or
800A/1200V applications. Contact us for further information.
For your repeat order when repair is needed, we ship group of modules in a VCE(sat)
rank, but the rank may not be same as the original.
37